MUD PUMP/CEMENT PUMP

CONSOLE
 REVISION HISTORY
Rev. Description ERO/ECN #
A Initial Release -----
B Formatting and content revisions. 041252
C Added Revision History page and drawing number in footer. C23257
D Made corrections in text. C24068
E Update figures. C25780
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REVISION HISTORY PAGE SCR DRIVE SYSTEM TECHNICAL MANUAL

20605-51 Rev. K 24 HOUR SERVICE (713) 467-2523

MUD PUMP/CEMENT PUMP CONSOLE
OPERATION
DESCRIPTION
The Mud Pump Console enables control of
the pumps for maintenance operations such
as changing liners. The following
description is referenced to the Mud
Pumps. The same description applies to
Cement Pumps.
The Mud Pump Console is not intended for
routine operation of the mud pumps. The
throttle range from the Mud Pump Console
is restricted to half the range available from
the Driller's Console. In addition, the Rod
Oiler, chain Oiler, and Charging Pump are
not automatically switched on.
The Cement Pump Console can run the
cement pumps from zero to full speed (as
needed). Assignment power however is
derived from the Driller's Console so the
Driller can maintain control over when the
cement pumps can be operated.
SPECIFICATIONS
Refer to Table 5-1.
OPERATING INSTRUCTIONS
Figure 5-1 identifies the controls and
indicators of the Mud Pump. The Mud
Pump Console has a dual set of controls,
one for Mud Pump 1 and another for Mud
Pump 2.
SCR DRIVE SYSTEM TECHNICAL MANUAL
24 HOUR SERVICE
5-1
During normal operation of the pumps from
the Driller's Console, the OFF/ON switches
should remain switched on. Padlock
attachments are available at the
SPROCKET SLIP RESET buttons to
prevent unwanted operation. The POWER
ON light illuminates when the Mud Pump is:
• assigned.
• not locked out.
• turned on.
Table 5-1. Mud Pump Console
Specifications
ELECTRICAL
The Mud Pump Console has dual- and sometimes
triple-control circuits, one for Mud Pump 1 and
another for Mud Pump 2. If there is a third circuit, it
would be for Mud Pump 3. Each circuit receives the
following voltages from the SCR units assignable to
Mud Pumps:
1. +14 VDC to turn on a POWER ON light.
2. -14 VDC contactor control logic.
Each circuit outputs the following voltages to the
same SCR units.
1. -14 VDC contactor control logic.
2. Zero to -8 VDC throttle reference.
The MCC provides single-phase 115 VAC to power
a strip heater and a convenience outlet.
MECHANICAL
The Mud Pump Console is fabricated from 12
gauge stainless steel. The assembly is watertight.
Size: 18" Long x 10" High x 10" Deep (46 cM
Long x 26 cM High x 26 cM Deep)
Weight: 30 Pounds (14 KG)
MUD PUMP/CEMENT PUMP CONSOLE
(713) 467-2523 20605-51 Rev. K
5-2

OPERATING INSTRUCTIONS
(CONCLUDED)

POWER ON
OFF/ON LIGHT
SWITCH

THROTTLE HANDWHEEL

FS-067-04

Figure 5-1. Mud Pump Console Controls and Indicators

To operate a pump from the Mud Pump
Console for maintenance activity, perform
the following steps:
1. Set the MP1 (MP2) OFF/ON switch and
the corresponding throttle to OFF.
2. At the Driller's Console, set the MP1
(MP2) THROTTLE to OFF. Set the
ASSIGNMENT switch to MP1 (MP2)
and turn On the corresponding OFF/ON
switch.
3. At the Mud Pump Console, the MP 1
(MP 2) POWER ON light will illuminate.
4. Set the MP 1 (MP 2) OFF/ON switch to
ON and rotate the Mud Pump Console
THROTTLE HANDWHEEL to achieve
the desired speed.
5. To resume normal operation from the
Driller's Console, turn the Mud Pump
Console THROTTLE HANDWHEEL to
OFF. Do not turn the Mud Pump
Console OFF/ON switch OFF. Turning
the ON/OFF switch OFF at either of the
consoles prevents operation of the
pump from either the Mud Pump
Console or the Driller's Console.
MAINTENANCE
Refer to the Section 3 (SCR Unit)
for general instructions regarding
shipping, storage and servicing.
INSTALLATION
Four stabs are welded to the back panel of
the console to facilitate bulkhead mounting.
TESTING
Test the affected console after repairing or
replacing any of its active components. A
functional test consists of operating the
console according to the instructions listed
in the Driller's Console section.

MUD PUMP/CEMENT PUMP CONSOLE SCR DRIVE SYSTEM TECHNICAL MANUAL

20605-51 Rev. K 24 HOUR SERVICE (713) 467-2523
 5-3

The Zero to -8 VDC MP 1 REFERENCE (or

TROUBLESHOOTING
THEORY OF OPERATION
Figure 5-2 shows the Mud Pump Console
assembly, Figure 5-3 is the Mud Pump
Console circuit, and Figure 5-4 is the Mud
Pump Control Logic circuit. Figure 5-4
shows the circuitry that is activated when
MP1 is driven from the Mud Pump Console
on SCR 2. Table 5-2 lists several possible
Mud Pump console problems and the
troubleshooting to determine the problem.
MP 2 REFERENCE) is applied to DC
Control Module pin 126 (pin 123 for MP 2
REFERENCE) of all the SCR units
assignable to MP 1 (or MP 2). A speed
command is created from this reference by
passing it through a 47 KΩ resistor. This
contrasts with a 22 KΩ resistor used for
reference from the Driller's Console. As a
result, throttle range from the Mud Pump
Console is approximately one half the
range from the Driller's Console.

LOCKOUT SWITCH

RHEOSTAT POWER ON
LIGHT
A. DOOR

PC CARD
B. CABINET

FS-017-33, FS-017-36

Figure 5-2. Console Assembly

SCR DRIVE SYSTEM TECHNICAL MANUAL MUD PUMP/CEMENT PUMP CONSOLE

24 HOUR SERVICE (713) 467-2523 20605-51 Rev. K
5-4

THEORY OF OPERATION (CONTINUED)

6265-023-02 Rev. A

Figure 5-3. Mud Pump Console Schematic Diagram

MUD PUMP/CEMENT PUMP CONSOLE SCR DRIVE SYSTEM TECHNICAL MANUAL

20605-51 Rev. K 24 HOUR SERVICE (713) 467-2523
 5-5

6281-010-01 Rev. D

Figure 5-4. Mud Pump Control Logic

SCR DRIVE SYSTEM TECHNICAL MANUAL MUD PUMP/CEMENT PUMP CONSOLE

24 HOUR SERVICE (713) 467-2523 20605-51 Rev. K
5-6

THEORY OF OPERATION (CONCLUDED)

6281-010-01 Rev. D

Figure 5-4. Mud Pump Control Logic (Concluded)

MUD PUMP/CEMENT PUMP CONSOLE SCR DRIVE SYSTEM TECHNICAL MANUAL

20605-51 Rev. K 24 HOUR SERVICE (713) 467-2523

Table 5-2. Mud Pump Console Troubleshooting
PROBLEM/PROBABLE CAUSE
MUD PUMP DOES NOT RUN
A. -14 VDC contactor logic not reaching A.
the assignment contactors.
B. Zero to - 8 VDC throttle reference B.
not reaching the DC Control Module.
MUD PUMP CONSOLE
The Mud Pump Console (see Figure 5-1)
provides local control of the mud pump
during maintenance operations. It is not
intended for normal running of the pumps,
speed range is usually restricted to half of
the speed available from the Driller's
Console.
SPECIFICATIONS
The enclosure is fabricated from 14 gauge
stainless steel and affords a degree of
protection meeting NEMA Standard 4X.
The Mud Pump Console is enclosed in a
stainless steel enclosure that has
connections for externally supplied air
purging. The Mud Pump Console can be
made to be suitable for Class I Division II
operation by providing proper purging air.
SCR DRIVE SYSTEM TECHNICAL MANUAL
24 HOUR SERVICE
5-7
ACTION
Make sure the Driller's Console ASSIGNMENT switch is
appropriately set and the MP 1 (MP 2) OFF/ON switch is ON.
Check for the presence of the -14 VAC signal at the DC
Control Module and troubleshoot to the point in circuit in which
-14 VAC is absent (refer to Figure 5-4).
Check for the presence of the signal at the Mud Pump Console
terminal board. If absent, the Mud Pump Throttle Handwheel
rheostat may be faulty.
CONTROLS AND INDICATIONS
Typically an OFF/ON switch, a HAND
THROTTLE, a POWER ON indicator lamp
and a PURGE LOSS lamp are provided for
each pump, but extra equipment may be
fitted according to system requirements.
The OFF/ON switch will prevent the mud
pump running from either the Mud Pump or
the Driller's Console. Set it to the ON
position if operation is required from either
console.
ELECTRICAL INSTALLATION
The power supplies for the Console are fed
from the SCR system. A grounding cable
MUST be run from the Mud Pump Console
ground stud to the SCR system ground bus.
The connection must be <1Ω resistance.
ENCLOSURE
The integrity of the Console and its seals
must be maintained and should not be
modified in any manner. All components
mounted through the enclosure should be
gasketed with RTV sealant. All screws
should be fixed in place with LOCKTITE or
similar.
MUD PUMP/CEMENT PUMP CONSOLE
(713) 467-2523 20605-51 Rev. K
5-8
SPECIFICATIONS (CONTINUED)
The Mud Pump Console door is held closed
by spring catches. These door latches act
to discourage entry by unauthorized
personnel. Because of this use, the spring
latches should not be replaced by any other
type of securing device.
PURGING SYSTEM
The mud pump console has an air regulator
system the will maintain positive pressure
inside the console as long as there is air
supplied by the rig's air supply. The
purging system is built to comply with the
National Fire Protection Association's
guideline NFPA 496, Purged and
Pressurized Enclosures for Electrical
Equipment (1989), for type Z purging. Upon
customer request, the equipment can be
built to comply with type X purging.
BEFORE REMOVING ANY
PLUG CONNECTIONS, ALL
POWER MUST BE REMOVED
FROM THE CONSOLE.
COMPONENTS MAY ONLY BE
REPLACED WITH APPROVED SPARE
PARTS.
CEMENT PUMP CONSOLE
It provides local control of the cement pump
during normal or maintenance operations
and is intended for normal running of the
cement pumps with control over the full
speed range. Assignment power is only
available from the Driller's Console.
SPECIFICATIONS
The enclosure is fabricated from 14 gauge
stainless steel and affords a degree of
protection to NEMA Standard 4X.
MUD PUMP/CEMENT PUMP CONSOLE
20605-51 Rev. K 24 HOUR SERVICE
It is a stainless steel enclosure having
connections for externally-supplied air
purging and is suitable for Class I Division II
operation by providing proper purging air.
CONTROLS AND INDICATIONS
Typically an OFF/ON switch, a HAND
THROTTLE, a POWER ON indicator lamp
and a PURGE LOSS lamp are provided for
each cement pump, but extra equipment
may be fitted according to system
requirements. A LOCKOUT switch will
prevent running of the Cement Pump
Console.
ELECTRICAL INSTALLATION
The power supplies for the Console are fed
from the SCR system. A ground cable
MUST be run from the console grounding
stud to the SCR system ground bus with
<1Ω resistance.
ENCLOSURE
The integrity of the Cement Pump Console
and its seals must be maintained. It should
not be modified in any manner. All
components mounted through the Cement
Pump Console enclosure should be
gasketed with RTV sealant. All screws
should be fixed with LOCKTITE or similar
solution.
The Console door is held closed by spring-
loaded latches. These deter accidental
entry. Do not replace with any other type.
SCR DRIVE SYSTEM TECHNICAL MANUAL
(713) 467-2523
 5-9

CEMENT PUMP CONSOLE

(CONCLUDED)
BEFORE REMOVING ANY
PURGING SYSTEM PLUG CONNECTIONS, ALL
POWER MUST BE REMOVED
The Cement Pump Console has an air FROM THE CONSOLE.
regulator system that maintains a positive COMPONENTS MAY ONLY BE
pressure inside the Cement Pump Console REPLACED WITH APPROVED SPARE
as long as there is air supplied by the rig's PARTS.
air supply. The purging system complies
with the National Fire Protection
Association's guideline NFPA 496 - Purged
and Pressurized Enclosures for Electrical
Equipment (1989), for type Z purging. Upon
customer request, the equipment can be
built to comply with type X purging.

SCR DRIVE SYSTEM TECHNICAL MANUAL MUD PUMP/CEMENT PUMP CONSOLE

24 HOUR SERVICE (713) 467-2523 20605-51 Rev. K
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MUD PUMP/CEMENT PUMP CONSOLE SCR DRIVE SYSTEM TECHNICAL MANUAL

20605-51 Rev. K 24 HOUR SERVICE (713) 467-2523