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www.schaefer-lochbleche.de
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EMW Steel Service Centre SCHÄFER Perforated Metal
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SCHÄFER WERKE –
Expertise in Steel Processing
The extraordinary speed at which new steel sheet pro- SCHÄFER Perforated Metal supplies a broad and
ducts can be realised stems from the close co-operation rapidly available range of high-quality perforated plates
of all business areas with our own EMW Steel Service and sheets for all sectors and application fields.
Centre, which, with a storage capacity of 100,000 t of fine
steel sheet, can provide the coils, slit strips, plates and Our great manufacturing expertise, our extensive range
cut-to-size sheets required for further processing in very of production equipment and our employees' out-
high quality and at very short notice. standing level of qualification make SCHÄFER the ideal
SCHÄFER IT-Systems develops, designs and produces partner for contract manufacturing. By working with
standardised and made-to-measure network and server SCHÄFER, our customers can profit from measurable
cabinets, as well as data centre and water-cooled server time and cost-saving benefits.
cabinet solutions.
SCHÄFER Interior Systems develops and manufactures
high-quality steel furniture for workshop and factory
floor, as well as office and administration.
SCHÄFER Industrial Solutions develops, designs and
manufactures customised punched and bent parts,
machine cladding, as well as special and standard
housing solutions in metal.
SCHÄFER Container Systems is one of the world's
leading suppliers of reusable stainless steel beverage
containers for beer, wine and soft drinks, as well as for
IBCs and special containers for solid and liquid substan-
ces and granulates.
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Solutions in perforated metal
for all applications
Picture credits:
Fielitz GmbH, D-85049 Ingolstadt und
Goldbeck Ost GmbH, D-91058 Erlangen P. 8.1
AMS GmbH, D-57578 Elkenroth P. 11.3,16.1, 17.4, 18.1
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I. Machining service
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Great variety in machining service
Your benefits
n You can create space for value creating activities
n SCHAFER Perforated Metal implements your specifications precisely and efficiently
n You get high-quality, machined perforated metal solutions from a single source
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II. Application examples
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Facade cladding
2 3
4 5
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II. Application examples
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Sun protection
2 3
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II. Application examples
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Noise reduction
2 3
1 Noise barriers
2 Sound protection lamellas
3 Acoustic roofing
4 Noise protection walls
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II. Application examples
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Balustrade screening panels
2 3
1 Balcony cladding
2 Balustrade screens
3 Balcony screens
4 Balcony panelling
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II. Application examples
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Ceiling and wall panelling
2 3
1 - 3 Ceiling panelling
4 Wall panelling
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II. Application examples
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Functional interior design
2 3
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II. Application examples
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Climate control and ventilation systems
2 3
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II. Application examples
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Displays and retail fittings
2 3
1 Seating units
2 Display tables
3 Catalogue stands
4 Shelf units
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III. Individual Perforation Fields
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Perforation fields – from standard ...
Perforation fields
Rv Rg Rd Qg SW Lg Lv
Round holes in Round holes in Round holes in Square holes in Hexagonal holes Slotted holes in Slotted holes in
staggered rows straight rows diagonal rows straight rows in staggered rows straight rows staggered rows
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III. Individual Perforation Fields
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…to customized solutions
2 x 8 7 5 x 17 6 0 R v 5 - 8 D I N 2 4 0 41 - D C 0 1
sheet thickness (s) external length (b1) staggered spacing (t) material
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Perforated metal – the basics
Glossary „Relative open area A₀“, also called "freespace sectional area“
„Narrowest unperforated edge“ (least unperforated edge) „free clearance“ or „open screen surface“ is defi ned by DIN as
This depends on the type of perforation, the thickness of the sheet, the „proportion of perforation in %, related to a hole with half margin
tolerances of the external dimensions of the sheet and the manufacturing widths“. This means that this theoretical value does not represent
tolerances in perforation. It is kept as narrow as technically tenable. the proportion of the open perforation surfaces related to the whole
„Cut through the perforation“ sheet area including unperforated edges and zones. This must be
means that the trimming cut is directed through the fi eld of perforation, borne in mind when calculating sheet weights, air permeability, etc..
thus creating an outer edge of the sheet which is not smooth but
interrupted by perforation cuts, thus presenting no unperforated edge
(see diagramm right).
Beginning and end of field of perforations
If no specific agreement has been made, the field of perforations
may begin and also end with incomplete rows of perforations for
technical reasons (see diagramm right).
Perforation profile
cut through the complete or
The perforations on the top of the sheet become slightly rounded in the
perforation „closed master gauge for holes“
process and on the bottom a small ridge on the edges of the holes is una
voidable. The hole extends downwards slightly and the narrowest part
of the perforation profile is counted as hole width w.
„Direction of feed“ of perforation; „direction of perforation“
For perforations in staggered rows (Rv) the position of the master gauge
for holes in relation to the sheet dimensions must be determined by the
„direction of feed“. Direction of feed means the direction of a perforation „open master gauge for holes“ or
whose rows of holes are obviously straight and where the distances incomplete rows of holes on beginning
between the holes are always equal to the spacing. The direction of and end of sheet
perforation is at an angle to the direction of feed (see diagramm 1).
= · 100
g = Spacing between rows with Rd, Qd (mm)
perforation field area (%) („s“) thick
m = Number of rows of perforations
n = Number of perforations per row NA = Number of holes in perforated field
s = Sheet thickness (mm) (NA = m · n) front edge, bottom f
2
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V. Perforation patterns Round holes, staggered
Rv DIN 24041
a1
Material:
e 1 a2
e 2 Sheet steel, cold-rolled, hot-rolled, hot-dip galvanized and electrolytically galvanized
u
Aluminium (grade by arrangement)
Stainless steel
f 1
c No. of holes per m²: No. of spacings between rows: No. of perforation rows:
a₂ - w a₂ - w m=x+1
s 1 154 700 x= =
f N= u 0.866 · t
2 t·t
Bild 2 Results in
No. of hole misalignment measurements: No. of holes per row:
Perforation pattern: Round holes in staggered rows 1 154 700 b₂ - w b₂ - w y+1
t= y= = n=
N v 0.5 · t 2
Perforation pattern Thickness (s) in mm / up to width (a₁) 1000 mm Thickness (s) in mm / up to width (a₁) 1250 mm Thickness (s) in mm / up to width (a₁) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Rv 1.60 - 3.00 1.60 3.00 25.8
Rv 1.60 - 5.20 1.60 5.20 8.6
Rv 1.60 - 9.00 1.60 9.00 2.9
Rv 2.00 - 3.00 2.00 3.00 40.3
Rv 2.00 - 3.50 2.00 3.50 29.6
Rv 2.00 - 4.00 2.00 4.00 22.7
Rv 2.00 - 5.00 2.00 5.00 14.5
Rv 2.00 - 5.20 2.00 5.20 13.4
Rv 2.00 - 6.06 2.00 6.06 9.9
Rv 2.00 - 6.93 2.00 6.93 7.6
Rv 2.00 - 9.00 2.00 9.00 4.5
Rv 2.00 - 10.50 2.00 10.50 3.1
Rv 2.00 - 12.00 2.00 12.00 2.5
Rv 2.50 - 3.50 2.50 3.50 46.3
Rv 2.50 - 4.00 2.50 4.00 35.4
Rv 2.50 - 5.00 2.50 5.00 22.7
Rv 2.50 - 6.93 2.50 6.93 11.8
Rv 2.50 - 12.00 2.50 12.00 3.9
Rv 2.75 - 4.50 2.75 4.50 33.9
Rv 3.00 - 4.00 3.00 4.00 51.0
Rv 3.00 - 4.50 3.00 4.50 40.3
Rv 3.00 - 5.00 3.00 5.00 32.7
Rv 3.00 - 6.00 3.00 6.00 22.6
Rv 3.00 - 6.93 3.00 6.93 17.0
Rv 3.00 - 8.66 3.00 8.66 11.0
Rv 3.00 - 10.40 3.00 10.40 7.5
Rv 3.00 - 12.00 3.00 12.00 5.7
Perforation pattern Thickness (s) in mm / up to width (a₁) 1000 mm Thickness (s) in mm / up to width (a₁) 1250 mm Thickness (s) in mm / up to width (a₁) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Rv 3.00 - 15.00 3.00 15.00 3.6
Rv 3.00 - 18.00 3.00 18.00 2.5
Rv DIN 24041
Perforation pattern Thickness (s) in mm / up to width (a₁) 1000 mm Thickness (s) in mm / up to width (a₁) 1250 mm Thickness (s) in mm / up to width (a₁) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Rv 6.00 - 9.00 6.00 9.00 40.3
Rv 6.00 - 11.00 6.00 11.00 27.0
Rv 6.00 - 13.86 6.00 13.86 17.0
Rv 6.00 - 15.60 6.00 15.60 13.5
Rv 6.00 - 24.00 6.00 24.00 5.7
Rv 6.00 - 27.00 6.00 27.00 4.5
Rv 6.50 - 12.00 6.50 12.00 26.6
Rv 6.50 - 20.8 6.50 20.8 8.9
Rv 7.00 - 9.00 7.00 9.00 54.9
Rv 7.00 - 10.00 7.00 10.00 44.4
Rg DIN 24041
a Material:
1
e1 a 2
e2
Sheet steel, cold-rolled, hot-rolled, hot-dip galvanized and electrolytically galvanized
t Aluminium (grade by arrangement)
f 1
Stainless steel
1 000 000 b₂ - w
f N= y= n=y+1
2 t·t t
Fig. 3
Results in
Perforation field width:
Perforation pattern: Round holes in straight rows 1 000 000
t= a₂ = (x · t) + w
N
Perforation pattern Thickness (s) in mm / up to width (a₁) 1000 mm Thickness (s) in mm / up to width (a₁) 1250 mm Thickness (s) in mm / up to width (a₁) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Rg 1.60 - 3.00 1.60 3.00 22.3
Rg 1.60 - 5.20 1.60 5.20 7.5
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V. Perforation patterns Round holes, straight
Rg DIN 24041
Perforation pattern Thickness (s) in mm / up to width (a1) 1000 mm Thickness (s) in mm / up to width (a1) 1250 mm Thickness (s) in mm / up to width (a1) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Rg 3.20 - 6.00 3.20 6.00 22.3
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V. Perforation patterns Round holes, straight
Rg DIN 24041
Perforation pattern Thickness (s) in mm / up to width (a1) 1000 mm Thickness (s) in mm / up to width (a1) 1250 mm Thickness (s) in mm / up to width (a1) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Rg 6.00 - 25.00 6.00 25.00 4.5
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V. Perforation patterns Round holes, diagonal
Rd DIN 24041
a1
Material:
e 1
a2
e
2
Sheet steel, cold-rolled, hot-rolled, hot-dip galvanized and electrolytically galvanized
g
Aluminium (grade by arrangement)
Stainless steel
f 1
No. of holes per m²: No. of hole misalignment No. of holes per row:
measurements (g):
s
t
Perforation pattern Thickness (s) in mm / up to width (a₁) 1000 mm Thickness (s) in mm / up to width (a₁) 1250 mm Thickness (s) in mm / up to width (a₁) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Rd 2.00 - 4.00 2.00 4.00 19.6
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V. Perforation patterns Square holes, straight
Qg DIN 24041
a
1
Material:
e1
a
2 e
2
Sheet steel, cold-rolled, hot-rolled, hot-dip galvanized and electrolytically galvanized
c t Aluminium (grade by arrangement)
Stainless steel
f
1
General information Dimensions in perforation field (see also p. 28)
t Specification: Distance between rows: Perforation field length:
Qg - square holes in
straight rows dist. between rows = b₂ = (y · t) + w
w - hole width dist. between holes = t
t - spacing
r m 15w
Relative open area: No. of spacings between rows: No. of perforation rows:
0,
ax
b 2
b 1
w w2 a₂ - w
A₀ = 100 [%] x= m=x+1
t2 t
No. of holes per m2: No. of spacings between rows: No. of perforation rows:
c
s
1 000 000 b₂ - w
N= y= n=y+1
f
2 t·t t
Fig. 5
Results in
Perforation field width:
Perforation pattern: Square holes in straight rows 1 000 000
t= a₂ = (x · t) + w
N
Perforation pattern Thickness (s) in mm / up to width (a₁) 1000 mm Thickness (s) in mm / up to width (a₁) 1250 mm Thickness (s) in mm / up to width (a₁) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Qg 3.00 - 5.00 3.00 5.00 36.0
Qg 3.00 - 10.00 3.00 10.00 9.0
Qg 4.00 - 6.00 4.00 6.00 44.0
Qg 4.00 - 7.00 4.00 7.00 32.0
Qg 4.00 - 12.00 4.00 12.00 11.1
Qg 4.00 - 14.00 4.00 14.00 8.2
Qg 5.00 - 7.00 5.00 7.00 51.0
Qg 5.00 - 7.50 5.00 7.50 44.4
Qg 5.00 - 8.00 5.00 8.00 39.1
Qg 5.00 - 14.00 5.00 14.00 12.7
Qg 5.00 - 15.00 5.00 15.00 11.1
Qg 5.00 - 16.00 5.00 16.00 9.8
Qg 5.00 - 25.00 5.00 25.00 4.0
Qg 6.00 - 7.00 6.00 7.00 73.5
Qg 6.00 - 9.00 6.00 9.00 44.4
Qg 6.00 - 10.00 6.00 10.00 36.0
Qg 6.00 - 11.00 6.00 11.00 29.8
Qg 6.00 - 18.00 6.00 18.00 11.1
Qg 6.00 - 20.00 6.00 20.00 9.0
Qg 6.00 - 25.00 6.00 25.00 5.8
Qg 6.00 - 50.00 6.00 50.00 1.4
Qg 6.50 - 8.00 6.50 8.00 66.0
Qg 6.50 - 16.00 6.50 16.00 16,5
Qg 7.00 - 10.00 7.00 10.00 49.0
Qg 7.00 - 20.00 7.00 20.00 12.3
Qg 8.00 - 10.00 8.00 10.00 64.0
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V. Perforation pattern Square holes, straight
Qg DIN 24041
Perforation pattern Thickness (s) in mm / up to width (a1) 1000 mm Thickness (s) in mm / up to width (a1) 1250 mm Thickness (s) in mm / up to width (a1) 1500 mm
DIN-specification w t A0 %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
Qg 8.00 - 12.00 8.00 12.00 44.4
Qg 8.00 - 20.00 8.00 20.00 16.0
Qg 8.00 - 24.00 8.00 24.00 11.1
Qg 9.00 - 38.00 9.00 38.00 5.6
Qg 9.00 - 76.00 9.00 76.00 1.4
Qg10.00 - 12.00 10.00 12.00 69.4
Qg10.00 - 13.00 10.00 13.00 59.2
Qg10.00 - 14.00 10.00 14.00 51.0
Qg10.00 - 15.00 10.00 15.00 44.4
Qg10.00 - 24.00 10.00 24.00 17.4
Qg10.00 - 26.00 10.00 26.00 14.8
Qg10.00 - 28.00 10.00 28.00 12.8
Qg10.00 - 30.00 10.00 30.00 11.1
Qg10.00 - 48.00 10.00 48.00 4.3
Qg12.00 - 14.00 12.00 14.00 73.5
Qg12.00 - 28.00 12.00 28.00 18.4
Qg15.00 - 20.00 15.00 20.00 56.3
Qg15.00 - 40.00 15.00 40.00 14.0
Qg20.00 - 25.00 20.00 25.00 64.0
Qg20.00 - 50.00 20.00 50.00 16.0
Qg25.00 - 40.00 25.00 40.00 39.1
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V. Perforation pattern Hexagonal holes, staggered
SW DIN 24041
a
2
Stainless steel
f 1
2 1
°
w2 a₂ - w · 1.155 m=x+1
A₀ = 100 [%] x=
t2 t · 0.866
v
No. of spacings between rows: No. of holes per row:
c
t
b₂ - w y+1
w y= n=
t 2
t
f 2
s Perforation field width:
t c
1
a₂ = x · t · 0.866 + w · 1.155
Perforation pattern Thickness (s) in mm / up to width (a₁) 1000 mm Thickness (s) in mm / up to width(a₁) 1250 mm Thickness (s) in mm / up to width (a₁) 1500 mm
DIN-specification w t A₀ %
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
SW 6.00 - 6.70 6.00 6.70 80.2
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V. Perforation pattern Slot perforations, staggered
Lv DIN 24041
a
1 Material:
e a e
1 2
l
2
Sheet steel, cold-rolled, hot-rolled, hot-dip galvanized and electrolytically galvanized
Aluminium (grade by arrangement)
f
1 Stainless steel
w
General information Dimensions in perforation field (see also p. 28)
Direction of feed
w · l - 0.215 · w2
AO = · 100 [%]
t₁ · t₂
No. of slots per m2: The machine infeed direction is determined depending
t1
on the tool
106
f N=
s 2
t₁ · t₂
t2
Perforation pattern Thickness (s) in mm / up to width (a₁/b₂) 1000 mm Thickness (s) in mm / up to width (a₁/b₂) 1250 mm Thickness (s) in mm / up to width (a₁/b₂) 1500 mm
DIN-specification
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
w l t₁ t₂ A₀ %
Lv 8.00 - 50.00 12.08 66.00 48.45
40
V. Perforation pattern Slot perforations, straight
Lg DIN 24041
a1 Material:
e e
1
a2
2
Sheet steel, cold-rolled, hot-rolled, hot-dip galvanized and electrolytically galvanized
l Aluminium (grade by arrangement)
Stainless steel
f 1
w · l - 0.215 · w2
w AO = · 100 [%]
t₁ · t₂
No. of slots per m2: The machine infeed direction is determined depending
t1 on the tool
106
f N=
s 2
t₁ · t₂
t
c2
2
Perforation pattern Thickness (s) in mm / up to width (a₁/b₂) 1000 mm Thickness (s) in mm / up to width (a₁/b₂) 1250 mm Thickness (s) in mm / up to width (a₁/b₂) 1500 mm
DIN-specification
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
w l t₁ t₂ A₀ %
Lg 4.00 - 25.00 8.00 35.00 34.50
41
VI. Perforated metal contacts
Customised Consulting
Sales manager
Marcus Düber Secretary’s office:
Phone +49 (0) 2735/787-595 Phone +49 (0) 2735/787-449
mdueber@schaefer-lochbleche.de Fax +49 (0) 2735/787-528
info@schaefer-lochbleche.de
Sales region
Post codes 1, 2, 0, 98, 99 Post codes 4, 58, 59 Post codes 6, 8, 9
Oliver Porr Rolf Werle Christoph Weinbrenner
Phone +49 (0) 2735/787-265 Phone +49 (0) 2735/787-295 Phone +49 (0) 2735/787-433
oporr@schaefer-lochbleche.de rwerle@schaefer-lochbleche.de cweinbrenner@schaefer-lochbleche.de
Post code 3, Benelux Post codes 50 – 57, 66, Benelux, F and CH Post codes 7, 88, 89, A
Rüdiger Boller Eric Diehl Christoph Weinbrenner
Phone +49 (0) 2735/787-250 Phone +49 (0) 2735/787-394 Phone +49 (0) 2735/787-433
rboller@schaefer-lochbleche.de ediehl@schaefer-lochbleche.de cweinbrenner@schaefer-lochbleche.de
DK
PL
NL
B D
CZ
A
F
CH
42
VII. Order form
Yes, I am interested!
Please send me, free of charge and with no obligation,
an offer for perforated metal with the following specifications as soon as possible:
Address
Company Mobile
Sector Fax
Address E-Mail
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Our production locations
SCHÄFER Perforated Metal, the specialists for quickly available, customised perforated metal solutions,
is a division of the internationally successful SCHÄFER WERKE.
This owner-led enterprise has its headquarters in Neunkirchen in Germany Siegerland region.
Print no. 0182/01.14 · We reserve the right to make technical alterations
The work of all SCHÄFER WERKE divisions – SCHÄFER Perforated Metal, the EMW Steel Service Centre,
SCHÄFER Container Systems, SCHÄFER IT-Systems, SCHÄFER Industrial Solutions, SCHÄFER Interior
Systems – is based on high-quality fine steel sheet. The processing of this material is one of the core
competencies of this enterprise.
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