Stacking

Folding

32 • 28 • 24
Ironing/Folding/Stacking Systems
On-premise laundries with limited floor space can now enjoy the productivity
and quality of high production drying and ironing with the added convenience and
accuracy of built-in automatic folding, crossfolding, and stacking in less than half
the floor space previously required. Tri-Star finishing systems are designed for Ironing
those laundries without sufficient room for a separate ironer and folder. In
addition to the ironing quality of Chicago’s well-respected 32", 28", or 24"
(800 mm, 700 mm, 600 mm) diameter heated roll ironers, Tri-Star systems offer:

• State-of-the-art CHI microprocessor-directed air pulse folding with up to two

primary folds and three crossfolds

• Attached stacker and conveyor for added labor savings and versatility

• Exclusive Chicago High Intelligence control with easy-to-read message

screen, custom programming capability, and diagnostic features for ease of
operation and reliability

• Available in a choice of gas or steam heated models

• Optional four lane primary folding of pillowcases and other small pieces
CHICAGO ®
A Quality Finished Package
After washed linen is placed on Tri-Star’s input
conveyor, it is dried and ironed by the ironing
section’s large heated cylinder. Linen then moves to
the folding section (patterned after the Chicago
Skyline folder) where timed air pulses perform
precise primary folds and crossfolds to deliver a
neatly finished sheet or tablecloth with hidden
selvage edges to the left side receiving shelf or
in stacks on the optional stacker and conveyor.

CHI Makes It Simple

Chicago High Intelligence microprocessor monitors
ironing and folding functions, displays all production
data, and alerts operators of production interruptions.
CHI also automatically selects the correct number of
primary and crossfolds for all sizes of bed and table
linen to eliminate the possibility
of manual selection errors. If
needs change, CHI automatic
mode parameters can be easily
altered or folds can be made in
a manual control mode.
As linen moves through the system, conveyor drive
Processing speed, total functions are performed by AC frequency inverters and
piece count, operating status, high efficiency motors for dependability and reduced
and diagnostic messages are maintenance. No mechanical clutch/brake devices are
clearly displayed on CHI’s used anywhere in the system.
alpha-numeric screen so there
are no codes to memorize,
keypads to master, or flashing lights to sort out. CHI Gas Heated Models
also enables service staff to test, adjust, or change • The most economical way to dry and iron—
parameters for individual folding functions through its offers high production with low operating costs
simple message screen panel. Chicago is proud that • High efficiency power burner produces the
CHI is the first finishing system control to combine the maximum drying power available for faster
benefits of microprocessor-based message screens evaporation of moisture from wet linen
with the simplicity of common sense switches that any
operator or service person can easily follow. • Surefire two stage electronic ignition and proving
eliminates flame rod and isolates all ignition
Four Lane Models Available components in a stable and accessible area for
reliability and serviceability
Four lane models will also primary fold and return
to the front table up to four lanes of small items such as • Electronically cycles burner on and off to maintain
pillowcases or table linen for maximum flexibility and correct temperature with economical operation
efficient use of the entire ironing surface. If floor space • Combustion blower assures correct air/gas mixture
permits, a separate ironer and multi-lane folder is and proper air circulation for optimum heating
always desirable, but Tri-Star’s four lane option makes performance and efficient gas usage
it the versatile and efficient choice for laundries with
limited floor space. (Consult factory for minimum/maximum • Eagle Eye™ electronic touchless sensor assures
item size requirements.) pinpoint temperature control

Steam Heated Models
• A traditional method of heating with exceptionally
low maintenance requirements
• Ideal for installations with existing boiler providing
100 to 125 PSI at the ironer
• Digital temperature display and steam pressure
gauge monitor heating system performance
• Dependable rotary steam union admits steam and
discharges condensate
• Furnished with flexible inlet and return hoses, all
internal piping, steam separator, and steam trap
for simple and economical installation
• Chicago is an ASME inspected and approved
manufacturing facility so its steam ironing cylinders
are constructed, tested and certified with the
ASME stamp to meet local code and insurance
requirements
Standard Features
• Choice of 32", 28", or 24" (800, 700, or 600 mm)
ironing cylinder to match exact production needs
• Mirror-finish ground and polished ironing cylinder
with 120" (3050 mm) usable ironing length for
even and efficient heat transfer
• Ironed and crossfolded items are delivered to left
side receiving shelf or optional stacker/conveyor
for added labor savings
• Primary folded or bypassed (ironed only) items
are returned to front table for removal
• Touch control AC frequency inverter variable
speed drive with soft start and jog features
• Complete exhaust canopy with insulated heat shield,
blower and motor to remove combustion by-products
and excess moisture, raise ironing temperature,
reduce energy consumption, and improve laundry
room comfort
• User-friendly controls with speed and temperature
indicators to monitor ironing conditions and alert
operators of situations requiring attention
• CHI alpha-numeric message screen displays
speed, ironing and folding status, production
count, and detailed diagnostic information
• Compression rolls are pneumatically controlled
for uniform ironing and simplified operation
• Low voltage 24V controls and enclosed electrical box
• Magnetic starter with overload protection on motors
• Self-aligning ball bearing construction
• Self-adjusting guide tapes are used in feed area
only. No tapes required in ironing area
• Environmentally-safe Nomex® high temperature
ironing textiles for long service life and easy
replacement
• Auto-tension return ribbons hold linen in firm
contact with heated surface during ironing
• Complete protection by safety covers, guards,
stop buttons, and bilingual safety labels
• Safety finger bar protects full width of ironer
• U.S. designed and manufactured to assure
quality control and prompt parts availability
 Dimensions and Utilities
UTILITY CONNECTIONS TRI STAR 24 TRI STAR 28 UTILITY CONNECTIONS TRI STAR 32
TRI STAR 24 GAS/STEAM HEATED MODELS GAS/STEAM HEATED MODELS TRI STAR 28 GAS/STEAM HEATED MODELS
ELECTRICAL (GAS) EG AT 69" HT. (1750) EG AT 71" HT. (1805) ELECTRICAL (GAS) EG AT 75" HT. (1905)
1 1/2" GAS CONNECTION G AT 33" HT. (840) G AT 36" HT. (915) 1 1/2" GAS CONNECTION G AT 38 3/4" HT. (984)
ELECTRICAL (STEAM) ES AT 69" HT. (1750) ES AT 71" HT. (1805) ELECTRICAL (STEAM) ES AT 71" HT. (1803)
1" STEAM INLET S AT 30 1/2" HT. (775) S AT 65" HT. (1650) 1 1/2" STEAM INLET S AT 65" HT. (1650)
3/4" CONDENSATE RETURN C AT 33" HT. (840) C AT 45" HT. (1145) 1" CONDENSATE RETURN C AT 45" HT. (1145)
1/2" AIR CONNECTION A AT 10" HT. (255) A AT 5" HT. (130) 1/2" AIR CONNECTION A AT 5" HT. (130)

DIMENSIONS 1 165" (4190) 1 171" (4345) 1 182" (4625)

2 6" (150) 2 6 3/4" (170) TRI STAR 32 2 6" (150)
3G 16" (405) 3G 17 3/4" (450) ELECTRICAL (GAS) 3G 20" (510)
1. Specifications are subject to change
3 91" (2310) 3 94" (2390) 2" GAS CONNECTION 3 100" (2540)
without notice. Consult factory for ELECTRICAL (STEAM)
certified construction drawing and 4G 8" VENT — 4G 8" VENT — 4G 8" VENT —
2" STEAM INLET 4 10" VENT —
4 10" VENT — 4 10" VENT —
utility consumption information. 5 75" (1905) 5 77 3/4" (1975) 1" CONDENSATE RETURN 5 83" (2110)
6G 101 1/2" (2580) 1/2" AIR CONNECTION 6G 107 1/2" (2730)
2. Metric dimensions in parenthesis. 6 97 3/4" (2480)
7 48" (1220) 6 100 1/2" (2550) DIMENSIONS 6 105" (2670)
3. All utility connections are located 8 32" (815) 7 47" (1195) 7 47" (1195)
at rear of machine and are ±1/4". 9P 18 1/2" (470) 8 28" (710) 8 28" (710)
9PC 14 1/2" (370) 9 18" (460) 9 14 1/2" (368)
4. Consult factory for information on 9PCS 14 1/2" (370) 10 48" (1220) 10 54" (1370)
shipping completely or partially 10 48" (1220) 11 23 1/2" (595) 11 22 1/2" (571)
disassembled for installation in 11 23 1/2" (595) 12 8" (205) 12 6 1/2" (165)
laundries with limited access. 12 8" (205) 13G 28" (710) 13G 23 1/2" (597)
13 20" (510) 13 20" (510) 13 25" (635)

13G
3
3G FRONT VIEW RIGHT SIDE VIEW 13

2 4G 4

EG ES 12
S
C 6
G 5

C
7 8

1
A
9 10 11

TOP VIEW FRONT VIEW TOP VIEW FRONT VIEW

20 21

16
14 18
19

15 17 17 124" (3150)
DELIVERY
TABLE 18 34 1/2" (875)
19 23" (585)
14 37" (940) 20 15" (380) BYPASS TABLE
15 24" (610) STACKER 21 31" (790)
16 20" (510) w/ CONVEYOR
LEFT END VIEW OF MODELS WITH LEFT END VIEW OF MODELS WITH
CROSSFOLDER AND DELIVERY TABLE CROSSFOLDER, STACKER AND CONVEYOR

Reliability and Support

In addition to the space-saving Tri-Star series, CHICAGO offers a complete line of flatwork feeders, ironers,
and folders for a well-matched finishing package for any size installation. A CHICAGO professional will be pleased
to make a detailed system proposal based on your linen poundage, labor, utility, and floor space requirements.
CHICAGO is well-known for its objective equipment recommendations and long term product support. That’s why
the CHICAGO family of satisfied users has been growing for over 100 years. For a no-obligation analysis of your
finishing requirements, call our factory sales assistance department or your local Chicago distributor.

CHICAGO DRYER COMPANY

CHICAGO ®

2200 North Pulaski Road • Chicago, Illinois 60639

Distributed by:

Telephone (312) 235-4430 • Telefax (312) 235-4439

CHICAGO is a registered trademark of Chicago Dryer Company

AMERICA’S FIRST CHOICE FOR FLATWORK FINISHING SYSTEMS Bulletin #7437