Nitrogen Pump Unit (Flameless) Pre Job CL-GL-HAL-NI-205

SAP equipment Equipment Details Revised On MO # Date

PM Location
Employee Name: Employee Number

Employee Name: Employee Number

P = Pass F = Fail (Create RPM order) N/A = not applicable (use codes below)
1= Component(s) not installed on unit being inspected
INSTRUCTIONS: 2 = Task not applicable to the design of unit being inspected
3 = No engine package on unit being inspected
Instruction Value
Nitrogen Pump Unit
1 Check SAP maintenance order history for component replacement and recent repairs. List and print all
outstanding orders for unit including RPM, MOD, etc.
2 Visually inspect entire unit for damage, excessive corrosion and or missing parts, Record and report any
issues or damage to supervisor.
SAFETY
3 Lock out tag out unit as per HMS procedures.
4 Conduct safety huddle prior to work to identify safety hazards
5 Wear appropriate PPE before beginning work.
6 Ensure all rotating and moving parts have proper guards installed to prevent inadvertent contact. This
includes fans, pulleys, driveshaft, belts, plungers, etc. Report and correct any deficiencies.
7 Check for and label all identified potential Pinch Points.
SAP VERIFICATION
8 Verify that unit has active PM plan in SAP. Verify anticipated job duration and compare to next
scheduled PM to determine if next PM needs to be completed for job.
FRAME AND LIFT SYSTEM
9 Inspect fork lift pockets for condition and cleanliness, where applicable.
10 Visually inspect all critical lift points, Pad eyes and welds for cracks, damage and are within NDE
inspection date. Record Last NDE Date_____________________
11 Verify all lifting slings are in good condition and have up to date certification tags on them and meet
Halliburton minimum standards, local and customer regulations. Record Cert. Date_____________________
12 Verify all shackles, nuts and cotter pins are in good condition and secure. All shackles must be nut and pin, no
screw type shackles allowed.
13 Remove rust scale and touch up paint as necessary to Halliburton specifications
ENGINE INSPECTION
14 Check air intake system: air filter restriction gauge, air filters, hoses, piping, mountings, housings and
connections for leaks, condition, and/or damage or missing parts.
15 Check all fuel, coolant, and engine oil hoses, lines and connections for leaks and wear.
16 Check radiator external for obstruction and condition.
17 Check engine coolant system for contamination. Drain and replace if contaminated
18 Check and record coolant level and antifreeze protection to minus 34 degrees F (-37 degrees C).
19 Check belt conditions and adjust as required.
20 Check fan hub Bearing assy. for slack and fan assembly condition
21 Check engine oil level and inspect for contamination and condition. Drain and replace if necessary.
22 Check fuel tank mounting and condition, (including any external fuel tanks) fuel cap, tank vents and fuel
level indicators
23 Check condition of fuel filters, change if necessary
24 Check entire exhaust system including the Rain Caps for leaks, damage. missing parts, loose mounts
25 Check Exhaust Manifold and Turbo for cracks or leaks

Approved By: Global Operations Manager Revision Date: 10/4/2022

 26 Verify Exhaust guards and wraps are in place and in good condition (Dry Exhaust systems)
ZONE 2 EXHAUST SYSTEM (if applicable)
27 Check coolant level.
28 Clean the exhaust flame trap element
29 Inspect engine breather flame trap. Clean if needed.
30 Inspect Exhaust Cooler coils, clean if needed
ELECTRICAL SYSTEM (if applicable)
31 Check batteries condition-clean connections as needed
32 Check battery cables and wiring for routing and condition
33 Check battery box, cover, and mounting for condition
34 Check electric starter mounting and wiring for condition, if equipped
35 Check alternator, alternator drive belt, mounting, belt tension, and wiring condition
36 Check reflective tape and lights, if applicable.
37 Check wiring for condition, properly routed and secured, including grounding wires (earth)
38 Ensure a lockable master power disconnect switch for LOTO has been installed in the battery box as per
Mechanics Toolbox portal issue 48709
AIR SYSTEM
39 Check air in holding tank. Fill tank with air and inspect all air pressure gauges.
40 Verify Air Tank has up to date certification data plate mounted
41 Drain water from air tank and water separators.
42 Inspect air dryers, and add desiccant if necessary.
43 Fill lubricator with appropriate oil. Refer to manual.
44 Ensure a lockable master air valve for LOTO has been installed in the air source line
45 Inspect all air system hoses for cracks and wear, replace as necessary
GEARBOXS
46Check for leaks.
47Check mounts for loose or missing parts.
48Check oil level and condition. Check for contamination from hydraulic oil.
49Check Vent is in place and functional
CRYOGENIC PUMPS AND DRIVE
50 Ensure cryogenic pump(s) drive lube oil is not contaminated and is at proper level. Adjust as needed.
51 Check for Power End Pump Drive Oil Seal leaks
52 Verify that the Cryo Pump Piston and Drive Pony Rod Couplers are secure and tight
53 Check Vent and filler cap is in place and functional
HYDRAULIC SYSTEM
54 Check hydraulic Tank oil level and verify no contamination
55 Check filter indicators and service as needed.
56 Check all hydraulic pumps, components, hoses and fittings for leaks and verify they are in good
condition. Repair any and all leaks, note any corroded fittings, components and damaged hoses.
57 Check Vent and filler cap is in place and functional
FUNCTION TEST
58 Complete JSA and Permit to Work to conduct function test
59 Rig up Nitrogen pump up to a Liquid Nitrogen tank, condition the nitrogen prior to function test
60 Visually inspect all Gauges, Meters and Control components on the Control Console for damage
61 Assure engine starts properly and responds to throttle.
62 Verify air pressure in tank builds up after engine starts, if applicable.
63 Warm up engine and verify all gauges are reading and operating in the normal ranges. List any non-
functioning gauges below. Refer to the unit operating manual for gauge operation ranges
64 With engine at idle speed, grease System Water Pump. Note: use no more than 1 pump of grease

Approved By: Global Operations Manager Revision Date: 10/4/2022

 65 Verify emergency shutdown system will shut down engine by tripping latch with engine at idle speed
and reset to start position.
66 Check hydraulic system for leaks during testing.
67 Ensure cold ends and Boost Pump cool down with an even payer of frost
68
Visually inspect cryogenic pump(s) and cryogenic suction lines for liquid leaks.
69 Pump test unit at 1500-2000 scf/min at 5,000 psi range until all pressures and temperatures are in steady
state condition and Saturation / Pump Saver remains in normal operating range.
70 Verify Boost Pump discharge pressure is steady and not bouncing or indexing during function test and is
not leaking Liquid Nitrogen from the shaft seal
71 Ensure no cryogenic pump(s), cryogenic and gas discharge piping / Valves are leaking.
72 Verify Heat Build Control valve is functional by increasing Hydraulic Heat Build Pressure
Note; DO NOT LEAVE THE HEAT BUILD SYSTEM ENGAGED WHEN NOT PUMPING
73 Set, test, and record over-pressure-kick-out at 1000 PSI (reset to desired pressure after test)
74 Test complete, allow engine to cool (at idle speed) and frosted lines and components to vaporize LN2
Properly vent all residual LN2 from pump hoses and store in unit hose container. Rig down DME and
store in proper place
75 Ensure ALL valves are in the closed position after piping has warmed
76 Ensure CGA NIT-150 Suction and Return connection caps with secured lanyards are properly installed
77 Verify the System Water Pump Coupling is secure in place and not loose
78 Fill Diesel Tank
79 Remove drip pans plugs. Wash and clean entire unit and frame. (do not power wash critical components
i.e, electrical)
Reinstall drip pan plugs after the drip pan is cleaned.
ENVIRONMENTAL
80 Dispose of all waste properly. Ensure all spills are cleaned up and properly contained.
POTENTIAL DROPPED OBJECT CHECK
81 Check unit for any loose or potential dropped objects. Remove any found and report to supervisor.
PINCH POINT INSPECTION
82 Verify Pinch Points have been identified and awareness labels are in place.
83 Ensure all Safety Guards are in place where applicable.
REQUIRED PAPER WORK
84 Check regulatory documents and decals per State and/or Country Requirements (DOT, CVIP, BOEM,
BSEE, DNV, etc.)
85 Verify that proper company logos and decals are installed as per the Branding initiative. Verify that the
SAP equipment number is clearly marked on the unit (see the ESG Branding web page for guidelines).
86 Record date of DOT/CVIP and/or state annual inspection sticker (if applicable).
87 Replace sticker if within 90 days of expiration date. Was a new DOT/CVIP sticker applied?
88 Install new sticker to indicate when the next PM is due.
89 Record date when next PM is due.

Approved By: Global Operations Manager Revision Date: 10/4/2022

List all defects that were found during the PM inspection with an appropriate explanation. This list will be used to
create RPM orders as required.
PM Check
Sheet line

RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:

Approved By: Global Operations Manager Revision Date: 10/4/2022