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Turbomaskinernas teori
Chapter 4
Axial-flow Turbines: 2-D theory
Note direction of α2
Assumptions:
• Hub to tip ratio high (close to 1)
• Negligible radial velocities
• No changes in circumferential direction (wakes and nonuniform
outlet velocity distribution neglected)
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
With (
h0 = h + c 2 2 = cx2 + c y2 ) 2
(
h02 − h03 = h2 − h3 + cx2 + c y2 ) 2 = U ( cy 2 + cy3 )
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Rewriting this in terms of relative velocity
c y 2 − U = wy 2
c y 3 + U = wy 3 cy 2
c y 2 + c y 3 = w y 2 + wy 3
wy 2
−U
Combining above equations:
(
h2 − h3 + wy2 2 + wy23 ) 2=0
with wx 2 = wx 3 = cx and wx + wy = w
2 2 2
(
h2 − h3 + w22 − w32 ) 2=0
p2 → p3 However:
• Relative Stagnation enthapy,
h02,rel = h02 + w22 2 = h03,rel
h01 − h03 h −h
ηtt = = 1 3
h01 − h03ss h1 − h3ss
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Defining enthalpy loss coefficients for the nozzle and rotor respectively:
h2 − h2 s h3 − h3s
ζN = and ζ =
c22 2 w32 2
R
−1
⎡ ζ R w32 + ζ N c22 ⎤
ηtt = ⎢1 + ⎥
⎢⎣ 2 ( 1 3 ) ⎥⎦
h − h
−1
⎡ ζ R w32 + ζ N c22 + c12 ⎤
ηts = ⎢1 + ⎥
⎢⎣ 2 ( h1 − h3 ) ⎥⎦
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Soderberg’s correlation:
• Large set of data compiled
• Design assuming Zweifel’s criteria for optimum space – axial chord ratio
Y
ΨT = = 2 ( s b ) cos 2 α 2 ( tan α1 + tan α 2 ) ≈ 0.8
Yid
¾ Reynolds number
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
• Deflection ε = α1 + α 2
• Blade aspect ratio: H b=3
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
For turbines:
• Deflection, ε = α1 + α 2 , is large, but α2 ≈ α2 '
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Corrections for
• Reynolds number Re ≠ 105
14
⎛ 105 ⎞
ζ cor
*
=⎜ ⎟ ζ
*
⎝ Re ⎠
Rotors: 1 + ζ cor
*
= (1 + ζ ) ( 0.975 + 0.075 b H )
*
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Design considerations
• Rotor angular velocity (stresses, grid phasing)
• Weight (aircraft)
• Outside diameter (aircraft)
• Efficiency (almost always)
• ………
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Consider a case with given
• Blade speed U
• Specific work ΔW = U ( c y 2 + c y 3 )
• Axial velocity cx
ΔW
The only remaining parameter to define is c y 2 since cy3 = − cy 2
U
• Triangles may be constructed
• Loss coefficients determined from Soderberg
• Efficiencies computed from loss coefficients
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
ΔW
Stage loading factor:
U2
cx
flow coefficient:
U
H
Aspect ratio:
b
FIG. 4.4. Variation of efficiency with cy2/U for several values of stage loading
factor ΔW/U2 (adapted from Shapiro et al. 1957).
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Stage reaction, R
• Alternative description to c y 2 U
• Several definitions available
• Here: R = ( h2 − h3 ) ( h1 − h3 )
E.g: R = 0.5
0.5 = ( h2 − h3 ) ( h1 − h3 )
h2 − h3 = h1 − h2
R = 0.5
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
R = ( h2 − h3 ) ( h01 − h03 )
w32 − w22
R=
2U ( c y 2 + c y 3 )
R=
( w 3 − w2 )( w
3 + w2 )=w
3 − w2
2U ( c y 2 + c y 3 ) 2U
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
wy = cx tan β
w3 − w2 cx
R= = ( tan β3 − tan β 2 )
2U 2U
Or using c y 2 = wy 2 + U
w3 − w2 w3 + U − wy 2
R= = =
2U 2U
1 c
= + x ( tan β3 − tan α 2 )
2 2U
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Zero reaction stage
cx
R= ( tan β3 − tan β 2 ) = 0 if β3 = β 2
2U
FIG. 4.5. Velocity diagram and Mollier diagram for a zero reaction
turbine stage.
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
50% reaction stage
1 cx
R= + ( tan β3 − tan α 2 ) = 0.5 if β3 = α 2
2 2U
FIG. 4.7. Velocity diagram and Mollier diagram for a 50% reaction
turbine stage.
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
FIG. 4.4
ΔW C y 2
R = 1+ −
2U 2 U
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
η = f (Ψ ,Φ ) where
ΔW
Ψ = 2
is the stage loading and
U
c
Φ = x is the flow coefficient
U
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
LTH / Kraftverksteknik / JK
Centrifugal stresses
dFc = −Ω 2 rdm
dm = ρ Adr
dσ c dFc
= = −Ω 2 rdr
ρ ρA
σc r U tip 2
⎡ ⎛ rh ⎞⎤
= Ω ∫ rdr =
2
⎢1 − ⎜
t
⎟⎥
ρ r h 2 ⎢⎣ ⎝ rt ⎠ ⎥⎦
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
Tapering:
Reduction of cross sectional area
in radial direction, in order to
reduce stresses
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
FIG. 4.18. Properties of Inconel 713 Cast (adapted from Balje 1981).
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory
LTH / Kraftverksteknik / JK
Axial-flow Turbines: 2-D theory