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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT

BY THE CULMINATES ENGINEERING SERVICES

PVHE DESIGN TRAINING PROGRAM


CES TRAINING SERIES…

PRESSURE VESSEL DESIGN


BASIC OVERVIEW

BY:
MUKESH B. CHOPRA
THE CULMINATES ENGINEERING SERVICES

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

PVHE DESIGN TRAINING PROGRAM


CES TRAINING SERIES…

MODULE – 7
UNDERSTANDING WIND & SEISMIC LOADS
BASIC DESIGN CONCEPTS

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Pictures showing Effects of Wind & Earthquake on Vertical Equipment / Buildings.

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Let us consider a typical tower.

Initially there is no Wind and no Earthquake. W


Let us say it is subjected to weight only at any section

Producing a compressive axial stress in the shell

Compressive Stress = W / Area

Area

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

We now add a lateral force like this

We now have a bending moment about X‐X

Compression on one side
x x

tension on the other

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Now we will see the effect of Pressure.

Internal pressure will gives rise to tensile stress in the shell.

However a vacuum gives rise to compressive stress.

P
So, there are 3 basic load cases to consider
x x
1  Weight    ‐ compressive       W

2  Moment  – comp / tensile    M

3  Pressure – comp / tensile    P

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Now we can form the basic axial stress equation from below considered cases:

First we consider the weight W
t
This is the (compressive) stress equation:
D
σ  =  ‐ W / Cross‐sectional Area
=-W/πDt (-ve sign for compressive)

Let us consider the effect of pressure P.
Stresses can be tensile or compressive.

σ  =  P x Total Area / Cross‐sectional Area
+‐
=      P D / 4 t   (tensile or compressive)

Finally let us consider the moment M
Tensile and compressive stresses exist
σ  =  M / Section Modulus
=       M / π
+‐ D2 t (tensile or compressive)

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Hence we now have the final complete equation as below:
‐W PD  + 4M
σ  = +
‐ 4t ‐
π D t π D2 t

Weight Pressure Moment

Empty No pressure No moment


Operating Operating pressure Wind moment
Hydrotest Hydrotest pressure Seismic moment
Vacuum Hydrotest moment

These load cases can exist in any combination. The above represent 48 basic load cases.

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Wind Loadings: Let us now consider the effects of wind – metric units


Wind is nothing but air in motion.
Speed ‘v’ m/s
It has density. Density ρ = 1.226 kg/m3 Air
ρv2
So it has Kinetic Energy
2
The units of this equation result in the following:
kg m2
x From Newtons law f = ma
m3 sec2

Units become  Newtons / m2 = Pascal
These are units of Pressure……………. From the Bernoulli equation

Putting value of ρ = 1.226 kg/m3 in above equation

We get, pressure    q  =  0.613 v2    Pascal

Likewise in US Customery units, pressure      q  = 0.00256 v2 lbs/ft2
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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Let us we will see how the wind has an effect on tower
D

Wind Pressure
q L

L/2 Centroid

x x

Force on this element is   Pressure x Area

F = q D L Moment about x‐x = F L / 2

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

As noted: F = q D L Moment about x‐x = F L / 2

Here are the forces and moments acting on the tower made of different sections

F6
F5

F4 Forces and moment can be 
taken at any section as shown.
F3

F2

F1

Base Shear = Sum of the Forces

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Characteristics of the wind:
Let us see below graph for the altitude and wind speed

At lower altitudes (Upto 10m / 30ft) there is ground friction.

Buildings, Flora, Structures etc., slows the wind
Altitude m / ft

10m / 30ft 
Datum

Wind speed v   m/s  | mph
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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Seismic loading:
Sudden ground movement results in vertical and horizontal components
We sometimes ignore the vertical component

The horizontal component distorts 
the vessel and we are interested 
Vertical
horizontal ground movement

Horizontal

This is what really happens

This produces a bending moment in the shell
In turn we get axial stresses

Let us see at the basic equation that applies for seismic load design.
COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Seismic loading:

Let us look at the basic equation that applies
Newtons 2nd law:     Force = Mass x Acceleration
This is the result for one element ‐ And reaction

Plus the other element forces

m x a reaction force

Acceleration a

This is the basis of seismic analysis

The element tries to rotate and results in axial stresses:
‐ tension on one side and compression on other

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Let us see again our basic stress equation, what we have derived

‐W PD  + 4M The moment comes 
σ  = +
‐ 4t ‐ from wind and 
π D t π D2 t seismic effects

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

We now return to our basic stress equation
‐W PD  + 4M The moment comes from 
σ  = +
‐ 4t ‐ wind and seismic effects
π D t π D2 t
Let us consider a particular wind code

ASCE Part 7 – 1993  Wind Code

This is just one of the many wind codes that can be specified in PV Elite

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

PV Elite Data with respect to particular wind code
ASCE Part 7 – 1993  Wind Code
This is how we enter the data in PV Elite

91.65 Basic wind speed

Grade

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

PV Elite Data with respect to particular wind code
ASCE Part 7 – 1993  Wind Code
This is how we enter the data in PV Elite

91.65 Basic wind speed

Exposure
Buildings

Forest
Exposed at coast

Etc.

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

PV Elite Data with respect to particular wind code
ASCE Part 7 – 1993  Wind Code
This is how we enter the data in PV Elite

91.65 Basic wind speed

Exposure
Importance
This is a factor of 
safety to ensure the 
structure will stand

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

PV Elite Data with respect to particular wind code
ASCE Part 7 – 1993  Wind Code
This is how we enter the data in PV Elite

91.65 Basic wind speed

Exposure
Importance
Roughness
Roughness increases the 
resistance to the wind –
higher wind forces

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

PV Elite Data with respect to particular wind code
ASCE Part 7 – 1993  Wind Code
This is how we enter the data in PV Elite

91.65 Basic wind speed

Exposure
Importance
Roughness

β Factor
This is a vibration 
characteristic
β is known as the logarithmic decrement
This concerns how vibrations die away 
This is the decay characteristic of vibration
COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code

We can do a sample calculation now
Consider this tower – we do the skirt analysis
1.2 X 60 = 72”
2:1 Heads

All 3/8” thick walls throughout

60” outside diameter 

Diameter multiplier is 1.2 
120”

60”

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code
z = height of tower = 180 inches
From ASCE:  Exposure Category C

1.2 X 60 = 72”

120”
15 ft α = 7.0, zg = 900 x 12 =10 800 inches, Do = 0.005
180”

60”

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code
z = height of tower = 180 inches
From ASCE:  Exposure Category C
α = 7.0, zg = 900 x 12 =10 800 inches, Do = 0.005
1.2 X 60 = 72”
kZ = Velocity Pressure Coefficient

120”
15 ft
180” = 2.28 ( 180 / 10800 ) ( 2 / 7 )
kZ = 0.801

60”

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code
z = height of tower = 180 inches
From ASCE:  Exposure Category C
α = 7.0, zg = 900 x 12 =10 800 inches, Do = 0.005
1.2 X 60 = 72”
kZ = 0.801

I = 1.0 Importance Factor
v = 120 mph Wind Speed
120” qZ = 0.00256 x kZ x (I x v)2  Equation C1
15 ft
180” = 0.00256 x 0.801 x (1.0 x 120)2  
qZ = 29.524 psf – Wind Pressure

60”

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code

qZ = 29.524 psf – Wind Pressure

Projected Area of the skirt:
1.2 X 60 = 72”
A = 5 ft x 6 ft = 30 ft2
Wind force on the skirt
FW = qZ x A

= 29.524 x 30
120”
15 ft FW = 885.72 lbf  force on the skirt
180”

60”

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code

FW = 885.72 lbf  force on the skirt
We have to adjust the wind force
We need TZ from equation C6
TZ = 2.35 x DO0.5 / (z/30)1/ α

= 2.35 x 0.0050.5 / (16.432 / 30)1/7
TZ = 0.181
120”
15 ft
16.432 ft
180”

60”

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code

FW = 885.72 lbf  force on the skirt
TZ = 0.181
Now we need the Gust Factor

GZ = 0.65 + 3.65TZ  Equation C5

= 0.65 + 3.65 x 0.181
GZ = 1.31

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code

FW = 885.72 lbf  force on the skirt
TZ = 0.181
GZ = 1.31
Shape factor CF = 0.54
Now we can adjust the wind force
F  = FW x GZ x CF
= 885.72 x 1.31 x 0.54

F  = 626.6 lbf   force on the skirt

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code

F  = 626.6 lbf   force on the skirt
We can add the other forces
Total Base Shear Force
FB = 125.7+1251.4+626.6
125.7 lbf 
FB = 2002.84 lbf base shear

1251.4 lbf 

626.6 lbf 

2002 lbf
COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.
WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code
M = 16031 ft‐lbf    =   192375 in‐lbf
FB = 2002.84 lbf base shear
Now consider the moment at the base
M = 626 x 2.5 + 1251 x 10 + 125 x 15.5

M = 16031 ft‐lbf    =   192375 in‐lbf
125.7 lbf 

15.53
1251.4 lbf 

10

626.6 lbf 
2.5
COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code
M = 16031 ft‐lbf    =   192375 in‐lbf

Recall our basic axial stress equation
‐W PD  + 4M
σ  = +
‐ 4t ‐
π D t π D2 t
We can now calculate stress for moment M

+ 4M + 4 x 192375
σ  = ‐ = ‐
π D2 t π 602 x 0.375
+
σ  =            184.87 psi

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Wind
ASCE Part 7 – 1993  Wind Code
+
σ  =            184.87 psi

Let us compare with report from PV Elite:

Note the negative stress on the other side.

Positive Negative

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Seismic
We now consider an example calculation

g acceleration = 0.4  = 0.4 x 9.8067 m/s2

a acceleration = 3.9227 m/s2

1.5 m Mass 372.839 kg

Mass 372.839 kg
1.5 m

1.5 m Mass 372.839 kg

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Seismic
a acceleration = 3.9227 m/s2

On each section f = m x a = 3.9227 x 372.839

f = 1462.42 Newtons (N)  Set up forces on model


Reset the moment arms 

1.5 m Mass 372.839 kg 1462.42 N

3750
Mass 372.839 kg 1462.42 N
1.5 m

2250

1.5 m Mass 372.839 kg 1462.42 N


750

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Example‐Seismic
Moment at base = 1462.42 (750 + 2250 + 3750)
= 9.875E6 mm‐N
Next Level           = 1462.42 (750 + 2250)
= 4.389E6 mm‐N
Last Level           = 1462.42 (750)
= 1.097E6 mm=N

1462.42 N

1.097E6 mm‐N
3750
1462.42 N

2250 4.389E6 mm‐N

1462.42 N
750
9.875E6 mm‐N
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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Here are the results from PV Elite Example‐Seismic

1.097E6 mm‐N

4.389E6 mm‐N

9.875E6 mm‐N
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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Using the stress equation, we calculate base stress Example‐Seismic
‐W PD  + 4M
σ  = +
‐ 4t ‐
π D t π D2 t
1010 4 x 9.875E6
10 +
σ  = ‐
π 10102 x 10
σ  = 1.24 MPa   (N/mm2)

9.875E6 mm‐N
COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.
WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

Example‐Seismic
σ  = 1.24 MPa   (N/mm2)

Here are the results from PV Elite

This is the other side of the tower

positive negative

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WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

Earthquakes are more complex. 


However, tried and trusted Codes & Standard make the problem easier.
PV Elite has many international standards for seismic design.

PV Elite has an option of


response spectrum analysis
that give more accurate
results.

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.


WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT
BY THE CULMINATES ENGINEERING SERVICES

‐‐ This was a simple overview of wind & seismic considerations‐‐

Do You Have Any Questions?

NOTE: OUR ALL TRAINING PROGRAMS & MATERIALS ARE ONLY FOR EDUCATION PURPOSE.
ONLY ASME CAN PROVIDE INTERPRETATIONS FOR ASME CODES.

COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

WIND & SEISMIC LOADS : BASIC DESIGN CONCEPT


BY THE CULMINATES ENGINEERING SERVICES

THE CULMINATES ENGINEERING SERVICES


ENGINEERING / DESIGN OF :
- PRESSURE VESSEL
- HEAT EXCHANGER
- FINITE ELEMENT ANALYSIS
- TANKS & CRYOGENICS
- PIPING STRESS ANALYSIS
- STRUCTURALS

TRAINING : - PRESSURE VESSEL DESIGN TRAINING


- HEAT EXCHANGER DESIGN TRAINING
- ONLINE TRAINING

CONTACT : MUKESH B. CHOPRA (MD / PROPRIETOR)


Web : www.theculminates.com
Phone : +91 – 94285 00192 (M)
: +91 – 98795 26616 (M)
E-mail : theculminates@yahoo.com
: mukesh@theculminates.com
COPYRIGHT @ 2010-2016, THE CULMINATES ENGINEERING SERVICES, ALL RIGHTS RESERVED.

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