MANUFACTURING PROCESS OF WHOLESALE OF BED SHEETS SUPPLIERS

The manufacturing process: Spin the bales of cotton that are to be manufactured. The
other yarn gets spun on spools. The process of 100% sheeting requires from bales to the
plant which are not yet spun. A few ounces of the cotton: is make thorough purchasing
and shipping of 1 bales of cotton that weighs about 480lb.

Blending:

2. • In a blending area, 2 bales are ideal out side by side. The bales occupy equal
proportion that removes a portion of cotton from the top of each bale.

• Remove impurities to blend the process through tubes when the blending continues to a
mixing unit.

Carding: • The fibers move through the blended tubes to a carding machine that aligns
and orients the fiber in the same direction.

• Straighten the fibers to continue in removing impurities.

• Drawing, testing and roving

• The cotton fibers are blended together and straightened into one strand

• The frame twists slightly and winds onto bobbins.

Spinning:

• The roving’s merging on a ring spinner into a single small strand twisting it into the
spins

3. • The yarn wounded into bobbins and placed onto winders in section beams that fits
eventually onto a loom for weaving

Warping a section beam:

• Make up a single width of pieces between 2,000-5,000 warp

• Holds all of the yarns to load at once •

The end spools are pulled onto a single section beam, thus warping it

• Load onto the large warping beam contributing to a portion of the warp.
Slashing:

• Then the beam marches up through the slashes, protects the ends and makes the yarn
easier to weave.

4. Warp with time:

• Several section beams are loaded onto a single large loom beam • Many of the 6,000
yarns are tied to a machine called a knottier • The knots are pulled in through the
machines and the amount of the weaving process begins.

Discover Weaving:

• Interlock the weft or filler threads on a high speed, automatic air jet looms

• The filler threads run across the warp thread to transport at the rate of 500 insertions per
minute

• Takes about 90 insertions to weave an inch of sheeting

• The layers can be woven per minute per hour on a loom and wound up in rolls and
shipped for further processing.

5. • The fabric called grieve is gray in color to manage to burn off the surface

• The proper sheeting is ready to be bleached

• The cleaning and bleaching processes can be done in three steps:

 Remove the contaminants

 The caustic chemicals remove the dirt and remnants of debris found in cotton yarn

 The caustic is washed out and concentrated in bleaches to dissipate the gray color

• The sheeting is rolled into a rope and puts dryer to take the moisture out prior to dyeing

Dyeing: why use them

• All the sheeting is dyed

• Give the gray colored pieces, color to apply the sheeting in color to use large rollers into
the material

• Once dyed, you can even steam it up to set the color

• A resin is applied to favor control shrinkage onto huge rolls to be cut and sewn
Approach to Cutting and sewing patterns:

• You will be rendered to make the most of the pulls to cloth off the rolls and
automatically cuts the sheeting to the requisite length

• The rolls manage to transfer that sews to bottom and top hems know about Packaging:

• The sewn sheet is either folded or is ejected with proper wrapped and individually
packaged for sale.

Infrastructure w.r.t. quality

Quality assurance measures are followed at each and every step of the production process
and until the customer's requirements and protocols are fully ensured by the department.

From testing of yarn till the quality of cartons, our quality assurance department is fully
involved in ensuring that our valued customers receive quality products all the time.