Recording Parameters C-2650

Recording Parameters C-2650
OPS-NAO-NAP-SOP-0460
‘Helping me do my job better’ VICO Indonesia
Author Rahmady / M. A.Alfat (Production Engineer)
Alex Purwoko / Idham Kholik

Reviewer Reviewer
(NA Plant Operation Superintendent)
Marihot Sitompul /Ade Diar Suhendar

Approver Approver
(Northern Area Manager)
VMS Primary VMS Secondary

12.3
Element Reference Element Reference
Date of Issue 04-Dec-2014 Next Review Date 04-Dec-2017
Revision Number B.02 Document Level 5 - Work Instruction
NOT CONTROLLED WHEN PRINTED OR DOWNLOADED
Revision History
Amendment Date Revision Amender Amendment
Number Initials & Job
Title
17 May 2014 B.02 Taufik Hidayat 1. Revise Title
Alfarino (NAO 2. Add Technical Data Sheet & Safe
Process Safety Operating Limit
Engineer) 3. Add P&ID and PFD at Appendix as
reference
4. Approver
Related Documents
Document Number Document Name
SBH-M-10A-356 P&ID LP Gas Compression C-2650
Document Roles
Role Name Job Title
Consulted Arief Sutrisno Semberah Plant Supervisor
Reviewer M. Arif Alfat NA Process Engineer
Alex Purwoko NA Plant Superintendent
Supriyono NA HSE Coordinator
Approver Arif Budiman NA Manager
Informed All Badak Plant Ops
OVERVIEW
These procedures provide a step by step approach, to recording the

Objective
operating parameters of the LP Compressor C-2650 at Semberah Plant-14.
Subject Matter Plant Superintendent

Experts Production Supervisor
Special
Do not record the LP Compressor C-2650 operating parameters :
Precautions
 Without wearing ear plugs
 If the man-ways are slippery
Reference PFD SBH-M-10A-030 REV.2 (LP COMP PROCESS FLOW)

Material P&ID SBH-M-10A-356 REV.4 (LP GAS COMPRESSION)
P&ID SBH-M-10A-366 REV.4 (S-14 START/FUEL GAS SYSTEM)
P&ID SBH-M-10A-372 REV.2 (GAS COMPRESSOR UTILITIES)
P&ID SBH-M-10A-387 REV.4 (LP FLARE HEADER LINE)
DRESSER-RAND SERVICE MANUAL
Special Materials Personal Protective Equipment (PPE):

and Equipment (Ear muff, gloves, safety helmet and safety shoes)
Document The following topics are covered in this document

Content
Topics See Page
Technical Data Sheet & Operating Limit 2-3
Preliminary Actions 4
Recording Parameters Procedure 5-8
Knowledge Test 9
Semberah’s SOP page 1 of 11

LP Compressor C-2650 Recording Parameters Procedure file:481737651.docx
Rev-1 : 04 Dec, 2014
TECHNICAL DATA SHEET & SAFE OPERATING LIMIT
No. Data Sheet Item Unit

I. Technical Data Sheet
Compressor
1 Manufacturer Waukesha Dresser Reciprocating
Rand Compressor
2 Fuel Gas
3 Maximum Capacity 5.74 MMscfd
4 Pressure Design Suction : 25 Psig
Discharge : 325
5 Engine Power 893 HP
6 Compression Ratio 14
7 Fuel Consumption 0.13 MMscfd
8 Engine Max Speed 1100 Rpm
Air Cooler
No. Data Sheet Setting Unit
1 DP 1st stage : 200 psig
2nd stage : 550
2 DT 1st stage : 300 °F
2nd stage : 350
3 Duty 1st stage : 1.12 MMBTU/Hr
2nd stage : 1.14
Safety Devices
1 PSV-2640 (Suction Scrubber V-2640) 125 Psig
2 PSV-2620 (1st stage Suction Scrubber V-2620) 100 psig
3 PSV-2670 (Inlet E-2670 A) 175 Psig
4 PSV-2690 (Inlet E-2670 B) 550 Psig
5 BDV-2653 (Blowdown) Trigged from LPSD,
FIRE and ESD

Rev-1 : 04 Dec, 2014
II. Safe Operating Limit

1 PSLL-731 Compressor Low Frame Lube Oil Pressure 20 Psig
2 PSLL-722 Engine Low Oil Pressure 20 Psig
3 PSLL-701 Engine Water Jacket Pump Low Pressure 5 Psig
4 PSLL-713 Engine Low Aux Comp Water Pump Pressure 5 Psig
5 PSL-781 Low Fuel Gas Pressure 20 Psig
6 PSH-141 Alarm 1st Stage Discharge Pressure 150 Psig
7 PSHH-141 High 1st Stage Discharge Pressure 165 Psig
8 PSH-241 Alarm 2nd Stage Discharge Pressure 525 Psig
9 PSHH-241 High 2nd Stage Discharge Pressure 540 Psig
10 TSHH-701 Engine Water Jacket Temperature 210 °F
11 TSHH-718 Engine High Turbo Water Temperature 210 °F
12 TSH-141 Alarm 1st Stage Discharge Temperature 275 °F
13 TSHH-141 High 1st Stage Discharge Temperature 300 °F
14 TSH-201 Alarm 2nd Stage Discharge Temperature 275 °F
15 TSHH-241 High 2nd Stage Discharge Temperature 325 °F
16 TSHH-721 High Engine Oil Side Temperature Outlet 220 °F
17 PSL-101 Suction Scrubber Low Liquid Level (Gas Blow By) 10 Psig
18 PSH-101 Suction Scrubber High Liquid Level 25 Psig
19 PSL-301 Final Discharge Scrubber Low Liquid Level 10 Psig
20 PSH-310 Final Discharge Scrubber high Liquid Level 25 Psig
21 PSLL-2650 A Start Gas 15 Psig
22 PSLL-2650 B Lube Oil Pressure 20 Psig
PRELIMINARY

Rev-1 : 04 Dec, 2014
ACTIONS
Preliminary actions to be taken prior to recording the LP Compressor C-2650

operating parameters are listed below:
NO DESCRIPTION
1 Ensure the location is safe
2 Carry out a ‘look and listen’ check on the compressor and engine.
For example:
- Compressor and engine lube oil leaks.
- Excessive engine noise.
CAUTION:
IF THERE IS EXCESSIVE ENGINE NOISE/KNOCKING, OR EXCESSIVE LUBE
OIL LEAKAGE, SHUTDOWN THE COMPRESSOR IMMEDIATELY TO AVOID
MAJOR DAMAGE AND THEN REPORT THE PROBLEM TO PLANT
MAINTENANCE.
3 Record all parameters as indicated on the following sheets, every 2 hours

Rev-1 : 04 Dec, 2014
PROCEDURE NO DESCRIPTION
1 Read and record the indicated engine speed on the Auto/Manual

Panel and report to the Control Room if there is a conspicuous
change of speed, from the normal (Operating speed normally
between 940 - 980 RPM).
2 Read and record the compressor lube oil level on the day tank sight
glass. (see photograph)
Auto/Manual Speed Local Panel Sight Glass of Engine Lube Oil
3 Read and record the engine jacket water temperature (Maximum

temperature is 210 oF)
4 Read and record the water pump pressure (Normal operating pressure
25 – 40 psig)
5 Read and record the engine lube oil pressure (Normal operating pressure
55 - 65 psig)

Rev-1 : 04 Dec, 2014
6 Read and record the compressor lube oil pressure (Normal operating
pressure 55 - 65 psig)
7 Read and record the first stage suction pressure (Normal operating
8 Read and record the first stage discharge pressure (Normal operating
pressure 105 – 125 psig)
9 Read and record the second stage discharge pressure (Normal operating
(continued) 10 Read and record the first stage suction temperature (Normal operating
temperature 70 - 110 oF)
11 Read and record the first stage discharge temperature (Normal operating
temperature 209 oF)
12 Read and record the second stage suction temperature (Normal

operating temperature 120 oF)
13 Read and record the second stage discharge temperature (Normal

operating temperature 245 – 298 oF)
14 Read and record the second stage after cooler temperature (Normal
operating temperature 120 oF)
CAUTION:
IF THE READINGS OF ANY OF THE ABOVE ITEMS (1 TO 15) ARE NOT IN
THE GIVEN OPERATING RANGE, CONTACT THE CONTROL ROOM
IMMEDIATELY
15 Read and record the engine oil cooler inlet temperature
16 Read and record the engine oil cooler outlet temperature
17 Read and record the compressor oil cooler inlet temperature
18 Read and record the compressor oil cooler outlet temperature

Rev-1 : 04 Dec, 2014
19 Read and record the engine water cooler inlet temperature
20 Read and record the engine water cooler outlet temperature
21 Read and record the turbo water cooler inlet temperature
22 Read and record the turbo water cooler outlet temperature
23 Read and record the LH gas manifold pressure on the engine local panel
24 Read and record the RH gas manifold pressure on the engine local panel
25 Read and record the air intake manifold pressure (Maximum pressure 10
inches Hg)
26 Read and record the engine lube oil temperature
27 Read and record the engine lube oil filter Differential Pressure (DP)
28 Read and record the compressor lube oil filter Differential Pressure (DP)
PI of Engine Filter PI of Compressor Filter
29 Read and record the exhaust gas manifold temperature
30 Read and record the radiator water cooler and level
31 Read and record the engine lube oil stock available on site
32 Read and record the compressor lube oil stock available on site

Rev-1 : 04 Dec, 2014
33 Read and record the exhaust temperatures of power cylinders No.1-12
CP-2650 Control Panel Engine Local Panel
NOTE:
READ AND RECORD THE PARAMETERS INDICATED ON THE LP COMP C-2650
READING SHEETS, EVERY 2 HOURS

Rev-1 : 04 Dec, 2014
Knowledge Test
1 What is the purpose of recording the engine and compressor parameters?
2 Who is the subject matter expert?
a) Instrument Supervisor
b) Production Engineer
c) Construction Supervisor
d) Production Supervisor

Rev-1 : 04 Dec, 2014
Appendix.1 P&ID C-2650

Rev-1 : 04 Dec, 2014
Appendix.2 Gas Compression System PFD Semberah Plant-14

Rev-1 : 04 Dec, 2014

Recording Parameters C-2650

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Recording Parameters C-2650

Recording Parameters C-2650

Author Rahmady / M. A.Alfat (Production Engineer)

Alex Purwoko / Idham Kholik

Marihot Sitompul /Ade Diar Suhendar

VMS Primary VMS Secondary

These procedures provide a step by step approach, to recording the

Subject Matter Plant Superintendent

Reference PFD SBH-M-10A-030 REV.2 (LP COMP PROCESS FLOW)

Special Materials Personal Protective Equipment (PPE):

Document The following topics are covered in this document

Topics See Page

Technical Data Sheet & Operating Limit 2-3

Recording Parameters Procedure 5-8

Semberah’s SOP page 1 of 11

TECHNICAL DATA SHEET & SAFE OPERATING LIMIT

No. Data Sheet Item Unit

Semberah’s SOP page 2 of 11

II. Safe Operating Limit

Semberah’s SOP page 3 of 11

Preliminary actions to be taken prior to recording the LP Compressor C-2650

1 Ensure the location is safe

3 Record all parameters as indicated on the following sheets, every 2 hours

Semberah’s SOP page 4 of 11

1 Read and record the indicated engine speed on the Auto/Manual

Auto/Manual Speed Local Panel Sight Glass of Engine Lube Oil

3 Read and record the engine jacket water temperature (Maximum

Semberah’s SOP page 5 of 11

12 Read and record the second stage suction temperature (Normal

13 Read and record the second stage discharge temperature (Normal

15 Read and record the engine oil cooler inlet temperature

16 Read and record the engine oil cooler outlet temperature

17 Read and record the compressor oil cooler inlet temperature

18 Read and record the compressor oil cooler outlet temperature

Semberah’s SOP page 6 of 11

19 Read and record the engine water cooler inlet temperature

20 Read and record the engine water cooler outlet temperature

21 Read and record the turbo water cooler inlet temperature

22 Read and record the turbo water cooler outlet temperature

26 Read and record the engine lube oil temperature

PI of Engine Filter PI of Compressor Filter

29 Read and record the exhaust gas manifold temperature

30 Read and record the radiator water cooler and level

Semberah’s SOP page 7 of 11

33 Read and record the exhaust temperatures of power cylinders No.1-12

CP-2650 Control Panel Engine Local Panel

Semberah’s SOP page 8 of 11

1 What is the purpose of recording the engine and compressor parameters?

2 Who is the subject matter expert?

Semberah’s SOP page 9 of 11

Semberah’s SOP page 10 of 11

Semberah’s SOP page 11 of 11

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