Transporter Current Flow Diagram No.

4 / 1

1.9 l/63 kW - Turbodiesel engine (unit injectors), engine code AXC

from March 2003

1.9 l/77 kW - Turbodiesel engine (unit injectors), engine code AXB

from March 2003
Notes:
For information concerning
♦ Position of relays and fuses
♦ Multi-pin connections
♦ Control units and relays
♦ Earth connections
⇒ List of Fitting Locations!
For information concerning
♦ Fault Finding Programs
⇒ guided fault finding

Volkswagen Technical Site: http://vwts.ru http://vwts.info Edition 02.2010

Transporter Current Flow Diagram No. 4 / 2
Alternator, starter, fuses, terminal 30 voltage supply relay
31
J317
75 A Battery
J52
B Starter
C Alternator
C1 Voltage regulator
J 317 D Ignition/starter switch
J317Terminal 30 voltage supply relay
J519Onboard supply control unit
SA1 Fuse 1 on fuse holder A
6 2 1
SA2 Fuse 2 on fuse holder A
2,5 4,0 SA3 Fuse 3 on fuse holder A
sw/ge ro SA4 Fuse 4 on fuse holder A
SA5 Fuse 5 on fuse holder A
D101 D50 112
SA6 Fuse 6 on fuse holder A
SA7 Fuse 7 on fuse holder A
1,0 1,0 1,5 2,5 1,0 1,0 2,5 4,0 16,0 10,0 6,0
sw/ge sw/ge sw/ge sw/ge sw/ge sw/ge ro ro ro ro ro SA8 Fuse 8 on fuse holder A
SA9 Fuse 9 on fuse holder A
46 85 44 37 20 110 50 23
T6q 6-pin connector, brown, coupling station on electronics box, in
engine compartment
T10a 10-pin connector, brown, coupling station on electronics box,
in engine compartment
1 2 3 4 5 6 7 8 9
T18a 18-pin connector, brown
SA 1 SA 2 SA 3 SA 4 SA 5 SA 6 SA 7 SA 8 SA 9
175A 125A 100A 125A 50A 60A 70A 60A 100A 14 Earth point, on gearbox
✱ ✱ 10

624 Earth point, starter battery

39
J 519 41 D/50
T18a/13
Positive connection (30), in engine compartment wiring
D50
0,35 16,0 0,5 1,0 2,5 ✱✱ 16,0 harness
ws/ge sw bl ro sw ro

T6q/2 T10a/2 T10a/4 D97 Connection (50), in engine compartment right wiring harness
2,5
ro
0,5 0,5
ws/ge bl D97
D101 Connection 1, in engine compartment wiring harness
2,5 35,0
ro sw * fuse rating depends on equipment ⇒ Fitting Locations
** for models with manual gearbox and without electric interface
DFM B+ L 50 30 + only
G
C
B A
C1 M ws = white
- sw = black
ro = red
16,0 35,0 br = brown
sw sw gn = green
bl = blue
gr = grey
624 14
li = purple
ge = yellow
1 2 3 4 5 6 7 8 9 10 11 12 13 14
7H0-004020106
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 3
Engine control unit, glow plug relay, additional coolant
J317
pump relay, residual heat relay, glow plugs
J52
J52 Glow plug relay
J496 Additional coolant pump relay
J623 Engine control unit
J 52 J 496 J708 Residual heat relay
Q10 Glow plug 1
Q11 Glow plug 2
2 3 4 8 2 6 5 9 Q12 Glow plug 3
57 Q13 Glow plug 4
0,5 0,5 0,5 0,5
SD2 Fuse 2 on fuse holder D
sw/gr sw/gr sw/gr ro/bl SD33 Fuse 33 on fuse holder D
T2z 2-pin connector, on engine
D180 T10h/1 T6q 6-pin connector, brown, coupling station on electronics box,
in engine compartment
10,0 0,5 0,5 0,5 0,35 0,35 0,35 T10h 10-pin connector, orange, coupling station on electronics box,
ro/sw sw/gr ro/bl ro/bl br/ws ge/bl bl/ge in engine compartment
T94 94-pin connector
D98
J 708 ✱✱✱ Connection (glow plugs), in engine compartment wiring
4,0 ✱ 4,0 ✱
/9 D98
sw sw
harness
33b 2b T94/68 T94/91 T94/49
4,0 ✱✱ 4,0 ✱✱
sw/ro sw/ro
SD33 SD2 D180 Connection (87a), in engine compartment wiring harness
5A 5A
T6q/4 T6q/3 33a 2a J 623 Connection (engine glow plugs) in diesel direct injection
F31
4,0 4,0 1,0 4,0 system wiring harness
sw sw sw/ge ro
Connection 2 (engine glow plugs), in diesel direct injection
T2z/1 T2z/2 5 8 F34
system wiring harness
4,0 4,0 * applicable up to January 2004
sw sw
** applicable from February 2004
*** ⇒ auxiliary coolant heater Current Flow Diagram
F31 F34

2,5 2,5 2,5 2,5

sw sw sw sw

Q10 Q11 Q12 Q13

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
15 16 17 18 19 20 21 22 23 24 25 26 27 28
7H0-004030210
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 4
Engine control unit, unit injector valves
J623 Engine control unit
N240 Unit injector valve, No. 1 cyl.
N241 Unit injector valve, No. 2 cyl.
N242 Unit injector valve, No. 3 cyl.
N243 Unit injector valve, No. 4 cyl.
SD32 Fuse 32 on fuse holder D
T8k 8-pin connector, black, on left of cylinder head
T60 60-pin connector
4 T94 94-pin connector

2,5 250 Earth connection, in diesel engine wiring harness

sw/ge

32a D95 Connection (injectors), in engine compartment wiring harness

D113 SD32 1 8
30A
2,5 2,5 2,5 2,5 32b D113 Connection 11, in engine compartment wiring harness
ro/li ro/li ro/li ro/li
0,35 1,0
ws/ge ro * applicable up to May 2003
** applicable from June 2003
T94/3 T94/5 T94/6 J 623 T94/64 T60/35

T60/46 T60/1 T60/47 T60/48 T60/31 T60/32

1,5 1,5 ✱ 1,5 1,5 ✱ 1,5 1,5

br/ro br/gr br/ws br/sw br/ge br/ge
1,5 ✱✱ 1,5 ✱✱
br/gn br/bl

T8k/5 T8k/3 T8k/2 T8k/6 D95

1,0 1,0 1,0 1,0 1,5

gr ro ge ws br/ge

1 1 1 1

N240 N241 N242 N243 T8k/7

2 2 2 2 ws = white
sw = black
1,0 1,0 1,0 1,0 1,0
ro = red
br br br br br br = brown
gn = green
bl = blue
gr = grey
250
li = purple
ge = yellow
29 30 31 32 33 34 35 36 37 38 39 40 41 42
7H0-004040210
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 5
Engine control unit, fuel pump relay, fuel temperature
sender, exhaust gas recirculation valve, charge pressure
control solenoid valve, charge pressure control solenoid
85 30 valve
J 17 G81 Fuel temperature sender
J17 Fuel pump relay
86 87
J623 Engine control unit
N18 Exhaust gas recirculation valve
6 4 8 2 N75 Charge pressure control solenoid valve
0,5 1,5 1,5 N239 Variable intake manifold flap change-over valve
bl/ro bl/ge ro/bl SD10 Fuse 10 on fuse holder D
14b 30b SD14 Fuse 14 on fuse holder D
SD30 Fuse 30 on fuse holder D
SD14 T10c/8 SD30 T8b 8-pin connector, black, in engine compartment
5A 15A
14a 30a T10c 10-pin connector, yellow, coupling station on electronics box,
0,5 1,0 1,5 2,5 in engine compartment
ge sw/ge bl/ge ro T10m 10-pin connector, light-pink, coupling station on electronics
1 115 7 box, in engine compartment
T60 60-pin connector
T94 94-pin connector
T94/52 J 623
D114 Connection 12, in engine compartment wiring harness

T94/13 T60/60 T60/29 T60/40 T60/39

0,5 1,0 0,35 0,35 0,35

li/sw sw/ro ro/ge br ro

T10m/7 T10m/9
0,5 0,5
sw/ro ro/ge
3

T8b/8 T8b/4 T8b/6

1,5 0,5 0,5 0,5
sw/ge li/sw sw/ro ro/ge

10a 2 2 2 2

SD10 N18 N239 N75 G81

5A
10b 1 1 1 1 ws = white
0,5 0,5 0,5 sw = black
ge/sw ge/sw ge/sw ro = red
br = brown
T8b/7 T8b/3 T8b/5
gn = green
1,0 0,5 0,5 0,5
ge/sw ge/sw ge/sw ge/sw bl = blue
gr = grey
D114
li = purple
43 44 45 46 47 48 49 50 51 52 53 54 55 56
ge = yellow
7H0-004050210
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 6
Engine control unit, engine speed sender, charge air
pressure sender, Hall sender, intake air temperature
sender
E45 Cruise control system switch
G28 Engine speed sender
G31 Charge air pressure sender
G40 Hall sender
G42 Intake air temperature sender
J623 Engine control unit
B464 B441 T3a 3-pin connector, black, on front of engine
T3b 3-pin connector, grey, on front of engine
0,35 0,35 0,35 ✱ 0,35 ✱ 0,35 ✱ T6q 6-pin connector, brown, coupling station on electronics box, in
ws/li ws/li sw/ge sw/ge sw/ge
engine compartment
132 T10a/9 T10 10-pin connector, black, coupling station on electronics box,
E45 E 45 in engine compartment
T41/26 T41/29
0,5 T10a 10-pin connector, brown, coupling station on electronics box,
ws/li
in engine compartment
T10l 10-pin connector, light-green, coupling station on electronics
T10l/10 T10/1 box, in engine compartment
0,35 0,35
ws/li sw/ge T41 41-pin connector
J 623 T60 60-pin connector
T94/90 T94/20
T94 94-pin connector
Earth connection (screening) in engine compartment wiring
200
T60/28 T60/12 T60/58 T60/43 T94/76 T94/38 T94/62 T94/78 harness

18 0,35 0,35 0,35 0,35

ge gn ws sw B441 Connection (CCS), in main wiring harness

0,5
sw/gr
200 B464 Connection (speed signal), in main wiring harness

0,35 0,35 * for models with cruise control system only

T6q/1 br sw

1,0
sw/gr
0,35 0,35 0,35 0,35
T3a/1 T3a/2 T3a/3 T3b/1 T3b/2 T3b/3 br/ws bl/ge br/ws br/ws

1 2 3 4

G40 G28 G42 G31

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
57 58 59 60 61 62 63 64 65 66 67 68 69 70
7H0-004060210
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 7
Engine control unit, air mass meter, coolant temperature
sender, heater element for crankcase breather
G62 Coolant temperature sender
G70 Air mass meter
J153 Magnetic clutch control unit
J623 Engine control unit
N79 Heater element for crankcase breather
SB34 Fuse 34 on fuse holder B
SD12 Fuse 12 on fuse holder D
SD20 Fuse 20 on fuse holder D
T10 10-pin connector, black, coupling station on electronics box,
in engine compartment
0,35
✱
3 J 153 ✱ T10m 10-pin connector, light-pink, coupling station on electronics
ws
box, in engine compartment
L10 T60 60-pin connector
7 1
T94 94-pin connector
0,35 0,35 0,5
✱ ✱ ✱
ws bl/gn bl/ro
131 Earth connection 2, in engine compartment wiring harness
T
10m/6 L9
0,35 0,5
✱ ✱
ws bl/ro
D17 Positive connection 1 (15), in engine harness
J 623 T60/14 T94/50 T94/85

Positive connection 2 (15a), in engine compartment wiring

D136
harness
T60/52 T60/53 T94/1 T94/2 T94/4 T94/18 T94/60 T94/40 T94/82

L9 Connection 1, in air conditioning system wiring harness

SD12 SB 34
1,0
L10 Connection 2, in air conditioning system wiring harness
0,35 0,35 2,5 2,5 2,5 2,5 0,35 0,35 0,35 0,35
bl br br br br ge/sw sw sw gn ro/li sw
* for models with air conditioning system only ⇒ Current Flow
Diagram for air conditioning system
T10/8
2,5
sw

D17
1,0
sw
1 20a
2 3 4 5

G62 131 N79 SD20 G70

5A
1 2 20b 2 ws = white
4,0 1,0 0,5 0,5
sw = black
br br sw sw ro = red
D136 br = brown
133 gn = green
bl = blue
gr = grey
li = purple
ge = yellow
71 72 73 74 75 76 77 78 79 80 81 82 83 84
7H0-004070210
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 8
Engine control unit, brake pedal switch, brake light
switch, clutch pedal switch
F Brake light switch
F36 Clutch pedal switch
F47 Brake pedal switch
J293 Radiator fan control unit
J419 Brake light additional relay
J623 Engine control unit
J671 Radiator fan control unit 2
M9 Left brake light bulb
M10 Right brake light bulb
M25 High level brake light bulb
SB9 Fuse 9 on fuse holder B
SD19 Fuse 19 on fuse holder D
T10 10-pin connector, black, coupling station on electronics box,
in engine compartment
T10h 10-pin connector, orange, coupling station on electronics box,
in engine compartment
T10n 10-pin connector, black, coupling station on electronics box,
in engine compartment
T94 94-pin connector
J 623
B131 Connection (54), in interior wiring harness

T94/43 T94/65 T94/87 T94/25

2 B278 Positive connection 2 (15a), in main wiring harness

1,0 0,35 0,35 0,35 0,35 * for models with ABS and ESP only
sw/ge ws/ro ws/ge sw/ro bl/gn ** for models with ABS, TCS and EDL only
*** applicable up to May 2003
19a **** applicable from June 2003
SB 9 J 419 <fo:exter for models with air conditioning system only ⇒ Current Flow
SD19 T10/7 T10/5 T10/4 /4 T10n/4
5A nal- Diagram for radiator fan
19b graphic
0,5 0,5 1,5 0,35 1,5 ✱ 0,35 ✱✱✱ src="/../
ws/ro ws/ge ro/sw sw/ro sw/ro bl/gn PDOC/
B131 samba/
1,5 ✱✱ 1,5 0,35 ✱✱✱✱ tools/
1,0
bl/ro sw/ro sw/ro bl/br png-
3 3 1 convert/
out//slp/
T10h/9 F36 F 47 F M9 J 293 ft_icons/
2 2 4
M10 J 671 ws = white m_m.png
M25 sw = black " content-
0,5 0,5 0,5 ro = red width="2
bl/ro bl/ro bl/ro
br = brown 0pt"
gn = green scaling="
bl = blue uniform"/
B278
gr = grey >
li = purple
ge = yellow
85 86 87 88 89 90 91 92 93 94 95 96 97 98
7H0-004080210
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 9
Accelerator position sender, radiator outlet coolant
temperature sender, radiator fan control unit, radiator
fan
F8 Kick-down switch
F60 Idling speed switch
G79 Accelerator position sender
G83 Radiator outlet coolant temperature sender
J17 Fuel pump relay
B383 J293 Radiator fan control unit
B390 J623 Engine control unit
B444 SD1 Fuse 1 on fuse holder D
T2 2-pin connector, black
T2b 2-pin connector, black
T10d/9 T10d/10 T10h/2 T2c 2-pin connector, black, near radiator fan
T6t 6-pin connector
T6u 6-pin connector, black
0,35 0,35 0,35
or/sw or/br gr/ws T10d 10-pin connector, blue, coupling station on electronics box,
D159 D160 D166
in engine compartment
T10e 10-pin connector, white, coupling station on electronics box,
in engine compartment
CAN-H CAN-L K T10h 10-pin connector, orange, coupling station on electronics
J 623 T94/89 T94/66 T94/72
box, in engine compartment
T10n 10-pin connector, black, coupling station on electronics box,
T94/17 T94/61 T94/59 T94/39 T94/84 T94/83 T60/37 T60/38 T94/47 in engine compartment
6
T60 60-pin connector
T94 94-pin connector
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 1,0 0,35 V7 Radiator fan
br/ws gr/bl gn/ws gr/ro ge/gn ws/bl sw gn sw/ge bl/br

2 1a
29 Earth point, near radiator fan control unit

M V7 SD1 Connection (high bus), in engine compartment wiring

5A
T10d/ T10d/ T10d/ T10d/ T10d/ T10d/ T10e/ T10e/ T10n/ D159
1 1b harness
1 6 2 4 3 5 6 7 8
0,5 0,5 0,5 0,5 ✱
Connection (low bus), in engine compartment wiring
sw gn sw/ws bl/br D160
harness
T10n/ T10n/ T2c/1 T2c/2 T10n/
9 10 7 Connection (K-diagnosis wiring), in engine compartment
0,35 0,35 4,0 4,0 0,5 ✱ D166
sw gn ro br sw/ws wiring harness
T6t/6 T6t/5 T6t/1 T6t/3 T6t/2 T6t/4
T2b/1 T2b/2 T6u/1 T6u/5 * for models without air conditioning system only
2

G83 J 293
1 T2/1 T2/2 ws = white
F60 F8 G79 6,0 ✱ 6,0 ✱
sw = black
br ro ro = red
12 br = brown
gn = green
bl = blue
gr = grey
29 li = purple
ge = yellow
99 100 101 102 103 104 105 106 107 108 109 110 111 112
7H0-004090210
or = orange
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 10
Dash panel insert, oil pressure switch, fuel pump, fuel
gauge sender, coolant shortage indicator sender, warning
lamps
F1 Oil pressure switch
G Fuel gauge sender
G1 Fuel gauge
G5 Rev. counter
G6 Fuel system pressurisation pump
B383 B383 G32 Coolant shortage indicator sender
B390 B390 J285 Control unit in dash panel insert
B444 J708 Residual heat relay
K3 Oil pressure warning lamp
0,35
gr/ws K29 Glow period warning lamp
K36 Coolant shortage warning lamp
B444
T4e 4-pin connector, black, near headlight, front right
T6j 6-pin connector, red, coupling station under driver seat
T10b 10-pin connector, red, coupling station on electronics box, in
0,5 0,35 engine compartment
gr/ws gr/ws T16 16-pin connector, diagnostic connector
T32 32-pin connector, blue
K K
T16/7 T32/25
366 Earth connection 1, in main wiring harness
G1 G5
K 36 K 29 410 Earth connection 1 (sender earth), in main wiring harness

48 J 285 637 Earth point, airbag control unit

1,5
bl/ge K3 B429 Connection (EFPR), in main wiring harness
B429

T32/5 T32/7 T32/22 T32/10

B444 Connection 1 (diagnosis), in main wiring harness
1,0 ✱ 1,5 0,35 0,35 0,35 0,35
bl/ge bl/ge li/sw br/ws bl/ro sw/ge
* for models without Climatronic only

T6j/3 T6j/2 T4e/4 T10b/3

J 708 1,5 0,35 0,35 0,5
/8
bl/ge li/sw bl/ro sw/ge
1 2 2 1

G6 M G G32 F1
4 3 1
ws = white
0,35
sw = black
1,5 0,35
br br/ws br/bl ro = red
br = brown
T6j/4 T6j/1 T4e/3 gn = green
4,0 1,5 0,5 0,5 bl = blue
br br br/ws br/ws
gr = grey
637 366 410 li = purple
ge = yellow
113 114 115 116 117 118 119 120 121 122 123 124 125 126
or = orange
97-38257
rs = pink

Edition 02.2010
Transporter Current Flow Diagram No. 4 / 11
Dash panel insert, speedometer sender, speedometer, data
bus diagnostic interface, oil level and oil temperature
sender, warning lamps
G21 Speedometer
G22 Speedometer sender
G266 Oil level and oil temperature sender
J285 Control unit in dash panel insert
J533 Data bus diagnostic interface
B383 K2 Alternator warning lamp
B390 K38 Oil level warning lamp
SC6 Fuse 6 on fuse holder C
SD29 Fuse 29 on fuse holder D
0,35 0,35
or/br or/sw
T10a 10-pin connector, brown, coupling station on electronics box, in
engine compartment
T10b 10-pin connector, red, coupling station on electronics box, in
B390 B383
57 engine compartment
T10m 10-pin connector, light-pink, coupling station on electronics box,
0,35 0,35 0,35 in engine compartment
ws/li or/br or/sw T32 32-pin connector, blue
T32a 32-pin connector, green
T32/3
can-l can-h TV7 Terminal 31 wiring junction
T32a/20 T32a/19
Y4 Odometer display
G21
12 Earth point, on left in engine compartment
K2
J 285
281 Earth connection 1, in engine harness
J 533
B383 Connection 1 (drive train CAN bus, high), in main wiring harness
K 38
Y4 B390 Connection 1 (drive train CAN bus, low), in main wiring harness
T32/28 ✱✱ T32a/18
281 * for models with extended servicing intervals only
0,35 ✱ 0,35 ✱
ws/bl ✱ ws/bl ** applicable up to May 2003
SD29 SC6 *** applicable from June 2003
T10b/2 T10a/7
0,5 ✱ 0,5 ✱ 0,5 ✱ 1,0 ✱ ✱
74 ✱ 1,0 ✱ 0,5 ✱ 0,5 ✱
sw/ws ✱ ws/bl ✱ br/ws ✱ br ✱ ✱
✱
br ws/bl sw/ws
2 3 2 3
1,0 4,0 ✱
br br G266
1 ✱ 1 ws = white
G22 ✱ sw = black
T10m 1,0 ✱
sw/ws ✱
1 2 1,0 ✱
sw/ws
T10a ro = red
/5 /8
br = brown
TV7
gn = green
bl = blue
gr = grey
12 li = purple
ge = yellow
127 128 129 130 131 132 133 134 135 136 137 138 139 140
or = orange
97-37578
rs = pink

Edition 02.2010