Bhubaneswar Airport - Glazing Report - 4.26 Kpa

ANTONYS FACADE CONSULTANTS
NO 70, Thiruvalluvar st,

New Perungalathur,
Chennai - 600 063.
Mobile: 9566266599
Mail: antonysfacade@gmail.com
CALCULATION OF GLASS PANEL, ALUMINIUM FRAMES
& CONNECTIONS OF STRUCTURAL GLAZING
PROJECT: BHUBANESWAR AIRPORT GLAZING REPORT
DESIGNED BY,
MADAN MATHEWS. M.E (STRUCTURES)

ANTONYS FAÇADE CONSULTANTS.
1
DESIGN DATA:
1. Unit weight of Aluminum = 27 kN/m3

2. Aluminum alloy 63400 WP = 96N/mm2
3. Design wind Speed = 4.26 kN/m2 (Tech. Specification/ Wind load
calculation)
4. Material: - Aluminum alloy T6 – 6063 / 63400 - WP
5. Glass Thickness = 13.52mm – (6mm + 1.52 PVB + 6mm) Laminated
Glass
DESCRIPTION:
The Document deals with the structural calculation of the glass Panel,
Aluminium frames & its connections to the steel structures.
The steel structure design is in client scope.
The steel frame should be adequate to take the reaction load from Mullions…
This Document does not cover the calculation of steel Members supporting the
glazing system.
CODE REFFERED:
1) GLASS – ASTM E 1300 – Determining Load resistance of glass in buildings

2) ALUMINIUM – IS 8147 1976 – Code of Practice for use of Aluminium
alloys in
Structures.
3) STEEL – IS 800 2007 – General construction in Steel – Code of Practice.
2
PART ELEVATION
3
THE SUPPORT FOR THE MULLION FROM THE STEEL STRUCTURE IS
PROVIDED AT THE ABOVE MENTIONED POSITIONS.
SECTION VIEW
The Mullion is spaced @ 1300mm in every glass joint line…
Hence the Mullion transfer the load in the above locations to steel structure @ every
1300mm spacing.
4
STEEL FRAME LAYOUT – INPUT FROM CLIENT
The Mullion is spaced @ 1300mm in every glass joint line…
Hence the Mullion transfer the load to steel structure @ every 950mm spacing.
5
ANALYSIS OF GLASS PANELS
Panels considered for Design 1300 x 1450 mm. It is the largest Panel in the Elevation
1.0 1300 x 1450:

Glass Configuration:
Glass Thickness = 13.52mm – (6mm + 1.52 PVB + 6mm) Laminated Glass
Design Wind Pressure = 4.26 kpa
6
1.0 ANALYSIS OF PANEL
Analysis of 13.52mm Thk Laminated Glass
Stress Diagram:
Actual Stress = 21 N/mm2

Permissible Stress = 73 N/mm2 Table X9, ASTM E 1300
Hence safe.
7
Deflection:
Permissible Deflection = Span / 60 Or 19mm (Which ever is smaller)

= 1300 /60
= 21.67 mm
Actual Deflection = 7.167 mm < 19 mm
Hence safe.
8
DESIGN OF ALUMINIUM FRAMES
1.0 DESIGN OF VERTICAL MULLION
ALUMINIUM PROFILE:
TOP SUPPORT
– FX, FY & FZ RESTRAINED, MX, MY & MZ UNRESTRAINED
BOTTOM SUPPORT
- FX & FZ RESTRAINED, FY, MX, MY & MZ UNRESTRAINED
9
Max Avg Spacing / Loading Width = 1.30 m
1) Loads:
1. Self weight:
Self weight of the member will be automatically calculated by the
Software.
10
2. Dead Load:
Glass Thickness for calculation = 13.52mm
Load on member due to glass = 1.30 x 0.01352 x 25 = 0.44 kN/m
Add Extra 25% of glass weight for Transom & Fixtures = 1.25 x 0.44 = 0.55 kN/m
11
3. Wind Load:
Load on member due to Wind = 1.30 x 4.26 = 5.54 kN/m
12
ANALYSIS & RESULTS
1. Max Bending Moment due to Wind Load:
Max. Bending Moment = 5.237 kN.m
2. Max Axial tensile Load due to Dead load:
Max Axial Tensile Force = 1.635 kN.
13
3. Max. Deflection:
Permissible Deflection =Min (Span / 175 or 19mm)

= 2750/175 = 15.71 mm or 19 mm
Maximum Deflection = 9.131 mm < 15.71 mm
Hence safe.
4. Max Shear Force due to wind:
Max Shear Force = 7.618 kN
14
DESIGN CHECK OF MULLION
1.0 Check for Direct Tensile stress:

Total Axial Load = 1.635 kN (From Staad
Axial stress due to self weight & Glass load = 1.635 x 1000/ 1651
= 1.00 N/mm2
Permissible Tensile Stress = 85 N/mm2 From Table 4, IS 8147 1976
Hence safe
2.0 Checking of bending stress:

Bending moment due to wind load, M = 5.237 kNm
Bending stress for Aluminum, fb = (M.y./ I)
= (5.237 x 106 x 98.43)
6863984
= 75.10 N/mm2 < 96 N/mm2
From, IS 8147:1976 , Table 4
Hence safe.
3.0 Checking of Shear stress:

Max Shear Force due to wind load, V = 7.618 kN.
Shear Stress = 7.618x 103 / (164 x 3.0 x 2) = 7.75 N/mm2
Permissible Shear Stress = 51 N/mm2
From, IS 8147:1976 , Table 4
Hence safe.
15
4.0 Check of Compressive Bending Stress against Lateral Buckling:
From, IS 8147:1976, Cl 8.3.4.2

λ 1st = K1at Sqrt ( lf / b)
From the Fig 9, of IS 8147
Plotting the Curve for (t2 / t1) Vs (a / b)
t2 / t1 = 3.0 / 3.0 = 1.00
a / b = 190 / 70 = 2.72
K1at = 3.20; lf = 1450 mm (Spacing between the Transom)

λ 1st = K1at Sqrt ( lf / b)
= 3.20 x sqrt( 1450/70)
= 15.0
Referring Fig.2 of IS 8147,
For the λ 1st = 15.0; Permissible Stress Value = 92 N/mm2
Bending Stress in Mullion = 75.10 N/mm2
Hence safe
16
5.0. Check for Combined Axial Tension & Bending:
Ft = 1.00 N/mm2
Ptc = 85 N/mm2
Fbc = 75.10 N/mm2
Pbc = 96 N/mm2
Ptc = (1.00 / 85) + (75.10 / 96) = 0.80 < 1.0
Hence safe
17
2. HORIZONTAL MEMBER - TRANSOM
Max Span of Transom = 1300 mm
18
Load & Moment Calculation:
Wind load distribution diagram:
Wind load from panel to Transom = (0.43) x 4.26 / 1.3 = 1.41 kN/m.
Load form the Top & Bottom Panel = 1.41 x 2.0 = 2.82 kN/m
Dead Load:
It is assume that the glass above the transom, transfer the load to the Bottom transom
(Critical Condition)
Glass Thickness = 13.52 mm
Weight of the Glass = 0.01352 x 25 = 0.34 kN/m2
Add 25% of glass weight for Transom & Fixtures = 1.25 x 0.34 = 0.43 kN/m
19
L = 1.30 m Transom Length
DL = 0.43 kN/m2 Weight of Glass
S = 1.45 m Max. Spacing of the glass
a = l/4 = 1.30/4 = 0.325 m Distance of setting block from each edge
Load p due to Dead Load = DL x S x L / 2 = 0.43 x 1.45 x 1.30 / 2 = 0.41 kN
Transom Load = 1252 x 10-6 x 27 = 0.034 kN/m
Bending Moment:
Max. Bending Moment for the Simply Supported = wl 2 /8.
1.0 Bending moment due to wind load = 2.82 x 1.30 x 1.30 / 8
= 0.60kN-m.
2.0 Bending moment due to glass load P x a = 0.41 x 0.325 = 0.14 kN-m
3.0 Bending Moment due to Transom = 0.034 x 1.30 x 1.30 / 8 = 0.007 kN.m
Bending Moment due to Dead Load = 0.14 + 0.007 = 0.147 kN.m
1. Checking of bending stress due to wind load:

Bending moment due to wind load, M= 0.60 kNm
Bending stress, fb1 = M.y/ I
= 0.60 x 106 x 66.10 / 2545432
= 15.59 N/mm2 < 96 N/mm2
From, IS 8147:1976, App F-2.2
Hence safe.
2. Checking of bending stress due to glass load:
Bending moment due to glass load, M= 0.147 kNm
= 0.147 x 106 x 35 / 911856
= 5.65 N/mm2 < 96 N/mm2
From, IS 8147:1976, App F-2.2
Hence safe.
20
3.3. Checking of Shear stress:
a. Due to Wind Load:
Max Shear Force due to wind load, V = wl/2 = 2.82 x 1.30 / 2 = 1.84 kN.
Shear Stress = 1.84 x 103 / (3.0 x 111 x 2) = 2.77 N/mm2
From, IS 8147:1976 , Table 4
b. Due to Glass Load:

Max Shear Force due to Glass load, V = wl/2= 0.034 x 1.30 / 2 + 0.41 = 0.44 kN.
Shear Stress = 0.44 x 103/ (3.0 x 70 x 2) = 1.05 N/mm2
From, IS 8147:1976 , Table 4
Hence safe.
3.4. Checking for deflection:

Permissible deflection = L/175 = 1300 / 175 = 7.43 mm
From, IS 8147:1976, Clause 8.3.1
Due to Wind Load:
Max deflection = 5wl4 / 384EI
= 5 x 2820 x 1.30^4
384 x 6.55 x 1010 x 2.54 x 10-6
= 0.63 mm.
Hence safe.
Due to Glass Load
2.0 Due to Dead Load:
Permissible deflection = L/300 or 3.0mm

= 1300/ 300 = 4.34 mm or 3.0mm
21
Glass Deflection:
Max deflection = Pa / 24EI (3l2 – 4a2)
= 410 x 0.325 x (3 x 1.302 – 4 x 0.3252)
24 x 6.55 x 1010 x 9.12 x 10-7
= 0.43 mm < 3.0 mm
Deflection of Transom = 5wl4 / 384EI

= 5 x 34 x 1.30^4
384 x 6.55 x 1010 x 9.12 x 10-7
= 0.03 mm.
Total Dead Load deflection = 0.43 + 0.03 = 0.46 mm < 3.0 mm
Hence safe.
22
REACTION @ SUPPORT
23
SUPPORT LOCAION
24
CONNECTION DESIGNS
1. Design of TOP CONNECTION IN STEEL MEMBER (DL + WL)
PLAN –VIEW
SECTION VIEW
25
Forces:
FX = 7.618 kN
FY = 1.635 kN
Factor Forces:
FX = 7.618 x 1.5 = 11.43 kN
FY = 1.635 x 1.5 = 2.46 kN
Design of Projecting Leg

U CLAMP – 90 x 125 x 6 mm thk
LENGTH = 100mm
1.0 Check for Tensile Stress due to the Wind Load:

Max. Axial Force on each Plate = 11.43/2 = 5.72 kN.
Cross sectional Area, Ag = 100 x 6 = 600 mm2
Net sectional Area, An = 600 – (1 x 12 x 6) = 528 mm2
1. Yielding due to gross Section:
Tdg = fy x Ag / ϒmo
= 250 x 600 /1.1
= 136 kN
2. Rupture of Net Section:
Tdn = 0.9 x fu x An / ϒm1
= 0.9 x 410 x 528 / 1.25
= 155 kN
The Design Tensile Strength = 136 kN. > 5.72 kN
Hence Safe.
2.0 Design Bending Capacity of the section due to dead Load:

Dead Load on each plate = 2.46/2 = 1.23 kN
Loading Point (ecc) = 0.100 m (refer Detail dwg)
Max. Bending Moment = 1.23 x 0.100 = 0.123 kN.m:
26
Design Bending Strength = Md = Ze fy / ϒ. From IS 800, 2007 Clause 8.2.1.2,
Ze =BD2/6 = 6 x 100 x 100 /6 = 10000 mm3
Md = 1.0 x 10000 x 250 / 1.1
= 2.27kN.m
Hence Safe
Check for M12 SS 316; Property Class 70 Bolt: (Connecting Mullion to Bracket)
Factor Forces:
FX = 7.618 x 1.5 = 11.43 kN
FY = 1.635 x 1.5 = 2.46 kN
Resultant Shear Force on the bolt = SQRT (11.43 2 + 2.462) = 11.70 kN
Check for Shear stress:

Area of cross section = 3.14 / 4 x 12 x 12 x 0.75 = 84 mm2
Shear Stress induced in the Bolt = 11.70 x 103 / 2 x 84 = 69.63 N/mm2 < 311 N/mm2
Hence safe.
Check for Bearing Stress:
Resultant Shear Force on the bolt = SQRT (7.618 2 + 1.6352) = 7.80 kN
Total Bearing Force on bolt = 7.80 kN (unfactored load since aluminum)
Permissible Bearing Stress = 139 N/mm2
Area of Bearing = n x t x d = 2 x 3.0 x 12 = 72 mm2
Bearing Stress induced in the Bolt = 7.80 x 103 / (72) = 108.34 N/mm2 < 139 N/mm2.
Hence safe
27
Check for Weld:
Design Strength of Weld, Pwd = Fu / (sqrt(3) ϒ) from IS 800 2007, 10.5.7.1.1
= 410 / (sqrt (3) x 1.5)
= 157.81N/mm2.
Assume 4.0 mm thk fillet weld around the section
Length of the weld = (2 x 82) = 164 mm.
FX = 7.618 x 1.5 = 11.43 kN

FY = 1.635 x 1.5 = 2.46 kN
Eccentric Moment = 2.46 x 0.10 = 0.246 kN.m
Check for shear stress:
Shear stress = q = p / te lw from IS 800 2007, 10.5.9
= 2.46x 103 / (0.7 x 4.0 x 164)
= 5.36 N/mm2 < 157.8 N/mm2
Hence Safe.
Check for Normal stress:
Normal stress = q = p / te lw from IS 800 2007, 10.5.9
= 11.43 x 103 / (0.7 x 4.0 x 164)
= 24.90 N/mm2
Normal stress due to Axial load = P = M /Z from IS 800 2007, 10.5.9

= 0.246 x 106 / (0.7 x 4.0 x 164 x 164 /6)
= 19.60 N/mm2
Total Normal force = 24.90 + 19.60 = 44.50 N/mm2 < 157.8 N/mm2
Hence Safe
28
2. Design of INTERMEDIATE BRACKET IN VERTICAL STEEL MEMBER (DL +
WL)
PLAN
SIDE ELEVATION
29
Forces
FX = 7.618 + 7.618 = 15.236 kN
FY = 1.635 kN
Factor Forces:
FX = 15.236 x 1.5 = 22.86 kN
FY = 1.635 x 1.5 = 2.46 kN

LENGTH = 150mm

Net sectional Area, An = 900 – (1 x 12 x 6 + 1 x 6 x 40) = 588 mm2

= 250 x 900 /1.1
= 204 kN
= 0.9 x 410 x 588 / 1.25
= 173 kN
Hence Safe.

Dead Load on each plate = 2.46 /2 = 1.23 kN
30
Ze =BD2/6 = 6 x 150 x 150 /6 = 22500 mm3
Md = 1.0 x 22500 x 250 / 1.1
= 5.11kN.m
Hence Safe.
Factored Forces:
Factor Forces:
FX = 15.236 x 1.5 = 22.86 kN
FY = 1.635 x 1.5 = 2.46 kN
Resultant Shear Force = Sqrt (22.86 2 + 2.462) = 23.0 kN

Total Shear Force on bolt = 23.0 kN
Shear Stress induced in the Bolt = 23.0 x 103 / (2 x 84) = 136.91 N/mm2 < 311 N/mm2
Hence safe

Resultant Shear Force on the bolt = SQRT (7.6182 + 1.6352) = 7.80 kN
Hence safe
31
Check for Weld:
= 410 / (sqrt (3) x 1.5)
= 157.81N/mm2.
FX = 15.236 x 1.5 = 22.86 kN

FY = 1.635 x 1.5 = 2.46 kN
Eccentric Moment = 2.46 x 0.10 = 0.246 kN.m
= 2.46 x 103 / (0.7 x 4.0 x 300)
= 2.93 N/mm2 < 157.8 N/mm2
Hence Safe.

= 22.86 x 103 / (0.7 x 4.0 x 300)
= 27.22 N/mm2

= 0.246 x 106 / (0.7 x 4.0 x 300 x 300 /6)
= 5.86 N/mm2
Hence Safe
32
3. Design of INTERMEDIATE BRACKET IN HORIZONTAL STEEL MEMBER
(DL + WL)
PLAN
SIDE ELEVATION
33
Forces
FX = 7.618 + 7.618 = 15.236 kN
FY = 1.635 kN
Factor Forces:
FX = 15.236 x 1.5 = 22.86 kN
FY = 1.635 x 1.5 = 2.46 kN

Member: Plate – 150 x 6 mm thk

Net sectional Area, An = 900 – (1 x 12 x 6 + 1 x 6 x 40) = 588 mm2

= 250 x 900 /1.1
= 204 kN
= 0.9 x 410 x 588 / 1.25
= 173 kN
Hence Safe.

Dead Load on each plate = 2.46 /2 = 1.23 kN
34
Ze =BD2/6 = 6 x 150 x 150 /6 = 22500 mm3
Md = 1.0 x 22500 x 250 / 1.1
= 5.11kN.m
Hence Safe.
Factored Forces:
FX = 15.236 x 1.5 = 22.86 kN
FY = 1.635 x 1.5 = 2.46 kN
Resultant Shear Force = Sqrt (22.86 2 + 2.462) = 23.0 kN

Hence safe
Resultant Shear Force on the bolt = SQRT (7.6182 + 1.6352) = 7.80 kN
Hence safe
35
Check for Weld:
= 410 / (sqrt (3) x 1.5)
= 157.81N/mm2.
FX = 15.236 x 1.5 = 22.86 kN

FY = 1.635 x 1.5 = 2.46 kN
Eccentric Moment = (2.46x 0.10) + (22.86 x 0.075) = 1.97 kN.m

= 22.86 x 103 / (0.7 x 4.0 x 400)
= 20.42 N/mm2 < 157.8 N/mm2
Hence Safe.

= 2.46x 103 / (0.7 x 4.0 x 400)
= 2.20 N/mm2

= 1.97 x 106 / (0.7 x 4.0 x 400 x 400 /6)
= 26.39 N/mm2
Hence Safe
36
4. Design of BOTTOM CONNECTION IN STEEL MEMBER (WL)
PLAN –VIEW
SECTION VIEW
37
FORCES:
FX = 7.618 kN
FACTOR FORCES:
FX = 7.618 x 1.5 = 11.43 kN

LENGTH = 100mm

Net sectional Area, An = 600 – (1 x 6 x 40) = 360 mm2
= 250 x 600 /1.1
= 136 kN
= 0.9 x 410 x 360 / 1.25
= 106 kN
Hence Safe
Check for Bolt to connect the Mullion with Bracket:

Design of M12 Bolt
1 Nos of M12 Bolt is provided
The Horizontal Shear force due to wind load = 11.43 kN
Check for M12, SS 304/316; Property Class 70 Bolt:
38
Hence safe

Hence safe
Check for Weld:

= 410 / (sqrt (3) x 1.5)
= 157.81N/mm2.
FX = 7.618 x 1.5 = 11.43 kN

= 11.43 x 103 / (0.7 x 4.0 x 164)
= 24.90 N/mm2 < 157.8 N/mm2
Hence Safe.
39
ANALYSIS OF SUBFRAMES:
a. Vertical Sub frame:
The dead Load is transferred to the Horizontal sub frame. Hence the Vertical Sub frame
will be subjected to wind load only.
40
The Frame is supported @ every 300 mm Spacing.
The Frame is considered as Simply supported.
Unsupported Span of the Vertical Subframe = 0.30 m
Wind load from panel to Vertical Subframe = 0.52 x 4.26 / 1.45= 1.53 kN/m.
Bending moment due to wind load = 1.53 x 0.3 x 0.3/8
= 0.018 kN-m.
1.0 Checking of bending stress due to wind load:

Bending stress, fb1= M.y/ I
= 0.018 x 106 x 59.27 / 1565587
= 0.69 N/mm2 < 96 N/mm2
From, IS 8147:1976, App F-2.2
Hence safe
2.0 Checking for deflection:

Permissible deflection = L/175 = 300/175 = 1.71 mm
From, IS 8147:1976, Clause 8.3.1
Due to Wind Load:

= 5 x 1530 x 0.3^4
384 x 6.55 x 10 10 x 1.56 x 10-6
= 0.01 mm.
41
b. Horizontal Sub frame:
The dead Load is transferred to the Horizontal sub frame. Hence the Horizontal Sub
frame will be subjected to both dead load & wind load.
42
The Frame is considered as Simply supported.
Unsupported Span of the Horizontal Subframe = 0.30 m
Wind load from panel to Horizontal Subframe = 0.43 x 4.26 / 1.30 = 1.41 kN/m.
Dead Load:
It is assume that the glass above the transom, transfer the load to the Bottom Subframe.
(Critical Condition)
Glass Thickness for calculation = 13.52 mm
Weight of the Glass on Frame = 0.01352 x 1.30 x 25 = 0.44 kN/m
.
Hor. Sub frame Load = 1069 x 10 -6 x 27 = 0.03 kN/m
Total Dead Load on Hor. Frame = 0.44 + 0.03 = 0.47 kN/m
Bending Moment:
Bending moment due to wind load = 1.41 x 0.3 x 0.3/8
= 0.02 kN-m
Bending moment due to Dead load = 0.47 x 0.3 x 0.3/8
= 0.006 kN-m
1.0 Checking of bending stress due to wind load:

= 0.02 x 106 x 59.27 / 1565587
= 0.76 N/mm2 < 96 N/mm2
From, IS 8147:1976, App F-2.2
Hence safe
2.0 Checking of bending stress due to dead load:

= 0.006 x 106 x 28.08 / 474564
= 0.36 N/mm2 < 96 N/mm2
43
From, IS 8147:1976, App F-2.2
Hence safe
2.0 Checking for deflection:
From, IS 8147:1976, Clause 8.3.1
Due to Wind Load:

= 5 x 1410 x 0.3^4
384 x 6.55 x 10 10 x 1.56 x 10-6
= 0.01 mm.
Due to Dead Load:

From, IS 8147:1976, Clause 8.3.
= 5 x 470 x 0.3^4
384 x 6.55 x 10 10 x 4.75 x 10-7
= 0.01 mm.
44
CALCULATION OF ALUMINIUM TOGGLE CLEAT
3.0mm THK TOGGLE CLEAT
45
On Vertical Frame:
Wind load from panel to Vertical Subframe = 0.52 x 4.26 / 1.45 = 1.53 kN/m.
Wind Load to the cleat = 1.53 x 0.3 = 0.46 kN
Height of the Cleat = 100 mm
Loading Point = 15 mm
Moment on the Projecting Plate = 0.46 x 0.015 = 0.0069 kN.m
By Bending Equation,
Z = M/f
T2 = 0.0069 x 106 x 6 / (100 x (96))
T = 2.08 mm
Hence thickness 3.0 mm provided is safe.
Hence safe
On Horizontal Frame:
Wind load from panel to Horizontal Subframe = (0.43) x 4.26/ 1.30 = 1.41 kN/m.
Wind Load to the cleat = 1.41 x 0.3 = 0.43 kN
Height of the Cleat = 100 mm
46
Loading Point = 15 mm
Moment on the Projecting Plate = 0.43 x 0.015 = 0.0065 kN.m
Z = M/f
T2 = 0.0065 x 106 x 6 / (100 x (96))
T = 2.02 mm
Hence thickness 3.0mm Provided is safe.
Hence safe
a. Check for Shear & Tensile Capacity of screw connecting cleat to Mullion:
Tensile Force due to Wind = 0.46/2 = 0.23 kN
Tensile force due to eccentrically connected = 0.23 x 15/8 = 0.44 kN
Vertical Shear Force = 0.43/2 = 0.22 kN
Tensile force due to eccentrically connected = 0.22 x 15/8 = 0.42 kN
Total Tensile force = 0.23 + 0.44 + 0.42 = 1.09 kN

Total Shear Force 0.23 kN
Fac. Shear Force per Screw = 0.22 x 1.5 = 0.35 kN
Fac. Tensile Force per Screw = 1.09 x 1.5 = 1.64 kN
Shear Check:
Shear Capacity of #10 Screw, Dia of the Screw = 4.8 mm, Property Class 50
Area of cross section of #10 Screw = 3.14 / 4 x 4.8 x 4.8 x 0.75 = 13.56 mm 2
Shear Stress induced in the screw = 0.23 x 103 / 13.56 = 16.97 N/mm2
Hence safe.
47
Tensile Check:
Tensile Capacity of #10 Screw, Dia of the Screw = 4.8 mm, Property Class 70
Tensile Stress induced in the screw = 1.34 x 103 / 13.56 = 98.83 N/mm2
Permissible Tensile Stress = 210 N/mm2
Hence safe.
48
Connection of Transom to Mullion:
TOP VIEW (PLAN)
SECTION VIEW
49
Max Shear Force in Transom = 1.84 kN. (Wind Load)
Max Shear Force in Transom = 0.44 kN. (Dead Load)
Length = 60 mm
Eccentricity = 15 mm
Design of L - Angle:
a. Due to Horizontal Load Action:
Max Shear Force in Transom = 1.84 kN. (Wind Load)
Eccentricity = 15 mm
Moment = 1.84 x 0.015 = 0.0273 kN.m
Wind Load will be taken By the front flange only.
Z = bt2/6 = 60 x 6 x 6 /6 = 360 mm3
Bending stress, fb = M./ Z
= 0.0273 x 106 /360
= 76 N/mm2 > 96 N/mm2
b. Due to Vertical Load Action:

Max Shear Force in Transom = 0.44 kN. (Dead Load)
Moment = 0.44 x 0.015 = 0.0066 kN.m
Load will be taken By the 2 flanges:
Hence Moment Per Flange, M = 0.0066 /2 = 0.0033 kN.m
Z = tb2/6 = 6 x 60 x 60 /6 = 3600 mm3
Bending stress, fb = M./ Z
= 0.0033 x 106 / 3600
= 0.92 N/mm2 < 96 N/mm2
b. Check for Shear & Tensile Capacity of screw connecting Transom to cleat:
Hor Tensile Force = 1.84 kN
Vertical Shear Force = 0.44 kN
50
Total No. of Screw = 4 Nos.
Fac. Tensile r Force per Screw = 1.84 x 1.5 / 2 = 2.76 kN
Fac. Shear Force per Screw = 0.44 x 1.5 / 2 = 0.66 kN
Shear Check:
Permissible Shear Stress = 311N/mm2
Hence safe.
Tensile Check:
Tensile Stress induced in the screw = 2.76 x 103 / 13.56 = 204 N/mm2
Hence safe.
c. Check for Shear & Tensile Capacity of screw connecting cleat to Mullion:
Hor Tensile Force = 1.84 kN
Vertical Shear Force = 0.44/2 = 0.22 kN
Resultant Shear Force = Sqrt( 1.842 + 0.222) = 1.86 kN
Shear force per screw = 1.86/4 = 0.465 kN
Tensile Force due to Eccentric Load = 0.465 x 15 / 40 + 1.84 x 15 /40 = 0.87 kN
Tensile force per screw = 0.87/2 = 0.38 kN
51
Fac. Shear Force per Screw = 0.465 x 1.5 = 0.70 kN
Fac. Tensile Force per Screw = 0.38 x 1.5 = 0.57 kN
Shear Check:
Hence safe.
Tensile Check:
Area of cross section of #10 Screw = 3.14 / 4 x 4.8 x 4.8 x 0.75 = 13.56 mm2
Tensile Stress induced in the screw = 0.57 x 103 / 13.56 = 41.98 N/mm2
Hence safe.
52
SEALANT CALCULATION
Provide 20mm Sealant Bite…..
53
REACTION TO THE PRIMARY STEEL STRUCTURE:
THE ABOVE FORCES ARE ACTING AT EVERY GLASS GRID OF

1300mm (GLASS WIDTH)
REMARKS
1. THE ABOCE FORCES ARE UNFACTORED FORCES…
2. THE SUPPORTING STEEL STRUCTURE TO BE DESIGNED FOR THE
GIVEN FORCES.
54
3. THE STABILITY OF THE TOTAL SYSTEM DEPENDS ON THE PRIMARY
STEEL STRUCTURE. HENCE IT SHOULD BE DESIGNED TO TAKE THE
ABOVE FORCES…
ELEVATION
THE ABOVE FORCES ARE ACTING AT EVERY GLASS GRID OF

1300mm (GLASS WIDTH)
55

Bhubaneswar Airport - Glazing Report - 4.26 Kpa

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ANTONYS FACADE CONSULTANTS

NO 70, Thiruvalluvar st,

CALCULATION OF GLASS PANEL, ALUMINIUM FRAMES

& CONNECTIONS OF STRUCTURAL GLAZING

PROJECT: BHUBANESWAR AIRPORT GLAZING REPORT

MADAN MATHEWS. M.E (STRUCTURES)

1. Unit weight of Aluminum = 27 kN/m3

1) GLASS – ASTM E 1300 – Determining Load resistance of glass in buildings

1.0 1300 x 1450:

Analysis of 13.52mm Thk Laminated Glass

Actual Stress = 21 N/mm2

Permissible Deflection = Span / 60 Or 19mm (Which ever is smaller)

1.0 DESIGN OF VERTICAL MULLION

1. Max Bending Moment due to Wind Load:

Max. Bending Moment = 5.237 kN.m

2. Max Axial tensile Load due to Dead load:

Max Axial Tensile Force = 1.635 kN.

Permissible Deflection =Min (Span / 175 or 19mm)

Max Shear Force = 7.618 kN

1.0 Check for Direct Tensile stress:

2.0 Checking of bending stress:

3.0 Checking of Shear stress:

From, IS 8147:1976, Cl 8.3.4.2

K1at = 3.20; lf = 1450 mm (Spacing between the Transom)

Max Span of Transom = 1300 mm

Weight of the Glass = 0.01352 x 25 = 0.34 kN/m2

1. Checking of bending stress due to wind load:

b. Due to Glass Load:

3.4. Checking for deflection:

Permissible deflection = L/300 or 3.0mm

Max deflection = Pa / 24EI (3l2 – 4a2)

= 410 x 0.325 x (3 x 1.302 – 4 x 0.3252)

24 x 6.55 x 1010 x 9.12 x 10-7

= 0.43 mm < 3.0 mm

Deflection of Transom = 5wl4 / 384EI

1. Design of TOP CONNECTION IN STEEL MEMBER (DL + WL)

Design of Projecting Leg

1.0 Check for Tensile Stress due to the Wind Load:

2.0 Design Bending Capacity of the section due to dead Load:

Check for Shear stress:

FX = 7.618 x 1.5 = 11.43 kN

Normal stress due to Axial load = P = M /Z from IS 800 2007, 10.5.9

Design of Projecting Leg

1.0 Check for Tensile Stress due to the Wind Load:

1. Yielding due to gross Section:

2.0 Design Bending Capacity of the section due to dead Load:

Check for Shear stress:

Check for Bearing Stress:

FX = 15.236 x 1.5 = 22.86 kN

Check for Normal stress:

Normal stress due to Axial load = P = M /Z from IS 800 2007, 10.5.9

Design of Projecting Leg

1.0 Check for Tensile Stress due to the Wind Load:

1. Yielding due to gross Section:

2.0 Design Bending Capacity of the section due to dead Load:

Check for Shear stress:

FX = 15.236 x 1.5 = 22.86 kN

Check for shear stress:

Check for Normal stress:

Normal stress due to Axial load = P = M /Z from IS 800 2007, 10.5.9

Design of Projecting Leg

1.0 Check for Tensile Stress due to the Wind Load:

Check for Bolt to connect the Mullion with Bracket: