TECHNICAL DATA SHEET

WASTE WATER / OILY WATER TREATMENT PACKAGE

Client AZIKEL PETROLEUM LIMITED Document No.

MUCOG-1910502-MEC-DS-055
Consultant MUC OIL & GAS ENGINEERING CONSULTANCY

Project AZIKEL PETROLEUM LIMITED 12,000 BPSD REFINING COMPLEX

0 10/11/2019 Issued for Tender NV
Job No. 1910502 A 15/10/2019 Issued for Client Review NV
Rev Date Description Prepared
1 TAG NO. PK-2601 / PK-2602 SPECIFICATION MANUFACT *
2 DUTY / STANDBY 1 P&ID 1910502-300-2600-003 URER
MODEL *
3 SITE DATA 76 SUMPS
4 77
5 LOCATION Yenagoa, Bayelsa State, Nigeria 78 OILY WASTE WATER SUMP
6 PUMP LOCATION x OUTDOOR INDOO U.SHE 79 QUANTITY 1
7 GRADE R
B.GRADE D 80 FLUID OILY WASTE WATER
8 HAZARDOUS AREA CLASS ZONE O ZONE ZONE 2 (Note 1) 81 TAG PTOW-2604
9 1 82 CAPACITY 250
10 SITE DATA UT REMARKS 83 LOCATION DOC # 1910502-500-001
11 SEISMIC ZONE * Note 3 84 TYPE *
12 ALTITUDE * m Note 3 85 PUMP P-2604A/B
13 AMBIENT TEMP * C Note 3 86 INSTRUMENTATION P&ID # 1910502-300-2600-003
14 RELATIVE HUMID * Note 3 87 PUMP DATA SHEET MUCOG-1910502-MEC-DS-
15 88 047
16 EQUIPMENT REQUIREMENT x TROPICALIZATIO WINTERIZATIO 89 OIL FREE WASTE WATER SUMP
17 N
x EXPLOSION PROOF x N DUST/RAI 90 QUANTITY 1
18 N 91 FLUID OIL FREE WASTE WATER
19 PROCESS DATA (Note.2) 92 TAG PTWW-2601
20 93 CAPACITY 250
21 PROCESS DATA FOR OILY WATER Note.5 94 LOCATION DOC # 1910502-500-001
22 EQUIPMENT Corrugated Plate Interceptor (PK- 95 TYPE *
23 2601) 96 PUMP P-2601 A/B
24 Max Rated Min Units 97 INSTRUMENTATION P&ID # 1910502-300-2600-003
25 DESIGN FLOW RATE 200 m3/hr 98 PUMP DATA SHEET MUCOG-1910502-MEC-DS-
26 RECYCLING FLOW RATE * m3/hr 99 046
27 INFLUENT OIL CONTENT 2000 ppm 100
28 EFFLUENT OIL CONTENT <10 ppm 101 PUMPS (Note.2)
29 INLET TSS 500 ppm 102
30 OUTLET TSS * ppm 103 OILY WATER TRANSFER PUMP
31 INLET BOD * ppm 104 TYPE VERTICAL CENTRIFUGAL
32 OUTLET BOD * ppm 105 TAG P-2604 A/B
33 INLET FREE OIL CONTENT 1600 ppm 106 LOCATION PTOW-2604
34 INLET EMULSIFIED OIL 400 ppm 107 DESIGN CODE API 610
35 108 CAPACITY 200
36 109 DIFFERENTIAL PRESSURE REFER PUMP DATA SHEET
37 Max Rated Min Units 110 RATED POWER 30
38 OPERATING TEMPERATURE AMB O
C
111 DATA SHEET MUCOG-1910502-MEC-DS-
39 OPERATING PRESSURE * Barg 112 047
40 OILY WATER SUPPLY PRESSURE 3 bar 113 WASTE WATER TRANSFER PUMP
41 OIL DENSITY 0.95 0.6 kg/m3 114 TYPE VERTICAL CENTRIFUGAL
42 WATER DENSITY 1000 kg/m3 115 TAG P-2601 A/B
43 PH VALUE 8.5 6.5 116 LOCATION PTWW-2601
44 117 DESIGN CODE API 610
45 118 CAPACITY 200
46 PROCESS DATA FOR WASTE WATER Note.5 119 DIFFERENTIAL PRESSURE REFER PUMP DATA SHEET
47 EQUIPMENT Waste Water Treatment Unit (PK- 120 RATED POWER 37
48 2602) 121 DATA SHEET MUCOG-1910502-MEC-DS-
49 Max Rated Min Units 122 046
50 DESIGN FLOW RATE 200 m3/hr 123 SLOP OIL TRANSFER PUMP
51 RECYCLING FLOW RATE * m3/hr 124 TYPE HORIZONTAL CENTRIFUGAL
52 INLET BOD * ppm 125 TAG P-2605 A/B
53 OUTLET BOD * ppm 126 LOCATION
54 INLET TSS 500 ppm 127 DESIGN CODE API 610
55 OUTLET TSS * ppm 128 CAPACITY 10
56 PH VALUE 8.5 6.5 129 DIFFERENTIAL PRESSURE REFER PUMP DATA SHEET
57 130 RATED POWER 3
58 131 DATA SHEET MUCOG-1910502-MEC-DS-
59 132 048
60 133
61 134
62 135
63 136
64 137
65 NOTES
66 1 Zone, Class shall be as per hazardous area classification layout in line with recognized International Standard.
67 2 Provided details is preliminary, process parameters shall be verified during detail engineering.
68 2a Deleted
69 3 Refer Site datasheet for further details.i.e DOC # MUCOG-1910502-CST-DS-001.
70 4 PTWW-2601 shall be provided with a static skimmer for the removal of any traces of oil in the influent.
71 5 Influent properties shall be finalized during detail engineering.
72
73
74
75
76
77
 Sheet No
1 of 3

MA IB
MA IB
Checked Approved

1
OILY WASTE WATER
PTOW-2604
250 m3
DOC # 1910502-500-001
*
P-2604A/B VS4
# 1910502-300-2600-003
G-1910502-MEC-DS-

1 Note.3
REE WASTE WATER
PTWW-2601
250 m3
DOC # 1910502-500-001
*
P-2601 A/B VS4
# 1910502-300-2600-003
G-1910502-MEC-DS-

CAL CENTRIFUGAL VS4

P-2604 A/B
PTOW-2604
API 610
200 m3/hr
R PUMP DATA SHEET bar
30 KW
G-1910502-MEC-DS-

CAL CENTRIFUGAL VS4

P-2601 A/B
PTWW-2601
API 610
200 m3/hr
R PUMP DATA SHEET bar
37 KW
G-1910502-MEC-DS-

ZONTAL CENTRIFUGAL
P-2605 A/B

API 610
10 m3/hr
R PUMP DATA SHEET bar
3 KW
G-1910502-MEC-DS-
 TECHNICAL DATA SHEET

WASTE WATER / OILY WATER TREATMENT PACKAGE

Client AZIKEL PETROLEUM LIMITED Document No. Sheet No

MUCOG-1910502-MEC-DS-055 2 of 3
Consultant MUC OIL & GAS ENGINEERING CONSULTANCY

Project AZIKEL PETROLEUM LIMITED 12,000 BPSD REFINING COMPLEX

0 10/11/2019 Issued for Tender NV MA
Job No. 1910502 A 15/10/2019 Issued for Client Review NV MA
Rev Date Description Prepared Checked
1 CORRUGATED PLATE INTERCEPTOR 77 DOSING UNITS (Note.4)
2 78
3 CPI OIL SEPARATOR 79
4 TAG PK-2601 80 CHEMICAL DOSING TANKS
5 MANUFACTURER * 81 TANK TAG TANK TANK
6 TYPE PRESSURE VESSEL DESIGN 82 CHEMICAL 1* 2*
7 DESIGN CODE ASME BPVC SEC VIII 83 CAPACITY m * *
8 INFLUENT FLOW * m3/hr 84 MATERIAL 3 * *
9 EFFLUENT FLOW * m3/hr 85 DESIGN CODE * *
10 EFFLUENT OIL CONTENT * ppm 86 DESIGN PRESSURE ba * *
11 EFFLUENT SOLID CONTENT * ppm 87 DESIGN TEMPERATURE Cr * *
12 PLATE PACK ANGLE * Degree 88
13 PLATE PACK DIMENSION * s
mm 89
14 PLATE PACK MATERIAL SS316 90 CHEMICAL DOSING PUMPS
15 OIL REMOVAL AUTOMATIC 91 TAG PUMP PUMP
16 OVERALL DIMENSION mm 92 TYPE 1* 2*
17 93 DESIGN CODE * *
18 94 FLUID * *
19 WASTE WATER TREATMENT UNIT 95 CAPACITY m3/hr * *
20 TAG PK-2602 96 DISCHARGE PRESSURE ba * *
21 MANUFACTURER * 97 MATERIAL r * *
22 98 MECHANICAL SEAL TYPE * *
23 TYPE 99 MOTOR RATING kw * *
24 x AERATION BASIN 100
25 x CLARIFICATION BASIN 101
26 x NEUTRALIZATION BASIN 102 INSPECTION & TESTING (Note.5)
27 103
28 AERATION 104 W N C CRITERIA
29 TYPE ACTIVE SLUDGE 105 SHOP INSPECTION x W Approved Test
30 MANUFACTURER * 106 PERFORMANCE TEST x Procedures
Approved Test
31 AIR CONTACT FORCED 107 HYDROSTATIC TEST x Procedures
Approved Test
32 108 CONTROL SYSTEM TEST x Procedures
Approved Test
33 Max Rated Min Units 109 SOUND LEVEL TEST x Procedures
Approved Test
34 DESIGN FLOW RATE 110 SITE ACCEPTANCE TEST x Procedures
Approved Test
35 INLET BOD * ppm 111 FACTORY ACCEPTANCE TEST x Procedures
Approved Test
36 OUTLET BOD * ppm 112 MATERIAL TEST CERTIFICATES x Procedures
Approved Test
37 INLET TSS 500 ppm 113 QUALITY PLAN x Procedures
Approved Test
38 OUTLET TSS * ppm 114 INSPECTION & TEST REPORT x Procedures
Approved Test
39 ACTIVATED SLUDGE 115 NDT REPORTS x Procedures
Approved Test
40 ACTIVATED SLUDGE RETURN 116 Procedures
41 117
42 CLARIFICATION 118 PAINTING & SHIPMENT
43 OPERATION GRAVITY / CHEMICAL DOSING 119
44 TYPE UPFLOW CLARIFIER Note.1 120 PAINTING STANDARD Project Painting Specification
45 121 SURFACE *
46 Max Rated Min Units 122 PRIMER *
47 DESIGN FLOW RATE 123 FINISH COAT *
48 INLET TSS 500 ppm 124 TOTAL DFT *
49 OUTLET TSS * ppm 125
50 COAGULANT * Note.3 126 SHIPMENT
51 FLOCCULANT * Note.3 127 x EXPORT BOX x OUTSIDE STORAGE x SEAWORTH PACKING
52 SLUDGE REMOVAL AUTOMATIC 128
53 129 DIMENSIONS
54 NEUTRALIZATION BASIN 130
55 OPERATION ADJUST ACIDITY / ALKALINITY 131 CORRUGATED PLATE *
56 PH ANALYZER REQUIRED 132 INTERCEPTOR
AERATION BASIN *
57 PH VALUE AT OUTLET * 133 CLARIFICATION BASIN *
58 EFFLUENT FLOW RATE * m3/hr 134 NEUTRALIZATION BASIN *
59 135 OILY WASTE WATER SUMP
60 136 WASTE WATER SUMP
61 137 CHEMICAL DOSING
62 138 EFFLUENT POND
63 139

64 NOTES Items marked with (*) shall be fill by the Vendor / Contractor. VTA- VENDOR TO ADVISE
65 1 Clarifier type and method for removal of solids shall be finalized during detail engineering. Vendor recommendation shall be considered during selection of clarifier.
66 2 Instrumentation shall be in line with the P&ID. Package P&Id to be prepared by the Vendor and shall be submitted for review and approval.
67 3 Coagulant / Flocculant type shall be selected during detail engineering based on type of clarifier and vendor recommendations.
68 4 Quantity and type of dosing tanks and dosing pumps shall be finalized during detail engineering.
69 5 Every equipment included in the package shall be tested at Vendor's facility and later at Site under supplier supervision. Material test certificates, weld record, NDT reports shall be submitted for all equipment.
70
71
72
73
74
75
76
 Sheet No
2 of 3

MA IB
MA IB
Checked Approved

TANK 3
*
*
*
*
*
*

PUMP
3*
*
*
*
*
*
*
*

& TESTING (Note.5)

CRITERIA
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures
Approved Test
Procedures

Project Painting Specification

µm
µm
µm

SEAWORTH PACKING

mm
mm
mm
mm

ISE
hall be submitted for all equipment.
 TECHNICAL DATA SHEET
WASTE WATER / OILY WATER TREATMENT PACKAGE
Client Consultant AZIKEL PETROLEUM LIMITED Document No.
Project MUC OIL & GAS ENGINEERING CONSULTANCY MUCOG-1910502-MEC-DS-055
AZIKEL PETROLEUM LIMITED 12,000 BPSD REFINING COMPLEX Issued for Tender NV

0
10/11/2019
Job No. 1910502 A 15/10/2019 Issued for Client Review NV
1 Rev Date Description Prepared
2 ANALYZERS 77 BRIEF LAYOUT
78

3 PACKAGE ANALYZERS R NR V R NR VTC

79
4 INFLUENT PH x T TSS x
80 OILY CPI (PK- S
5 EFFLUENT PH x C TURBIDITY x
81 WATER 2601) L
6 CONDUCTIVITY x
82 SUMP O
7 ORP x
83 (PTOW- P
x
8 DISSOLVED OXYGEN 9 84 2604)
10 DOCUM 85 WASTE T
11 ENTS 86 WATER A
87 SUMP N
(PTWW- K
2601) S
12                                                                      Required N.Requir Notes       ACTIVATED SLUDGE
(       
13        OVERALL LAYOUT x ed
88 AERATION O
89 I
14 GA FOR EACH EQUIPMENT x
9 L
15 CROSS SECTION EACH EQUIPMENT x
0
16 DATA SHEET PUMPS x
9 F
17 DATA SHEET CPI x COAGULATION
1                  R
18 DATA SHEET AERATION BASIN x FLOCCULATION
9                  O
19 DATA SHEET CLARIFICATION BASIN x
2 M

CLARIFICATION C
20 DATA SHEET NEUTRALIZATION BASIN x
9
  NEUTRALIZATION PH ADJUSTMENT P
21 DATA SHEET DOSING TANK x
6
  I
22 DATA SHEET DOSING PUMP x
  )
23 INSTRUMENT DATA SHEET x
 
24 ELECTRICAL EQUIPMENT DATA SHEET x
 
25 LOAD SCHEDULE x
 
26 SINGLE LINE DIAGRAM x
 
27 CAUSE EFFECT MATRIX x
 
28 CONTROL PANEL DETAILS x
 
29 PIPING & INSTRUMENTATION DWGS x
 
30 PROCESS FLOW DIAGRAMS x
 
31 PROCESS CALCULATION x
 
32 CHEMICALS MSDS x
 
33 INSPECTION & TEST PROCEDURE x
 
34 QUALITY CONTROL PLAN x
 
35 CAUSE & EFFECT MATRIX x
 
36 CONTROL PANEL DETAILS x
 
37 FOUNDATION DETAILS x
 
38 SHIPPING INFORMATION x
 
39 ITP REPORTS x
 
40 MATERIAL TEST CERTIFICATES x
 9
41 MANUFACTURING BOOK x
 3
42 INSTALLATION & COMMISSIONING x
 
43 OPERATION, MAINTENANCE x
 
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
 
 
 
 
 9
 4
 
 
 
 
 
 
9
 
61 GENERAL NOTES 7
 
9
 
8
 
62 1 Deleted. 9
 
63 2 Details from the Technical specification shall be compiled. 9
 
1
 
64 3 Paint specification proposed shall be suitable for marine and process plant environmental conditions.
0
 
65 4 IP rating for electrical & instrument items installed outdoor shall be ip 66. 0
 
66 5 Pipe line or tubes used for chemical dosing shall be metallic / polymer and shall be properly secured. 1
 
67 6 Packages shall be interfaced with esd hardwire to control system. 0
 
1
 
68 7 Final Effluent Sampling & Analyzer Station (2 Nos.) shall be considered as part of waste water treatment package:- 1
 
69 a. The final effluent online sampling and analyzer system shall be provided as part of the Waster Water Treatment Package for0   continuous monitoring of water quality and controlling the processes.
70 b. Automatic sampling systems shall obtaining water samples from the waste water treatment package, by means of installation 2
  of a line from the tank, basin, pipe or vessel and by means of sampling pumps as per
requirement. 1
 
71 c. All the necessary instrumentation, automation, sampling and analyzers assembly (with shelter if necessary), control valves, shut-off
0
9 valves, gauges, junction box, cabling shall be provided inline with project
requirements 3
5
1
0
4
1
0
5
1
0
72 and area of installation meeting hazardous area and ingress protection requirements. Type of analyzers shall be advised by Vendor.
73 d. Analyzer sampling system shall meet the requirements of international standards and local environmental regulations.
74 e. The system shall be interfaced with the WWTP package and shall be integral part of this package. Necessary interface to WWTP control system through hardwired and redundant Modbus shall be considered as
75 required.
Analyzer system shall also be interfaced to OSBL DCS through redundant Modbus communication for status monitoring. Hardwired signals for fault and alarm to be provided.
76
77
 TECHNICAL DATA SHEET
ER / OILY WATER TREATMENT PACKAGE
Sheet No
3 of 3
MA IB

MA IB
Checked Approved

      ACTIVATED SLUDGE           

ATION
PH ADJUSTMENT

ntrolling the processes.

nd by means of sampling pumps as per
hall be provided inline with project
undant Modbus shall be considered as