KP TECH MACHINE (INDIA) PVT.LTD.

Semi Automatic Face mask machine

 TECHNICAL PARAMETER
MODEL KP-1000
SUPPLY POWER AC 380v OR 220v 50 Hz
POWER 3.5 Kw
DESIGNED SPEED 125 PCS/MIN
OPTIMUM SPEED 60 to 100 PCS/MIN
MASK MACHINE :-2000 X 600 X 1200 mm
DIMENSION FEEDING FRAME :-1600 X 550 X 1400 mm
CONVEYOR BELT:-1770 X 330 X 900 mm
NET WEIGHT 700 Kg
 Required space to keep non woven mask making machine machine.
→ Water and moisture proof shade
→ 10×40 square feet space for machine 400 Sqf
Total space in loading Row material and finish Product 600 square feet
→ RCC surface
 Required additional implement
→ Stabilizer : (5.5 KW)
 Required Workers
→ 3 (1 skilled and 2 unskilled)

PRODUCTION COST OF NON WOVEN MASK ( ONE MASK )

 Required material

->P.P.spun bond non woven fabric first lair (20 Gsm) (130 Rs per Kg)
(Price of Non woven Fabric is variable,it can increase or decrease in a week)
-> P.P.spun bond non woven fabric second lair (20 Gsm) (130 Rs per Kg)
-> p.p spun bond non woven fabric third lair (15 Gsm) (130 Rs per Kg)
->Iner (elastic) (0.25 Rs per Mtr)
->nose bar (260 Rs per Kg)

 Size of face mask

175x 195 MM
Cost of one mask

Fabric Gsm Price Weight of one layer each layer Cost (Rs)
P.P. spun bond non 20 130 per Kg 0.68 grams 0.09
woven fabric first
lair

P.P.Spun Bond Non 20 130 per kg 0.68 grams 0.09

woven Fabric
second lair
p.p spun bond non 15 130 per Kg 0.48 grams 0.06
woven fabric third
lair
Ear loop 0.25 Paisa mtr 30cm per mask 0.08

Nose bar 260 per Kg 0.23 grams 0.06

Total Cost of 2.436 Gram 0.38
Row material

PRODUCTION CAPACITY CALCULATION

AVERAGE NO.mask THAT CAN BE MADE ON THE PER MIN 60 MIN 10 HR 25 DAYS
MACHINE
(based on a 12 hrs. working on a daily basis and 25 days
working / month) 90 5400 54000 1350000
COST OF PRODUCTION
S.NO DETAIL COST

1 LABOUR 1 SKILLED @ 9,000/MONTH AND 2 UNSKILLED @ 5,000/MONTH 19,000

2 POWER TOTAL 15 KW POWER (PER MONTH) 19,500
3 RENTALS 600 SQ FEET AREA 9,000
4 BANK INTREST ON LOAN 28 LACS @ 12% PER ANNUM 28,000
5 MISC ADMINISTRATION AND OTHER EXPENSES 18,000
TOTAL EXPENSES FOR THE MONTH 93500

1 COST OF PRODUCTION TOTAL EXP PER MONTH 93500

2 PRODUCTION CAPACITY PER MONTH 1350000
AVERAGE PRODUCTION COST OF EACH mask 0.07
cost of raw material
Manufacture cost Total cost of one mask

0.38 Rs 0.07 Rs 0.45

PRODUCTION CAPACITY CALCULATION

P.P. spun bond
P.P. spun bond non non woven Ear loop Nose bar
p.p spun bond non
woven fabric first fabric Second woven fabric third
material lair (20 Gsm) lair (20 Gsm) lair (15GSM)
0.68 Gram 0.48 gram 0.306 gram
Weight of one mask
0.68 gram (30 cm) 0.20gram
Fabric consumption 3.67 kg 3.67 kg 2.59 Kg
60 min 1 H.R (kg) 180000 CM 1.20 Kg
Par day fabric
consumption 10 hr 36.7 Kg 36.7 Kg 25.9 Kg
Beiges 21600 mtr 14.40kg

Raw material Use per month (pp sun bond (First lair+second
fabric +elastic+Nose bar) lair+Third lair)
2483 kg 540000 Mtr 360 kg

EXPENSE Ear Loop (B) Nose Bar (C)

DESCRIPTION Spun bond Non woven fabric (A)
Average cost of Row 0.25 Paisa 260
material 130. per Kg
0.25 paisa 260 Rs x
x540000 360 Kg =
mtr =
Per month cost of 135000 Rs 93600 Rs
material 130 x 2483 = 322790 Rs.
Total expenses for one
month material A+B+C = 551390
Production cost per
month 93500
Total production
cost with material 644890

Average selling price

of mask par pic 0.70 Rs one mask
Total selling price 0.70 Rsx 1350000 =945000
Net selling 945000 – 644890 expense = 300110 net profit
Net worth per month