Shut Down LP Compressor C-2650

Shut Down C-2650
OPS-NAO-NAP-SOP-0460
‘Helping me do my job better’ VICO Indonesia
Shut Down C-2650
Author Rahmady / M. A.Alfat (Production Engineer)
Alex Purwoko / Idham Kholik

Reviewer Reviewer
(NA Plant Operation Superintendent)
Marihot Sitompul /Ade Diar Suhendar

Approver Approver
(Northern Area Manager)
VMS Primary VMS Secondary

12.3
Element Reference Element Reference
Date of Issue 04-Dec-2014 Next Review Date 04-Dec-2017
Revision Number B.02 Document Level 5 - Work Instruction
NOT CONTROLLED WHEN PRINTED OR DOWNLOADED
Shut Dwon C-2650
Revision History
Amendment Date Revision Amender Amendment
Number Initials & Job
Title
17 May 2014 B.02 Taufik Hidayat 1. Revise Title
Alfarino (NAO 2. Add Technical Data Sheet & Safe
Process Safety Operating Limit
Engineer) 3. Add P&ID and PFD at Appendix as
reference
4. Approver
Related Documents
Document Number Document Name
SBH-M-10A-356 P&ID LP Gas Compression C-2650
Document Roles
Role Name Job Title
Consulted Andi Aksarullah Semberah Shift Supervisor
Reviewer M. Arif Alfat NA Process Engineer
Alex Purwoko NA Plant Superintendent
Supriyono NA HSE Coordinator
Approver Arif Budiman NA Manager
Informed All Badak Plant Ops
Shut Down C-2650
OVERVIEW
These procedures provide a step by step approach to a normal shutdown

Objective
of LP Compressor C-2650 at Semberah Plant-14
Subject Matter Plant Superintendent

Experts Production Supervisor
Special  Do not shutdown LP Compressor C-2650 engine before unloading the

Precautions compressor
 Do not shutdown LP Compressor C-2650 without permission from
the Control Room
Reference PFD SBH-M-10A-030 REV.2 (LP COMP PROCESS FLOW)

Material P&ID SBH-M-10A-356 REV.4 (LP GAS COMPRESSION)
P&ID SBH-M-10A-366 REV.4 (S-14 START/FUEL GAS SYSTEM)
P&ID SBH-M-10A-372 REV.2 (GAS COMPRESSOR UTILITIES)
P&ID SBH-M-10A-387 REV.4 (LP FLARE HEADER LINE)
DRESSER-RAND SERVICE MANUAL
Special Materials Personal Protective Equipment (PPE):

and Equipment (Ear plugs, gloves, safety helmet and safety shoes)
Document The following topics are covered in this document

Content
Topics See Page
Technical Data Sheet & Operating Limit 2-3
Preliminary Actions 4
Shutdown Procedure 5-7
Knowledge Test 8
TECHNICAL DATA SHEET & SAFE OPERATING LIMIT
Semberah’s SOP page 1 of 10

LP Compressor C-2650 Shut Down Procedure file:481738048.docx
Rev-1 : 04 Dec, 2014
Shut Down C-2650
No. Data Sheet Item Unit

I. Technical Data Sheet
Compressor
1 Manufacturer Waukesha Dresser Reciprocating
Rand Compressor
2 Fuel Gas
3 Maximum Capacity 5.74 MMscfd
4 Pressure Design Suction : 25 Psig
Discharge : 325
5 Engine Power 893 HP
6 Compression Ratio 14
7 Fuel Consumption 0.13 MMscfd
8 Engine Max Speed 1100 Rpm
Air Cooler
No. Data Sheet Setting Unit
1 DP 1st stage : 200 psig
2nd stage : 550
2 DT 1st stage : 300 °F
2nd stage : 350
3 Duty 1st stage : 1.12 MMBTU/Hr
2nd stage : 1.14
Safety Devices
1 PSV-2640 (Suction Scrubber V-2640) 125 Psig
2 PSV-2620 (1st stage Suction Scrubber V-2620) 100 psig
3 PSV-2670 (Inlet E-2670 A) 175 Psig
4 PSV-2690 (Inlet E-2670 B) 550 Psig
5 BDV-2653 (Blowdown) Trigged from LPSD,
FIRE and ESD
II. Safe Operating Limit

Rev-1 : 04 Dec, 2014
Shut Down C-2650

1 PSLL-731 Compressor Low Frame Lube Oil Pressure 20 Psig
2 PSLL-722 Engine Low Oil Pressure 20 Psig
3 PSLL-701 Engine Water Jacket Pump Low Pressure 5 Psig
4 PSLL-713 Engine Low Aux Comp Water Pump Pressure 5 Psig
5 PSL-781 Low Fuel Gas Pressure 20 Psig
6 PSH-141 Alarm 1st Stage Discharge Pressure 150 Psig
7 PSHH-141 High 1st Stage Discharge Pressure 165 Psig
8 PSH-241 Alarm 2nd Stage Discharge Pressure 525 Psig
9 PSHH-241 High 2nd Stage Discharge Pressure 540 Psig
10 TSHH-701 Engine Water Jacket Temperature 210 °F
11 TSHH-718 Engine High Turbo Water Temperature 210 °F
12 TSH-141 Alarm 1st Stage Discharge Temperature 275 °F
13 TSHH-141 High 1st Stage Discharge Temperature 300 °F
14 TSH-201 Alarm 2nd Stage Discharge Temperature 275 °F
15 TSHH-241 High 2nd Stage Discharge Temperature 325 °F
16 TSHH-721 High Engine Oil Side Temperature Outlet 220 °F
17 PSL-101 Suction Scrubber Low Liquid Level (Gas Blow By) 10 Psig
18 PSH-101 Suction Scrubber High Liquid Level 25 Psig
19 PSL-301 Final Discharge Scrubber Low Liquid Level 10 Psig
20 PSH-310 Final Discharge Scrubber high Liquid Level 25 Psig
21 PSLL-2650 A Start Gas 15 Psig
22 PSLL-2650 B Lube Oil Pressure 20 Psig
PRELIMINARY
ACTIONS

Rev-1 : 04 Dec, 2014
Shut Down C-2650
Preliminary actions to be taken, prior to the normal shutdown of LP Compressor

C-2650 are listed below :
NO DESCRIPTION
1 Record all parameter that have been listed on the Compressor Log Sheet.
2 Carry out a ‘look and listen’ check on the compressor and engine.
For example:
- Compressor and engine lube oil leaks.
- Excessive engine noise.
CAUTION:
IF THERE IS EXCESSIVE ENGINE NOISE/KNOCKING, OR EXCESSIVE LUBE
OIL LEAKAGE, SHUTDOWN THE COMPRESSOR IMMEDIATELY BY ESD
PUSH BOTTON C-2650 TO AVOID MAJOR DAMAGE AND THEN REPORT
THE PROBLEM TO PLANT MAINTENANCE.
3 Assuming that there are no problems, the following normal shutdown

procedure should take place.

Rev-1 : 04 Dec, 2014
Shut Down C-2650
PROCEDURE NO DESCRIPTION
1 Inform Plant-14 Control Room, that LP Compressor C-2650 is about to be

shutdown
2 Reduce the engine speed (RPM) gradually from the current RPM to 750
RPM (idle speed)
3 Simultaneously, gradually reduce the compressor suction pressure, by

opening PIC-3452 via the DCS, (initial setting pressure is 25 psig) until the
compressor suction pressure is equal to the recycle pressure (set at
approximately 18 psig). This to provide the optimum suction/discharge
pressure conditions, whilst running the compressor at idle speed
4 When the compressor is unloaded, switch the control mode from remote
to local control
5 Continue running the engine/compressor at idle speed (750 RPM) for

about 5 minutes
NOTE:
This step is performed to reduce the overall temperature of the engine
and hence the lube oil and cooling water temperature.
6 Shut the compressor engine down by switching the ignition switch from
the ON position to OFF position (See photograph)
NOTE :
This moment the fuel gas shut-off valve to the OFF position

Rev-1 : 04 Dec, 2014
Shut Down C-2650
Engine local panel
7 Close the block valve downstream of the compressor inlet valve SDV-2730

Rev-1 : 04 Dec, 2014
Shut Down C-2650
(continued) 9 Close SDV-2730
Shut Down Valve SDV-2730
10 The compressor outlet gas flows via a check valve. The gas outlet valve is
manually operated and is not normally closed unless a specific request is
made. Confirm requirements with the Control Room
11 Report to the Control Room that the compressor is shutdown (Provide

actual time of shutdown)

Rev-1 : 04 Dec, 2014
Shut Down C-2650
Knowledge Test
1 Why we have to reduce the compressor suction pressure, prior to shutdown of

the compressor unit?
2 What is the function of the remote/local mode switch ?
3 Why should the engine be run for 5 minutes at idle speed before shutting down
the engine ?

Rev-1 : 04 Dec, 2014
Appendix.1 P&ID C-2650

Rev-1 : 04 Dec, 2014
Appendix.2 Gas Compression System PFD Semberah Plant-14

Rev-1 : 04 Dec, 2014

Shut Down LP Compressor C-2650

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Shut Down C-2650

Shut Down C-2650

Author Rahmady / M. A.Alfat (Production Engineer)

Alex Purwoko / Idham Kholik

Marihot Sitompul /Ade Diar Suhendar

VMS Primary VMS Secondary

These procedures provide a step by step approach to a normal shutdown

Subject Matter Plant Superintendent

Special  Do not shutdown LP Compressor C-2650 engine before unloading the

Reference PFD SBH-M-10A-030 REV.2 (LP COMP PROCESS FLOW)

Special Materials Personal Protective Equipment (PPE):

Document The following topics are covered in this document

Topics See Page

Technical Data Sheet & Operating Limit 2-3

Shutdown Procedure 5-7

TECHNICAL DATA SHEET & SAFE OPERATING LIMIT

Semberah’s SOP page 1 of 10

No. Data Sheet Item Unit

Semberah’s SOP page 2 of 10

No. Data Sheet Setting Unit

Semberah’s SOP page 3 of 10

Preliminary actions to be taken, prior to the normal shutdown of LP Compressor

3 Assuming that there are no problems, the following normal shutdown

Semberah’s SOP page 4 of 10

1 Inform Plant-14 Control Room, that LP Compressor C-2650 is about to be

3 Simultaneously, gradually reduce the compressor suction pressure, by

5 Continue running the engine/compressor at idle speed (750 RPM) for

Semberah’s SOP page 5 of 10

Engine local panel

Semberah’s SOP page 6 of 10

Shut Down Valve SDV-2730

11 Report to the Control Room that the compressor is shutdown (Provide

Semberah’s SOP page 7 of 10

1 Why we have to reduce the compressor suction pressure, prior to shutdown of

2 What is the function of the remote/local mode switch ?

Semberah’s SOP page 8 of 10

Semberah’s SOP page 9 of 10

Semberah’s SOP page 10 of 10

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