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301tech Spec PDF
301tech Spec PDF
of
2. Design Standard............................................................................................................................1
1. Drilling Rig.....................................................................................................................................4
1.1.1 Frame.........................................................................................................................4
1.9.4 Swivel.......................................................................................................................10
3.2.2 Desilter.....................................................................................................................22
4. Generator Set..............................................................................................................................27
4.1.1 Engine......................................................................................................................27
4.1.2 Generator.................................................................................................................28
7. Accessories .................................................................................................................................31
9. Tools............................................................................................................................................37
9.1 Pneumatic Spinner .............................................................................................................37
9.13 Drift...................................................................................................................................42
13. Miscellaneous............................................................................................................................47
2. Documents ..................................................................................................................................48
¾ The 750HP truck-mounted drilling rig is designed and manufactured according to the latest API
standard and main parts will be marked with API official monogram.
¾ Model of this rig is ZJ30 drilling rig. The max drilling depth is 3,000m with 4.1/2” DP and 5x6
travelling system. It is equipped with necessary safety and protection equipments according to HSE
requirements.
¾ ZJ30 truck-mounted drilling rig is adaptable to the areas with temperature from -20℃ to +55℃ and
2. Design Standard
Equipment
¾ API Spec 16D Specification for Control Systems for Drilling Well Control
1
program
¾ General specification:
Model: ZJ30
Lines 5×6
¾ Engine:
Qty. 2 sets
¾ Transmission:
Shift 5 F + 1R
Qty. 2 sets
¾ Drawworks:
Speed 5F+1R
¾ Rotary Table:
2
Model ZP275
¾ Mud pump:
Model F-800
Qty. 2 sets
¾ Power system:
Genset CDVS400/B
Qty. 2 sets
3
II. Detailed Specification
1. Drilling Rig
1.1 Carrier
¾ The carrier is used for transporting and installing engine, transmission, drawworks, mast, etc. It
mainly consist of chasiss frame, suspension system, axles, wheels, tires, steering system, cab,
transmission shaft, guardrail, mechanical jack, hydraulic jack, braking system, walkway, stairs,
¾ Equipped with two (2) fuel tanks, the volume of each is 450L.
¾ Technical specifications:
1.1.1 Frame
¾ Including crossbeam assembly, front boarding, mud-guard, raising cylinder bracket and beam of
hydraulic jack.
1.1.3 Axle
¾ The driving type of the carrier is 14×8. The 1st and 2nd axles are steering driving axles, and the 3rd
axle is the driven axle, while the 4th and the 7th axle is air suspension driven axle, the 5th and the 6th
4
1.1.4 Tire
¾ The front three (3) axles are 18-22.5 lower cross-section, no-tube type broad tire; the rear four (4)
¾ Including steering pump, steering cylinder, steering rod and elbow spherical hinge.
1.1.6 Cab
¾ Single driver, single door, flat-head and single-seat cab with air conditioner.
¾ One (1) set of transmission shaft, including whole rig up and down transmission shaft and rotary
1.2 Engine
¾ Equipped with one (1) set of desert heavy air filter for each engine.
¾ Technical Specifications
Qty. 2sets
1.3 Transmission
¾ Allison transmission TC680 Torque converter, consists of hydraulic component, impeller, turbine
5
and idler pulley, can complete transmit power. When turbine speed exceeds certain value, the
torque converter will be locked up automatically. In this case, the planetary gearbox will take in
¾ The transmission is equipped with PTO port used for mounting PTO and main oil pump.
¾ Gear shifting valve is hydraulic, air controlled, and gear-shifting valve on driller console can control
gear shifting.
¾ Transmission oil is cooled through heat exchanger and cooling water tank.
¾ Technical Specifications
Converter TC-680
¾ Drop box is the main component of the transmission system, the power come from the engine and
¾ Technical Specifications
Type JJX140
Ratio 1:1
Qty. 1set
¾ Compound transfer box is also the main component of the transmission system, it is mainly consists
6
of a pair of helical bevel gear, input shaft, output shaft, box body, flange, sprocket and bearings, etc.
¾ Technical Specifications
Type BJX260
Ratio 1.667
Qty. 2sets
¾ Drawworks mainly consists of frame, cover, main drum & brake system, sand drum & brake system,
¾ The main drum is Lebus grooved drum, which ensures orderly arrangement and long service life of
drilling line.
¾ The main brake is band brake and auxiliary brake is air-controlled water-cooling push-disc brake,
EATON WCB324. A circulating water tank is on an independent skid c/w radiator for cooling the
auxiliary brake.
¾ The crown block saver is set to limit the movement of traveling block and avoid the collision
¾ Technical Specifications
Model JC28/11
Shift 5F+1R
Main Drum
7
Clutch type ATD330H push disc clutch
Sand Drum
¾ Technical Specifications
Qty. 1set
¾ The brake cooling system consists of the following equipments: water tank, ex-proof motor,
¾ The brake rim water-cooling system and the auxiliary brake water-cooling system is the same
system together. Although they use same water tank, the circulating path is different.
¾ The circulating water is transferred to the swivel joint in the end of main drum shaft by the centrifuge
pump, and then goes back to the cooling water tank from the other swivel joint in other end of the
8
1.7 Rotary table drive box
¾ Through the rotary table drive box, the power come from the drawworks can be changed the
¾ Rotary table drive box mainly consists of clutch, input sprocket, input shaft, output shaft, gear,
¾ Technical Specifications
Type ZX140B
Qty. 1set
¾ Technical Specifications
Model ZP275
¾ The crown block mainly consists of seat, fastline sheave, deadline sheave, sandline sheave, air
¾ Integral box structure. Sheaves are all cast steel parts and pass the static balance test. Sheave seat
is completed with wire line stabilizer. Hot treatment and detective check are all performed for the
crown shaft.
9
¾ Equipped with one (1) set of lightning rod and one (1) set of red ex-proof aviation obstruction light on
¾ Technical Specifications
Model TC180
¾ Technical Specifications
Model YG225
Pulley number 5
1.9.3 Wireline
¾ The diameter of the drilling line: Φ32mm (1.1/4”) (API 9A), length 460m, EIPS 6×19S. Manufacturer,
1.9.4 Swivel
¾ Technical Specifications
Model SL225
10
Gooseneck thread joint 4″ LP
¾ Technical Specifications
ID 102mm (4”)
Length 18m
Qty. 1pc
¾ Two-section telescoping mast, front-open, hydraulic cylinders for raising and telescoping, welded by
¾ Mast is mainly composed of crown block, upper section, lower section, locking device, manual tong
balance device, standpipe, ladder, racking board, mast basement, mast guyline, etc. The flagpole
¾ Technical Specifications
Model JJ18038
¾ The racking board is used for loading DP, collar, tubing, sucker rod, etc. and also offer a platform for
tripping operation. It is connected with the hanger of upper section of the mast by the pin, and
connected with the hanging sheave of the crown block by hanging wireline.
¾ Through the racking board hanging sheave, wireline, the racking board can be folded and unfolded
11
automatically when the upper section is extended and retracted.
¾ The finger board is horizontal arrangement, and the gap can be adjusted. Moreover, it is also
equipped with guard chain to prevent the DP or collar from sliding out the fingerboard.
¾ Technical Specifications
¾ The raising and lowering down of the mast is achieved by two (2) double-action, multi-stage raising
cylinder.
¾ The extension of the upper section of mast is achieved by two (2) single-action long telescoping
cylinders, and the retraction is achieved by self-weight. It is equipped with two-stage telescoping
cylinder centering device which can make it safe and steady to extend and retract the mast.
1.10.4 Standpipe
¾ One (1) set of 4” 5,000psi standpipe is mounted on the lower section of the mast, it is mainly used
for transporting high-pressure mud. It is made of high quality alloy steel, and consists of high
12
strength ironed gooseneck, choke plug, union, pressure gauge, etc.
¾ Equipped with gate valve in the lower end, c/w male 1002 union for connecting with the vibrating
¾ Technical Specifications
Size: 4”
Qty. 1pc
¾ One (1) set of safety anchor system, equipped with one (1) set of torque wrench for measuring the
¾ Technical Specifications
1.11 Substructure
¾ The drill floor is six-columns foldable structure. It composed of split rotary table base and setback
base, equipped with walkway, handrails, ladders, DP ramp, pipe rack, cat walk, escape slideway,
¾ Technical Specifications
Model ZZT180
Floor height 6m
13
Setback capacity 3,000m (4.1/2" DP, 19m stand)
Two (2) sets of substructure ladders with handrails (from drilling floor to mud tank, from drilling floor
to ground)
Two (2) sets of driller ladders with handrails (from carrier platform to drilling floor).
¾ The pneumatic system consists of two (2) sets of air compressor (which installed on the engine CAT
C15 and also driven by engine CAT C15), pressure regulating valve, dryer, oil fogger, control valve,
¾ Technical Specifications
Displacement 700L/min
14
1.13 Hydraulic System
¾ The power of the hydraulic pump comes from the PTO, which installed on the Allison transmission.
The rated working pressure of the hydraulic system is 14Mpa. The capacity of the reservoir is
1,100L.
¾ The hydraulic system mainly supply power for mast raising cylinder, mast telescoping cylinder,
adjusting jack for chassis, power steering cylinder for chassis, hydraulic cathead, hydraulic winch,
DP power tongs, etc. It consists of hydraulic pump, control valves, hydraulic hose, reservoir, filter,
¾ Technical Specifications
Displacement 208L/1,800rpm
Qty. 2pcs
¾ Technical Specifications
Model Y15160
Qty. 2pcs
¾ Technical Specifications
Model YJ3C
15
Capacity 80m
Qty. 1set
¾ Technical Specifications
Model YJ5B
Capacity 100m
Qty. 1set
¾ The AC electrical system includes instrument system and lighting system of the drilling rig. The
power of the instrument system is 24V DC, come from the DC generator driven by the engine. It
supply power for the engine instrument, signal, chassis lighting system, etc.
¾ The power of lighting system comes from external 220V Ex-proof AC power source. It supply power
for lighting system of the mast, substructure, drawworks, etc. The plugs, sockets and junction box
are explosion-proof type. The cable is installed by means of armored wire to prevent them from
damage.
¾ The lighting system consists of fourteen (14) sets of ex-proof lightings, namely seven (7) sets for
mast, five (5) sets for substructure (four (4) sets mounted on the drilling floor, and the other one (1)
for the wellhead) and two (2) sets for carries. In addition, two (2) sets of ex-proof energy-saving
¾ Equipped with one (1) set of red ex-proof aviation obstruction light on the top of the mast.
¾ Technical Specifications
¾ One (1) set of multi-parameter instrument, which can record the following drilling data: standpipe
pressure, rotary table torque, tong torque indicator, 1# pump stroke, 2# pump stroke, total pump
stroke, etc.
¾ Light construction driller house is installed for driller and instrumentation protection against weather
and mechanical impact. Roof is metal plate, and side wall is canvas. Front side opposite to rotary
¾ Technical Specifications
Model JZ250
¾ The pump unit and manifold mainly consists of two (2) sets of F800 mud pumps, two (2) sets of
diesel engine, two (2) sets of transmission drive device, two (2) sets of charging pumps, and
spraying pump, mud pump skid, suction manifold, discharge manifold, relief manifold, accessories,
etc.
¾ Technical Specifications
Model G12V190PZL-3
Power 810kW
17
Specific oil consumption ≤1.6g/kw.h
Emission JB8891-1999
¾ Technical Specifications
Model YOTFJ750-22DDF
Ratio 2.15
¾ Two (2) sets of single-acting reciprocating triplex mud pump, skid mounted, including spraying
¾ Technical Specifications:
Model F-800
Stroke 229mm
18
2.4 Charging Pump
¾ Two (2) sets of charging pumps, mounted on the mud pump skid.
¾ Technical Specifications:
Type 150SB180-34
Power 45kW
Flow: 180m3/h
¾ Technical Specifications:
Type GH-4”/35
Size 4”
Connection 4” union
Qty. 1set
¾ Equipped with one (1) set of pump unit control system: local control and remote control. The local
control system is mounted on the skid of the pump unit, and the remote control system is mounted
¾ The mud circulation system mainly consists of the following components: two (2) sets of water tanks,
four (4) sets of skid-mounted mud tanks, one (1) set of pill tank, two (2) shale shakers, one (1)
desander, one (1) desilter, one (1) vacuum type degasser, two (2) sets of mixing hopper, two (2)
sets of mixing pump, one (1) set of shear pump&hopper, one (1) set of poor boy, twelve (12) sets of
mud agitators, twelve (12) sets of mud guns, sand pumps, butterfly valves, pipes and other
19
necessary accessories.
¾ The tanks (including water tank) are all made of 6mm corrugated steel. Each compartment is
equipped with one man hole, one ladder to the bottom and one set of level meter one foot below top
of tank.
¾ Top walkways of galvanized grating covering entire top of tank with removable handrails at
perimeter.
¾ Technical Specifications:
¾ Shale shaker tank is divided into four (4) decanting compartment. The first one is trip tank, the
second one is sand trap tank for two shale shakers, the third one is degasser compartment, and the
¾ The following equipments are installed on the deck of the shale shaker tank: two (2) shale shakers,
one (1) set degasser, two (2) set mud agitators, three (3) mud guns, one (1) set trip pump.
¾ One (1) set liquid level warner for trip tank, in case emergency, the volume of mud in trip tank will be
¾ Technical Specifications:
Model ZS/Z-1-4P
Type Linear
Vibration intensity ≥ 7g
20
Ex-proof grade ExdIIBT4
Qty. 2sets
¾ Technical Specifications:
Model ZLCQ240
Vacuum 400-530mmHg
Weight 1,100 kg
Qty. 1set
¾ Technical Specifications
Model 100SB40-25
Flow 40m3/h
Lift 25m
Qty. 1set
¾ Setting tank is divided into two (2) compartments. The first one is desilter compartment, the second
21
one is reserve compartment.
¾ The following equipments are installed on the deck of the setting tank: one (1) set of desander, one
(1) set of desilter, three (3) sets mud agitator, three (3) sets mud guns. One (1) desander pump and
3.2.1 Desander
¾ Technical Specifications:
Qty. of cone 2
Weight 1,000 kg
Qty. 1set
3.2.2 Desilter
¾ Technical Specifications:
Model QJ/125 x 8
Qty. of cone 8
22
Power of vibration motor 0.5 kW
Weight 1,000 kg
Qty. 1set
¾ Technical Specifications
Model 200SB240-40
Flow 240m3/h
Lift 40m
Power 55kW
Qty. 1set/each
¾ Suction tank is divided into two (2) parts: the first part is suction tank, with piping connection to the
¾ The following equipments are installed on the deck of the suction tank: three (3) sets mud agitator,
three (3) mud guns. Two (2) sets of mixing hopper and two (2) mixing pump installed on the skid
extension.
¾ Technical Specifications
Model 200SB240-40
Flow 240m3/h
23
Lift 40m
Power 55kW
Qty. 2sets
¾ Technical Specifications
Model SLH150x50
Capacity 240m3/h
Head 40m
Qty. 2sets
¾ Reserve tank consists of two (2) compartments, one (1) is for reserve compartment, and the other
¾ The following equipments are mounted in the tank: one (1) set of shear pump and hopper, three (3)
¾ Technical Specifications
Model JQB6545
Flow 120m3/h
Lift 45m
Power 55kW
Qty. 1set
24
3.5 Pill Tank
¾ One (1) set of pill tank, effective capacity is 2.2m3, equipped with one (1) set of 5.5kW agitator,
¾ Two (2) rectangular water tanks, each with capacity of 40m3, mounted on a oilfield skid. Tanks are
fabricated primarily with 8mm plate, V-crimp material for tank walls and 10mm plate material for
tank floor.
¾ Two (2) transfer centrifugal pumps mounted on one water tank skid extension with electric explosion
proof motor. The pumps can supply water from any of the water tanks to the water line on the mud
tank system.
¾ Technical Specifications
Model HA-5.5
Power 5.5kW
Qty. 1set
¾ Technical Specifications
Model HA-15
Qty. 11sets
25
3.8 Mud Gun
¾ Technical Specifications
Model NJQ-50
Size 3”
Qty. 12 sets
¾ Technical Specifications:
Model ZYQ-800
Capacity 200~250m3/h
Qty. 1set
¾ Technical specifications:
Model ZYM
Qty. 1set
¾ Technical specifications:
26
Model ZMN-1
Qty. 1set
4. Generator Set
¾ The generator set consists of two (2) sets of Volvo engine and two (2) sets generator set, they are
¾ Two (2) sets of diesel generator, the engine is Sweden VOLVO diesel engine, c/w Stanford AC
¾ Technical specifications:
4.1.1 Engine
¾ Technical specifications:
27
Rated power 484kW
Bore 144 mm
Stroke 165 mm
Displacement 16.12 L
Number of Cylinders 6
4.1.2 Generator
¾ Technical specifications:
Model HC.I544D1
Frequency 50Hz
¾ One (1) set of container type house for two (2) sets of Volvo genset. Outer walls around perimeter,
¾ Perimeter walls to include air intakes, and air outlets with weather louvers. Panel roof supported by
tubular steel column. Roof to support engine mufflers and cable tray.
¾ The electric system includes power system, MCC system, lighting systems, explosion proof control
box, etc.
¾ Technical Specifications
28
Rated voltage 380V/220V (3 phase, 4 wire)
¾ Equipped with parallel operation control cabinet, it can display voltage, current, frequency, power
factor, active power, etc. The control cabinet has the following functions: auto-sync inspection,
automatic parallel operation, automatic balance active power and reactive power, and also has the
protection function for overload, short circuit, undervoltage and reverse power.
¾ In the following areas (except for the drilling rig), equipped with explosion-proof energy-saving
¾ In the operation space for the following pump, equipped with flame-proof lamps respectively for
lighting.
¾ Inside the room, including gernerator house and MCC house, complete with one (1) set of
29
6. Air Compressor Set
¾ One (1) set of Sullair electrical air compressors, along with air dryer, air tank, and other auxiliary
parts are installed in air house, which combined with the MCC house.
¾ Electrical motor driven stationary screw type air compressor with radiator type oil cooler, heavy duty
¾ Technical Specifications:
Model LS12-50HH
Qty. 1set
¾ Technical Specifications:
30
Operation mode Controlled Full-automatically by computer controller
¾ One (1) 2m3 vertical air tank for 1.2Mpa(140psi) working pressure, complete with safety relief valve,
pressure gauge, manual condensate drain valve, placed in the air house.
7. Accessories
¾ Two (2) sets of rectangle diesel oil tanks, one is 40m3, and the other oil tank is evaluated oil tank, Its
volume is 4m3. Equipped with oil pump, ex-proof motor, filter, flowmeter, liquid indicator, breather
¾ The diesel oil tanks supply oil for the two (2) sets mud pump engines, two (2) sets generator and
two (2) sets CAT C15 engine of the carrier, the fuel pipe is mounted in the cable tray.
¾ Technical Specifications:
Capacity 40m3
Qty. 1
¾ Technical Specifications:
Capacity 4m3
Qty. 1
¾ The well control system mainly consists of annular BOP, double ram BOP, drilling spool, kill
manifold, choke manifold, BOP control system, manual & hydraulic flat plate valve, kill & choke line,
controlled in the range of API Spec 16A. The mechanical property of the pressurization components
after treatment are as following: σb≥655Mpa, σs≥517Mpa, δ5≥17%, ψ≥35%. It meets the
requirements on the normal temperature mechanical properties of which API material’s code is 75K.
¾ This pressurization component accords with NACE MR-01-75 Standard and meets the
requirements on NACE MR-01-75 orders the working condition used in acid medium. The roughcast
of pressurization component after high-temperature diffusion annealing can reduce the segregation
¾ The shell, side-door, ram of BOP and the coping, shell, piston, mud-guard ring of Annular BOP and
Drilling Spool is 25CrNiMo to ensure that the pressurization component contacting well-liquid in the
¾ The structure type of FH35-35/70 Annular BOP is similar to American Shaffer’s Annular BOP. Its top
¾ Technical Specification:
Model FH35-35/70
32
Packing dimension 1,620 mm×1,380 mm×1,700 mm
¾ Equipped with the following rams (1 set each size): 2.7/8”, 3.1/2”, 4.1/2”, 5”, 5.1/2”, 7”, variable ram
¾ The ram BOP is installed with shear ram, which can shear the stem of 5 feet long, 19.5 pound/inch
and S (135) intension. Shear rams are installed in upper part of double ram preventer.
¾ Technical Specification:
Model 2FZ35-70
33
8.3 Drilling spool
¾ Technical Specifications:
Model FS35-70
¾ Technical Specification:
Model FKDQ800-7
34
8.5 Choke Manifold
¾ Technical Specifications:
Model JG-SY-70-00
Qty. 1set
¾ Technical Specifications:
Model JYA-70
Qty. 1set
¾ Technical Specifications:
Model YG-70-00
Qty. 1set
35
¾ Technical Specifications:
Bore 4.1/16”
Qty. 2pcs
¾ Technical Specifications:
Bore 4.1/16”
Qty. 2pcs
8.9 Miscellaneous
¾ One (1) set of kill line, 4.1/16”x10,000psi coflex hose, is used for connecting the kill manifold and the
drilling spool.
¾ One (1) set of choke line, 4.1/16”x10,000psi coflex hose, is used for connecting the choke manifold
¾ One (1) set of GNG high pressure fireproof hose, is used for connecting the BOP control system
¾ One (1) set of self-sealing quick coupling, is used for connecting the BOP control system and the
BOP stacks.
36
8.9.5 Air Pipeline
¾ One (1) set of air pipeline, is used for connecting remote control panel and driller’s panel. The air
pipeline consists of protector and multicore with flanges on its both ends sealed rubber rings
8.9.6 IBOP
¾ Technical Specifications
9. Tools
¾ Technical Specifications:
Model Q254-250
RPM 0-120rpm
Qty. 1set
37
9.2 B Tongs
¾ Technical Specifications:
Model Q3.1/2-13.3/8/75SB
Suitable DP 3.1/2”~13.3/8”
Qty. 2pcs
¾ Technical Specifications:
Model WA-C
Qty. 2sets
¾ Technical Specifications
Size 5.1/4”
I.D. 2.13/16”
Driving section
Length 12.19m
¾ Technical Specifications:
Model CS200
O.D. 200mm
Qty. 1pc
¾ Technical Specifications:
Model XS168
O.D. 168mm
Connection NC50
Qty. 1pc
¾ Technical Specifications
Torque 50,000N.m
39
Suitable Kelly 5.1/4”, Hexagonal Kelly
Weight 730kg
9.6 Bushing
One (1) set of 2.3/8"-8.5/8" RT bushing, applicable for 7” casing and normal drilling.
¾ Technical Specifications:
Model DH250
Qty. 1 pair
9.8 Overshot
¾ Technical Specifications:
Qty. 1set/each
40
9.9 Elevator
¾ Technical Specifications:
¾ Technical Specifications:
¾ Technical Specifications:
41
9.11 Spider
¾ Technical Specifications:
Model E
Qty. 1pc
¾ One (1) set of bit breaker plate for 8.1/2” drill bit.
9.13 Drift
¾ Technical Specifications:
For DP 3.1/2”, 5”
Length 4” (102mm)
¾ Technical Specifications:
Size 8.1/2”
IADC 1-3-4
Qty. 2pcs
¾ Technical Specifications:
Size 6”
IADC 5-3-7
Qty. 2pcs
¾ Technical Specifications:
Size 5”
43
Nominal weight 19.5 lb/ft
Internal coating No
Abrasion band No
¾ Technical Specifications:
Size 3.1/2”
Internal coating No
Abrasion band No
¾ Coming with lifting subs match with 5 inches drill pipe elevator 3 pcs.
¾ Technical Specifications:
O.D. 6.1/2”
Lead±25.4 1,168mm
Qty. 8pcs
¾ Coming with lifting subs match with 3.1/2 inches drill pipe elevator 3 pcs.
44
¾ Technical Specifications:
O.D. 4.3/4”
Lead±25.4 965mm
Qty. 10pcs
10.5 Crossover
¾ Technical Specifications:
I.D. 3.1/4”
Length 36”
Qty. 2pcs
¾ Technical Specifications:
O.D. 5” x 4.3/4”
I.D. 2.7/16”
Length 36”
Qty. 2pcs
45
11. Auxiliaries
¾ Technical Specifications:
Model ZX7-400
Qty. 1set
¾ One (1) set explosion-proof communication equipment, including five (5) telephones, one (1) spare
¾ Speak station apply busbar structure, through signal busbar to parallel connection. Apply double
¾ The telephones installing position: drilling floor, monkey board, mud pump area, MCC house, and
¾ Five (5) sets of portable gas detectors, suitable for detecting combustible gas and H2S.
¾ Technical Specifications:
Model CD4
Qty. 5sets
46
13. Miscellaneous
¾ One (1) set of rotary table anti-slip matting, mounted on the drilling floor, surrounding the rotary
table.
¾ One (1) set of adjustable floor, which is used for workover operation when the full size BOP stack is
not required. The height of the platform is adjustable, and the maximum height is 4.5m.
47
III. Additional Requirement
1. Surface paint
¾ The standard of the paint color is “GSB05-1426-2001 Standard paint color sample cards”. and the
surface paint color of main parts of the 750HP truck-mounted drilling rig is the following:
Red (R03) : Substructure, crown block, standpipe, well control system, centrillizer
1.3 Logo
¾ The user’s logo is to be painted on truck cab and on both sides of truck walls.
2. Documents
¾ Three (3) sets of English version documents, including operation manual, maintenance manual,
48
IV. List of Equipment
NO Name Model/Type Unit Qty. Technical Description Manufacturer
1. Drilling Rig
1 Carrier XD70/14x8 set 1 Drive type: 14x8 RG, China
1.1 Frame CJ-02 set 1 RG, China
1.2 Suspension System XG-00 set 1 RG, China
1.3 Axle CQ set 4 RG, China
1.4 Tyre 12-20 set 16 RG, China
1.5 Steering System set 1 RG, China
1.6 Cab set 1 Single driver, single door RG, China
1.7 Hydraulic Jack Y3030 set 4 RG, China
1.8 Transmission Shaft set 1 RG, China
2 Engine C15 set 2 540HP/2100rpm Caterpillar, USA
3 Transmission S5610HR set 2 5F+1R Allison, USA
4 Drop Box JJX140 set 1 Max.working torque: 14kN.m RG, China
5 Compound Transfer Box BJX260 set 2 Max.output torque: 26kN.m RG, China
6 Drawworks JC28/11 set 1 Double drum RG, China
6.1 Auxiliary Brake WCB224 set 1 EATON, USA
6.2 Cooling Water Tank set 1 RG, China
7 Rotary Table Drive Box ZX140B set 1 Max.working torque: 14kN.m RG, China
8 Rotary Table ZP275 set 1 Bore:φ698mm (27-1/2"), Rated capacity: 4500kN RG, China
9 Traveling System set 1 RG, China
9.1 Crown Block TC180 set 1 RG, China
9.2 Traveling Block YG225 set 1 RG, China
49
9.3 Wireline Φ32 set 1 460m Xianyang, China
9.4 Swivel SL225 set 1 Max.working capacity: 2250kN RG, China
9.5 Rotary Hose 4" set 1 35MPa, 18m JingBo,China
10 Mast System JJ18038 set 1 Max. hook load: 1800kN, Height: 38m RG, China
10.1 Racking board set 1 Capacity: 3000m (4.1/2” DP) RG, China
10.2 Mast accessories set 1 RG, China
10.2.1 Escaping device set 1 SALA
10.2.2 Anti-falling device set 1 SALA
10.2.3 Climbing assistant device set 1 SALA
10.2.4 B tong weight box set 1 RG, China
10.2.5 B tong pulley set 1 RG, China
10.2.6 Hydraulic winch pulley set 1 RG, China
10.2.7 Safety Anchor System set 1 RG, China
10.3 Mast raising mechanism set 1 Including two telescoping cylinders and two raising cylinders. RG, China
10.4 Standpipe set 1 Size: 4", Pressure: 35Mpa, c/w 1002 male union RG, China
11 Substructure ZZT180/6 set 1 Six-column foldable type, H=6m, Net clearance Height: 4.9m RG, China
11.1 Substructure accessories set 1 RG, China
11.1.1 Substructure Ladder set 2 RG, China
11.1.2 Driller ladder set 2 RG, China
11.1.3 DP Ramp set 1 RG, China
11.1.4 Catwalk set 1 RG, China
11.1.5 Pipe Rack pcs 6 Height: 0.85m RG, China
11.1.6 Escaping slidway set 1 RG, China
11.1.7 Mud boat set 1 RG, China
11.1.8 Mast basement set 1 RG, China
50
12 Pneumatic System set 1 Rated pressure: 0.85MPa RG, China
13 Hydraulic System set 1 Rated pressure: 14MPa RG, China
13.1 Hydraulic pump set 2 Displacement: 208L/min, Rated pressure: 14Mpa RG, China
13.2 Hydraulic cathead Y15160 set 2 Rated working pull force: 150kN RG, China
13.3 5T Hydraulic winch YJ5B set 1 Lift capacity: 5T RG, China
13.4 3T hydraulic winch YJ3C set 1 Lift capacity: 3T RG, China
14 AC electrical system set 1 380V/220V/50Hz RG, China
15 Driller console set 1 Including standpipe pressure, RT torque, pump stroke, etc. RG, China
15.1 Deadline Anchor JZ250 set 1 Max. Deadline Load: 240kN RG, China
2. Pump Unit and Manifold
2.1 Main Engine G12V190PZL-3 set 2 810kW JiChai,China
2.2 Transmission System YOTFJ750-22DDF set 2 China
2.3 Fuel Tank set 2 China
2.4 Mud Pump F-800 set 2 BOMOC, China
3
2.5 Charging Pump 150SB180-34 set 2 Flow: 180m /h China
2.6 Charging Pump Motor set 2 Ex-proof motor, 45kW China
2.7 High pressure manifold set 1 Size: 4”, Rated working pressure: 35MPa China
2.8 Control system of pump unit set 1 Both local control and remote control China
3.Mud Circulation System
3.1 Shaker Tank set 1 Forpetro, China
3.1.1 Shale Shaker ZS/Z-1-4P set 2 4 panels China
3
3.1.2 Degasser ZLCQ240 set 1 Flow: 240m /h China
3.2 Settling Tank set 1 Forpetro, China
3
3.2.1 Desander QJ/300 x 2-1 set 1 Flow: 200m /h China
3
3.2.2 Desander Pump 200SB240-40 set 1 Flow: 240m /h China
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3.2.3 Desander Pump Motor set 1 Power: 55kW China
3
3.2.4 Desilter QJ/125 x 8 set 1 Flow: 170m /h China
3.2.5 Desilter Pump 200SB240-40 set 1 China
3.2.6 Desilter Pump Motor set 1 Power: 55kW China
3.3 Suction Tank set 1 Forpetro, China
3
3.3.1 Mixing Hopper SLH150x50 set 2 Flow: 240m /h China
3
3.3.2 Mixing Pump 200SB240-40 set 2 Flow: 240m /h China
3.3.3 Mixing Pump Motor set 2 Power: 55kW China
3.4 Reserve Tank set 1 Forpetro, China
3
3.4.1 Shearing Pump JQB6545 set 1 Flow: 120m /h China
3.4.2 Shearing Hopper set 1 China
3.5 Trip tank set 1 Forpetro, China
3
3.5.1 Trip Tank pump 100SB40-25 set 1 Flow: 40m /h China
3.5.2 Trip Tank Pump Motor set 1 Power: 11kW China
3.5.3 Liquid level warner set 1 China
3
3.6 Water Tank set 2 40m Forpetro, China
3.6.1 Water Pump set 2 China
3.6.2 Water Pump Motor set 2 China
3
3.7 Pill tank set 1 2.2m Forpetro, China
3.8 Mud Agitator set 1 China
3.8.1 5.5kW Mud Agitator HA-5.5 set 1 Power: 5.5kW China
3.8.2 15kW Mud Agitator HA-15 set 11 Power: 12kW China
3.9 Mud gun NJQ-50 set 12 China
3
3.10 Poor Boy ZYQ-800 set 1 Flow: 200-250 m /h China
3.11 Mud testing equipment set 1 Including one set mud balance and one set marsh funnel China
52
3.11.1 Mud balance ZYM set 1 China
3.11.2 Marsh funnel ZMN-1 set 1 China
4. Generator Set
4.1 Diesel generator CDVS400/B set 2 China
4.1.1 Engine TAD1641GE set 2 Rated power: 430kW/1500rpm Volvo, Sweden
4.1.2 Generator HC.I544D1 set 2 Stanford
4.2 Generator house set 1 China
4.4 Cable&Accessories set 1 China
5. Well-site Electricity Circuit System
5.1 MCC system set 1 China
5.2 Parallel Control cabinet set 1 China
5.3 Ex-proof control box set 1 China
5.4 Ex-proof socket&plug set 1 China
5.5 Cable&Accessories set 1 China
5.6 Lighting System set 1 China
6. Air Compressor Set
6.1 Air Compressor LS12-50HH set 1 Air displacement: 5.6m3/min, max.working pressure:1.1MPa Sullair, China
3
6.2 Air Dryer ADH-6/10 set 1 Rated air displacement: 6Nm /min Boda, China
3
6.3 Air Tank 2m set 1 China
6.4 Pipes & Valves set 1 China
6.5 Filter set 1 China
6.4 Air House set 1
7. Accessories
7.1 40m3 Fuel tank set 1 40m3, c/w liquid level indicator China
3 3
7.2 4m Fuel tank set 1 4m China
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8. Well Control System
8.1 Annular BOP FH35-35/70 set 1 Bore:13.5/8", 5000psi Shenkai, China
8.2 Double RAM 2FZ35-70 set 1 Bore:13.5/8", 10000psi Shenkai, China
8.2.1 Rams set 1 2.7/8", 3.1/2", 4.1/2", 5", 5.1/2", 7" Shenkai, China
8.2.2 Variable rams set 1 3.1/2"-4.1/2", 2.7/8"-3.1/2" Shenkai, China
8.3 Drilling Spool FS35-70 set 1 Bore:13.5/8", 10000psi Shenkai, China
8.4 BOP Control System FKDQ800-7 set 1 Shenkai, China
8.5 Choke Manifold JG-SY-70-00 set 1 Bore:4.1/16", 10000psi Shenkai, China
8.5.1 Choke Manifold Remote Console JYA-70 set 1 Shenkai, China
8.6 Kill Manifold YG-70-00 set 1 Bore:4.1/16", 10000psi Shenkai, China
8.7 Manual Flat Gate Valve pcs 2 Bore:4.1/16", 10000psi Shenkai, China
8.8 Hydraulic Flat Gate Vale pcs 2 Bore:4.1/16", 10000psi Shenkai, China
8.9 Miscellaneous set 1 Including kill&choke line, pipeline, union, etc Shenkai, China
8.9.1 Kill Line set 1 Shenkai, China
8.9.2 Choke Line set 1 Shenkai, China
8.9.3 GNG high-pressure fireproof hose set 1 5000psi Shenkai, China
8.9.4 Self-sealing Quick Coupling 1" 35MPa set 1 Shenkai, China
8.9.5 Air pipeline set 1 Shenkai, China
9. Tools
9.1 Pneumatic Spinner Q254-250 set 1 3.1/2” to 10” (89-254 mm) O.D. RSMC, China
9.2 B Tongs Q3.1/2-13.3/8/75SB set 2 Suitable DP: 3.1/2"-13.3/8" Rutong, China
9.3 Safety Clamps WA-C set 2 Suitable DP: 3.1/2"-13.3/8" Rutong, China
9.4 Square Kelly 5.1/4" pcs 1 Length: 12.19m, Hexagonal Kelly, 6.5/8 REG (U) x NC50 (L) China
9.4.1 Upper Kelly Valve CS200 pcs 1 35MPa China
9.4.2 Lower Kelly Valve XS168 pcs 1 35MPa China
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9.4.3 Kelly Saver Sub pcs 1 China
9.5 Roller Bushing set 1 Suitable Kelly: 5.1/4" RSMC, China
9.6 Bushing set 1 RSMC, China
11.3/4"-13.3/8" RT bushing set 1 Applicable for 13.3/8" casing RG, China
9.5/8"-10.3/4" RT bushing set 1 Applicable for 9.5/8" casing RG, China
2.3/8"-8.5/8" RT bushing set 1 Applicable for 7” casing and normal drilling RG, China
Master Bushing set 1 RG, China
20" Casing Bushing set 1 RG, China
9.7 Elevator Links DH250 set 1 Length: 2700mm (106") RSMC, China
9.8 Overshot set / RSMC, China
Overshot LT146 set 1 Spiral grapple, 6kinds/12pcs, basket grapple, 6kinds/12pcs China
Overshot LT194 set 1 Spiral grapple, 8kinds/16pcs, basket grapple, 4kinds/8pcs China
Overshot LT206 set 1 Spiral grapple, 8kinds/16pcs, basket grapple, 4kinds/8pcs China
9.9 Elevator set 1 Rutong, China
Elevator DDZ101 set 2 Suitable DP: 3.1/2"EU Rutong, China
Elevator DDZ133 set 2 Suitable DP: 5IEU Rutong, China
9.10 Rotary Table Slips set 1 Rutong, China
9.10.1 Drill Pipe Slip set / Rutong, China
Drill Pipe Slip SDML 3.1/2 set 1 DP O.D.: 3.1/2" Rutong, China
Drill Pipe Slip SDML 5 set 1 DP O.D.: 5" Rutong, China
Drill Pipe Slip SDML 6.5/8 set 1 DP O.D.: 6.5/8" Rutong, China
9.10.2 Drill Collar Slip set / Rutong, China
Drill Collar Slip WT4.1/2-6 set 1 DC O.D.: 4.1/2"-6" Rutong, China
Drill Collar Slip WT5.1/2-7 set 1 DC O.D.: 5.1/2"-7" Rutong, China
9.11 Spider set 1 RSMC, China
55
9.12 Bit Breaker set / China
Bit Breaker 8.1/2" set 1 For 8.1/2" drill bit China
Bit Breaker 6" set 1 For 6" drill bit China
9.13 Drift set / China
9.13.1 DP drift 5" pcs 2 O.D.:79.4mm, Length: 102mm China
9.13.2 DP drift 3.1/2" pcs 2 O.D.:58.7mm, Length: 102mm China
9.14 Bit sub set 1 China
9.15 Crossover sub set 1 China
9.16 Drill bit set / China
9.16.1 8.1/2" Drill bit pcs 2 China
9.16.2 6" Drill bit pcs 2 China
10.Drilling Ring
10.1 5" DP 5" m 3500 G-105, Range II, 19.5 lb/ft China
10.2 3.1/2" DP 3.1/2" m 1000 G-105, Range II, 13.3 lb/ft China
10.3 6.1/2" Spiral DC 6.1/2" pcs 8 Coming with lifting subs match with 5" DP elevator 3pcs. China
10.4 4.3/4" Spiral DC 4.3/4" pcs 10 Coming with lifting subs match with 3.1/2" DP elevator 3pcs. China
10.5 Crossover set / China
Crossover pcs 2 For 5" DP and 6.1/4" DC China
Crossover pcs 2 For 3.1/2" DP and 4.3/4" DC China
11. Auxiliaries
11.1 Welding machine ZX7-400 set 1 Input voltage: 380V, Current Adjust Range: 20-400A China
11.2 Communication equipment set 1 6 telephones China
12. Safety Equipment
12.1 Portable gas detector CD4 set 5 Germany
13.Miscellaneous
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13.1 Rotary table anti-slip matting set 1 For ZP275 rotary table RG, China
13.2 Adjustable floor set 1 RG, China
14. Spare parts set 1 China
15. Tools set 1 China
57