Standard Operating Procedure for Condenser Pump

Maintenance
SOP Number: Hotel Engineering SOP – 15
Department: Engineering and Maintenance
Date Issued: 25–Feb-2018
Time to Train: 30 Minutes

Condenser Pump Maintenance Checklist and Procedure:

Required Tools:
 Screwdriver.
 Clamp meter.
 Crimping Tool.
 Megger.
 Oil Can.
 Grease Gun.
 Plier.
 Spanner Set.
 Brush.
 Bush.
 Line Tester.
Consumable Parts:
 PVC tape.
 WD- 40.
 Lubricating Oil.
 Grease.
 Carbon removing compound.
 Old cleaning clothes.

Cooling Tower Fan Maintenance Activity:

Condenser Pump:
 Check the alignment of the pump and the motor.
 Check the shaft if the same is loose or broken.
 Broken shaft to be removed immediately.
 Check the bearing and if required do oiling or greasing.
 Replace bearing if it is too noisy.
 Check the bush if it is loose or broken.
 Replace broken bush.
 Check the coupling of the motor pump.
 Check the nut & bolts, tighten nut & bolts if required.
 Check the impeller for loose & broken, replace if required.
 Check strainer if it's broken, cleaning to be also done.
Motor:
 Motor should be of minimum 60 HP.
 Electrical control should be proper.
 Check for any burnt contact, loose electrical connection and overall
operation to be checked.
 Overload relay should be checked.
 Check the operation of the relay, setting and loose electrical connections.
 Check the timer operation and time settings.
 Check for any loose electrical connection.
 Check for any loose & burnt electrical connection.
 Check the MCB rating and verify with the recommended Amp.
 Check Terminal Plate, Any burnt and broken plate need to be replaced.
 Check the motor bearing.
 Perform oiling, greasing or change the bearing if required.
 Check the internal Resistance Value.
Other points to check:
  Check at the full Load motor capacity should be 85 Amp.
 Check and verify the overload relay setting should be 40 Amp.
 Check the contractor rating should be ML4 - 63 Amp.
 Overload relay range should be between 30-50Amp.
 Check and verify the control fuse rating at 4 Amp.
 Check and verify the MCB rating should be at 250 Amp.
 Check and verify the timer settings should be set at 9-10 sec.

Remarks by the Technician:

Date:
Signature: