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JOB NO : ALT-304
EQUIPMENT : CCW HEAD TANK
DOCUMENT NO. : ALT-304-CCW-CAL REV. : 0
Page 20 of 35
ASME CODE CALCULATIONS
JOB NO : ALT-304
EQUIPMENT : CCW HEAD TANK
DOCUMENT NO. : ALT-304-CCW-CAL REV. : 0
Wear Pad Width 480 mm is less than 1.56*sqrt(Rm*t) and less than 2a. The wear plate will be ignored.
ADDITIONAL LONGITUDINAL FORCES :- [As Per Dennis Moss, Page No. 256]
µ = friction coefficient of sliding Material [As Per Dennis Moss, Page No. 267] 0.06
Saddle Reaction Force due to Wind in Transverse Direction Ft, [Fwt]: [As Per Dennis Moss, Page No. 260]
Page 21 of 35
x x
E 3200
Saddle Reaction Force due to Wind in Longitudinal Direction FL, [FwL]: [As Per Dennis Moss, Page No. 260]
Saddle Reaction Force due to Earthquake or Friction Longitudinal Direction FL' , [FsL] :-
LOAD COMBINATION RESULTS FOR Q :- [As Per Dennis Moss, Page No. 260]
Longitudinal, Q1
Q1 = Wo + Max (FwL , FsL)
n
Transverse, Q2
Q2 = Wo + Max (Fwt , Fst)
n
Page 22 of 35
ASME CODE CALCULATIONS
JOB NO : ALT-304
EQUIPMENT : CCW HEAD TANK
DOCUMENT NO. : ALT-304-CCW-CAL REV. : 0
Wear Plate is Welded to the Shell, k = 0.1 [As Per ASME Section VII, Div. 2, Clause 4.15.6]
Stress Coefficients For Horizontal Vessels on Saddle Supports [As Per ASME Section VII, Div. 2, Table 4.15.1]
K6 = 3 cosβ sinβ ² - 5 sinβ cos²β + cos³β - sinβ + cosβ - βsinβ sinβ ² - 1 - sin 2β
4 β 4β 2 4β 4 β 2 4β
2π sinβ ² - 1 - sin2β
β 2 4β
K6 = 0.0386
Page 23 of 35
2π 2
Longitudinal Bending Moment at saddles, M1 :- [As Per ASME Section VII, Div. 2, Equation 4.15.3]
1 - A + Rm² - H²
M1 = -QA 1 - L 2AL
1 + 4H
3 L
x
1 - 1500 1761 ² - 876.5 ²
x x x x
M1 = -700310.256 1500 1 - 10500 2 1500 10500
x
1 + 4 876.5
x
3 10500
M1 = -170240187.31 N.mm
Longitudinal Bending Moment at Mid Span, M2 :- [As Per ASME Section VII, Div. 2, Equation 4.15.4]
M2 = QL 1 + 2 (Rm² - H²)
4 L² - 4A
1 + 4H L
3 L
1 + 2 1761 ² - 876.5 ²
x
M2 = 700310.256 10500 10500 ² - 4x 1500
x
4 1 + 4 876.5 10500
x
3 10500
M2 = 673739099.81 N.mm
Maximum shear force in saddle, T -: [As Per ASME Section VII, Div. 2, Equation 4.15.5]
Longitudinal stress at top of shell, σ1 :- [As Per ASME Section VII, Div. 2, Equation 4.15.6]
σ1 = P Rm - M2
2 ts π Rm² ts
x
σ1 = 0.6 1761 - 673739099.81 28.7 MPa
x x x
Page 24 of 35
x x x
2 16 3.142 1761 ² 16
Longitudinal stress at bottom of shell, σ2 :- [As Per ASME Section VII, Div. 2, Equation 4.15.7]
σ2 = P Rm + M2
2 ts π Rm² ts
x
σ2 = 0.6x 1761 + 673739099.81 37.34 MPa
x x
2 16 3.142 1761 ² 16
σ6 = Circumferential compression
σ4 = Longitudinal Bending at Mid Span at bottom of shell
τ1-τ3 = Tangential shear stress - result in diagonal lines in shell Circumferential compression at
in the plane of saddle
τ3* = Tangential shear in head
Longitudinal stress at top of shell at support, σ3 :- [As Per ASME Section VII, Div. 2, Equation 4.15.8]
σ3 = P Rm - M1
2 ts π Rm² ts
x
σ3 = 0.6 1761 - -170240187.31 N.A MPa
x x x
2 16 3.142 1761 ² 16
Longitudinal stress at bottom of shell at support, σ4 :- [As Per ASME Section VII, Div. 2, Equation 4.15.9]
σ4 = P Rm + M1
2 ts π Rm² ts
x
= 0.6 1761 + -170240187.31 N.A MPa
x x x
Page 25 of 35
x x x
2 16 3.142 1761 ² 16
Longitudinal stress at top of shell at support, σ3* :- [As Per ASME Section VII, Div. 2, Equation 4.15.10]
σ3* = P Rm - M1
2 ts K1 π Rm² ts
x
σ3* = 0.6 1761 - -170240187.31 40.87 MPa
x x x x
2 16 0.139 3.142 1761 ² 16
Longitudinal stress at bottom of shell at support, σ4* :- [As Per ASME Section VII, Div. 2, Equation 4.15.11]
σ4* = P Rm + M1
2 ts K1* π Rm² ts
x
σ4* = 0.6 1761 + -170240187.31 28.58 MPa
x x x
2 16 0.246 3.142 x 1761 ² 16
shear stress in the cylindrical shell with a stiffening ring in the plane of the saddle support, τ1 :-
[As Per ASME Section VII, Div. 2, Equation 4.15.13]
τ1 = T = 450122.29 N.A MPa
x x
π Rm ts 3.142 1761 16
shear stress in the cylindrical shell with a stiffening ring on both side of the saddle support, τ2 :-
[As Per ASME Section VII, Div. 2, Equation 4.15.14]
K T x
τ2 = 2 = 0.912 450122.29 N.A MPa
x
Rm ts 1761 16
σ5 = K4 Q + PR (Torispherical Head) [As Per ASME Section VII, Div. 2, Equation 4.15.17]
Rm th 2 th
Page 26 of 35
x x
σ5 = 0.33 700310.256 + 0.6 1753 N.A MPa
x x
1761 18.5 2 18.5
σ5 = K4 Q + PR R (Elliptical Head) [As Per ASME Section VII, Div. 2, Equation 4.15.18]
Rm th 2 th H
x x
σ5 = 0.33 700310.256 + 0.6 1753 1753 63.95 MPa
x x
1761 18.5 2 18.5 876.5
Decay Length, (x1,x2) :- [As Per ASME Section VII, Div. 2, Equation 4.15.22]
Circumfrential stress in shell, σ6 :- [As Per ASME Section VII, Div. 2, Equation 4.15.23]
x x
σ6 = - K5 Q k = -0.7 700310.256 0.1 NA MPa
x + +
ts (b + x1 + x2) 16 240 130.93 130.93
x x
-700310.256 - 3 0.03 700310.256
x + 130.93 + x
4 16 240 130.93 2 16 ²
σ7 = NA MPa
x x x
σ7* = -700310.256 - 12 0.03 700310.256 1761
x + 130.93 + x
4 16 240 130.93 10500 16 ²
σ7* = NA MPa
Page 27 of 35
CIRCUMFRENCIAL STRESSES AT WEAR PLATE :-
Wear Plate/Shell Stress ratio [As Per ASME Section VII, Div. 2, Equation 4.15.29]
Circumfrential stress at wear plate , σ6,r :- [As Per ASME Section VII, Div. 2, Equation 4.15.26]
x x
σ6,r = - K5 Q k = -0.7 700310.256 0.1 -3.192 MPa
x + x
b1 (ts + Ƞ tr) 480 16 1 16
If L ≥ 8 Rm => 10500 < 14088 [As Per ASME Section VII, Div. 2, Equation 4.15.27]
σ7,r = -Q - 3 K7 Q
4 (ts + Ƞ tr) b1 2 (ts + Ƞ tr)²
x x
-700310.256 - 3 0.03 700310.256
x + x
4 16 1 x 16 480 2 16 + 1 x 16 ²
x
σ7,r* = -700310.256 - 12 x 0.03 x
700310.256 1761
x + x x + x
4 16 1 16 480 10500 16 1 16 ²
Page 28 of 35
Longitudinal stress at bottom of shell at support 28.58 SE = 137.88 Safe
shear stress in the cylindrical shell 15.04 0.8S = 110.3 Safe
shear stress in the Head 13.01 0.8S = 110.3 Safe
Membrane stress in the head as a stiffener 63.95 1.25S = 172.35 Safe
Circumfrential stress in shell -3.19 S = 137.88 Safe
Circumfrencial copmpression stress at horn of saddle -52.69 1.25S = 172.35 Safe
Hence All above calculated stresses are within allowable limits, Therefore saddle is safe.
SADDLE PARTS DE (AS PER PRESSURE VESSEL DESIGN MANUAL - DENNIS R. MOSS)
Calculation of Moment of Inertia & Cross - Sectional area of saddle :- [As Per Dennis R.Moss, Page No. 270]
Web Details :-
k = Height of center rib 138 mm Io = Moment of inertia for rectangles = b d³
n = No. of ribs 4 mm 12
J = Rib thickness 10 mm
tw = Web thickness 10 mm
h = Height from neutral axis C1 center of section
Page 29 of 35
A Y AY h h² A h² Io
S.no. Comp.
mm² mm mm² mm mm² mm³ mm⁴
1 Shell 11869.71 8 94957.68 47.65 2270.52 26950413.9492 253220.52
2 Wear plate 7680 24 184320 31.65 1001.72 7693209.6 163840
3 Web 1380 101 139380 -45.35 2056.62 2838135.6 2190060
4 Base plate 6000 180 1080000 124.35 15462.92 92777520 200000
∑A = 26929.71 ∑AY = 1498657.68 ∑Ah² = 130259279.15 ∑Io = 2807120.52
C2 = h - C1 = 134.35 mm
Web Analysis :-
K1 = 1 + Cosβ - 0.5 Sin²β = 0.238
π - β + Sinβ Cosβ
fh = K1* Q =
Tension stress :-
Bending Stress, fb :-
Page 30 of 35
fb = MC1 = 97315854.96 x 55.65 = 40.7 MPa
I 133066399.67
Hence Selected 20 mm thickness is greater than calculated thickness, base plate design is safe.
Check of Outside Ribs: - Longitudinal Direction [As Per Dennis R.Moss, Page No. 272]
RIB
Gb = Width of outer rib 274.6 mm
J = Thickness of rib 10 mm
WEB
w = Width of Web 274.6 mm
Page 31 of 35
C1 = (Gb + w) / 4 = 274.6 + 274.6 / 4 137.3 mm
1 - 33.45 ² x 241
Fa = 2 x 128.01 ² 132.07 MPa
5 + 3 x 33.45 - 33.45 ³
3 8 x 128.01 8 x 128.01 ³
x
Bending Moment, M = 0.5 fu e ℓ1 = 0.5 c 1.97 x 1058.2 x 1300 1355025.1 N.mm
Check of Inside Ribs : - Axial Direction [As Per Dennis R.Moss, Page No. 273]
Page 32 of 35
Bearing Pressure, BP = Q = 700310.256 0.73 MPa
Ab 960000
RIB
Gb = Width of inner rib 274.6 mm
J = Thickness of rib 10 mm
C2 = Gb / 2 = 274.6 / 2 137.3 mm
Selenderness ratio,Kℓ1 / r =
1.2 x 245 6.3
46.63
K is factor For one end fixed and the other end free to move laterally
1 - 6.3 ² x 241
Fa = 2 x 128.01 ² 142.84 0
Page 33 of 35
5 + 3 x 6.3 - 6.3 ³
3 8 x 128.01 8 x 128.01 ³
Page 34 of 35
MATERIAL
SA - 240 GR. 304 inserted
SA - 240 GR. 304 L Abutting
SA - 240 GR. 316
SA - 240 GR. 316 L 1 When an opening is in the solid plate or in a Category B butt joint
SA 312 TP 304 0.85 When an opening is located in an ERW or autogenously welded pipe or tube
SA 312 TP 304L
SA 182 F 304 [Carbon Steel]
SA 182 F 304 L [Stainless Steel]
SA 182 F 316
SA 182 F 316L Radial Nozzle SP-1 SM-1 SR-1
SA - 516 GR. 70 Hill Side Nozzle (Offset Nozzle) SP-2 SM-2 SR-2
SA 105 SP-3 SM-3 SR-3
SA 106 GR. B exempted Condition met SP-4 SM-4
IS 2062 GR. A not exempted Condition not met SP-5 SM-5
SP-6 SM-6
SP-7 SM-7
SP-8 SM-8
SP-9 SM-9
SP-10 SM-10
3C 1C
[Not Applicable] 4C 2C-1
[Applicable]
3A 1B 2B
[Not Eccentrically loaded] 1A 1B-1 2B-1
[Eccentrically loaded] 3B
[E70XX]
[E60XX] Yes
No
Effective length from Center to centre of stiffener rings [As Per Fig. UG-28]
Effective length [As Per Fig. UG-28.1, (a-1] Elliptical Head
Torispherical Head
Head
Shell
[Not Eccentrically loaded]
Deaerator [Eccentrically loaded]
Storage Tank
Full 1
None 0.7
Spot 0.85
[Given by client]
[Not Given by client calculated as per standard]
Pipe
Plate
2000 #
Socket Weld 3000 # Table 4
Threaded 6000 # Table 6
9000 #