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5-6

5t-6t Internal Combustion Side Forklift Truck

Parts Catalogue

HANGCHA GROUP CO., LTD.

2013 12 D e c . 2013 3rd EDITION


1 5t-6t
2

3
4
5

6 “—2009.7 2009 7 “2009.8— 2009 8


7

CCCD60-G24 LR4B3-24 LR4B3-G70X5R-U2 YQXD100H1


CCCD50-G24
CCCD60-G39 4MG79 YQXD100H1
CCCD50-G39
CCCD60-W34 Perkins 1104D-44T YQXD100H10
CCCD50-W34

C 2013 12 3
INFORMATION
.This catalogue collects all of the parts (components)in series of 5t-6 t Side fork lift trucks.
.Looking up methods:
) First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the catalogue and then the
codes of the drawing and standard of the part (the component) in terms of the series number.
) No noted are all of the same parts and components otherwise they should be noted in case of difference.
. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
. It is recommended to use the parts and components made by us for ideal the service and maintenance.
. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with sales
department of Hangcha Group Co., ltd.
VI. Clear indications of time are given about the accessories’ change,e.g.,“—2009.7” means this accessory was used until 2009.7;“2009.8—” means this accessory
is used from 2009.8 on..

C Dec.2013 3rd EDITION


CONTENTS

I DRIVING SYSTEM

II STERRING SYSTEM

III DYNAMIC SYSTEM

IV VEHICLE BODY SYSTEM

V CONTROL SYSTEM

VI HYDRAULIC SYSTEM

VII ELECTRICAL SYSTEM

CAB SYSTEM

IX LIFTING SYSTEM
HANGCHA GROUP CO., LTD.

400-884-7888
88
0571-88926666 85191983
0571-85131772 311305
www.zjhc.cn sales@zjhc.cn

Address for: OVERSEAS USERS


Manufacturing site: 88 Donghuan Road, LinAn Econimic Development zone,Zhejiang, P.R.China
ZIP:311305
Registered Address 398 Shi Qiao Road, Hangzhou, P.R. China) ZIP :310004
TEL:0086-571-88135110
Fax: 0086-571-88132890
Web: http://www.hcforklift.com
E-mail: sales@hcforklift.com
Part Driving system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1
1-1
Fig.1 Driving system All models of truck
2
1-4
Fig. 2 Drive axle assy All models of truck
3
1-5
Fig. 3 Drive axle All models of truck
4
1-6
Fig. 4 Wheel brake assy All models of truck
5
1-9
Fig. 5 Final drive assy All models of truck
6
1-12
Fig. 6 Hub drive axle assy All models of truck
7 1
1-14
Fig. 7 Chain box 1 All models of truck
8 2
1-15
Fig. 8 Chain box 2 All models of truck
9 3
1-17
Fig. 9 Chain box 3 All models of truck
10
1-19
Fig. 10 Torque converter oil cooling pipe assy All models of truck

1-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driving system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M14×45
1 G005783-014045-00 2
Bolt M14×45
14
2 G000093-000014-00 2
Washer 14

3 GR501-355000-000 2
Cushion
M10×1.25
4 G006171-000010-01 4
4
Nut M10×1.25
28 29
32 10
9 5
6 5 G000093-000010-00 4
26 Washer 10
34 3
20 M16×1.5×30
35 13 14 32 21 16 6 G005786-016030-01 8
11 Bolt M16×1.5×30
27 18 17
10
15 7 SC601-110000-000 1
13 23
14 34 Bracket
35
26 8 GR501-140000-G00 1
Hydraulic transmission box
22
12 25 24 9 SC601-120000-000 1
19 Bracket
7
4
10 SC601-130000-000 1
5 Seat
8 32
6
1 M12×1.5×35
2 11 G005786-012035-01 4
3 Bolt M12×1.5×35
33
31 32
30 12 SC601-100006-000 1
Pin shaft
36
13 G0097P1-000036-00 2
Washer 36
36
14 G000093-000036-00 2
Washer 36
M16×55
15 G005783-016055-00 6
Bolt M16×55

1-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driving system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M16
16 G006170-000016-00 6
Nut M16
M14
17 50CDA-200001 8
Bolt M14
M14
18 G006170-000014-00 8
Nut M14

19 GR501-105000-000 1
4
Transmission shaft assy
28 29
32 M14×1.5×45
9 5
6 20 G005786-014045-01 8
26 Bolt M14×1.5×45
34 3
20 M14×1.5
35 13 14 32 21 16 21 G006171-000014-02 8
11 Nut M14×1.5
27 18 17
10
15 22 SC601-161000-G00 1
13 23
14 34 Sprocket box assy
35
26 23 SC601-140000-000 1
transmission shaft assy
22
12 25 24 24 SC601-150000-000 1 A B C D
19 Drive axle assy
7
4
- SC603-150000-000 1 E F
5 Drive axle assy
8 32
1
6 25 SC601-100001-000 1
2 Bushing
3
33
31 32 90°M10×1
30 26 G001153-010001-01 2
Grease nipple 90°M10×1

27 SC601-170000-000 1
Cooling oil pipe assy

28 SC601-100007-000 1
Pin shaft

29 SC601-100002-000 1
Bushing

1-2
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driving system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M12×1.25×30
30 G005786-012030-00 2
Bolt M12×1.25×30

31 50DH-300001 2
Washer
12
32 G000093-000012-00 10
Washer 12

33 SC601-100003-000 2
4
Transitional plate
28 29
32 M36
9 5
6 34 G006170-000036-00 2
26 Nut M36
34 3
20 8×70
35 13 14 32 21 16 35 G000091-008070-00 2
11 Pin 8×70
27 18 17
10
15
13 23
14 34
35
26

22
12 25 24 19
7
4

5
8 32
1
6
2
3
33
31 32
30

1-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Drive axle assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-151000-G00 1
Drive axle

2 SC601-152100-000 2 A B C D
Rim assy

- SC603-152100-000 E F
Rim assy
9.00-16-14PR
3 GT02982-000091614-00 2 A B C D
Tyre 9.00-16-14PR
300-15-18PR
- GT02982-003001518-00 E F
Tyre 300-15-18PR

1-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Drive axle E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 25783-71002 1
Right brake

2 QAH60CC-QK 1
Axle assy

3 25783-71102 1
Left brake

4 QAH60CC-LBZC 2
Hub drive axle assy

5 QAH70XP-ZJ-B 1
Final drive assy

6 QAH70XP-QKDP 1
Plate

1-5
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Wheel brake assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M6×10
1 G005786-000010-00 6
Bolt M6×10
6
2 G000093-000006-00 6
Washer 6

3 5CY23A-00006 1
Back plate

4 5CY23A-00312 1
Seat,tube

5 5CY23A-00310 1
Screw,bleader

6 5CY23A-00309 1
Cap bleader

7 5CY23A-00308 2
Rod,piston

8 5CY23A-00301 2
Cover,dust

9 5CY23A-00303 2
Piston

10 5CY23A-00307 2
Pad

11 5CY23A-00306 2
Cup,piston

12 5CY23A-00305 2
Spring cup

13 5CY23A-00304 1
Spring

14 5CY23A-00302 1
Pump body
M8×30
15 G005781-008030-00 4
Bolt M8×30

1-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Wheel brake assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


6
16 G000093-000006-00 2
Washer 6

17 5CY23A-00005 1
Rubber plug

18 5CY23A-00004A 1
Brake plate

19 5CY23A-00015 1
Pin

20 5CY23A-00014A 1
Spring

21 5CY23A-00012 2
Pin

22 5CY23A-00016 1
Pin

23 5CY23A-00013A 1
Lever

24 5CY23A-00014A 1
Spring

25 5CY23A-00002 2
Pin , shoe hold

26 5CY23A-00003 4
Washing cup

27 5CY23A-00001A 2
Spring

28 GB91-86 1
Pin

29 5CY23A-00200 1
Spring
6
30 GB92-85 1
Washer 6

1-7
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Wheel brake assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

31 5CY23A-00011 1
Lever

32 5CY23A-00010 1
Pin

33 5CY23A-0009A 1
Pin

34 5CY23A-00007 1
Lever

35 5CY23A-00018B 1
Spring

36 5CY23A-00100 1
Adjuster assy

37 5CY23A-00007 1
Spring

38 5CY23A-00400 1
Brake shoe assy

1-8
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Final drive assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


-
1 KT5-CF3 8
Bolt

4 KT5-CF1 1
Case differential

5 KT5-CF 1
Differential assy
-
6 KT5-C19 2
Adjust nut

7 KT5-CG 2
Bearing
-
8 KT5-C23 12
Bolt
-
10 KT5-C21 12
Nut

11 KT5-C22-1a 1
Driven gear

- KT5-C4-1a 1
Driving gear

12 Kt5-C16 2
Shin

13 KT5-C15 2
Half axle gear

14 KT5-C18 1
Planetary shaft

15 KT5-C14 4
Planet gear

16 KT5-C17 4
Planet gear shim

17 Q150-B816 2
Bolt

1-9
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Final drive assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

18 KT7-C20 1
Adjust nut plate(left)

- KT7-C21 1
Adjust nut plate(right)

19 KT5-CH3 4
Bolt

20 KT5-CH 1
Case differential

21 Q340B08 1
Nut

22 Q40508 1
Washer

23 KT5-C12 2
Guide bearing plate

24 Q150B835 1
Bolt

25 KT5-C5 1
Guide bearing snap ring

26 KT5-CA 1
Driving gear guide bearing

27 KT5-CB 1
Driving gear inner bearing

28 KT5-C7 1
Spacer
-
29 KT5-C8 1
Adjust plate AR
-
30 KT5-C10 1
Adjust plate AR

31 KT5-C9 1
Driving gear bearing seat

1-10
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Final drive assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

32 KT5-CC 1
Driving gear outer bearing

33 KT5-CE 1
Driving gear oil seal

34 CPC5T-CD-1 1
Driving gear flange assy

35 KT5-C11 1
Flange nut

36 Q40512 6
Washer
-
37 KT5-C24 6
Bolt

38 KT5-CH2 2
Bearing cap

39 KT5-CH1 1
Case differential
O
40 KT5-C32 1
O-ring

1-11
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Hub drive axle assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 LSB161550/18 4
Bolt

2 LSB161550/28 16
Bolt
M16×1.5×50
3 GB5785-2000 16
Bolt M16×1.5×50
16
4 G000093-000016-00 16
Washer 16
FB120×150×14
5 GB13871-1992 4
Oil seal FB120×150×14

6 QAH70XP2-ZDG 2
Drum-brake
32220
7 GB/T297-1994 2
Bearing 32220

8 QAH60CC-LG 2
Hub
M20×1.5
9 GB/T6171-2000 20
Nut M20×1.5

10 QAH3035-LGLS 20
Hub bolt

11 QAH3035-LGLM 20
Hub nut
32221
12 GB/T297-1994 2
Bearing 32221

13 QAH5070-NCQ 2
Inner gear ring
M75×2
14 QAH5070-YLM 2
Nut M75×2

15 QAH5070-ZDK 2
Stop moving block

1-12
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Hub drive axle assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M8×25
16 G005783-008025-00 4
Bolt M8×25
8
17 G000093-000008-00 4
Washer 8

18 QAH70XP2-YFDQ 2
Oil seal snap ring
O 100×5.3
19 G3452P1-01005P3-00 2
O-ring 100×5.3

20 QAH5070-GT 2
Spacer

21 QAH60CC-BZ 2
Half shaft
O 190×3.55
22 GB/T3452.1-1992 2
O-ring 190×3.55

23 QAH5070-LBJSQ 2
Wheel reductor

24 QAH5070-LGDP 2
Hub plate

25 QAH60CC-DG 2
Caver
8
26 G000093-000008-00 30
Washer 8
M12×1.25×35
27 G005786-012035-01 30
Bolt M12×1.25×35

1-13
7 1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Chain box 1 E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 6LTX00-02 1
Paper pad

2 6LTX00-01-01 1
Plate
10
3 GB/T93-2000 10
Washer 10
M10×20
4 GB/T5783-2000 10
Nut M10×20
16
5 JB/T982-1997 1
Washer 16
M16×1.5
6 JB/ZQ4450-1986 1
Plug M16×1.5

7 6LTX00-03 1
Ventilation take over
10
8 JB/T982-1997 1
Washer 10

9 NO PART NO. 1
Ventilation cap

10 6LTX00-06 1
Box assy

1-14
8 2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Chain box 2 E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M10×25
11 GB/T5781-2000 4
Bolt M10×20
10
12 GB/T93-2000 4
Washer 10

13 6LTX00-07 1
Cover

14 6LTX00-16 1
Cover pad
M10×25
15 GB/T5781-2000 6
Bolt M10×20
10
16 GB/T93-2000 6
Washer 10

17 6LTX00-12 1
Eccentric sleeve
O 150×3.1
18 GB/T1235-76 1
O-ring 150×3.1

19 6LTX00-04 1
Adjust plate
30309
20 GB/T297-1994 1
Bearing 30309
M16×1.5
21 JB/ZQ4450-1986 1
Plug M16×1.5
10
22 JB/T982-1997 1
Washer 10
10
23 JB/T982-1997 1
Washer 10
M16×1.5
24 JB/ZQ4450-1986 1
Plug M16×1.5
16×50
25 GB/T1096-2003 2
Key 16×50

1-15
8 2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Chain box 2 E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

26 6LTX00-05 1
Chain output

27 6LTX00-11 1
Shaft output

28 6LTX00-09 1
Sleeve
30309
29 GB/T297-1994 1
Bearing 30309
O 150×3.1
30 GB/T1235-76 1
O-ring 150×3.1

31 6LTX00-12 1
Eccentric sleeve
10
32 GB/T93-2000 6
Washer 10
M10×25
33 GB/T5781-2000 6
Bolt M10×20

34 6LTX00-16 1
Cover pad
GB/T9877.1-1988 45×65×8 1
35 Oil seal 45×65×8

36 6LTX00-15 1
Under cover
10
37 GB/T93-2000 4
Washer 10
M10×25
38 GB/T5781-2000 4
Bolt M10×20

39 6LTX00-14 1
Output flange

40 6LTX00-17 1
Washer

1-16
9 3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Chain box 3 E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


24
41 GB/T93-2000 1
Washer 24
M24×1.5
42 GB/T6173-2000 1
Nut M24×1.5
M10×25
43 GB/T5781-2000 4
Bolt M10×20
10
44 GB/T93-2000 4
Washer 10

45 6LTX00-07 1
Cover

46 6LTX00-16 1
Cover pad
30309
47 GB/T297-1994 1
Bearing 30309

48 6LTX00-10 Input chain 1

16×50
49 GB/T1096-2003 2
Key 16×50

50 6LTX00-08 1
Input shaft

51 6LTX00-09 1
Sleeve
30309
52 GB/T297-1994 1
Bearing 30309

53 6LTX00-16 1
Cover pad

GB/T9877.1-1988 55×80×10
54 Oil seal 55×80×10 1

55 6LTX00-19 1
Upper cover

1-17
9 3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Chain box 3 E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


10
56 GB/T93-2000 4
Washer 10
M10×25
57 GB/T5781-2000 4
Bolt M10×20

58 6LTX00-18 1
Input flange

59 6LTX00-17 1
Washer
24
60 GB/T93-2000 1
Washer 24
M24×1.5
61 GB/T6173-2000 1
Nut M24×1.5

62 6LTX00-06-02 1
Pad

63 6LTX00-06-01-01 1
Box cover

64 GB/T117-2000A 2
Pin
10
65 GB/T93-2000 10
Washer 10
M10×30
66 GB/T5783-2000 10 8.8
Bolt M10×30
3-12A 112
67 GB/T1243-1997 1
Roller chain

1-18
10
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Torque converter oil cooling pipe
assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-170002-W00 1
Oil delivery hose
30
2 Q672-30-G00 4
Clamp 30

3 SC601-170001-W00 1
Oil delivery hose

4 GR501-110003-000 2
Clamp

5 PKD-180-G00 1
Wire

6 80DH-740004 2
Bolt
20
7 JB982-000020-00 4
Washer 20

8 80DH-740005 2
Connector
M8×16
9 G005783-008016-00 2
Bolt M8×16
8
10 G000093-000008-00 2
Washer 8

1-19
1-20
Part II Steering system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1
Fig.1 Steering system 2-1
All models of truck
2
Fig.2 Steering axle assy 2-3
All models of truck
3
Fig.3 Steering wheel assy 2-4
All models of truck
4
Fig.4 Steering axle 2-5
All models of truck
5
Fig.5 Steering cylinder 2-9
All models of truck

2-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Steering system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 350T-01-G00 1
Steering wheel assembly
M16×1.5
2 G006171-000016-00 1
Nut M16×1.5
1 23 16
3 G000093-000016-00 1
Washer 16
M10×25
17 4 G005783-010025 4
10 11 8 17 11 Bolt M10×25
5 6 13 4 6 M10×35
9 9 5 G005783-010035 4
15 16 16 Bolt 10×35
14
12 12 10
6 G000093-000010-00 8
Washer 10
7
7 SC601-210000-000 1 A B C D
Steering axle assembly

- SC603-210000-000 1 E F
Steering axle assembly

8 SC601-100006-000 1
Pin shaft
90°M10×1
9 G001153-010001-01 2
Grease nipple

10 SC601-100007-000 1
Pin shaft
36
11 G0097P1-000036-00 2
Washer 10
36
12 G000093-000036-00 2
Washer 10
M10
13 G006170-000010-00 4
Nut M10

14 SC601-100001-000 1
Spacer

2-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Steering system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

15 SC601-100002-000 1
Spacer
M36
16 G006170-000036-00 2
Nut M36
1 23 8×70
17 G000091-008070-00 2
Pin 8×70

10 17 11 17
8 11
5 6 13 4 6
9 16 9
15 14 16
12 12

2-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 2 Steering axle assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-211000-000 2 A B C D
Steering wheel assy

- SC603-211000-000 2 E F
Steering wheel assy

2 SC601-212000-G00 1
Steering axle
1

2-3
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 3 Steering wheel assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


9.00-16-14PR
1 GT02982-000091614-00 1 A B C D
Tyre 9.00-16-14PR
300-15-18PR 1
- GT02982-003001518-00 E F
1 Tyre 300-15-18PR

2 SC601-211100-000 1 A B C D
Wheel rim assy

- SC603-211100-000 1 E F
Wheel rim assy

2-4
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 ZAH5070-LGG 2
Steering wheel assy
M55×2
2 GB/T810-1988 4
Nut M55×2

3 GB/T858-1988 2
Washer

4 ZAH5070-ZTD 2
Thrust pad

5 ZAH60CC-ZXLG 2
Steering wheel

6 ZAH60CC-ZDG 2
Brake drum

7 QAH3035-LGLM 12
Hub nut

8 QAH2025-LGLS 12
Wheel bolts
M20×1.5
9 GB/T6171-2000 12
Bolt

10 BJ130 1
Brakes

11 BJ130 1
Brakes
10
12 GB/T93-87 12
Washer 10
M10×30
13 G005783-010030-00 12
Bolt
32211
14 GB/T297-1994 2
Bearing
32215
15 GB/T297-1994 2
Bearing

2-5
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


FB95×130×12
16 GB13871-1992 2
Oil seal

17 ZAH60CC-ZXJ-L 1
Left steering knuckle
M16×40
18 GB/T78-2000 2
Screw
M16
19 GB/T6172.1-2000 2
Nut
16
20 G0097P1-000016-00 2
Washer
M8×16
21 G005783-008016-00 6
Bolt
8
22 G0097P1-000008-00 6
Washer
8
23 G000093-000008-00 6
Washer

24 ZAH5070-ZXSG 2
Cover plate

25 JB/T7940.2-1995 6
Grease cup

26 ZAH5070-LGX 4
Pin shaft
CE30ES
27 GB/T304-1988 4
Bearing

28 ZAH5070-DQ 4
Snap ring
30
29 G0894P1-000030-00 4
Snap ring

30 ZAH60CC-LG 2
Connect rod

2-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

31 ZAH60CC-ZXYG 1
Steering cylinder

32 ZAH60CC-QT 1
Steering axle
M20×1.5×50
33 G005786-020050-01 4
Bolt
20
34 G0097P1-000020-00 4
Washer
20
35 G000093-000020-00 4
Washer
16×30
36 GB/T119.1-2000 2
Pin

37 ZAH5070-ZX 2
Pin
198911
38 GB/T301-1995 2
Thrust bearing

39 ZAH5070-CT 2
Bushing

40 ZAH5070-TZD 2
Adjust shim

41 ZAH60CC-ZXJ-R 1
Right steering knuckle
HKH4524
42 GB/T290-1998 8
Beating
M6
43 JB/T7940.1-1995 2
Grease cup

44 ZAH5070-GT 2
Bushing
O 45×5.3
45 GB/T3452.1-1992 2
O ring

2-7
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

46 ZAH5070-MFDP 4
Sealing gasket

47 ZAH5070-ZXXG 2
Cover plate
M8×12
48 G000819-008012-00 6
Screw

2-8
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Steering cylinder E CCCD50-W34 F CCCD60-W34

2-9
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Steering cylinder E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 ZAH60CC-ZXYG-HSG 1
Piston rod
85×99×8/11
2 DKB/ME-1 85 2
Dust ring

3 d85×D100×3 2
Check ring
85×100×9
4 ISI/D2 85 2
Shaft seal

5 SF-1/8580 2
Steel-backet bearing

6 ZAH5070-ZXYG-DXT 2
Guide sleeve
O 115×5.7
7 GB1235-76 2
O-ring
See previous fig. M16×1.5
8 JB1000-77 2
Outer hexagonal plug
115×99.5×6.3
9 PT0301150-T46 1
SPGO

10 ZAH5070-ZXYG-GT 1
Cylinder body

2-10
Part III Driver system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1
3-1
Fig.1 Driver system All models of truck
2
3-3
Fig. 2 Air intake system All models of truck
3
3-5
Fig.3 Air intake system All models of truck
4
3-6
Fig.4 Cooling system All models of truck
5
3-8
Fig.5 Fuel system All models of truck
6 1
A B C D 3-10
Fig.6 Engine mount 1
7 2
E F 3-11
Fig.7 Engine mount 2

3-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driver system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-310000-000 1 A B C D
Air inlet system

- SC603-310000-000 1 E F
Air inlet system

2 SC601-370000-G00 1 A B
Diesel engine

- SC602-370000-G00 1 C D
Diesel engine

- SC603-301000-G00 1 E F
Diesel engine

3 SC601-320000-000 1 A B
Exhaust system

- SC602-320000-000 1 C D
Exhaust system

- SC603-320000-000 1 E F
Exhaust system

4 SC601-350000-000 1 A B
Engine mount

- SC602-350000-000 1 C D
Engine mount

- SC603-350000-000 1 E F
Engine mount

5 SC601-330000-000 1 A B
Cooling system

- SC602-330000-000 1 C D
Cooling system

- SC603-330000-000 1 E F
Cooling system

6 SC601-340000-000 1 A B C D
Engine fuel system

3-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driver system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

- SC603-340000-000 1 E F
Engine fuel system

7 SC603-300002-000 1 E F
Flywheel connection pad
6205-Z
8 G000278-0006205-01 1 E F
Bearing 6205-Z

9 SC603-300001-000 1 E F
Flywheel casing connection pad
12
10 G000093-00012-00 6 E F
Washer 12
M12×40
11 G005783-012040-00 6 E F
Bolt M12×40
M10×25
12 G005783-010025-00 12 E F
Bolt M10×25
10
13 G000093-00010-00 12 E F
Washer 10

3-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Air intake system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


89
1 Q676B-89-G00 1 A B C D
Clamp 89
T 74
- R488-330006-G00 1 E F
T-clamp 74

2 SC601-310001-000 1 A B C D
Air intake pipe

- SC603-310001-000 1 E F
Air intake pipe
T 115
3 X700-310004-G00 1 E F
T-clamp 115
89
- Q676B-89-G00 1 A B C D
Clamp 89

4 X700-310005-G00 1 E F
Maintenance and air filter indicator

5 R450-312000-000 1 A B C D
Air cleaner assy

- GR502-311000-000 1 E F
Air cleaner assy

5-1 P780522 1 E F
Main filter

5-2 NO PART NO. 1 E F


Body

5-3 P780523 1 E F
Safety filter

5-4 NO PART NO. 1 E F


Cover

6 R450-310003-000 1 A B C D
Clamp

- GR502-310003-000 1 E F
Clamp

3-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Air intake system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M8×25
7 G005783-008025-00 4
Bolt M8×25
8
8 G000093-00008-00 6
Washer 8
M8
9 G006170-00008-00 4
Sleeve M8
M8×20
10 G005783-008025-00 2
Bolt M8×20

11 R450-311000-000 1 A B C D
Bracket

- SC603-312000-000 1 E F
Bracket

12 SC601-310002-000 1 A B C D
Bracket

- SC603-310002-000 1 E F
Bracket

3-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 3 Exhaust system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-321000-000 1 A B
Exhaust pipe

- SC602-321000-000 1 C D
Exhaust pipe

- SC602-321000-000 1 E F
Exhaust pipe

2 R450-323000-000 1
Clamp

3 SC601-322000-000 1
Muffler assy
M8
4 G001337-00008-00 2
Sleeve M8
8
5 G000096-000008-00 4
Washer 8

6 N163-320100-000 4
Ringlike dampener
M8×65
7 G005783-008065-00 2
Bolt M8×65

8 SC601-320002-000 1
Bracket
M10×30
9 G005783-010030-00 3 E F
Sleeve M10×30
10
10 G000093-000010-00 3 E F
Washer 10

3-5
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Cooling system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


60
1 Q672-60-G00 2
Clamp 60

2 SC601-330001-000 1 A B C D
Rubber pipe for inlet

- SC603-330001-000 1 E F
Rubber pipe for inlet

3 SC601-332000-0000 1 A B
Fan shroud assy

- SC602-332000-0000 1 C D
Fan shroud assy

- SC603-332000-0000 1 E F
Fan shroud assy
55
4 Q672-55-G00 2
Clamp 55

5 50V-332000 1
Radiator assy
M10
6 G006170-000010-00 2
Nut M10
10
7 G000093-000010-00 2
Washer 10
10
8 G0097P1-000010-00 2
Washer 10
M10×65
9 G005782-010065-00 8
Bolt M10×65

10 GR501-330200-000 24
Cushion
M12×25
11 GR501-330200-000 4
Bolt M12×25
12
12 G005783-012025-00 4
Washer 12

3-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Cooling system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

13 SC601-330003-000 1 A B C D
Rubber pipe for outlet

- SC603-330003-000 1 E F
Rubber pipe for outlet

3-7
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 5 Fuel system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M8×25
1 G005783-008025-00 6 A B C D
Bolt M8×25
M10×25
- G005783-010025-00 2 E F
Bolt M10×25
8
2 G000093-000008-00 6 A B C D
Washer 8
10
- G000093-000010-00 2 E F
Washer 10

3 30HB-341000 1 A B C D
Oil-water separator

- R457-340100-G00 1 E F
Oil-water separator
( 8)
4 SC601-340001-W00 1 A B C D
Rubber hose
( 8)
- SC603-340002-W00 1 E F
Rubber hose
18
5 Q672-18-G00 6
Clamp 18

6 3E-160002 1 A B C D
Connector
( 8)
7 SC601-340002-W00 1 A B C D
Rubber hose
( 8)
- SC603-340003-W00 1 E F
Rubber hose
( 8)
8 SC601-340003-W00 1 A B C D
Rubber hose
( 8)
- SC603-340004-W00 1 E F
Rubber hose

9 N163-700007-000 1
Pad

3-8
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 5 Fuel system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M6×16
10 G005783-006016-00 6
Bolt M6×16
6
11 J000982-00006-00 6
Washer 6

12 SC301-341000-000 1
Cover of fuel case

13 N163-341000-000 1
Cover of fuel case
24
14 J000982-000024-00 1
Washer 24

15 N163-340008-000 1
Plug

16 SC601-342000-000 1
Fuel tank
M8
17 G006170-00008-00 4
Nut M8

18 40DH-340002 1
Pipe clamp

19 SC603-340001-000 1 E F
Bracket
12
20 G000093-000012-00 4 E F
Washer 12
M12×20
21 G005783-012020-00 4 E F
Bolt M12×20
10
22 G000096-000010-00 2 E F
Washer 10

3-9
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 6 Engine mount 1

Item Code No. Description Qty Remarks Or Serial No.


6
1 R450-350100-000 2
Cushion assembly
5
2 SC601-351000-000 1 A B
Engine left bracket

- SC602-351000-000 1 C D
3 Engine left bracket

3 SC601-352000-000 1 A B
Engine right bracket
5
1 - SC602-352000-000
Engine right bracket
1 C D
2
- SC601-353000-000 1 C D
Engine left support unit

4 SC601-353000-000 2 A B
Engine right support unit

- SC601-354000-000 1 C D
Engine support unit
4 5 G005783-014035-00
M14×35
8
Bolt M14×35
4 14
8 6 G000093-000014-00
Washer 14
8

M12×30
7 G005783-012030-00 8
Bolt M12×30
12
8 G000093-000012-00 1
Washer 12
7

3-10
7 2
E CCCD50-W34 F CCCD60-W34
Fig. 7 Engine mount 2

Item Code No. Description Qty Remarks Or Serial No.

1 SC603-352000-000 1
Engine left bracket

2 SC603-351000-000 1
Engine right bracket

3 GR501-355000-000 2
Cushion assy
M10×1.25
4 G006171-000010-01 4
Nut M10×1.25
10
5 G000093-000010-00 4
Washer 10

6 SC603-354000-000 1
Engine left support

7 50DH-300001 2
Washer
12
8 G000093-000012-00 10
Washer 12
M12×1.25×30
9 G005786-012030-00 2
Bolt M12×1.25×30

10 SC603-353000-000 1
Engine right support
M12×30
11 G005783-012030-00 8
Bolt M12×30

3-11
3-12
Part IV Truck body system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1
4-1
Fig.1 Nameplate All models of truck
2
4-3
Fig. 2 Truck body All models of truck
3
4-4
Fig.3 Front screen assy All models of truck
4
4-5
Fig.4 Back screen assy All models of truck
5
4-6
Fig.5 Instrument frame assy All models of truck
6
4-7
Fig.6 Damping base All models of truck
7
4-8
Fig.7 Guardrail accessory All models of truck
8
4-9
Fig.8 Other accessory All models of truck
9
4-10
Fig.9 Balancing weight All models of truck
10
4-11
Fig.10 Seat assy All models of truck

4-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Nameplate E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-010004-000 1

2 50DH-010006 1
Diesel nameplate

3 50DH-010008 2
Characters nameplate

4 R960-020018-000 4
Lift nameplate

5 SC601-010003-000 1
Lubrication

6 N163-010003-000 2
Dangerous

7 SC601-010009-000 1 A C E
Load nameplate

8 SC601-010001-000 1 B D F
Load nameplate

9 SC601-010002-000 1
Product nameplate

10 50DH-010005 2
Dangerous

11 R960-020016-000 1
Antifreeze

12 N163-020020-000 1
Belt nameplate

13 N163-020019-000 1
An nameplate

14 SC601-010007-000 1
Multiple control valve label

15 SC601-010006-000 1
Multiple control valve label

4-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Nameplate E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

16 SC601-010005-000 1
Multiple control valve label

17 SC601-010010-000 1
Series label

18 SC601-010008-000 1
Series label

19 R960-020011-000 1
Hydraulic oil

4-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Truck body E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-460000-000 1
Front screen assy

2 SC601-410000-000 1
Truck frame

3 SC601-440000-000 1
Floor accessory

4 SC601-420000-000 1
Damping base

5 SC601-480000-000 1
Other accessory

6 SC601-450000-000 1
Guardrail accessory

7 SC601-430000-000 1
Hood shield

8 SC601-470000-000 1
Backsreen assy

4-3
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Front screen assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-461000-000 1
Front screen assy

2 SC601-461001-000 1
Pedal
M8×15
3 G005783-008015-00 4
Bolt M8×15
8
4 G000093-000008-00 8
Washer 8
8
5 G0097P1-000008-00 8
Washer 8
M8×20
6 G005783-008020-00 4
Bolt M8×20

4-4
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Back screen assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-471000-000 1
Back sreen assembly

2 SC601-470001-000 1
Up pedal

3 SC601-470002-000 1
Down pedal
M8×15
4 G005783-008015-00 8
Bolt M8×15
8
5 G000093-000008-00 12
Washer 8
8
6 G0097P1-000008-00 12
Washer 8
M8×20
7 G005783-008020-00 4
Bolt M8×20

4-5
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Instrument frame assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-440100-000 1
Cargo platform plate

2 SC601-440009-000 1
Board
3 SC601-440008-000 1
Board

4 SC601-440200-000 1
Cargo platform plate
5 SC601-440004-000 1
Plate

6 SC601-440010-000 1
Board

7 SC601-440300-000 1
Board

8 SC601-440005-000 1
Board

9 SC601-440003-000 1
Side plate
M8×16
10 G005783-008016-00 15
Bolt M8×16
M6×12
11 G002673-006012-00 8
Bolt M6×12
M6×20
12 G005783-006020-00 8
Bolt M6×20
6
13 G000093-000006-00 8
Washer 6
6
14 G0097P1-000006-00 8
Washer 6
15 G0097P1-000008-00 8 15
Washer 8

4-6
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Damping base E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-421000-000 1
Shock mount
1
2 SC601-422000-000 1
Control case assy 1
2
3 SC601-423000-000 1
Control case assy 2

4 SC601-420002-000 1
Encioser
M6×12
5 G005783-006012-00 4
Bolt M6×12
6
6 G0097P1-000006-00 8
Washer 6
6
7 G000093-000006-00 8
Washer 6
M6×20
8 G005783-006020-00 4
Bolt M6×12
M14×55
9 G005782-014065-00 4
Bolt M14×55
14
10 G000093-000014-00 4
Washer 14
14
11 G0097P1-000014-00 4
Washer 14
M8×25
12 G005783-008025-00 4
Bolt M8×25
8
13 G0097P1-000008-00 4
Washer 8
8
14 G000093-000008-00 4
Washer 8

4-7
7 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Guardrail accessory E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-450001-000 1
Round steel

2 SC601-451000-000 5
Armrest

3 SC601-450002-000 1
Pipe protection

4 SC601-450003-000 1
Pipe protection
M10×25
5 G005783-010025-00 16
Bolt M10×25
10
6 G000093-000010-00 16
Washer 10
10
7 G0097P1-000010-00 16
Washer 10

8 SC601-450004-000 1
Pipe protection

4-8
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Other accessory E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-480002-000 2
Location-limited plate

2 SC601-480001-000 4
Bar

3 SC601-480000-000 2
Accumulator stand

4 C2-32-15-3-G00 6
Lever lock

5 SC601-483000-G00 2
Freestyle gas spring
6
6 G0097P1-000006-00 4
Washer 6
M6
7 G000062-000006-00 4
Nut M6

8 SC601-481000-000 1
Backsreen slab assy
M8×18
9 G005783-008018-00 4
Bolt M8×18
8
10 G000093-000008-00 4
Washer 8
8
11 G0097P1-000008-00 4
Washer 8

12 SC601-484000-000 1
Frontscreen slab assy

13 SC601-484003-000 1
Absorption sound cotton

4-9
9
B CCCD60-G24 D CCCD60-G39 F CCCD60-W34
Fig.9 Balancing weight

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-020001-000 1
Balancing weight
M20×90
2 G005783-020065-00 4
Bolt M20×90
20
3 G0097P1-000020-00 4
Washer 20
20
4 G007244-000020-00 4
Washer 20

4-10
10 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Seat assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 R960-030000-000 1
Seat

2 G005783-008016-00 M8
Nut M8 4

3 G000093-000008-00 8 4
Washer 8

4 G0097P1-000008-00 8
Washer 8 4

4-11
4-12
Part Control system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1 1
A B C D 5-1
Fig.1 Braking jiggle and control assy 1
2 2
E F 5-3
Fig. 2 Braking jiggle and control assy 2
3
5-5
Fig. 3 Gear-box bracket All models of truck
4-1 1
A B C D 5-6
Fig. 4-1 Pipeline assy 1
4-2 1
A B C D 5-7
Fig. 4-2 Pipeline assy 1
5-1 2
E F 5-8
Fig. 5-1 Pipeline assy 2
5-2 2
E F 5-9
Fig. 5-2 Pipeline assy 2
5-3 2
E F 5-11
Fig. 5-3 Pipeline assy 2
5-4 2
E F 5-12
Fig. 5-4 Pipeline assy 2
6 1
A B C D 5-13
Fig.6 Throttle and control assy 1
7 2
E F 5-16
Fig.7 Throttle and control assy 2
8
5-19
Fig.8 Hand braking control assembly All models of truck

5-A
5-B
1 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Brake and inching control assy 1

Item Code No. Description Qty Remarks Or Serial No.


M8×16
1 G005783-008016-00 1
Bolt M8×16
8
2 G000093-000008-00 4
Washer 8

3 SC601-514000-000 1
Shaft

4 50W-612003 4
Bushing

5 SC601-513000-000 1
Jiggle pedal assy

6 SC601-512000-000 1
Brake pedal assy

7 SC601-510001-000 2
Spring
2.5×20
8 G000091-2P5020-00 1
Pin2.5×20
8
9 G0097P1-000008-00 4
Washer 8

10 SC601-510202-000 1
Yoke
B8×22
11 G000882-008022-01 1
Pin B8×22
M10×1.25
12 G006176-000010-01 1
Nut M10×1.25

13 SC601-510201-000 1 —2013.9.6
Brake master cylinder

- SC601-510401-000 1 2013.9.6—
Brake master cylinder
M8×25
14 G005783-008025-00 1
Bolt M8×25

5-1
1 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Brake and inching control assy 1

Item Code No. Description Qty Remarks Or Serial No.

15 SC601-511000-000 1
Bracket
M8×40
16 G005783-008040-00 1
Bolt M8×40
M8
17 G006170-000008-00 2
Nut M8
M8×30
18 G005783-008030-00 1
Bolt M8×30

19 XF250-512002-000 2
Pedal pad

20 Q701B90-NPT1/16-G00 1
Grease cup assy

5-2
2 2
E CCCD50-W34 F CCCD60-W34
Fig.2 Brake and inching control assy 2

Item Code No. Description Qty Remarks Or Serial No.


M8×16
1 G005783-008016-00 1
Bolt M8×16
8
2 G000093-000008-00 9
Washer 8

3 SC601-514000-000 1
Shaft

4 50W-612003 4
Bushing

5 SC601-513000-000 1
Jiggle pedal assy

6 SC601-512000-000 1
Brake pedal assy

7 SC601-510001-000 2
Spring
2.5×20
8 G000091-2P5020-00 1
Pin2.5×20

9 SC603-510200-000 1
Booster cylinder
10 SC601-510202-000 1
Yoke
B8×22
11 G000882-008022-01 1
Pin B8×22
M10×1.25
12 G006176-000010-01 1
Nut M10×1.25

13 SC603-510400-000 1
Brake master cylinder
M8
14 G006170-000008-00 10
Nut M8

15 SC601-511000-000 1
Bracket

5-3
2 2
E CCCD50-W34 F CCCD60-W34
Fig.2 Brake and inching control assy 2

Item Code No. Description Qty Remarks Or Serial No.


M8×40
16 G005783-008040-00 1
Bolt M8×40
M8×30
17 G006170-000008-00 1
Bolt M8×30

18 G005783-008030-00 2
Pedal pad

19 XF250-512002-000 1
Grease cup assy

5-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Gear-box bracket E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M8×16
1 G005783-008016-00 1
Bolt M8×16
8
2 G000093-000008-00 1
Washer 8

3 SC601-516200-000 1
Shaft assy

4 SC601-510003-000 1
Spring link plate

5 SC601-516100-000 1
Bracket

6 50W-615001 4
Bushing

7 SC601-515000-000 1
Rocker assy
18
8 SC601-510002-000 1
Washer 18
18
9 GB894.1-86 1
Detent ring 18

10 3-52-00-02 1
Spring

11 SC601-516001-000 1
Bush

5-5
4-1 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4-1 Pipeline assy 1

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-540001-000 2
Brake hose

2 N163-540002-000 2
Clamp

3 SC601-540002-000 1
Brake oil pipe

4 SC601-540003-500 1
Brake oil pipe

5 XF250-540005-000 1
Tee fitting

6 SC601-540006-000 1
Oil pipe

7 SC601-540011-000 1
Safety cylinder

8 SC601-540008-000 1
Oil pipe

9 3-52-00-05 3
Pipe connector
12
10 J000982-000012-00 3
Washer 12

11 SC601-540012-000 1
Oil pipe

12 SC601-540007-000 1
Brake oil pipe

13 SC601-540010-000 1
Vacuum intensifier assy
8
14 G000093-000008-00 2
Washer 8
M8×16
15 G005783-008016-00 2
Bolt M8×16

5-6
4-2 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4-2 Pipeline assy 1

Item Code No. Description Qty Remarks Or Serial No.


10×17×4200
1 SC601-540018-W00 1
Hose 10×17×4200

2 SC601-540100-000 2
Connector assy
20L
3 SC601-540022-000 1
Vacuum container

4 SC601-540023-000 1
Vacuum switch connector
10×17×2000
5 SC601-540021-W00 1
Hose 10×17×2000

6 SC601-540020-000 1
Check valve
18
7 Q672-18-G00 6
Nipping fork 18
10×17×170
8 SC601-540019-W00 1
Hose 10×17×170
22
9 J000982-000022-00 1
Washer 22

5-7
5-1 2
E CCCD50-W34 F CCCD60-W34
Fig.5-1 Pipeline assy 2

Item Code No. Description Qty Remarks Or Serial No.

1 11GD-512001 2
Reducer union

2 SC601-540009-000 1
Brake oil pipe

3 SC601-540013-000 1
Brake oil pipe

4 XF250-540005-000 1
Tee fitting

5 SC601-540014-000 1
Brake oil pipe

6 SC601-540015-000 1
Brake oil pipe

7 SC601-540016-000 1
Brake hose

8 SC601-540017-000 1
Brake hose

5-8
5-2 2
E CCCD50-W34 F CCCD60-W34
Fig.5-2 Pipeline assy 2

Item Code No. Description Qty Remarks Or Serial No.

1 SC603-540001-000 1
Brake oil pipe

2 11GD-512001 2
Reducer union

3 SC603-540002-000 1
Brake oil pipe

4 SC601-540001-000 2
Brake hose

5 SC603-540006-000 1
Brake oil pipe

6 35QCDA-510005 4
Pipe connector

7 S11-3535010-G00 1
proportional valve

8 SC603-540005-000 1
Brake oil pipe
8
9 G0097P1-000008-00 1
Washer 8

10 N163-540002-000 2
Clip
8
11 G000093-000008-00 3
Washer 8
M8×16
12 G005783-008016-00 2
Bolt M8×16

13 25QCG-510002 4
Bushing
M6×12
14 G005783-006012-00 2
Bolt M6×12
6
15 G000093-000006-00 2
Washer 6

5-9
5-2 2
E CCCD50-W34 F CCCD60-W34
Fig.5-2 Pipeline assy 2

Item Code No. Description Qty Remarks Or Serial No.

16 QY200-512100-000 2
Fixed bracket
M8×35
17 G005783-008035-00 1
Bolt M8×35
8
18 J000982-000008-00 4
Washer 8

5-10
5-3 2
E CCCD50-W34 F CCCD60-W34
Fig.5-3 Pipeline assy 2

Item Code No. Description Qty Remarks Or Serial No.


18
1 Q672-18-G00 4
Nipping fork 18
10×17×2000
2 SC603-540013-W00 2
Hose 10×17×2000

3 H510-500001-W00 1
Oil cup
8
4 G0097P1-000008-00 1
Washer 8
8
5 G000093-000008-00 1
Washer 8
M8×16
6 G005783-008016-00 1
Bolt M8×16

7 SC603-540003-000 1
Brake oil pipe

8 35QCDA-510005 2
Pipe connector

9 SC603-540004-000 1
Brake oil pipe
8
10 J000982-000008-00 2
Washer 8

5-11
5-4 2
E CCCD50-W34 F CCCD60-W34
Fig.5-4 Pipeline assy 2

Item Code No. Description Qty Remarks Or Serial No.

1 SC603-540008-000 1
Brake oil pipe

2 SC603-540007-000 1
Brake oil pipe

3 SC601-540017-000 1
Brake hose

4 SC603-540012-000 1
Brake oil pipe

5 SC603-540011-000 1
Brake oil pipe

6 SC601-540016-000 1
Brake hose

7 SC603-540010-000 2
Brake oil pipe

8 SC603-540009-000 2
Brake oil pipe

9 11GD-512001 6
Reducer union
M6×12
10 G005783-006012-00 2
Bolt M6×12
6
11 G000093-000006-00 2
Washer 6

12 QY200-512100-000 2
Fixed bracket

13 25QCG-510002 4
Bushing

5-12
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Throttle and control assy 1

Item Code No. Description Qty Remarks Or Serial No.

1 50W-620001 1
Pedal shim

2 50W-622000 1
Pedal assy

3 50W-621100 1
Lever assy-pedal

4 50W-621002 1
Tension spring

5 50W-621001 6
Bushing
8
6 G0097P1-000008-00 2
Washer 8
8
7 G0894P1-000008-00 2
Detent ring 8

8 SC601-521100-000 1
Throttle support

9 GR501-521300-001 1
Rocker arm
1.6×16
10 G000091-1P6016-00 1
Pin 1.6×16

11 50W-621003 1
Connector rod
6
12 G0894P1-000006-00 7
Washer 6
1.2×12
13 G000091-1P2012-00 2
Pin 1.2×12

14 50W-621303 1
Bush

15 SC601-520100-000 1
Throttle line assy

5-13
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Throttle and control assy 1

Item Code No. Description Qty Remarks Or Serial No.


6
16 G000093-000006-00 4
Washer 6
M6×20
17 G005783-006020-00 1
Bolt M6×20
8
18 G000093-000008-00 2
Washer 8
M8×30
19 G005783-008030-00 2
Bolt M8×30
M8
20 G006170-000008-00 1
Nut M8
M8×45
21 G005783-008045-00 1
Bolt M8×45

22 50W-620002 1
Support
M6×16
23 G000067-006016-00 2
Screw M6×16
2×18
24 G000091-002018-00 1
Pin 2×18
B6×40
25 G000882-006040-01 1
Shaft B6×40
M6
26 G006170-000006-00 1
Nut M6

27 R450-520100-000 1 B
Throttle bracket

- SC602-520300-000 1 A
Throttle bracket

28 GR501-520001-000 1
Pin
4
29 G000896-000004-00 1
Detent ring 4

5-14
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Throttle and control assy 1

Item Code No. Description Qty Remarks Or Serial No.


M12×25
30 G005783-012025-00 2
Bolt M12×25
12
31 G000093-000012-00 2
Washer 12
12
32 G0097P1-000012-00 2
Washer 12

5-15
7 2
E CCCD50-W34 F CCCD60-W34
Fig.7 Throttle and control assy 2

Item Code No. Description Qty Remarks Or Serial No.

1 50W-620001 1
Pedal shim

2 50W-622000 1
Pedal assy

3 50W-621100 1
Lever assy-pedal

4 50W-621002 1
Tension spring

5 50W-621001 6
Bushing
8
6 G0097P1-000008-00 2
Washer 8
8
7 G0894P1-000008-00 2
Detent ring 8

8 SC601-521100-000 1
Throttle support

9 GR501-521300-001 1
Rocker arm
1.6×16
10 G000091-1P6016-00 1
Pin 1.6×16

11 50W-621003 1
Connector rod
6
12 G0894P1-000006-00 7
Washer 6
1.2×12
13 G000091-1P2012-00 2
Pin 1.2×12

14 50W-621303 1
Bush

15 SC601-520100-000 1
Throttle line assy

5-16
7 2
E CCCD50-W34 F CCCD60-W34
Fig.7 Throttle and control assy 2

Item Code No. Description Qty Remarks Or Serial No.


6
16 G000093-000006-00 4
Washer 6
M6×20
17 G005783-006020-00 1
Bolt M6×20
8
18 G000093-000008-00 2
Washer 8
M8×30
19 G005783-008030-00 2
Bolt M8×30
M8
20 G006170-000008-00 1
Nut M8
M8×45
21 G005783-008045-00 1
Bolt M8×45

22 50W-620002 1
Support
M6×16
23 G000067-006016-00 2
Screw M6×16
2×18
24 G000091-002018-00 1
Pin 2×18
B6×40
25 G000882-006040-01 1
Shaft B6×40
M6
26 G006170-000006-00 1
Nut M6

27 SC603-520001-000 1
Throttle bracket

28 GR501-520001-000 1
Pin
4
29 G000896-000004-00 1
Detent ring 4
M12×25
30 G005783-012025-00 2
Bolt M12×25

5-17
7 2
E CCCD50-W34 F CCCD60-W34
Fig.7 Throttle and control assy 2

Item Code No. Description Qty Remarks Or Serial No.


12
31 G000093-000012-00 2
Washer 12
12
32 G0097P1-000012-00 2
Washer 12

5-18
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Hand braking control assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M8×20
1 G005783-008020-00 2
Bolt M8×20
8
2 G000093-000008-00 2
Washer 8

3 2QD-511000 1
Parking brake
B8×16
4 G000882-008016-01 1
Shaft B8×16

5 SC601-551000-000 1
Brake line
3.2×14
6 G000091-3P2014-00 1
Pin 3.2×14

7 PKD-180-G00 1
Wire

5-19
Part VI Hydraulic system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1
6-1
Fig. 1 Hydraulic system All models of truck
2
6-4
Fig. 2 Pump assy All models of truck
3
6-5
Fig. 3 Hydraulic tank assy All models of truck
4
6-7
Fig. 4 Interlocking oil circuit All models of truck
5
6-8
Fig. 5 Interlocking cylinder All models of truck
6
6-9
Fig. 6 Control valve control assy All models of truck
7
6-11
Fig. 7 Platform tilt oil circuit All models of truck
8
6-13
Fig. 8 Platform tilt oil cylinder All models of truck
9
6-15
Fig. 9 Support system oil circuit All models of truck
10
6-17
Fig. 10 Hydraulic jack All models of truck
11
6-19
Fig. 11 Gantry action oil circuit All models of truck
12
6-22
Fig. 12 Telescopic cylinder All models of truck

6-A
Item Description Serial No. Page

13 1
A B C D 6-24
Fig. 13 Steering oil circuit 1
14 2
E F 6-26
Fig. 14 Steering oil circuit 2

6-B
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Hydraulic system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-604000-000 1 A B C D
High pressure hose

- SC603-604000-000 1 E F
1 2 2 3 High pressure hose
5 6 O AS568-214
6 7 2 AS568-214-G00 2
O-ring AS568-214
8 9 10 11
3 SC601-605000-000 1 A B C D
High pressure hose
10 11 19
4 12
13 14
- SC603-605000-000 1 E F
High pressure hose

4 SC601-601000-000 1 A B C D
22 10 11 15 16 Pump assy
18
23 24 - SC603-601000-000 1 E F
Pump assy
20 21 17
5 SC601-600001-000 1
Oil suction hose
truck body 45
6 Q672-45-G00 4
25 Clamp 45

7 SC601-600002-000 1
26 Oil suction hose

8 SC601-600003-000 1
Clamp
M12×25
9 G005783-012025-00 2
Bolt M12×25
12
10 G0097P1-000012-00 16
Washer 12
12
11 G000093-000012-00 16
Washer 12

12 SC601-603000-000 1
Hydraulic tank assy

6-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Hydraulic system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

13 SC601-600004-W00 1
Low pressure hose
28
14 Q672-28-G00 2
1 2 2 3 Clamp 28
5 6
6 7 15 SC601-600007-000 6
Clip
8 9 10 11
M8×25
16 G005783-008025-00 12
Bolt M8×25
10 11 19
4 12
13 14
17 SC601-610000-000 1 A B C D
Control valve control assy

22 10 11 15 16
- SC603-610000-000 1 E F
Control valve control assy
18
23 24 18 SC601-650000-000 1
Platform tilt oil circuit
20 21 17
19 N160-110002-000 2
Hoop
truck body
20 SC601-660000-000 1
25 Support system oil
circuit
21 SC601-640000-000 1
26 Gantry action oil circuit

22 PKD-180-G00 3
Bandage

23 SC601-600006-000 1
Return oil hose
50
24 Q672-50-G00 2
Clamp 50

25 SC601-670000-000 1
Interlocking oil circuit

26 SC601-630000-000 1 A B C D
Steering oil circuit

6-2
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Hydraulic system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

- SC603-630000-000 1 E F
Steering oil circuit

1 2 2 3
5 6
6 7

8 9 10 11

10 11 19
4 12
13 14

22 10 11 15 16
18
23 24

20 21 17

truck body

25

26

6-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Pump assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 GR501-601300-G00 1 A B C D
Gear pump

- H802-651200-000 1 E F
Gear pump
M10×1.25×30
2 G005785-010030-00 12
Bolt M10×1.25×30
2 4
6 10
3 G000093-000010-00 16
3 Washer 10
10
4 G0097P1-000010-00 10
6 8 Washer 10
2
10 3
4 5 FL-12-G00 2
Flange
3
3 1 8 6 GR501-601200-000 2
3 Oil absorbing joint
8 O 38×3.1
9 5 7 G001235-003803P1-000 O-ring 38×3.1 2
3 M12×30
3 9 4 8 G005783-012030-00 4
8 Bolt M12×30
2 O 80×1.8
9 G3452P1-008001P8-00 2
5 O-ring 80×1.8
3 4
10 SC601-601200-000 1
2 Gear pump

6-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Hydraulic tank assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-603100-000 1
Oil absorbing cover assy

2 SC601-603001-000 1
Seal pad
8 10
3 TM450B1-G00 1
9 Air breathe filter
7 4 SC601-603200-000 1
2 Hydraulic tank cover assy
M8×16
5 G005783-008016-00 9
5 Bolt M8×16
8
6 6 J000982-000008-00 9
11 Washer 8
3
4 1 7 SC601-603300-000 1
Box
M12×25
8 G005783-012025-00 4
12 Bolt M12×25
12
13 9 J000982-000012-00 4
Washer 12
14 10 SC601-603002-000 1
17 Seal pad
16 11 SC601-603400-000 1
15 Return oil cover assy
M12×30
18 12 G005783-012030-00 4
Bolt M12×30
12
13 G000093-000012-00 4
Washer 12
12
14 G0097P1-000012-00 4
Washer 12

15 N163-340002-000 1
Ring magnetic iron

6-5
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Hydraulic tank assy E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

16 N163-340008-000 1
Plug
24
17 J000982-000024-00 1
Washer 24
8 10
18 WU-160×180-J-G00 2
9 Oil absorbing filter
7
2

11 6
3
4 1

12

13

14
17
16
15

18

6-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Interlocking oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-670100-000 1
Bracket
M8×16
2 G005783-008016-00 6
Bolt M8×16
8
3 G0097P1-000008-00 6
Washer 8
8
4 G000093-000008-00 6
Washer 8

5 SC601-670200-000 1
Interlocking cylinder
3 M16
4 6 G006170-000016-00 2
2 Nut
7
8 16
7 G000093-000016-00 2
7
Washer 16

6 8 SC601-670002-000 1
5 Plate
1 3
6 9 SC601-670001-000 2
muti-way valve 4 Connector
2
9 10 SC601-670300-000 1
Hose assy
11
9
11 SC601-670400-000 1
Hose assy
10

6-7
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Interlocking cylinder E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


18×26×4.5/6
1 DH18 1
Dust ring 18×26×4.5/6
A18×24×3
2 GB1235 1
Cheak ring A18×24×3
U 18×24×8
3 CU18D 1
U-ring 18×24×8

4 HG-30/18×40-01 1
Cylinder cover

5 HG-30/18×40-02 1
Guide sleeve
O 30×3.1
6 GB1235-76 1
O-ring 30×3.1

7 HG-30/18×40-03 1
Cylinder body

8 HG-30/18×40-04 1
Piston rod
U 22×30×7
9 CU22L 2
U-ring 22×30×7
A30×22×3
10 GB1235 2
Cheak ring A30×22×3
D30×15×2.5
11 NO PART NO. Support ring D30×15× 1
2.5 Z1/4
12 NO PART NO. 2
Oil mouths bulkhead Z1/4

13 HG-30/18×40-08 1
Threaded demeo

6-8
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Control valve control assy E CCCD50-W34 F CCCD60-W34

24 Item Code No. Description Qty Remarks Or Serial No.


11
1 1 N163-610003-000 5
Appliance handle
25
2 SC601-610100-000 1 A B C D
Multi-way valve
26
- SC603-610100-000 1 E F
Multi-way valve
12
13 3 50W-710400 2
23 Connector
22 M12×50
4 GB5783-86 4
Bolt
14
12
5 GB97.1-85 4
Washer 12
15 12
6 GB93-87 4
Washer 12

7 50DH-710100 1
Connector
16 8 R450-610200-000 6
Connector
20 6 17
4 18 19 9 SC601-610600-000 2
Connector
8 10 80DH-710100 1
Connector assy
5
21 1
3 10 11 SC601-610200-000 1
3 Joystick 1
8 9 8 2
12 SC601-610300-000 1
Joystick 2
5
7 8 9 8 8 13 N163-612001-000 10
Bush
6
4 2 6×22
14 G000882-006022-00 5
Pin shaft 6×22

6-9
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Control valve control assy E CCCD50-W34 F CCCD60-W34

24 Item Code No. Description Qty Remarks Or Serial No.


11
2×16
1 15 G000091-002016-00 5
Pin 2×16
25
1
16 SC601-610400-000 3
Rod 1
26 2
17 SC601-610500-000 2
Rod 2
12 8×24
13 18 G000882-008024-00 5
23 Pin shaft 8×24
22 3.2×18
19 G000091-3P2018-00 5
Pin 3.2×18
14
M12
20 G006170-000012-00 2
Nut M12
15
21 R450-610100-000 1
Connector
12
22 G0894P1-000012-00 3
Shield ring 12
16 23 JS160-610010-000 3
Adjusting spacer
20 6 17
4 18 19 3
24 SC601-610700-000 1
Joystick 3
4
8 25 SC601-610800-000 1
Joystick 4
5
21 5
3 10 26 SC601-610900-000 1
3 Joystick 5
8 9 8
5
7 8 9 8 8
6
4 2

6-10
7 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Platform tilt oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


90
1 20RH-600300-000 4
Connector
M10×1
2 G001152-010001-00 2
Oil cup M10×1
M8×12
3 G005783-008012-00 2
Bolt M8×12
8
4 G000093-000008-00 4
Washer 8

5 SC601-650900-000 2
Pin shaft
8
6 G0097P1-000008-00 3
Washer 8

7 SC601-651000-000 2
Platform tilt oil cylinder

8 SC601-650100-000 4
Hose assy

9 SC601-650200-000 1
Hose assy

10 SC601-650001-000 2
Clip
M8×16
11 G005783-008016-00 2
Bolt M8×16

12 SC601-650300-000 1
Oil pipe assy

13 SC601-650400-000 2
Steel tube assy

14 SC601-650500-000 1
Oil pipe assy

15 SC601-650600-000 1
Oil pipe assy

6-11
7 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Platform tilt oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

16 SC601-650700-000 1
Hose assy

17 SC601-650800-000 1
Hose assy

18 SC601-640100-000 1
Hose assy

6-12
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Platform tilt oil cylinder E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


45
1 NO PART NO. 4
Light hole protective cover

2 SC601-651000-01 1
Lining
M20×1.5
3 NO PART NO. 2
Oil mouths protection plugging

M36×2
4 GB/T9459 1
Hex slotting thin nut
6.3×65
5 GB/T91 1
Cotter 6.3×65
U 85×100×9
6 C185 2
U-ring 85×100×9
T D100×95×89×20
7 JSTZ007 1
T-support ring

8 SC601-651000-01 1
Piston
O 45×3.1
9 GB1235 1
O-ring 45×3.1

10 SC601-651000-03A 1
Cylinder block

11 SC601-651000-04A 1
Guide sleeve
d60×2.5×15
12 NO PART NO. 1
Support ring
O 100×5.7
13 GB/T3452.1 1
O-ring 100×5.7
100×91×2
14 GB1235-76 1
Check ring 100×91×2

15 GB/T77 1
Hex flat end screw

6-13
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Platform tilt oil cylinder E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

16 YGDSG-90/75-800-07 1
Plug
U 60×75×11.5
17 C3-60 1
U-ring 60×75×11.5

18 SC601-651000-05A 1
Cylinder cover
60×68×5/6.5
19 DH60 1
Dust ring 60×68×5/6.5

20 SC601-651000-06A 1
Piston rod
GE45ES
21 GB/T9163 1
Oscillating bearing GE45ES
68
22 GB/T893.1 2
Spring retaining ring for hole

6-14
9 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Support system oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-650400-000 2
Oil pipe assy

2 SC601-660100-000 1
Hose assy

3 SC601-660200-000 1
Hose assy

4 SC601-661100-000 1
Three way connector

5 SC601-661200-000 1
Three way connector

6 SC601-660300-000 2
Oil pipe assy

7 SC601-660400-000 2
Oil pipe assy

8 SC601-660001-000 8
Conector
18
9 J000982-000018-00 8
Washer 18
M10×55
10 G000070-010055-00 6
Screw M10×55
10
11 G000093-000010-00 10
Washer 10

12 SC601-660500-000 2
Biliateral pilot-controlled valve

13 SC601-660600-000 2
Hose assy

14 SC601-660700-000 2
Hose assy

15 SC601-660800-000 2
Throttle

6-15
9 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Support system oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

16 SC601-660900-000 2
Connector

17 XF250-611900-000 4
Connector
M16×40
18 G005783-016040-00 2
Bolt M16×40
16
19 G000093-000016-00 2
Washer 16
16
20 G0097P1-000016-00 2
Washer 16

21 SC601-660002-000 2
Bolck

22 SC601-661000-000 2
Hydraulic jack

23 SC601-660003-000 2
Clamp
M20×45
24 G005783-020045-00 4
Bolt M20×45
20
25 G0097P1-000020-00 4
Washer 20
20
26 G000093-000020-00 4
Washer 20

6-16
10 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Hydraulic jack E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-661000-01 1
Support

2 SC601-661000-02 2
Cover plate
M10×30
3 GB/T70.1-2000 4
Hex screws M10×30
63×71×5/6.5
4 DH63 1
Dust ring 63×71×5/6.5

5 SC601-661000-03 1
Gland
U 63×78×11
6 C3 1
U-ring 63×78×11
90×81.8×75
7 NO PART NO. 1
Ring washer 90×81.8×75
O 80×5.3
8 GB/T3452.1 1
O-ring 80×5.3

9 GB/T77-2000 1
Hex flat end tight set screws

10 YGDSG-90/75-800-07 1
Plug

11 SC601-661000-04 1
Guide sleeve
d63×15×2.5
12 NO PART NO. 2
Support ring d63×15×2.5

13 SC601-661000-05 1
Cylinder block

14 SC601-661000-06 1
Piston rod

15 SC601-661000-08 1
Stop collar

6-17
10 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Hydraulic jack E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


O 45×3.1
16 GB/T1235 1
O-ring 45×3.1
U 75×90×9
17 D1 75A 2
U-ring 75×90×9
T D90×85×79×20
18 NO PART NO.
T-support ring

19 SC601-661000-07 1
Piston
M36×2
20 GB/T9459 1
Hex slotting thin nut
5×60
21 GB/T91 1
Cotter 5×60
M20×1.5
22 NO PART NO. 2
Oil mouths protective cover

6-18
11 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.11 Gantry action oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-642000-000 2
Pin shaft
M10×1
2 G001152-010001-00 2
Oil cup M10×1
M6×12
3 G005783-006012-00 4
26 27 28 29 Bolt M6×12
6
4 G000093-000006-00 4
Washer 6
12 25 32
90
5 40DH-600200 2
30 32
Connector
9 31 24
7 23 6 SC601-640100-000 2
11 12
22 Hose assy
21
5 6 18 19
1 2 3 4 7 SC601-640200-000 2
Hose assy
20
13 8 SC601-640300-000 2
14 15 16 17 Telescopic cylinder
13
10
9 SC601-640400-000 2
8 muti-way valve Synchro-valve assy

10 SC601-640600-000 1
Hose assy
33 34
11 SC601-640002-W00 1
Low pressure hose
26
12 Q672-26-G00 1
Clamp 26

13 SC601-640700-000 2
Hose assy

14 G160M300-800006-000 1
Climp
M8×16
15 G005783-008016-00 1
Bolt M8×16

6-19
11 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.11 Gantry action oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


8
16 G000093-000008-00 1
Washer 8
8
17 G0097P1-000008-00 1
Washer 8

18 SC601-640900-000 1
26 27 28 29 Oil pipe assy

19 SC601-641000-000 1
Oil pipe assy
12 25 32
20 SC601-641100-000 1
30 32
Oil pipe assy
9 31 24
7 23 21 SC601-641200-000 1
11 12
22 Oil pipe assy
21
5 6 18 19
1 2 3 4 22 SC601-641300-000 1
Hose assy
20
13 23 SC601-641400-000 1
14 15 16 17 Hose assy
13
10
24 SC601-641500-000 1
8 muti-way valve Hose assy

25 SC601-640003-W00 1
Low pressure hose
33 34
26 SC601-641600-000 1
Steel pipe

27 SC601-642300-000 1
Steel pipe

28 SC601-641800-000 1
Steel pipe

29 SC601-641900-000 1
Steel pipe

30 SC601-640004-000 1
Nut

6-20
11 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.11 Gantry action oil circuit E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

31 SC601-640005-000 1
Nut

32 SC601-640006-000 2
Nut

33 SC601-642100-000 1
26 27 28 29 Bracket

34 SC601-642200-000 1
Bracket
12 25 32

30 32
9 31 24
7 23
11 12
21 22
5 6 18 19
1 2 3 4

20
13
14 15 16 17
13
10
8 muti-way valve

33 34

6-21
12 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.12 Telescopic cylinder E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 20A2-00600 1
Cylinder barrel

2 20A2-00610 1
Piston rod

3 20A2-00620 1
Guide sleeve

4 E181-03521 1
Composite liner
O 65×3.5
5 S182-06002 1
O-ring 65×3.5
-O
6 S196-06505 1
Block circle
d35
7 S166-03514 1
HBTS d35
-
8 S122-03501 1
Piston rod
-U 35×45×7
9 S194-03528 1
Block circle
O 70×3.1
10 S185-06711 1
O-ring 70×3.1
d35
11 S103-03504 1
Dust ring d35

12 20A2-00640 1
Cushion collar

13 20A2-00630 1
Piston
O 26×2.4
14 S182-03002 1
O-ring 26×2.4

15 E171-06501 1
Support ring

6-22
12 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.12 Telescopic cylinder E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


-
16 S141-06531 2
Sealing element
-U
17 S194-05518 2
Cheak ring
-1
18 E144-24002 1
Nut

19 20A2-00650 1
Buffering ring
-
20 E104-03201 1
Steel cable baffle ring
-
21 E140-30002 1
Nut

22 20A2-00660 1
Earrings
-
23 E116-02501 2
Oscillating bearing
-
24 E103-04201 4
Circlip

25 90C0-04070 1
Oil mouths bulkhead

26 90C0-06030 1
Oil mouths cap

20A2-00740
Seal 3 packets of pieces

6-23
13 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.13 Steering oil circuit 1

13 21 22 Item Code No. Description Qty Remarks Or Serial No.

20 23 8 9 1 SC601-630100-000 1
Hose assembly
19 7
2 SC601-630200-000 1
18 Hose assembly
24 3 SC601-630001-W00 1
Low pressure hose
5 6 10 4 SC601-630300-000 1
Hose assembly
9 19 17
11 5 SC601-630400-000 1
Hose assembly

3 6 SC601-630500-000 1
12 13 Hose assembly
4 14 7 R450-630100-000 1
Rigid pipe connector
15
8 SC601-630800-000 1
Hydraulic redirector

12 13 16 9 XF250-611700-000 2
Connector
1
10 SC601-630002-W00 1
Low pressure hose

11 SC601-630600-000 1
Three way conncetor
2 M8×16
12 G005783-008016-00 3
Bolt M8×16
8
13 G000093-000008-00 5
Washer 8
25
24
14 Q672-24-G00 6
Clamp 24

15 SC601-630003-W00 1
Low pressure hose

6-24
13 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.13 Steering oil circuit 1

13 21 22 Item Code No. Description Qty Remarks Or Serial No.

20 23 8 9 16 GR501-630001-000 2
Clamp
19 7
17 N163-216000-000 2
18 Connector
24 18 N163-214000-000 2
Connector
5 6 10 19 SC601-630010-000 2
Connector
9 19 17
11 20 SC601-630700-000 1
Pressure-gradient control valve

M8×60
3 21 G005783-008060-00 2
12 13 Bolt M8×60
4 14 8
22 G0097P1-000008-00 2
Washer 8
15
23 SC601-630020-000 1
Connector

12 13 16 24 SC601-630030-000 1
Connector
1
25 XF150-630900-000 2
Connector

25

6-25
14 2
E CCCD50-W34 F CCCD60-W34
Fig.14 Steering oil circuit 2

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-630100-000 1
Hose assy

2 SC601-630200-000 1
Hose assy

3 SC603-630900-000 1
Rigid pipe assy

4 SC601-630001-W00 1
Low pressure hose

5 SC603-631000-000 1
Hose assembly

6 SC603-631100-000 1
Hose assembly

7 R450-630100-000 1
Rigid pipe connector

8 GR501-211000-000 1
hydraulic redirector

9 SC601-630002-W00 1
Low pressure hose

10 SC601-630600-000 1
Three way conncetor
PF M8×16
11 GB5783-86 3
Bolt M8×16
8
12 GB93-87 5
Washer 8
24
13 Q672-24-G00 6
Clamp 24

14 SC601-630003-W00 1
Low pressure hose

15 GR501-630001-000 2
Clamp

6-26
14 2
E CCCD50-W34 F CCCD60-W34
Fig.14 Steering oil circuit 2

Item Code No. Description Qty Remarks Or Serial No.

16 N163-216000-000 2
Connector

17 N163-214000-000 2
Connector

18 XF150-630900-000 2
Straight-through pipe joints
M10×35
19 G005783-010035-00 4
Bolt M10×35
10
20 G000093-000010-00 4
Washer 10

PF

6-27
6-28
Part Electrical system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1
7-1
Fig.1 Electrical system All models of truck

7-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34

7-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 1 SC601-703000-000
1
Left front lamps

1 2 SC601-704000-000
1
Right front lamps

2 1 SC601-706000-000
1
Left rear lamp assy

SC601-707000-000
1
2 2
Right rear lamp assy

H48C2-40601
1
3
Control box

R450-400200-000
1
4
Horn

5 JK412 (1)
Pre-heat & start switch Supplied by steering
See previous fig.
6 SC601-720001-000 (1)
Light switch Supplied by steering

- SC601-720002-000 (1)
Shift switch Supplied by steering

7 SC601-721000-000
Instrument assy
1 A B

- SC602-721000-000
Instrument assy
1 C D

- SC603-721000-000
Instrument assy
1 E F

8 230C3-42201
Diode
3

9 SC601-722000-000 1 A B C D
Instrument cable

- SC603-722000-000 1 E F
Instrument cable

7-2
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

10 SC601-730000-000 1
Cab dome lamp cable

11 NO PART NO. (1)


Horn button Supplied by steering
12 WG-2K(ZG3/4) (1)
Fuel temperature Supplied by steering
warning
13 N163-700600-000 1
Brake switch
28V/500W A B
14 JFB2312 (1)
Alternator Supplied by engine
28V/350W C D
- JFW23B-1 (1)
Alternator Supplied by engine
24V/55A E F
- N0321 (1)
Alternator Supplied by engine
See previous fig. 24V/4.5KW A B
15 QD263C (1)
Starter Supplied by engine
24V/5.5KW C D
- QDJ2608F (1)
Starter Supplied by engine
24V/4.5KW E F
- E0201 (1)
Starter Supplied by engine

16 DJB-24B-G00 1
Reverse warner

17 R960-700002-000 2
Battery
(1) A B
18 WG-2(Z3/8)
Water temp. sensor Supplied by steering
WG-2(NPT3/8) (1) C D
-
Water temp. sensor Supplied by steering
(1) E F
- WG-2(M18×1.5)
Water temp. sensor Supplied by steering

7-3
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

(1) A B
19 YG-2 Z1/4
Fuel pressure warner Supplied by steering
(1) C D
- YG-2 NPT1/4
Fuel pressure warner Supplied by steering
(1) E F
- YG-2 M10×1.5
Fuel pressure warner Supplied by steering

20 DX200MT4 1 A B C D
Fuel Filter water separation warning switch

21 JK931-045 1
Front rain wiper switch

22 SC601-700400-000 (1)
Fuel level sending unit Supplied by steering

23 JK931 1
Fan switch
See previous fig.
24 LF20-V(-65KPa) 1
Vacuum pressure
warner
25 NO PART NO. (1)
Cab dome lamp switch Supplied by toplight

26 JK931 1
Alarm lamp switch

27 R454-702000-000 1
Battery positive cable

28 SC601-700200-000 1
Battery negative cable

29 SC601-710000-000 1 A B
Cable

- SC602-710000-000 1 C D
Cable

- SC603-710000-000 1 E F
Cable

7-4
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

30 JK931 1
Work lamp switch

31 NO PART NO. (1)


Front rain wiper Supplied by cab

32 NO PART NO. (1)


Fan Supplied by cab

33 SC601-700600-000 1
Alarm lamp

34 NO PART NO. (1)


Cab dome lamp Supplied by cab

35(1) SC601-702000-000 1
Mast left work lamp

35(2) SC601-705000-000 1
Mast right work lamp
See previous fig.
36 SG252 1
Flasher

37 NO PART NO. 1
Air-conditioning power
supply
38 NO PART NO. 1
Heater power supply

39 JFT247A-28V-G00 1 A B C D
Alternator Regulator

40 JK231C (1)
High low speed cut Supplied by steering
switch
41 JD296-G00 1 A B C D
High low speed cut relay

42 JD296-G00 5 1 A B C D
Neutral position relay

43 SC601-701200-000 1 A B C D
Fuse

7-5
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

- SC603-701200-000 1 E F
Fuse

44 SC601-700002-000 2
Switch enable inching

45 NO PART NO. (1)


Instrument buzzer Supplied by steering

46 JD296-G00 5 1 A B C D
Forward control relay

47 JD296-G00 5 1 A B C D
Reverse control relay

- SC601-701001-000 6 E F
Relay

48 JN3A-G00 1
Starter relay
See previous fig. \
49 SC601-740000-000 1
Alarm lamp \fan cable

50 SC601-750000-000 1
Rocker switch cable

51 ED250B-1-G00 1
Master disconnect

52 SC601-700500-000 1
Starter ground

53 YD201-G00 1 A B C D
Preheat timer

54 JD295-G00 1 A B C D
Preheat relay

7-6
Part CAB SYSTEM

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1
Fig.1 Overall of cab 8-1
All models of truck
2
Fig.2 Frame system 8-2
All models of truck
3
Fig.3 Left door System 8-6
All models of truck

8-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Overall of cab E CCCD50-W34 F CCCD60-W34

8-1
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34

8-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.


M8 ×30
1 GB 70-85 4
Bolt M8×30
M8
2 GB 95-85 4
Spring pads M8
8
3 GB 93-87 4
Washer 8

4 SC601-830100-000 1
Windows guard According to customer's requirements

5 SC601-800005-G00 1
AL windows assy (right)

6 JQY225-000024-G00 1
AL windows rubber (right)

7 SC601-800011-G00 1
Right interior panel
See previous fig.
8 SC601-800022-G00 71
Interior plate buckle

9 SC601-810000-000 1
Welding frame

10 SC601-800018-G00 1
Rear view mirror(right)

11 SC601-800012-G00 1
Rear interior plate

12 SC601-800013-G00 1
Front interior plate
24V
13 SC601-800023-G00 1
Wiper motor assy 24V Negative control

14 SC601-800001-G00 1
Front windshield

15 SC601-800024-G00 1
Wiper brush assy

8-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

16 SC601-800018-G00 1
Rear view mirror(left)

17 SC601-820000-G00 1
Left sliding door assy

18 SC601-800017-G00 5
Rubber cap
M5×12
19 GB 6561-86 10
Screw M5×12
32"
20 SC601-801001-G00 2
Fixed slide Use32"3 Ball Bearing Slide

21 R960-703000-500 1
Warning lamp
M6 ×18
22 GB 818-85 10
Screw M6×18
See previous fig. PVC
23 SC601-800003-G00 1
Top windows PVC

24 SC601-800024-G00 1
Fan assy

25 SC601-800002-G00 1
Back windshield

26 SC601-800014-G00 1
Top interior plate

27 JSE251-000010-G00 1
Handel
6
28 GB 95-85 2
Washer 6
M6
29 GB 93-87 2
Spring pads M6
M6×16
30 GB 822-88 2
Screw M6×16

8-4
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

31 30060-G00 1
Rear view mirror
M8
32 GB41-86 1
Nut M8

33 JQY225-001000-G00 1
Lighting

34 JSC601-000002-G00 2
Limit block
6
35 GB 95-85 4
Washer 6
M6
36 GB 93-87 4
Spring pads M6
M6
37 GB 819-85 4
Screw M6
See previous fig.
38 SC601-730000-000 N
Dome light wiring harness Do not express

39 SC601-740000-000 N
Warning lamp &fan wiring harness Do not express

8-5
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Left door system E CCCD50-W34 F CCCD60-W34

8-6
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Left door system E CCCD50-W34 F CCCD60-W34

Item Code No. Description Qty Remarks Or Serial No.

1 SC601-800015-G00 1
Door interior plate
M5×12
2 GB 6561-86 9
Screw M5×12

3 SC601-801002-G00 1
Slide LV3

4 SC601-820000-000 1
Left sliding door welding assy

5 SC601-820100-000 1
Lock assy Purchased parts

6 JQY225-000024-G00 1
AL windows rubber (left)

7 SC601-800004-G00 1
AL windows assy (left)
See previous fig.
8 JSC601-000001-G00 2
Limit block
6
9 GB 95-85 4
Washer 6
M6
10 GB 93-87 4
Spring pads M6
M6×10
11 GB 822-88 4
Screw M6×10

12 SC601-801004-G00 1
Slide LV3

8-7
8-8
Part Lifting system

A CCCD50-G24 B CCCD60-G24 C CCCD50-G39


D CCCD60-G39 E CCCD50-W34 F CCCD60-W34

Item Description Serial No. Page

1 2 SIMPLEX
9-1
Fig.1 Lifting part 5t-6t
2 2 SIMPLEX
9-3
Fig. 2 Outside mast 5t-6t
3 2 SIMPLEX
9-4
Fig. 3 Inside mast 5t-6t
4 2 SIMPLEX
9-5
Fig. 4 Chain 5t-6t
5 2 SIMPLEX
9-6
Fig. 5 Fork shelf 5t-6t
6 2 SIMPLEX
9-8
Fig. 6 Lift cylinder 5t-6t
7 2 SIMPLEX
9-10
Fig. 7 Oil system 5t-6t
8 2 SIMPLEX
9-13
Fig. 8 Side roller 5t-6t
9 2 SIMPLEX
9-14
Fig. 9 Tilting cylinder 5t-6t

9-A
1 2 SIMPLEX
Fig.1 Lifting part 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 SC601M360-100000-000 1 Fig.2
Outside mast

2 SC601M360-010000-000 1
Chain roller support

3 SC601M360-200000-000 1 Fig.3
Inside mast
M24×80
4 G005783-024080-00 1
Bolt M24×80
24
5 G000093-000024-00 1
Washer 24

6 50M3A-210000 2
Lift chain roller
55
7 G0894P2-000055-00 2
Snap ring 55

8 SC601M360-020000-000 2 Fig.4
Chain

9 SC601M360-300000-000 1 Fig.5
Fork shelf

10 50M3A-310000 2
Fork
M20×80
11 G005783-020080-00 1
Bolt M20×80
M20
12 G006170-000020-00 1
Nut M20

13 SC601M360-400000-000 1 Fig.6
Lift cylinder

14 SC601M360-500000-000 1 Fig.7
Oil system

15 SC601M360-000001-000 2
Plate

9-1
1 2 SIMPLEX
Fig.1 Lifting part 5t-6t

Item Code No. Description Qty Remarks Or Serial No.


M10×20
16 G005783-010020-00 2
Bolt M10×20
10
17 G000093-000010-00 2
Washer 10
6.3×50
18 G000091-6P3050-00 2
Pin 6.3×50
M16×45
19 G000070-016045-00 4
Screw M16×45
16
20 G000093-000016-00 4
Washer 16

21 SC601M360-000002-000 1
Right support
M8×25
22 G000818-008025-00 2
Screw M8×25

23 SC601M360-000003-000 2
Rubber Buffer

24 50M3E-100001 2
Guide shim

25 50M3E-100002 2
Adjust shim

26 SC601M360-000004-000 1
Left support

9-2
2 2 SIMPLEX
Fig.2 Outside mast 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 50M3E-103000 2
Lift roller
55
2 G0894P1-000055-00 2
Snap ring 55
( )
3 50M3A-120000 4 Fig.8
Side roller ( )

4 SC601M360-101000-000 1
Outside carriage

5 8M3-307000 4
Side roller
45
6 G0894P1-000045-00 4
Snap ring 45

7 8M3-300004 4
Roller support

8 8M3-300005 8
Adjust shim

9 8M3-300006 8
Bolt
24
10 G000093-000024-00 8
Washer 24

11 10M3-102000 4
Lift roller
65
12 G0894P1-000065-00 4
Snap ring 65

9-3
3 2 SIMPLEX
Fig.3 Inside mast 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 SC601M360-201000-000 1
Inside carriage

2 50M3E-103000 2
Lift roller
55
3 G0894P1-000055-00 2
Snap ring 55
( )
4 50M3A-120000 2 Fig.8
Side roller ( )

9-4
4 2 SIMPLEX
Fig.4 Chain 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 50M3A-800001 4
Nut

2 50M3A-800002 2
Ball nut

3 50M3A-800003 2
Chain Connector
LH2034×81
4 GT06074-2034081-01 1
Chain LH2034×81

5 50M3A-800004 2
Pin shaft
3.2×20
6 G000091-3P2020-00 2
Pin 3.2×20
3.2×40
7 G000091-3P2040-00 2
Pin 3.2×40

Notice The chain after assembly for the integral whole, the user should order
the entire assembly.

9-5
5 2 SIMPLEX
Fig.5 Fork shelf 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 SC601M360-301000-000 1
Fork shelf body

2 50M3E-103000 8
Lift roller
55
3 G0894P1-000055-00 4
Snap ring 55

4 SC601M360-302000-000 1
Slide body
( )
5 50M3A-340000 2
Side roller ( )
35
6 G0894P1-000035-00 2
Snap ring 35

7 50M3A-300001 2
roller support

8 50M3A-300002 2
Adjust shim

9 50M3A-300003 4
Bolt
22
10 G000093-000022-00 4
Washer 22
( )
11 50M3A-120000 2 Fig.8
Side roller ( )

12 SC601M360-303000-000 2 Fig.9
Tilting cylinder

13 SC601M360-300001-000 2
Left back Plate

14 SC601M360-300002-000 2
Right back plate

15 SC601M360-300003-000 16
Adjust shim

9-6
5 2 SIMPLEX
Fig.5 Fork shelf 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

16 SC601M360-300004-000 4
Ball socket
M10×50
17 G005783-010050-00 8
Bolt M10×50
10
18 G000093-000010-00 16
Washer 10
M10×30
19 G005783-010030-00 8
Bolt M10×30
M10×1
20 G001152-010001-00 6
Niplle M10×1

21 SC601M360-300005-000 4
Front cover plate
M12×25
22 G005783-012025-00 1
Bolt M12×25
12
23 G000093-000012-00 1
Washer 12

24 50M3A-100002 2
Locking plate
8
25 G000093-000008-00 4
Washer 8
M8×16
26 G005783-008016-00 4
Bolt M8×16

27 SC601M360-300006-000 2
Pin shaft
4030
28 SF-1-4030-G00 2
Composite bushing 4030

29 SC601M360-300007-000 4
Sleeve

9-7
6 2 SIMPLEX
Fig.6 Lift cylinder 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 SC601M360-401000-W00 1
Cylinder body

2 GX120M300-500001-W00 1
Piston
ODI D110
3 GX120M300-500012-G00 1
ODI-seal ring D110

4 GX120M300-500002-W00 1
Snap slice

5 GX120M300-500003-W00 1
Support ring
50
6 G0895P2-000050-00 1
Snap ring 50

7 SC601M360-400001-W00 1
Spacter

8 SC601M360-400002-W00 1
Piston rod

9 G160M300-500006-W00 1
Return oil pipe

10 SC601M360-400003-W00 1
Bearing seat
95×90×60
11 SC601M360-400004-W00 1
steel-backed bearing
O 135×5.7
12 G001235-013505P7-00 1
O-ring 135×5.7

13 SC601M360-400005-W00 1
Cylinder cover
ISI d90
14 FU1024K0-G00 1
ISI-seal ring d90
LBH d90
15 CL0149C0-G00 1
Dust ring d90

9-8
6 2 SIMPLEX
Fig.6 Lift cylinder 5t-6t

Item Code No. Description Qty Remarks Or Serial No.


M10×12
16 G000080-010012-00 2
Screw M10×12

17 G160M300-500010-W00 2
Plug

18 GX120M300-500011-W00 1
bush
80
19 G0895P1-000080-00 1
Snap ring 80

9-9
7 2 SIMPLEX
Fig.7 Oil system 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 SC601M360-500001-000 2
Hose

2 SC601M360-500002-000 2
Hose
M8×16
3 G005783-008016-00 4
Bolt M8×16
8
4 G000093-000008-00 6
Washer 8

5 S16V450-900020-000 2
Clip
M10×30
6 G000070-010030-00 2
Screw M10×30

7 SC601M360-501000-000 1
Connector support

8 SC601M360-500003-000 2
Hose

9 J25B300-900006-000 2
sliding wheel

10 SC601M360-502000-000 2
Pin shaft

11 RC25V450-900007-000 1
sliding wheel

12 SC601M360-500004-000 4
Spacter
22
13 Q672-22-G00 2
Clamp22

14 SC601M360-500005-000 1
Return oil pipe

15 G160M300-800006-000 6
Clip

9-10
7 2 SIMPLEX
Fig.7 Oil system 5t-6t

Item Code No. Description Qty Remarks Or Serial No.


M10×30
16 G005783-010030-00 4
Bolt M10×30
10
17 G000093-000010-00 14
Washer 10

18 SC601M360-503000-000 2
Steel pipe
10×530
19 GX120M300-700001-G00 2
Wire 10×530

20 G160M300-700002-000 2
Trim border

21 SC601M360-500006-000 1
Plate

22 SC601M360-500007-000 2
Hose

23 SC601M360-504000-000 1
Right tilting pipe

24 SC601M360-505000-000 1
Left tilting pipe

25 SC601M360-506000-000 1
Lifting steel pipe
M10×20
26 G005783-010020-00 3
Bolt M10×20
10
27 G0097P1-000010-00 3
Washer10

28 SC601M360-500008-000 1
Plate

29 PKD-150-G00 5
Wire

30 SC601M360-500009-000 1
Pipe fixed plate

9-11
7 2 SIMPLEX
Fig.7 Oil system 5t-6t

Item Code No. Description Qty Remarks Or Serial No.


M10×40
31 G005783-010040-00 1
Bolt M10×40

32 SC601M360-500010-000 1
Plate
M10×35
33 G005783-010035-00 6
Bolt M10×35

34 SC601M360-500011-000 1
Bending pipe

35 SC601M360-500012-000 2
Plate

36 G160M300-701000-000 1
Connector body

37 SC601M360-500013-G00 1
One-way speed limiting
O 34×3.5
38 G001235-003403P5-00 1
O-ring 34×3.5

9-12
8 2 SIMPLEX
Fig.8 Side roller 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 C6-10-G00 1
Side roller parts
M12×50
2 G005783-012050-00 2
Bolt M12×50
12
3 G000093-000012-00 2
Washer12

4 50M3A-120003 2
Bush

5 50M3A-120004 12
Adjusting shim

9-13
9 2 SIMPLEX
Fig.9 Tilting cylinder 5t-6t

Item Code No. Description Qty Remarks Or Serial No.

1 SC601M360-303001-W00 1
Piston rod
d35×43×5×6.5
2 X25M300-600004-G00 1
Dust ring

3 SC601M360-303002-W00 1
Guide bush
U d35
4 RU3000350-Z20-G00 1
U-ring d35
O 85×3.1
5 G001235-008503P1-00 1
O-ring 85×3.1
d35
6 RS1300350-T46NA-G00 1
Ring d35
3525
7 SF-1-3525-G00 1
Composite bushing3525
80×71×2.5
8 N35M300-600001-W00 1
Protect ring
O 80×5.7
9 G001235-008005P7-00 1
O-ring 80×5.7

10 SC601M360-303100-W00 1
Cylinder body
D80
11 PT0300800-T46NA-G00 1
Ring D80
O 40×3.1
12 G001235-004003P1-00 1
O-ring 40×3.1
80×75×14
13 SC601M360-303003-W00 1
Support ring

14 SC601M360-303004-W00 1
Piston
M24×2
15 G009459-000024-02 1
Nut M24×2

9-14
9 2 SIMPLEX
Fig.9 Tilting cylinder 5t-6t

Item Code No. Description Qty Remarks Or Serial No.


5×45
16 G000091-005045-00 1
Pin 5×45

9-15
9-16

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