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Theory of turbo machinery /

Turbomaskinernas teori

Chapter 4
Axial-flow Turbines: 2-D theory

Note direction of α2

FIG. 4.1. Turbine stage velocity diagrams.


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Axial-flow Turbines: 2-D theory

Assumptions:
• Hub to tip ratio high (close to 1)
• Negligible radial velocities
• No changes in circumferential direction (wakes and nonuniform
outlet velocity distribution neglected)

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Axial-flow Turbines: 2-D theory

Continuity equation for uniform


steady flow:
ρ1 A1cx1 = ρ 2 A2 cx 2 = ρ3 A3cx 3

Assuming constant axial velocity


cx1 = cx 2 = cx 3 = cx
ρ1 A1 = ρ 2 A2 = ρ3 A3

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Axial-flow Turbines: 2-D theory

Work done on rotor by unit mass of fluid


 = h01 − h03 = U ( c2 y + c3 y )
 m
ΔW = W

Please note: No work done in nozzle row:


h01 = h02

With (
h0 = h + c 2 2 = cx2 + c y2 ) 2

And using above equations:

(
h02 − h03 = h2 − h3 + cx2 + c y2 ) 2 = U ( cy 2 + cy3 )

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Axial-flow Turbines: 2-D theory
Rewriting this in terms of relative velocity
c y 2 − U = wy 2
c y 3 + U = wy 3 cy 2
c y 2 + c y 3 = w y 2 + wy 3
wy 2
−U
Combining above equations:

(
h2 − h3 + wy2 2 + wy23 ) 2=0

with wx 2 = wx 3 = cx and wx + wy = w
2 2 2

(
h2 − h3 + w22 − w32 ) 2=0

Relative stagnation enthalpy, h0,rel , does not change across rotor


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Axial-flow Turbines: 2-D theory
Nozzle row (1 to 2):
• Static pressure: p1 → p2

• Stagnation enthalpy: h01 = h02


• Stagnation pressure: p01 > p02
(isentropic: p01 = p02 )

Subscript ‘s’ denotes isentropic


change and ‘ss’ denotes both rows
isentropic

FIG. 4.2. Mollier diagram for a turbine stage.


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Axial-flow Turbines: 2-D theory
Rotor row (2 to 3):
• Static pressure:
• Stagnation enthapy: h02 > h03
• Stagnation pressure: p02 > p03

p2 → p3 However:
• Relative Stagnation enthapy,
h02,rel = h02 + w22 2 = h03,rel

FIG. 4.2. Mollier diagram for a turbine stage.


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Axial-flow Turbines: 2-D theory
Turbine stage total to total efficiency:

Actual work output h −h


ηtt = = 01 03
Ideal work output when operating to same back pressure h01 − h03 ss

For a normal stage, no changes in are made in velocities from


inlet to outlet: c1 = c3 and α1 = α 3 . Further assuming c3ss = c3 the
efficiency becomes:

h01 − h03 h −h
ηtt = = 1 3
h01 − h03ss h1 − h3ss

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Axial-flow Turbines: 2-D theory
Defining enthalpy loss coefficients for the nozzle and rotor respectively:

h2 − h2 s h3 − h3s
ζN = and ζ =
c22 2 w32 2
R

Neglecting rotor temperature drop, the stage efficiencies may be


expressed as:

−1
⎡ ζ R w32 + ζ N c22 ⎤
ηtt = ⎢1 + ⎥
⎢⎣ 2 ( 1 3 ) ⎥⎦
h − h
−1
⎡ ζ R w32 + ζ N c22 + c12 ⎤
ηts = ⎢1 + ⎥
⎢⎣ 2 ( h1 − h3 ) ⎥⎦

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Axial-flow Turbines: 2-D theory
Soderberg’s correlation:
• Large set of data compiled
• Design assuming Zweifel’s criteria for optimum space – axial chord ratio
Y
ΨT = = 2 ( s b ) cos 2 α 2 ( tan α1 + tan α 2 ) ≈ 0.8
Yid

• Result: Turbine blade losses are a function of


¾ Deflection ε
¾ Blade aspect ratio H b

¾ Blade thickness-chord ratio tmax l

¾ Reynolds number

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Axial-flow Turbines: 2-D theory

• Deflection ε = α1 + α 2
• Blade aspect ratio: H b=3

• Blade thickness-chord ratio tmax l = 0.15 − 0.3

Re = ρ 2 c2 Dh μ Dh defined at exit throat Dh = 2 sH cos α 2 ( s cos α 2 + H ) = 105

tmax H is height of blade (radial direction)


b

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Axial-flow Turbines: 2-D theory

For turbines:
• Deflection, ε = α1 + α 2 , is large, but α2 ≈ α2 '

• Deviation, δ = α 2 − α 2 ' , is small ε = α1 '+ α 2 '

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Axial-flow Turbines: 2-D theory

FIG. 4.3. Soderberg’s correlation of turbine blade loss coefficient with


fluid deflection (adapted from Horlock (1960).
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Axial-flow Turbines: 2-D theory

Corrections for
• Reynolds number Re ≠ 105
14
⎛ 105 ⎞
ζ cor
*
=⎜ ⎟ ζ
*

⎝ Re ⎠

• Blade aspect ratio


ƒ Nozzles: 1 + ζ cor
*
( )
= 1 + ζ * ( 0.993 + 0.021b H )

ƒ Rotors: 1 + ζ cor
*
= (1 + ζ ) ( 0.975 + 0.075 b H )
*

Tip clearance losses and disc friction not included

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Axial-flow Turbines: 2-D theory
Design considerations
• Rotor angular velocity (stresses, grid phasing)
• Weight (aircraft)
• Outside diameter (aircraft)
• Efficiency (almost always)
• ………

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Axial-flow Turbines: 2-D theory
Consider a case with given
• Blade speed U
• Specific work ΔW = U ( c y 2 + c y 3 )
• Axial velocity cx

ΔW
The only remaining parameter to define is c y 2 since cy3 = − cy 2
U
• Triangles may be constructed
• Loss coefficients determined from Soderberg
• Efficiencies computed from loss coefficients

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Axial-flow Turbines: 2-D theory
ΔW
Stage loading factor:
U2
cx
flow coefficient:
U
H
Aspect ratio:
b

FIG. 4.4. Variation of efficiency with cy2/U for several values of stage loading
factor ΔW/U2 (adapted from Shapiro et al. 1957).

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Axial-flow Turbines: 2-D theory
Stage reaction, R
• Alternative description to c y 2 U
• Several definitions available
• Here: R = ( h2 − h3 ) ( h1 − h3 )

E.g: R = 0.5

0.5 = ( h2 − h3 ) ( h1 − h3 )
h2 − h3 = h1 − h2

R = 0.5

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Axial-flow Turbines: 2-D theory

For a normal stage, c1 = c3

R = ( h2 − h3 ) ( h01 − h03 )

Using eq. 4.4: h2 − h3 + ( w22 − w32 ) 2 = 0 and Euler

w32 − w22
R=
2U ( c y 2 + c y 3 )

R=
( w 3 − w2 )( w
3 + w2 )=w
3 − w2
2U ( c y 2 + c y 3 ) 2U

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Axial-flow Turbines: 2-D theory

Relative tangential velocity

wy = cx tan β

w3 − w2 cx
R= = ( tan β3 − tan β 2 )
2U 2U

Or using c y 2 = wy 2 + U

w3 − w2 w3 + U − wy 2
R= = =
2U 2U
1 c
= + x ( tan β3 − tan α 2 )
2 2U

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Axial-flow Turbines: 2-D theory
Zero reaction stage
cx
R= ( tan β3 − tan β 2 ) = 0 if β3 = β 2
2U

FIG. 4.5. Velocity diagram and Mollier diagram for a zero reaction
turbine stage.
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Axial-flow Turbines: 2-D theory
50% reaction stage
1 cx
R= + ( tan β3 − tan α 2 ) = 0.5 if β3 = α 2
2 2U

FIG. 4.7. Velocity diagram and Mollier diagram for a 50% reaction
turbine stage.
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Axial-flow Turbines: 2-D theory

FIG. 4.8. Velocity diagram for 100% reaction turbine stage.

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Axial-flow Turbines: 2-D theory

FIG. 4.4

ΔW C y 2
R = 1+ −
2U 2 U

FIG. 4.9. Influence of reaction on total-to-static


efficiency with fixed values of stage loading factor.
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Axial-flow Turbines: 2-D theory

FIG. 4.6. Mollier diagram for an impulse turbine stage.

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Axial-flow Turbines: 2-D theory

Alternative representation for


specified reaction:

η = f (Ψ ,Φ ) where

ΔW
Ψ = 2
is the stage loading and
U
c
Φ = x is the flow coefficient
U

FIG. 4.10. Design point total-to-total


efficiency and deflection angle contours
for a turbine stage of 50 percent reaction.

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Axial-flow Turbines: 2-D theory

FIG. 4.11. Design point


total-to-total efficiency
and rotor flow deflection
angle for a zero reaction
turbine stage.

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Centrifugal stresses

dFc = −Ω 2 rdm

dm = ρ Adr
dσ c dFc
= = −Ω 2 rdr
ρ ρA

With constant cross section this may be


integrated

σc r U tip 2
⎡ ⎛ rh ⎞⎤
= Ω ∫ rdr =
2
⎢1 − ⎜
t
⎟⎥
ρ r h 2 ⎢⎣ ⎝ rt ⎠ ⎥⎦

FIG. 4.15. Centrifugal forces


acting on rotor blade element.

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Axial-flow Turbines: 2-D theory

Tapering:
Reduction of cross sectional area
in radial direction, in order to
reduce stresses

Pure fluid dynamics would


recomend the opposit

FIG. 4.16. Effect of tapering on centrifugal stress at blade


root (adapted from Emmert 1950).

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Axial-flow Turbines: 2-D theory

FIG. 4.17. Maximum allowable stress for various alloys (1000 hr


rupture life) (adapted from Freeman 1955).

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Axial-flow Turbines: 2-D theory

FIG. 4.18. Properties of Inconel 713 Cast (adapted from Balje 1981).

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Axial-flow Turbines: 2-D theory

Turbine blade cooling.

Why is the efficiency of the gas turbine comparable to that of a


Rankine cycle?

(given that we do have to pay a considerable amount of energy to the


compressor, whereas compression of water in the Rankine cycle is
cheap)

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Axial-flow Turbines: 2-D theory

FIG. 4.20. Turbine thermal efficiency vs inlet gas temperature (adapted


from le Grivès 1986).
LTH / Kraftverksteknik / JK

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