PRESSURE PARTS CALCULATION

SUBJECT : BEND THICKNESS CALCULATION FOR RADIANT COIL

ITEM :CHARGE HEATER (1300-H01)

LOCATION :RADIANT (5"NB, SCH40)
MATERIAL :18Cr-10Ni-Nb (AUSTENITIC STAINLESS STEEL)
ASTM SPEC. :A 403 WP 347H
DESIGN CODE :API 530

ELASTIC RUPTURE
DESIGN DESIGN
1 BEND TYPE LR LR 180 DEG. RETURN BEND
2 N.B. OF BEND = 5 5 inch
3 OUTSIDE DIAMETER OF BEND Do = 141.3 141.3 mm
4 ELASTIC / RUPTURE DESIGN PRESSURE Pe = 44.2934 44.2934 kg/cm2 g
0
5 DESIGN TUBE METAL TEMPERATURE Td = 604.5 604.5 C
6 ALLOWABLE STRESS AT Td FORM Fig E.52 & Table E.18 Se = 1235 921 kg/cm2
7 CORROSION ALLOWANCE CA = 1.6 1.6 mm
8 CENTRE LINE RADIUS OF THE BEND R = 190.5 190.5 mm
9 Ni = (4*R/Do)-2 / (4*R/Do)-1 = 0.772 0.772
10 No = (4*R/Do)+2 / (4*R/Do)+1 = 1.156 1.156
11 STRESS THICKNESS AT INNER RADIUS, tsi =Pe*Do/(2*Ni*Se+Pe) = 3.21 4.27 mm
12 STRESS THICKNESS AT OUTER RADIUS, tso =Pe*Do/(2*No*Se+Pe) = 2.16 2.88 mm
13 MIN. THICKNESS REQUIRED FOR OUTER RADIUS, =tso+CA = 3.76 4.48 mm
14 MIN. THICKNESS REQUIRED FOR INNER RADIUS, =tsi+CA = 4.81 5.87 mm

15 THE PROPOSED THICKNESS OF BEND IS (A.W ) = 6.55 (Sch40) 6.55 mm

16 THICKNESS OF PROPOSED PIPE AFTER REDUCING 12.5% ta = 5.73 5.73 mm
MANUFACTURING TOLERANCE

RESULT: 4.81 mm < 5.73 mm THE PROPOSED THICKNESS IS SAFE FOR ELASTIC DESIGN

5.87 mm > 5.73 mm THE PROPOSED THICKNESS IS UNSAFE FOR RUPTURE DESIGN WITH 12.5% MFG. TOLERANCE

17 THICKNESS OF PROPOSED PIPE AFTER REDUCING 10.0% ta = 5.90 mm

MANUFACTURING TOLERANCE
5.87 mm < 5.90 mm THE PROPOSED THICKNESS IS SAFE FOR RUPTURE DESIGN WITH 10.0% MFG. TOLERANCE

NOTE- MANUFACTURING TOLERANCE FOR INNER RADIUS SHALL BE MAX 10%