Technical Requirements Model No: PRS 2800FP2-2-OUTDOOR

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NO REQUIRMENT OBSERVATION REMARKS
CLAUSE WISE COMPLIANCE TO SPECIFICATION ON SMPS BASED POWER PLANT

BSNL SPECIFICATION NUMBER: - BSNL/Specification/SMP – 001/01/Rev-1/September.2015
PART 1
TECHNICAL REQUIREMENTS
Model No: PRS 2800FP2-2-OUTDOOR
CLAUSE REQUIRMENT OBSERVATION REMARKS

NO
1.0 SCOPE
This document contains the generic requirements of High Power Plants, based on high Complied, Power
Frequency Switch Mode Techniques, using switching frequency switch mode Plant compatible with
frequencies of technique, using switching VRLA batteries Only.
20KHz and above, for the use in Indian Telecom Network. The frequencies of>20khz.
Power Plant as per this GR shall be compatible with either VRLA or
both VRLA as well as Conventional Lead Acid batteries. The power The power plant compatible
plant compatible with VRLA batteries only shall be certified as with VRLA batteries only
"SMPS power plants compatible with VRLA battery only". The
Tendering Authority will indicate the type of power plant required in
the Tender.
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1.1.1 The DC Distribution cabinet does not form part of this GR. Noted -
1.1.2 The system shall be capable of meeting the load requirements of various The system is capable of Complied
telecom equipment and battery bank in Telecom Network. The system meeting the load requirements
should be expandable at rack level itself or by additional racks using the of various telecom equipment
basic FR/FC and/ or FR/BC modules of the same rating. The prescribed and battery bank in Telecom
FR/FC and FR/BC ratings are 25A, 50A, 100A and 200A. These power Network.
plants may be mainly classified in two categories: FR/FC rating is 50A(Upto
450A ultimate capacity)
1.1.2.1 Large capacity Power plants systems: N/ A -
These types of power plants are envisage for large or very large telecom
systems. Power plant systems with ultimate capacity of
600A/1000A/1500A and above are envisaged for this application. Battery
back-up for these systems shall be as per Annexure – I letter No. 7-
1/2013-NWO-CFA/MSE (Ch.II) Dated: 14.03.2014
Issued by BSNL C.O, New Delhi – 110 001. SMPS power plants based
on 100A basic modules are envisaged for 600A/1000A/1500A and
100A/200A basic modules for above 1500A for these application. All
these power plants use three phase supply.
1.1.2.2 Small capacity Power plants systems: 1. Battery Annexure – I Complied

letter No. 7-1/2013-NWO-
These type of power plants are envisage to serve small telecom systems in CFA/MSE (Ch.II) Dated:
rural and semi-urban areas. Battery back-up for these systems shall 14.03.2014- NA
be as per Annexure – I letter No. 7-1/2013-NWO-CFA/MSE (Ch.II)
Dated: 14.03.2014 Issued by BSNL C.O, New Delhi – 110 001. This type
of power plant may also be used with small telecom systems such as 2. Offered system is with
mobile base stations etc. in the urban and metros areas. SMPS power 3Phase 4Wire input with
plants with ultimate capacity of less than 150A (single phase) based on 1-Phase rectifier
25A/50A single phase module are envisaged and these power plants
shall operate on single or three phase / 4 wire A.C input power
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distribution.
The power plants with ultimate capacity 150A/300A/450A based on
50A basic modules shall operate on three phase / 4 wire A.C input
power distribution. Higher rated modules in place of 50A basic
modules (60A/75A) is also permissible, but counting of modules will
be as per the ultimate capacity fixed for 50A basic module (i.e
150A/300A/450A).
1.1.3 The power plant system shall consist of a Distribution, Switching, The power plant system Complied
Control, Alarm and Monitoring arrangement (DSCA) and Float consist of a distribution,
Rectifier-cum-Float switching, control, alarm and
monitoring arrangement
(DSCA) and Float Rectifier-
Chargers (FR/FCs) and Float Rectifier-cum-Battery Chargers (FR/BCs) Cum-Float charger (FR/FCs)
in a rack. It shall employ modular configuration for flexible provision of in a rack .it is employing
DC power. modular configuration for
flexible provision of DC
power.
Note: FR/BC is only used for conventional flooded Lead Acid batteries
only. Power plants compatible with VRLA batteries only, do not
require FR/BC modules and as such only FR/FC are used in such power
plants.
1.1.4 The system shall be sufficiently flexible to serve any load from 6.25A The System is sufficiently Complied
onwards, depending on manufacturer's design, rating, number of FR/FC flexible to serve up to full
modules used in a rack and system configuration. load of Power Plant System
(450 Amps) with 9(Nine)
FR/FC modules of 50A
rating each.
1.1.5 To cater to higher load requirements, same type of FR/FCs mounted in The FR/FCs mounted in same Complied
the same rack or different racks shall be capable of working in rack is capable of working in
parallel load sharing arrangement. parallel load sharing
arrangement to cater for
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higher load requirements.

1.2 Functional and Technical Requirements
1.2.1 Functional Requirements Provided
1.2.1.1 Lightning & Surge Protection: Phoenix Surge Protective Complied

Device Stage - II Model /Part
The protection of Telecom Site against the lightening and high voltage No. 1. VAL- MS
surges shall be as per GR of Lightening and Surge Protection of Telecom 320/3+1/FM(2859181) 2.
Site (GR No.
VAL-MS 320 ST (2838843).
TEC/GR/FLA/LSP-001/01/June 2010). 3. F-MS 12 (2817987) 4.
VAL MS BE/FM
(2817738)
1.2.1.1 Stage–2 Protection: Stage – 2 Protection is Complied

provided in TT configuration
for Low Voltage Surges in the
This protection against, low voltage surges of up to 1.5 KV, shall be Power Plant.TT configuration
provided at the power plant level. This protection shall be with Stage - 2 Protection.
equipped with thermal disconnection and potential free contact for The Stage – 2 Protection is
arrestor(s) connected between live & neutral and neutral & earth. This provided after the AC Input
protection shall be in compliance of IEC 62305 Contactor meant for Galvanic
Isolation at the Input of Power
& 60364-5-53 for the following values of current: Plant. This protection device
is equipped with thermal
disconnection and Potential
free contact for Surge arrestor
Between Protection Requirement connected between R,Y,B &
R, Y, B & N Greater than or equal to In: 10KA, 8/20S for Neutral and Neutral to PE.
each phase The Stage – 2 Protection is
approved by CACT.
N & PE Greater than or equal to In: 20KA, 8/20S. 1. Between Phase to
Neutral:
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SPD Make : PHOENIX

CONTACT; Type :
VALVETRAB VAL-MS 320
Where In: Value of nominal discharge current 8/20μS. ST; F312/09; Part
No. 28 38 84 3.
2. Between Neutral to PE:
SPD Make : PHOENIX,
Note: Voltage rating of MOVs shall be 320V minimum. Type : ETRAB FLT1 F-MS
12ST F312/09 Part No. 28 17
990.
Values of Current :
Between R,Y,B & N : In :
20KA (8/20µS).
Imax : 40KA
Between N to PE : Iimax 40KA
(8/20µS).
Rated input Voltage of Stage
– 2 Arrestor between R, Y, B
& Neutral is Uc = 335V AC
& between N & PE, Uc =
260 V AC.
1.2.1.3 Response time of the Stage II device shall be ≤ 25 nano seconds.

Response time of Stage–2
Protection device is 25 nano
Complied
seconds for Line to Neutral
and 100 nano seconds for N
to PE.
1.2.1.4 Installation procedures of SPDs
The power plant contains Complied

Stage-II protective device for
The power plant shall contain Stage-II protective device for protection protection against low voltage
against low voltage surges of voltage up to 1.5 KV.
surges of voltage up to 1.5
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KV.
1.2.2 Technical Requirements
1.2.2.1 System Applications
Meets the requirement Complied

SMPS is intended to be used in Auto Float-cum-Charge mode as a
regulated D.C. Power Source.
1.2.2.1.1 Switching frequencies of these power plants shall be 20 KHz and above.
Switching frequency of power Complied

plants is above 20KHz
1.2.2.1.2 The system shall only be based on menu driven The system is based on menu
Microprocessor Controlled Techniques (both DSCA as well as FR/FC, driven micro processer (for
FR/BC module) for control, monitoring & alarms. DSCA shall display both DSCA & ER/FC) for
the Software version and checksum number for DSCA and FR/FC, FR/BC. controlling, monitoring&
Setting of all the parameters shall be through menu-driven microprocessor alarms. DSCA displays the Complied
control only. The failure of Microprocessor or DSCA shall not affect the software version and
setting of individual FR/FC, FR/BC. No parameter of FR/FC, FR/BC checksum number of DSCA
modules shall be disturbed on the failure of DSCA. In this condition all the and FR/FC. Setting of all the
FR/FC FR/BC modules shall take care of the load on default settings and
parameter are through menu
share the load collectively. Only the setting of new parameters from
DSCA shall be affected. In case of failure of microprocessor of FR/FC, driven micro processor or
FR/BC module its last settings shall not be affected. DSCA does not affect any
setting of individual FR/FC.
System is compatible with

The system shall be RS485 / RS232/ Ethernet compatible, if remote Ethernet / RS485 for control
monitoring is required. It shall be feasible to set any monitoring control and monitoring of power plant
parameter from a remote site through RS 485. All the information data. All the information (only
regarding Control and monitoring of Power Plant data shall be accessible
user level) is accessible on
on demand from the remote site. The exchange of information and protocol
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format shall be as given in the Annexure -1. demand from remote site.
1.2.2.2 The DSCA shall be provided for the ultimate capacity of the Power Offered system having :-
Plant. However, it shall preferably be provided either in the first rack or in a) Termination for Batteries Complied
a separate rack. The DSCA, in addition to control, monitoring and alarms, – 3 Nos. is provided through
shall provide for the following: HRC Fuse Links (3*250A
HRC Fuse) The Common
+Ve Bus Bar IS provided for
a) Termination for the batteries*. Battery and Load.
b) DC distribution for Load
b) Termination for the exchange load. Path is done as follows :
Load MCB : MCB Single
c) Interconnecting arrangement for power equipment.
Pole(63A *4Nos +
d) Battery Switching arrangement (Connection to / isolation from 32A*2Nos)
system)** The Load +Ve is terminated
on Common +Ve Busbar.
e) Termination for AC input to the rack shall be finger touch proof, c) The interconnection
flame retardant, insulated. Use of bus-bars for the purpose is precluded. arrangement between
However, for terminating cables of large cross sectional area, especially in Rectifiers (FR/FC
high ultimate capacity power plants, copper bars may be provided as Modules) and Common
terminal blocks to handle such high currents.
Internal Bus bars is through
f) Termination for AC and DC to FR/FC modules. g) Circuit Breakers/ Hot Plug – in
fuses etc. arrangement provided in
the Back Plane \
Assembly of the Rectifier
Shelf.
* The capacity and number of batteries shall be as per order. For
the purpose of d) Battery Switching
arrangement
Type Approval, it shall be taken as three batteries. (Connection to / isolation
from system) is
automatically done by
** Only CACT approved DC contactor or `MCBs’ (which do not means of LVD
Contactors (Single Pole DC
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produce spark while cutting in or out) for manual isolation and Contactor) provided in
reconnection of the battery. The manual isolation/reconnection of the each Battery path for
battery by tripping the contactor through an external switch is not battery low voltage
permitted. disconnection /
reconnection automatically
and manual isolation of
Note-1: For AC input supply, AC contactor with AC Coil shall Battery is through Soft
preferably be used. AC Contactor with DC coil (if used) shall have its own Switch by means of Menu
power supply and shall not be fed from Exchange battery. Driven SPS. External
Switch is not used for the
purpose..
Note-2: Battery shall be protected against the short circuit from e) Termination of AC input
any source, including switching equipment such as contactor, MCB coil R,Y & B, Neutral & Earth
and their control and sensing circuitry. to the rack is through
terminated on
g) Circuit Breaker is provided
at the input in each
Note-3: Solid state switching device may preferably be used. Rectifier (FR/FC Module).
Relays, if used, shall be UL or CE compliant.
Battery isolation /
reconnection have been
provided using dc contactor
and software controlled.
Note-1: high current rated ac
input Contactor (60A-3P)
with dc coil have been used.
These have their own power
supply, no where related to
exchange battery.
Note-2: HRC Fuse Link is
provided for Battery
protection against short circuit
in each battery path.
Note-3:solid state switching
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device is used. Relay, relay

where used is CACT
approved
1.2.2.2.1 Interlocking of batteries: Necessary interlocking arrangement for Interlocking arrangement for
batteries shall be provided so as to ensure that at-least one battery remains batteries provided through Complied
floated across the load under all working conditions. electronic sensing
arrangement so as to ensure
that at-least one battery
remains floated across the
load under all working
condition.
1.2.2.3 Power Plant compatibility with Engine alternator: The power plant The power plant system Complied
system (including FR/FCs, FR/BCs and DSCA), shall be suitable for (including FR/FCs,and
operation from A.C mains or a DG set (of capacity 1.25 times AC load of DCSA), is suitable for
power plant). operation from AC mains or a
DG set
1.2.2.4 Load Sharing (Parallel operation): FR/FC modules shall be suitable Checked ok, FR/FC modules is
for operating in parallel with one or more modules of similar type, make suitable for operating in parallel Complied
and rating, other output conditions remaining within specified limits. with one or more modules of
similar type, make and rating,
other output conditions
remaining within specified
limits.
1.2.2.4.1 The current sharing shall be within +/- 10% of the average current per The current sharing is within
rectifier module in the system (mounted in the same or different racks), limit when loaded between 50 Complied
when loaded between 50 to 100% of its rated capacity for all working to 100% of its rated capacity
conditions. for all working condition
1.2.2.4.2 In the event of failure of DSCA, FR/FC, FR/BC modules’ parameters In the event of failure of
shall not be disturbed. All the FR/FC FR/BC modules shall take care of the DSCA, FR/FC, FR/BC Complied,
load on default settings and share the load collectively. modules’ parameters will not
be disturbed. All the FR/FC
modules will take care of the
load on default settings and
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share the load collectively.

1.2.2.5 Battery Monitoring:
1.2.2.5.1 Battery under voltage isolation: There shall be a provision for The Single Pole DC contactor Complied
Automatic isolation/reconnection of each battery from the load. The DC is used for Battery
contactor used for the purpose shall be of single pole only. connection/reconnection.
Cut off:1.85V/cell
(44.4V+0.25V) is Settable
The operate and release voltages for the above conditions shall be as between 1.70V& 1.9V cell.
follows: Reconnect : When the FR/FC
voltage has built-up fully.
Will be settable between
2.15v to 2.3V/cell
Cut-off: 1.85V/cell (44.4V+0.25V) shall be settable between 1.85V
and 1.9V/cell)
Reconnect: When the FR/FC voltage has built-up fully. Shall be settable
between 2.15V to 2.3V/cell)
1.2.2.5.2 Battery Health Monitoring in Auto Mode: To keep the battery in To keep the battery in healthy
healthy state, the battery condition shall be continuously monitored. On state, battery condition is Complied
restoration of AC mains after an interruption, depending on the sensed continuously monitored by
battery condition (depth of discharge), the system shall change over to controller unit & depending
Auto Charge mode to charge the battery at higher voltage of 55.2V till the on the depth of discharge
battery is fully recouped. ,system change over to auto
float to auto charge mode to
change the battery at higher
voltage off 55.2V till the
battery is fully recouped .this
is subject to availability of
mains .the performance
checked & found ok. Meets
the requirements.
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1.2.2.5.3 Battery Health Check (Optional): There shall be a provision of Battery Health monitoring Complied,
monitoring the voltage, current, trickle current, conductance and system provided for
temperature (programmable) of the batteries associated with the power monitoring voltage ,current
plant at a set periodicity. There shall also be a provision of monitoring of ,trickle current ,conductance
each cells of the battery bank for voltage and temperature. and temperature
(programmable) of the
batteries associated with the
The provision for conducting a partial discharge (about 20%) test, of a power plant at asset
pre- determined duration and frequency, shall be made available in the periodicity as well as
power plant (Frequency and duration of partial discharge test shall be provision of monitoring of
programmable). During this test, the current and voltage of the battery as each cells of battery bank for
well as each individual cell shall be recorded. It shall also record the voltage and temperature all
conductance and temperature of each cell. other parameter also meet the
requirement.
Conductance measurements/observations shall be off-line to prevent noise

interference. First observations of conductance, recorded by the power
plant system, for the battery shall form the base values for future
comparison.
All the above information is

The provision of partial test discharge shall be implemented in such a made to the remote site
way that at a time only one battery is put to discharge, so as to ensure that through RS 485
necessary battery reserve is available in case of power failure during or
immediately after the test discharge. Provision shall be made for observing
the state of charge of battery before commencing this test. In case the
battery is not fully charged this test may be deferred till the battery is fully
recouped.
Any abnormality observed during above observations shall be highlighted

by initiating an alarm. All the above information shall be made available to
the remote site through RS 485(Refer Annexure 1 for specified protocol).
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Note: The Battery Health Check feature shall be optional. However,

type approval shall only be accorded with the above provision. The
manufacturer will give the list of hardware equipment required for the
purpose in the instruction and maintenance manual. User shall clearly
indicate the requirement of battery health check feature while ordering the
power plant. The manufacturer shall also undertake that the above
provision will become fully function by adding the hard ware (indicated in
the instruction manual) for the purpose.
1.2.2.5.4 SMPS Management (Optional) Not provided as it is optional

requirement.
The purchaser may decide the requirements for optional SMPS

Management features like Energy saving Management, DG Efficiency &
Fuel Saving Management, Battery Efficiency & Management, Rectifier
Control – Efficiency Management, etc.
1.2.2.5.5 Battery path Current Limiting Circuit : In Auto Mode the current in The current in each battery Complied
each battery path shall be settable as per the battery capacity so that path separately is settable as
the battery path current is kept at 10 % of battery AH capacity. per the battery capacity so
Tendering Authority will that the battery path current is
kept at 10% ( settable) of
battery ah capacity
give the capacity of the battery to be used for this purpose. For the type ( settable) .However the range
approval the manufacturer shall demonstrate the facility and undertake to of setting is 0 to 50% of
make provision as per order. battery ah capacity
1.2.2.5.6 Temperature Compensation for Battery: In auto float/charge, mode

there shall be provision for monitoring the temperature of battery
and consequent arrangement for Automatic temperature compensation
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of the FR/FC, FR/BC output voltage to match the battery

temperature dependant charge characteristics. The output voltage of the The performance is Complied
rectifier in Float/Charge operation shall decrease or increase at the rate satisfactory as per
of 72mV (3mV/cell, 24 cell battery) per degree increase or decrease in requirements of GR.
temperature over the set voltage. The output voltage shall decrease till the
open circuit voltage of the battery is reached. The open circuit voltage
range shall be settable between 2.1V/cell to 2.2V/cell. At this voltage, the
power plant voltage gets locked and further increase in temperature shall
not decrease the voltage any further. This voltage shall also remain locked
till the temperature falls below the value corresponding to set value. When
the output voltage reaches 55.8V, due to increase in the output voltage
owing to decrease in temperature, it shall get locked at this voltage & any
further decrease in temperature shall not lead to further rise in the output
voltage of the power plant. This voltage shall also remain locked till the
temperature rises above the value corresponding to set value. A tolerance
+/- 5 mV may be acceptable over the specified rate of 72mV/degree C. The
nominal distance between the battery & power plant may be 20 meters. The
manufacturer shall provide the necessary sensor and cord for the purpose
with the power plant. Failure of temperature compensation circuit
including sensors (including the open or short circuit) shall create an alarm
and shall not lead to abnormal change in output voltage. Proper sign-
writing shall be made in DSCA and both ends of temperature compensation
cord for its easy termination.
1.2.2.6 Protections Failure of control & sensing Complied

circuitry don’t cause any &Verified
hazard. Voltage of system is
Failure of control and sensing circuitry shall not cause any hazard. The not found to increase
voltages of the system shall not abnormally increase to endanger the load. abnormally to endanger the
load.
1.2.2.6.1 AC Input: There shall be an automatic arrangement to provide There is an automatic

galvanic isolation at the AC input of the FR/FC module whenever the input arrangement to provide
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voltage is beyond the specified operating range (120V to 300V for single galvanic isolation at the AC Complied & Verified
phase and 320V to 480V for three phase systems). Suitable alarm input of the FR/FC module
indication shall also be provided. The FR/FC module shall resume normal whenever the input voltage is
working automatically when the input is restored within the working limits. beyond the specified
Hysteresis within specified working limits shall prevent shutting down of operating range ( 120V To
the FR/FC. A tolerance of +/- 5V is acceptable for protection & alarm 300V For single phase )
operation. Reconnection shall occur at a voltage, 10V lower than the set suitable alarm indication is
voltage for high isolation limit and 10V higher than the lower set limit, to provided the FR/FC modules
avoid hunting. The circuitry used for sensing the voltage for operation of
resume normal working
isolation/ reconnection device shall be able to withstand a voltage 15%
higher than the specified extreme limit of isolation. automatically when the input
is restored within the working
limits.
1.2.2.6.2 D. C. Over voltage: Each rectifier module shall be fitted with an internal Meets the requirement & used Complied,
over- voltage protection circuit. internally
1.2.2.6.2.1 In case output DC voltage exceeds –56V, the over voltage protection Dc over voltage protection Complied
circuit shall operate and shut-off the faulty module. A tolerance of +/- circuit operates at 56.25v
0.25V is permitted in this case. Restoration of the module may be through (Settable) and shuts off the
manual or through DSCA”. faulty modules and restoration
of the module through a reset
feature on the controller’s
front panel.
1.2.2.6.2.2 Shutting-off of faulty FR/FC module shall not affect the operation of Meets the requirement Complied,
other FR/FCs operating in the rack.
1.2.2.6.2.3 Operation of over-voltage shut down shall be suitably indicated on the Operation of over- voltage Complied
module and also extended monitoring/control unit. shut down is suitably
indicated on the module and
also extended to monitoring
/control unit.
1.2.2.6.2.4 The circuit design shall ensure protection against the discharge of the Meets the requirement Complied
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Battery through the FR/FC module in any case.
1.2.2.6.2.5 The over voltage protection circuit failure shall not cause any safety The over voltage protection Complied
hazard. circuit failure does not cause
any safety hazard. This
function is part of internal
circuitry of FR/FC Module.
1.2.2.6.3 Fuse / Circuit Breakers: Fuses or circuit breakers shall be provided for Followings are provided- Complied
each FR/FC, FR/BC module as follows: a. Circuit breaker is
provided for each
FR/FC AC Line I/P.
a. Live AC input line (MCB) b. In-built short
circuit protection provided
b. Negative D.C output (enclosed ultra-fast blow fuse assembly at each FR/FC module.
or DC circuit-breaker). c. provided
c. Against failure of Control sensing circuit.
1.2.2.6.3.1 All fuses/circuit breaker used shall be suitably fault rated. Meets the requirement Complied,
1.2.2.6.4 Over Load/Short Circuit: The FR/FC shall be protected for over The FR/FC is protected for Complied
load/short circuit as per clause 1.2.2.10.9.2. over load /short circuit
1.2.2.7 Monitoring Alarms and Indicating Lamps Provided and Meets the Complied,
requirement
Visual indications/display shall be provided by means of bright

LCDs/LEDs on each FR/FC module and DSCA to indicate:
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1.2.2.7.1 Functional Indications: The following functional indications shall be The function indication for a) Complied,
provided on FR/FC & DSCA : is provided on both DSCA
and FR/FC modules while b
a) Mains available &c are provided on DSCA
b) FR/FC, FR/BC On Auto Float only.
c) FR/FC, FR/BC On Auto Charge
Note: The functional indication a) shall be provided on both DSCA &

FR/FC/BC module, while b) & c) may be provided either on DSCA or on
both FR/FC and DSCA.
1.2.2.7.2 Alarm Indications: A. On FR/FC: Provided Complied,

a. LED Green – Healthy
b. LED Amber – Warning
c. LED Red – Major
Provided
Provided
B. On DSCA: Provided
Provided
Provided
Provided
a) Load Voltage High (above 56V)/Low (below 45.6V) Provided
b) FR/FC, FR/BC fail due to: Provided
Provided
i). FR/FC, FR/BC Over Voltage Provided
ii). FR/FC, FR/BC Under Voltage or Output fail
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iii). FR/FC, FR/BC Over Load (Voltage droop)

iv). Fan Fail (due to any reason).
c) Mains Out of range d) System Over Load
e) Mains "ON"/Battery Discharge
f) Fan Fail (in case fan provided at rack level)
g) Temp. Compensation fail
h) Battery Fail or No Battery (separate for each Battery)
i) Battery isolated from the load
j) Lightning and surge protection Stage II Fail
1.2.2.7.3 All the alarms shall be DC operated only. Also all alarm circuits shall be All the alarm is DC operated Complied
provided with suitable delay to ensure that they do not operate with only. Also all alarm circuits is
transients. provided with suitable delay
to ensure that they do not
operate with transients.
1.2.2.7.4 All the alarms and protection limits shall be settable through a menu All the alarms and Complied DC higher
driven program. protection limits are settable voltage protection
through a menu driven limit for modules
program. level is preset.
1.2.2.7.5 All the protections/alarms shall be within tolerance of 0.25V in case of All the protections/alarms Complied,
DC voltage and 1% in case of current. For AC voltage it shall be +/- 5V. shall be within tolerance of
0.25V in case of DC
voltage and 1% in case of
current. For AC voltage it
shall be +/- 5V.
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1.2.2.7.6 Every Alarm condition shall be accompanied with an Audio alarm, with Meets the requirement Complied
audio cut- off facility.
1.2.2.7.7 Potential free contact two (one for alarm and one redundant) shall be Provided and the requirement Complied
provided for extending the fault alarm to Switch room.
1.2.2.8 Remote control and monitoring Meets the requirements. Complied
The power plant shall be RS 485 compatible. It shall provide for the
monitoring, alarm and control of the power plant and its associated
batteries from a remote site through RS 485. The exchange of information
and protocol format between the power plant and remote site shall be as
given in the Annexure-1.
1.2.2.9 Electrical Requirements
1.2.2.9.1 AC input Supply : The Power Plant using FR/FC modules of 25/50A (a) Single phase ( Nominal Complied
shall operate from single phase AC input & FR/FC module of 100/200A 230V),120-300V AC
capacity shall operate from three phase/4 wire AC input. The nominal input only
frequency is 50Hz, which may vary from 48-52Hz. The input voltage range (b) N/A
shall be as given below:
a) Single Phase (Nominal 230V) : 120V to 300V

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b) Three Phase/4 wire (Nominal 400V) : 320V to 480V
50A FR/FC module shall operate on single phase with three phase / 4wire
AC input distribution. Power Plant shall cut off below 120V.
1.2.2.9.1.1 For three phase/4 wire FR/FC, FR/BC modules only delta -N/A- -N/A-
connections are permitted. FR/FC, FR/BC modules shall work
satisfactorily for unbalance of +/- 10% of nominal input. Phase current
unbalance, under all working conditions, mentioned in this document, shall
not be more than 10%. Neutral phase current shall not exceed 100mA
under all specified input and load conditions.
1.2.2.9.1.2 Power Derating: Complied, With addendum

letter from BSNL
CGMOA/TSA/Tech- Complied,
Power de-rating in case of SMPS power plant operating on three phase Corr/PPl14-15/92 dtd.@
with 100/200A FR/FC Module, shall be able to operate on two phase Banoalore-41 the
with output power de-rating of at least 50%. 27.10.2016
And
Ref-7-1/2014/NOW-
CFA/MSE . Dated 23-09-2015
1.2.2.9.1.3 Neutral path current in case of single phase FR/FC modules in each Natural current is not more Complied
phase of three phase distribution shall not exceed the limit set by State than Line current in any
Electricity Board / Other Regulatory Authority. condition
1.2.2.9.2 DC output Characteristics (Auto Float Charge operation): The The module is capable of Complied
Module shall be capable of operating in “Auto Float-cum- Charge” operating in auto float-cum
mode. It shall be programmed to operate as a float rectifier or a charger, charge mode. It is
depending on the condition of the battery sets being sensed by the DSCA. programmable to operate as a
float rectifier or a charger
,depending as a condition the
battery sets being sensed by
CLAUSE
DSCA
1.2.2.9.2.1 Auto Float Mode: The float voltage of each rectifier module shall The float voltage of each Complied
be continuously adjustable and pre-settable at any value in the range of -48 rectifier module will be
to -56V from FR/FC, FR/BC modules or DSCA. There shall also be a continuously adjustable &
provision of setting the float/charge voltages globally from DSCA. There pre-settable at any value in
shall also be a provision so that DSCA may over ride the values set by the range of -48 to -56V From
individual module. The prescribed float voltage settings are -52.8V for DSCA. There is provision off
conventional battery and -54V for VRLA battery respectively. Float setting the float /charger
Voltage adjustment may be made globally, and not for individual voltage globally from DSCA
rectifiers”.
1.2.2.9.2.2 Auto Charge Mode: In Auto charge mode FR/FC shall supply battery Complied Complied,
& equipment current till terminal voltage reaches set value, which is
normally 2.3V/cell (-55.2V, this value shall be settable between -48V and
-56V) and shall change over to constant voltage mode. It shall remain in
this mode till a change over to float mode signal is received.
1.2.2.9.2.3 The DC output voltage at the terminals shall be maintained within +/-1% of Meets the requirement Complied,
the half load preset voltage from 25% load to full load condition when
measured over the full specified input range.
1.2.2.9.3 Efficiency: The efficiency of the single phase and three phase unit shall be Within the Limit Complied,
as given below:
Single Phase AC Three Phase
AC
a) At nominal input, output and full rated load better than 89% better than 90%
b) Other specified Input, output conditions better than 85% better than 87%
CLAUSE
and load between 50% to 100%.
1.2.2.9.4 Input Power Factor: The true input Power Factor at nominal input, Within the Limit Complied,
output voltage and rated load shall be better than 0.98 and shall be better
than 0.95 in any other working condition and load between 50% to 100%.
Active Power factor correction only shall be employed for the purpose.
1.2.2.9.5 A resistor shall be provided to discharge the capacitors after the Rectifier Provided and Meets the Complied
modules have stopped operation and output is isolated. requirement
1.2.2.9.6 Electrical Noise: The Rectifier (FR/FC) Modules shall be provided with Provided and Meets the Complied
suitable filter on the output side. requirement
1.2.2.9.6.1 Psophometeric Noise: Psophometeric Noise (e.m.f. weighted at Within the Limit Complied,
800Hz), with a battery of appropriate capacity connected across the
output should be within 2mV, while delivering the full rated load at
nominal input (400V AC for three phase supplies and 230V for single
phase supply). For test purposes, this shall be taken as equivalent to
4mV when the battery is not connected, other conditions remaining the
same as per ITU-T Rec. O.41.
1.2.2.9.6.2 The Peak-to-Peak Ripple : Voltage at the output of the rectifier Within the Limit Complied,
module, without battery connected, shall not exceed 300 mV at the
Switching Frequency measured by an Oscilloscope of 50/60 MHz band-
width (Typical).
1.2.2.9.7 Transient Response
1.2.2.9.7.1 Soft Start Feature: Slow start circuitry shall be employed such that Within limits and Meets the Complied
FR/FC module input current and output voltage shall reach their nominal requirement
value within 10 seconds. The maximum instantaneous current during start
up shall not exceed the peak value of the rectifier input current at full
load for the lowest input voltage specified.
CLAUSE
1.2.2.9.7.2 Voltage overshoot/Undershoot : The requirements of this clause shall Within limits and Meets the Complied,
requirement
be achieved without a battery connected to the output of The
FR/FC module.
FR/FC modules shall be designed to minimise output voltage
Overshoot/Undershoot such that when they are switched on the DC output
voltage shall be limited to +/-5% of the set voltage & return to their steady
state within 20 ms for any load of 25% to 100%.
1.2.2.9.7.3 The DC output voltage overshoot for a sudden change in AC mains Within limits and Meets the Complied,
from specified lowest to highest and vice-versa shall not cause shut- down requirement
of FR/FC module and the voltage overshoot shall be limited to +/- 5% of
its set voltage and return to steady state within 20 ms.
1.2.2.9.7.4 The modules shall be designed such that a sudden load change of 25 to Within limits and Meets the Complied,
100% shall not result in DC output voltage Overshoot/ Undershoot of requirement
not more than 5% and return to steady state value within 10 ms without
resulting the unit to trip.
1.2.2.9.8 Total Harmonic Distortion
1.2.2.9.8.1 Total Voltage Harmonic Distortion: The Total line harmonic Within limits and Meets the Complied,
voltage distortion shall not be more than 10% in conformity with CIGRE's requirement
limits.
Note: The above Harmonic Distortion limits are as per communication

received from Central Electricity Authority vide their office letter No.
GO2/Comm.I/1/1-95/962 dated 22.12.92.
1.2.2.9.8.2 Total Current Harmonic Distortion: The total harmonic distortion Within limits and Meets the Complied,
shall be limited as per EN 61000-3-2 Ed.2:2000. The total current requirement
harmonic distortion contributed by the unit at the input shall not exceed
10% for input voltage range 120V-300V for single phase units and 320V
to 480V for three phase systems; for load between 50 to 100% of the
CLAUSE
rated capacity.
1.2.2.9.9 Current limiting (Voltage Droop): The Current limiting (Voltage Within limits and Meets the Complied,
Droop) shall be provided for Float/Charge operation. The float/charge requirement
current limiting shall be continuously adjustable between 50 to 100% of
rated output current for output voltage range of -44.4 to -56 volts. For test
purposes upper limit of 100% + 5% and lower limit of 50% - 5% shall be
acceptable.
1.2.2.9.9.1 The float and charge current limit adjustment shall be provided: Within limits and Meets the Complied
requirement
Either on the front panel of the individual FR/FC, FR/BC module through
a menu driven program
or
Through a provision at the centralised location on front panel of DSCA

through a menu driven program capable of adjusting the float and charge
current limits of the each FR/FC, FR/BC module individually,
irrespective of the rating and number of modules located in the same
rack or in other racks of the power plant for the ultimate capacity of the
system.
1.2.2.9.9.2 The FR/FC modules shall be fully protected against short circuit. It Within limits and Meets the
shall be ensured that short circuit does not lead to any fire hazard. The requirement Complied,
unit shall start delivering output automatically when the short circuit is
removed.
1.2.3 Power Plants Compatible with Conventional Batteries -N/A- -N/A-
1.2.3.1 The conventional lead acid batteries have special requirement of -N/A- -N/A-
periodic Boost charging @ 2.7V/cell. To meet this requirement, the The Power Plant offered is
power plant shall be so configured that in addition to the specification Compatible with VRLA
requirements, detailed in clause 1.1 to 2.2.9.3, shall also have a Batteries only. Hence not
provision of a group of FR/BC(as per battery capacity) for charging the Applicable for Conventional
batteries (one set at a time) @ 2.7V/cell after isolating both the battery Batteries.
CLAUSE
and FR/BC group from the load bus. In addition to FR/FCs the power
plant shall have the following additional units.
1.2.3.2 Float Rectifier-Float Charger-Boost charger (FR/BC) : The FR/BC -N/A- -N/A-
module shall be programmable to work as FR/FC or BC.
1.2.3.2.1 When programmed, FR/FC it shall be capable of working as FR/FC with -N/A- -N/A-
other FR/FC and shall comply with all the requirements of FR/FC. The
rated capacity of the FR/BC as FR/FC shall be same as that of the
other FR/FCs. The prescribed Float voltage setting for conventional
batteries is 52.8V.
1.2.3.2.2 It shall also be programmable as a Boost Charger (BC) under -N/A- -N/A-
manual control after isolating it from the float bus.
1.2.3.2.2.1 As a Boost charger its output voltage shall be continuously adjustable -N/A- -N/A-
and pre- settable at constant current up to 100% for voltage range 44.4V to
56V and up to 50% of the rated capacity at any value in the range 56V to
64.8V.
1.2.3.2.2.2 The Boost voltage shall be maintained within +/-1% of the set value -N/A- -N/A-
over the full boost current range as specified in clause.
1.2.3.2.2.3 The Float and Boost current limit adjustment shall be provided on the -N/A- -N/A-
front panel of the FR/BC module.
1.2.3.2.3 Parallel operation in BC mode: When programmed in BC mode FR/BC -N/A- -N/A-
modules shall be working in parallel load sharing arrangement with other
FR/BC modules in the same mode, other output conditions remaining
within specified limits.
1.2.3.2.3.1 The current sharing shall be within +/- 10% of the average current per -N/A- -N/A-
FR/BC module (in BC mode) in the system (mounted in the same or
different racks) when loaded between 50 to 100% of its rated capacity
(as BC) for all other working conditions.
CLAUSE
1.2.3.2.4 In addition to the Visual indications/display specified for FR/FC the -N/A- -N/A-
following shall also be provided:
Functional Indications: FR/BC on Boost mode
Alarm Indications: Following Alarms shall actuate in BC mode:

a. FR/BC over voltage
b. FR/BC Over Load (Voltage Droop)
1.2.3.2.5 Protection: The module shall also be protected against D. C. Over -N/A- -N/A-
voltage in BC mode.
1.2.3.2.5.1 Shutting-off of faulty FR/BC module in FR/FC mode shall not -N/A- -N/A-
affect the operations of other FR/FC & FR/BC in FR/FC mode and
other BC while working in BC mode.
1.2.3.3 Distribution, Switching, Control, Alarm and Monitoring Unit: -N/A- -N/A-
The Distribution/ switching/ Control and alarm unit, in addition to the
facilities specified earlier shall also provide for :
1.2.3.3.1 Switching Arrangement: The switching arrangement may have -N/A- -N/A-
handled enclosed knife fuse assembly or any other suitable arrangement in
the same or separate rack for the following facilities:
a) FR/BCs in Auto Float

b) Selection and switching a Group of FR/BC for Boost or Float Charge
operation.
To achieve the above the switching arrangement shall be capable of
selecting:
1.2.3.3.1.1 Battery Auto Float Charge/Boost selection arrangement for selecting: -N/A- -N/A-
CLAUSE
i) All the batteries in Auto Float Charge Mode

ii) Battery-1 on Boost others on Auto Float Charge.
iii) Battery-n on Boost others on Auto Float Charge
1.2.3.3.1.1. The above arrangement shall be provided with a suitable inter- -N/A- -N/A-
1 locking arrangement so that one of the batteries is always on Float. In
case interlocking arrangement is not feasible due to the rack size, a
provision of Alarm shall be made in the event of all the batteries are
isolated accidentally.
1.2.3.3.1.1. The capacity and number of batteries shall be as per order. For the purpose -N/A- -N/A-
2 of Type Approval, it shall be taken as three batteries.
1.2.3.3.1.2 FR/BC switching arrangement: This switching arrangement shall be -N/A- -N/A-
provided for connection of FR/BC group to the Float bus for Auto Float
Charge operation or Boost Charge bus for Boost Charging of the battery
after its isolation from the Float Bus.
1.2.3.3.2 Alarms: The following additional alarms shall be provided for Boost -N/A- -N/A-
Charge operation FR/BCs.
Functional Indications: FR/BCs in Boost Charge Mode
Alarm Indication:
a) Boost Load Voltage High (above 66V)/Low (below 44.4V)
1.2.3.4 Sleep Mode Operation: While calculating the composition of a particular Sleeping mode is provided in Complied, With
power plant, the power plant ultimate capacity/SMPS module rating, the FR/FC module and setting is addendum letter from
sum total of the load current and charging current of the battery is provided in DSCA. BSNL
considered. In actual operation the battery is fully charged, the power plant CGMOA/TSA/Tech
will supply to only exchange load. Under this condition keeping all the -Corr/PPl14-15/92
modules “ON” will result in poor over all efficiency. Hence by selecting to
switch off the extra modules will improve the overall power consumption dtd.@ Banoalore-
and also result in higher reliability and life time of the modules. This is 41 the 27.10.2016
feature is popularly known as “SLEEP MODE”. However, for small
CLAUSE
size power plant working on single phase in rural areas, sleep mode
operation is not required.
PART 2
GENERAL REQUIREMENTS
No. : BSNL/Specification/SMP – 001/01/Rev-1/September.2015
CLAUSE REQUIRMENT OBSERVATION REMARKS
NO
2.0 General Requirements

2.1 Radio Frequency Interference (RFI) Suppression : The system (FR/FC, Complied Complied
FR/BC & DSCA modules) shall be designed to minimise the level
of electromagnetic interference (EMI), both conducted and radiated,
detected in its vicinity and generated by the module and shall comply
the following clauses :
2.1.1 Radiated Emission from the single phase and three phase Complied Complied,
CLAUSE
Power equipment.
Requirement: Any network of conductors & apparatus connected

thereto shall not exceed the level of field strength specified in IEC-
CISPR 22 ‘A’ as given below:
Frequenc Distance Quasi peak limits

y (F) (Meters) dB(V/m.
[MHz]30 - 10 )
40 dB(V/m).
230 M 47 dB(V/m).
230 – 10
1. The lower limit shall apply at the transition frequency.
2. Additional provisions may be required for cases where
interference
occur
Test Procedure: Test setup, Test procedure & Measurements shall
be conducted as per IEC- CISPR 22.
2.1.2 Conducted Emission Limits : All conducted emissions
from power equipment or accessories connected thereto, intended to be
connected to the power lines of a public utility shall not exceed the limits
specified in IEC- CISPR 22 ‘A’ as given below :
Frequency Quasi peak limit Average limit Complied,

Within limit and Meets the
(MHz) dB(V) dB(V requirement
0.15 - 79 dB(V) )
66 dB(V)
0.5 73 dB(V) 60 dB(V)
The0.5lower
- limit shall apply at the transition
Testfrequency
Procedure: Test set up, Test procedure & Measurements shall be
conducted as per IEC - CISPR 22.
2.1.3 Conducted Susceptibility Limits : Power equipment used in Within limit. Meets the
Telecom Network shall not malfunction when high voltage surge as requirement
specified below is superimposed at the input power mains to the power Complied,
CLAUSE
equipment, for more than two seconds as per IEC 61000- 4-12, 9(b). The
equipment shall also not fail or degrade in performance after the surge is
withdrawn.
Test levels:
Voltage Rise time (First peak) : 75 nano sec +/- 20%. Oscillation
Frequencies : 100KHz & 1 MHz +/- 10%
Repetition rate : at least 40/s for 100KHz and 400/s for 1
MHz Decaying : 50% of the peak value between the 3rd
& 6th periods
Burst duration : not less than 2 s
Surge amplitude : 250V(-10% ) to 2.5 KV(+10%)
Wave shape : Damped
Test Procedure: Test set up, test procedure & Measurements shall be as
per IEC 61000-4-12. EMI surge of specified levels injected on power
leads of test sample shall not cause degradation of performance or
malfunction
2.1.4 Electrostatic discharge (ESD) immunity limits: The limits shall be
as per IEC 61000- 4-2, 9(1) (both Contact discharge method and Air
discharge method) as given below:
Test level:
Within limit. Meets the Complied,
Contact discharge Air requirement
Leve Test voltage Leve discharge
Test voltage KV
l4 KV 8 4l 15
Test Procedure: This test shall be conducted as per IEC 61000-4-2 for
both requirements & unit shall comply of clause 9(1) of IEC 61000-4-2
2.1.5 Electrical fast transient/Burst immunity limits: The limits shall be Within limit. Meets the
Complied,
as specified in IEC 61000-4-4. requirement
CLAUSE
Test level:
Open–circuit output test voltage (+/-10%) &repetition rate of impulses (+/-
Test
20%)Level On Power supply port, Protection Earth
Voltage peak KV Repetition rate KHz
4 4 2.
Rise time of one Pulse - 5 ns +/- 30% 5
Impulse duration - 50 ns +/- 30%
Procedure: This test shall be conducted as per IEC 61000-4-4. Test
results shall be in compliance of clause 9(1) of IEC 61000-4-4
2.1.6 Radiated radio-frequency Electromagnetic field immunity limits:

The limits as per IEC 61000-4-3.
Test level: Within limit. Meets the

Complied,
requirement
Frequency range : 80 MHz to 1000 MHz.
Leve Test field strength V/m
3l 1
0
Test Procedure: This test shall be conducted as per IEC 61000-4-3. Test
results shall be in compliance of clause 9(a) of IEC 61000-4-3.
2.1.7 Surge immunity limits: The limits as per IEC 61000-4-5.
Test level:
Level Open circuit test voltage( +/- 10% ) KV Within limit. Meets the
Complied,
1 0.5 requirement
2 1.0
3 2.0
4 4.0
CLAUSE
Voltage surge - 1.2/50 s

Amplitude - 2 KV(DM)
- 4 KV(CM)
- After testing for 4KV, the amplitude shall also be increased to 6
KV (1.2/50 s) Combined wave form as per IEEE C62.41-
1991 to cover Lightening/ Surge protection test also.
- Test results shall be in compliance of clause 9(b) of IEC 61000-4-5.
Test Procedure: This test shall be conducted as per IEC 61000-4-5. After
testing for 4KV, the amplitude shall also be increased to 6 KV (1.2/50
s) Combined wave form as per IEEE C62.41-1991(to cover Lightening/
Surge protection test also).
Note: The rated voltage of the MOVs used for the above shall not be less
than 320V.
2.1.8 Radio-Frequency Conducted Susceptibility immunity limits : The

limits as per IEC 61000-4-6.
Test level:
Frequency range : 150 KHz- 80 MHz Within limit. Meets the

Complied
requirement
Level Voltage level ( e.m.f.)
3 10
Test Procedure: This test shall be conducted as per IEC 61000-4-6.

Test results shall be in compliance of clause 9(a) of IEC 61000-4-6
2.1.9 At the Time of Type approval the testing officer shall ensure that the Within limit. Meets the
Complied & Verified
power plant is in compliance of the clauses 2.1.1 to 2.1.8 given above. requirement
2.2 Power Plant System Configuration:

2.2.1 The system shall employ a modular configuration to provide The SMPS Power Plant Complied & Verified
flexibility, keeping in view the future load requirements of D.C. Power. System employs a modular
CLAUSE
configuration and is flexible

for future load requirement of
D.C. Power up to Ultimate
Capacity of 450Amps.
2.2.2 The FR/FC, FR/BC modules shall be accommodated in a rack. DSCA, The FR/FC modules are Complied & Verified
for the ultimate capacity, shall be provided in first rack or in a separate accommodated in the sub rack
rack as per manufacturer's design. AC and DC distribution may, for ultimate system
however, be provided in First/separate rack or in the individual capacity .also ac and dc
racks. In case, distribution arrangement is provided in First/separate distribution are provided in
rack, it shall be for the ultimate system capacity. In case the this rack and in accordance
Distribution is provided in the individual racks DC with the ultimate system
distribution/switching shall be for the ultimate system capacity, capacity
while AC distribution shall be for fully equipped rack. All factory DSCA is provided separately
wiring for the rack shall be for the ultimate capacity so that only in main rack FR/FC are
plugging-in of FR/FC or FR/BC module shall enhance the DC power provided
output.
2.2.3 The requirement for Single Rack & Auxiliary Rack will be defined by Single Rack will be provided. Complied & Verified
purchaser, depending upon the requirements and ultimate capacity of
power plant.
2.3 Rack Configuration: Rack is composed of following The FR/FC Modules and complied
units, accommodated in 19" (482.6 mm) Sub-rack: DSCA are accommodated
a) Float Rectifier-cum-Float Charger (FR/FC) and/or Float Rectifier- in19” (482.6mm) sub- rack as
cum- Battery Charger modules ( FR/BC). per requirement of GR.
b) Distribution, Switching, Control, Alarm and Monitoring
(DSCA) unit.
2.4 Constructional features:
2.4.1 Rack: The rack structure shall be made up of rigid frame work of The rack structure is made up Complied,
steel profiles and shall be free of sharp edges or sharp corners. The of rigid frame work of steel
structural strength of the rack shall be able to withstand the ultimate profiles and free of sharp
mechanical load capacity of the rack without any deformity. The rack edges or sharp corners. The
shall have suitable ventilating arrangements (forced cooling from the rack is having suitable
CLAUSE
sides is not permitted). The front door (if provided) and rear door may be ventilating arrangement &
of hinged or removable type. The gauge of metal sheet for panels shall meets the requirement the
not be less than 2mm. The unit may be floor-mounted or wall-mounted as front door is hinged or
specified by the purchser. The unit may be either expandable or of removable type and rear cover
ultimate size, as per purchaser’s requirement”. is removable type .the gauge
of metal sheet for panels is
2mm thick
2.4.1.1 The base of rack shall ensure uniform floor loading of not more The floor loading is 300 kg/sq complied
than 975 kg/Sq metre. Lifting facilities shall be provided by meter. Lifting facilities are
removable eyebolt located at the top of the rack. The necessary provided by removable
arrangement for fixing the rack on the floor shall also be provided. The eyebolt located at the top of
rack shall also be provided with bottom clearance of 110 mm with a rack .the bottom clearance is
tolerance of +/- 10mm. 110mm with a tolerance of +/-
10mm.
2.4.1.2 The top of the rack shall be fully covered except for proper ventilation Meets the requirement Complied
and bus bar or cable entries. Each air flow vent shall be covered by a
grill to prevent foreign material larger than 5 mm dropping into the rack.
2.4.1.3 The rack shall be designed for easy maintenance and installation. Rack Meets the requirement Complied
mounting arrangement shall provide easy access from front, rear and
top for Installation and Maintenance.
2.4.1.4 The individual FR/FC module shall be easily mounted to/removed from The FR/FC modules are plug Complied,
the front side of the rack. The FR/FC module shall be designed to slide in type. The individual is
into the rack on a suitable mechanical arrangement. The associated AC easily mounted /removed
input, DC output connections, Control, alarms & interface cable from the front side of the
connecting the modules shall be connected/disconnected easily without rack.
causing any interruption in the supply and damage to load or other
working module.
2.4.1.5 Proper thermal engineering of hardware design shall be done For the system, using 25A Complied
by the manufacturer so as to ensure the uninterrupted use of the FR/FC modules and meeting
equipment. The rack complete with all panels fitted shall be designed to the requirement of this GR
allow cooling by natural convection. For the systems, using 25A, 50A, clause
100A & 200A FR/FC, FR/BC modules force cooling is permitted. Use
of DC Fans only are permitted for the purpose. There shall be an
CLAUSE
arrangement for automatic Switching-OFF of fans during AC input

failure. If required, individual modules may be separated by air baffle to
provide effective convection. The manufacturer shall also ensure that the
failure of fan does not cause any fire hazards. The failure of any of the
fans shall draw immediate attention of the maintenance staff.
2.4.1.6 Facility shall be made to connect external AC power at the top/bottom AC power at top of rack and Complied,
of rack and alarm cable & DC output distribution module at the top also alarm cable & DC output
of the rack. Where cables pass through metal panels suitable bushing distribution module at the top
shall be provided to protect cables from damage. Bus-bars, if used, of the rack .Where cable pass
shall be suitably spaced, insulated and bushed(where it passes through through metal panel’s suitable
holes) to prevent any possibility of short circuit between bus-bar and/or grommet strips are provided
rack. to protect cables.
Bus bar ,where used is
25*5mm with suitable
spacing mounted on fixed
isolation struts
2.4.1.7 With doors in position, all Visual alarms & meters shall be clearly The Visual alarms & Complied & Verified
visible. In case of hinged door meters & alarm indications are permitted Parameter values are
on door provided, the fixtures on the door do not restrict the movement displayed in the LCD display
of door in any way. panel of Smart pack-S
Controller mounted inside
cabinet.
2.4.1.8 Dimensions: The rack shall only be 19” (482.6mm). Nominal dimensions Sub rack is19” Complied,
of the rack may be as under:
System System capacity Dimensions Rack Dimension

Type (Module Rating/Ultimate H (max.) X W (1000x600x600mm)
System Capacity) (max.) X D (max.) (HXWXD)
For Small 25A/150A (single phase) 1500mm X 750mm X
Power plants 50A/150A (single phase) 600mm
systems 50A/300A (single phase)
50A/450A (single phase)
CLAUSE
For Large 100A/600A (Three phase) 2200mm X 750mm X

Power plants 100A/1000A (Three phase) 600mm -N/A-
systems 100A/1500A (Three phase)
100A or 200A/3000A (Three
phase) for capacity > 1500 A
100A or 200A/4800A (Three
phase) for capacity > 1500 A
Note: Tendering authority shall clearly specify the height of the rack as
per his power room/equipment room requirements.
2.4.1.9 SMPS Power Plant System Ultimate Capacity: Complied for Power Plant Complied
with Ultimate Capacity 450A
(a) SMPS Power Plant with Single Phase 25A/50A FR/FC Modules with (8+1) configuration (with
single phase A.C Supply. R/Y/B= 3+3+3), housed in a
single rack
(b) SMPS Power Plant with Single Phase 50A FR/FC Modules having
three phase distribution in to three ratings:
Power Plant categorized in to three ratings:

i. Power Plant with Ultimate Capacity 150A (2+1) configuration
(with R/Y/B= 1+1+1), housed in a single rack.
ii. Power Plant with Ultimate Capacity 300A (5+1) configuration
iii. Power Plant with Ultimate Capacity 450A (8+1)

configuration
Higher rated modules in place of 50A basic modules (60A/75A) is also

permitted, but counting of modules will be as per the ultimate capacity
fixed for 50A basic module (i.e 150A/300A/450A).
(c) SMPS Power Plant with Three Phase 100A FR/FC Modules: Power
Plant categorized in to three ratings:
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ii. Power Plant with ultimate capacity 1000A (in Single Rack) i. Power
Plant with ultimate capacity 600A (in Single Rack)
iii. Power Plant with ultimate capacity 1500A (can be in two Racks with
Main Rack capacity up to 1000A & Extension Rack capacity up to
500A). (d) SMPS Power Plant with Three Phase 100A or 200A FR/FC
Modules with
capacity more than 1500A.
2.4.2 FR/FC, FR/BC Module:

2.4.2.1 The FR/FC, FR/BC modules shall be cooled by natural convection for The FR/FC modules are Complied
smaller capacities i.e. 6.25A, 12.5A. FR/FC or FR/BC modules of 25A, provided with forced cooling
50A,
100A and 200A may have natural or forced cooling.
2.4.2.2 AC input to FR/FC or FR/BC shall be through composite type hot plug-in AC input to FR/FC Module & Complied
connectors. DC output shall be through hot plug-in connector on the FR/FC DC output is through hot
or FR/BC side and through lugged termination on the bus-bar/termination plug-in arrangement in the
end. Control, alarm and monitoring connections shall only be through Back Plane assembly of
polarized connectors. Rectifier Shelf. AC input to
FR/FC & DC output are
connected through connector on
the mother board of the sub rack
2.4.2.3 The FR/FC, FR/BC module shall be removable from the front of the rack Modules are removable from the Complied
only. All AC input, DC output and alarm/control/monitoring cables front of the rack.
interconnecting the modules and racks shall be easily disconnected by
plugs or connectors.
2.4.3 Distribution, Switching, Control, Alarm and Monitoring (DSCA)

2.4.3.1 The Distribution/Switching sub-system of DSCA shall preferably be The distribution / switching Complied
modular but Control, alarm and monitoring sub-system shall only be sub-system of DSCA and
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modular. The Distribution/Switching sub- system may be accommodated control alarm and monitoring
in a rack with other FR/FCs, FR/BC or in a separate rack. These sub- sub system are modular
systems shall be rack mountable. type .The distribution
/switching sub system is
accommodated in sub rack
with other to FR/FC
2.4.3.2 DSCA shall preferably be housed in the upper portion of the rack above DSCA is housed in the Complied
the upper portion of the rack
FR/FC or FR/BC modules. above the FR/FC or FR/BC
modules.
2.4.3.3 DSCA shall be provided for the ultimate system capacity as DSCA is provided for Complied
explained in Clauses 2.2.2 and 2.2.3. All AC, DC or control/alarm ultimate capacity. All AC, DC
cabling/wiring shall be pre-wired for the ultimate capacity so that mere or control/alarm cabling
plugging-in of FR/FC, FR/BC module shall add to the DC power output. /wiring are per-wired for the
It shall be ensured that the modules are not site specific. ultimate capacity
2.5 Accessibility
2.5.1 All the termination points shall be easily accessible from front, rear or All the termination points are Complied
top. easily accessible from front or
top.
2.5.2 AC and DC terminals shall be separated by physical barriers to AC and DC terminals Complied
ensure safety. are separated B y fire
retardant isolation struts
to ensure safety.
2.5.3 All the terminals except AC earth shall be electrically isolated. Meet the requirement Complied
2.6 Terminations:
2.6.1 AC Terminations
2.6.1.1 The input terminals shall be clearly marked as R, Y, B & N for three The input terminals is clearly Complied
phase and L and N for single phase as applicable. marked R, Y, B, for Input
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Line and N & E for Neutral &

Earth.
2.6.1.2 AC input termination shall be suitably protected against the All termination are finger Complied
accidental touch/contact with the working staff for their protection & touch proof “ DANGER”
shall also have clear & prominent "DANGER" marking. AC marking
terminations shall be through standard finger safe lock-in type
connectors conforming to BIS or any other international standard, with
the concurrence of CACT.
2.6.1.3 Screening shall be provided between AC & DC components to Isolation screen has been Complied
prevent accident. provided between AC &DC
component to prevent
accident
2.6.1.4 The AC input connection to the rectifier module shall be by a The ac input connection to the Complied
composite type hot plug-in connectors and socket arrangement. rectifier module are lockable
type with hot plug –in
arrangement
2.6.1.5 All the connections between Distribution and FR/FC, shall be All the connections between Complied
through proper rated cables only. Distribution and FR/FC, are
proper rated cables used.
2.6.1.6 Fuses and Circuit-breakers for each FR/FC, FR/BC shall be Circuit breaker for each Complied
easily accessible and properly rated. FR/FC ,is easily accessible
and properly rated.
2.6.1.7 Proper terminations for AC at the input of the circuit-breakers and its Proper terminations are Complied
output to the FR/FC. provided
2.6.2 DC Terminations
2.6.2.1 The male connectors shall be mounted in the FR/FC, FR/BC module The male connectors are Complied
and female connectors be terminated to the cable. mounted in the FR/FC
module and female connector
are mounting to back panel
2.6.2.2 The DC output to Battery and Load shall be through cable/bus-bars up The DC output to battery and Complied
to the rack capacity of 450A ultimate capacity and bus-bar only for load are through cable /bus-
higher capacities or as per users requirement. However for inter-rack bars and meets the
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connections, cables of proper rating are permitted. requirement.

2.6.2.3 The provision for interconnection between exchange and FR/FC, The provision for
FR/BC or battery (along with switching arrangement) and interconnection between,
terminations for Exchange, Battery & FR/FCs, FR/BCs shall be terminations for exchange Complied
made. The isolation of any of the battery from the load shall create an Battery are made using tinned
alarm. copper bus bar.
The isolation of any of the
battery from the load creates
an alarm.
2.6.3.4 All DC + ve and – ve leads shall be clearly marked. All DC +VE& -VE leads are Complied
clearly marked
2.6.3 All the AC, DC Control & alarm cabling shall be supplied with the All the AC,DC control & Complied
rack. alarm cabling are supplied
with the rack
2.7 Bus Bars Tinned high conductivity Complied

Tinned Bus-bars or tinned High conductivity electrolytic copper electrolytic copper bus bars
strips with purity of 99.90% (min) as per BIS 613 latest issue, be are used with purity of
able to withstand maximum Load current. The Bus-bar shall be 99.95%
capable to carry current density of 2 Amps/mm square but shall
not be less than 25mmX5mm in any case. Nuts & bolts shall be of
stainless steel with tinned copper washers only. The size of bus-bars
chosen for battery and load path shall be capable to take care of
the current of maximum power plant capacity for which it is
designed. The Bus-bar/cable size shall also ensure that the voltage
drop between the output of the farthest FR/FC module riser and also
between battery and exchange riser, as per the layout drawing shall be
less than 500mV. The tinning shall be in compliance of IS 1359: 1992
and its thickness shall be 10 m (minimum).
2.7.1 Bus-bar Riser height, wherever applicable, shall be 250 mm for Meets the requirement Complied
both exchange and battery. Bus-bar Riser should be used for higher
capacity of exchange load and battery more than 450 Amp. There shall
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be no bus-bar in outdoor units.

2.8 Cabling and Wiring All the wires and cable are Complied,
used fire retardant as per IS
All insulated conductors except those within the confines of a I554 with amendment
printed circuit board assembly shall be of the rating enough to 1(June94).all the cables &
withstand the maximum current and voltage during fault and overload. wires are used Rodent &
All the wires and cables used shall be fire retardant as per IS 1554 with reptiles repellant type.
amendment 1 (June 94). All the cables & wires used shall also be
Rodent & reptiles repellent.
2.8.1 All wiring shall be neatly secured in position and adequately Meet the requirement Complied
supported.
Where wires pass through any part of metal panel or cover the hole
through which they pass shall be suitably bushed.
2.9 Earthing Two earth terminals are Complied,

provided in the rack. Earthing
Proper Earth terminal (two in each rack), in effective electrical contact guidelines are available in the
with framework, shall be provided. All metal parts of the components, manual.
which do not carry current, shall be bonded thereto. Nominal cross-
sectional area of earth continuity conductor, not contained within the
cable, shall be half (minimum) of each current carrying conductor to be
protected but in no case it shall be less than 3 mm diameter. Continuity
conductor used for the purpose shall only be of copper. Suitable
terminals shall be provided for terminating earth conductor.
2.10 Mounting of component & layout
2.10.1 Component mounting and fixing methods shall be secured. Component mounting and Complied
fixing methods shall be
secured.
2.10.2 Suitable mechanical structure/ arrangement for holding modules Two no’s mechanical shelf Complied,
in position shall be provided so that the module is held firmly by are provided for holding
sliding through it. modules in position so that
the modules are held firmly
by sliding through it.
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2.11 Documentation Troubleshooting of all the

parts in the system with Complied
Technical literature in English and Hindi with complete layout, detailed replacement of faulty rectifier
block schematic and circuit diagrams of its assemblies with test & faulty Transient protective
voltages at different test points of the units shall be provided. A soft devices provided. Replacing
copy as well as a hard copy of the above shall also be provided. All the faulty supervisory
aspects of installation, operation, maintenance, trouble shooting and module. Battery disposal &
repair shall be covered in this manual. The manual shall also include the recycling is also available. Complied
following:
a) Installation, Operation and Maintenance manual part
shall include:
i) Safety measures to be observed in handling of the equipment.

ii) Precautions at the time of installation, operation and maintenance.
iii) Required Test Jigs and fixtures.
iv) Procedures for routine maintenance, preventive maintenance,
trouble shooting and replacement.
v) Illustration of internal and external mechanical parts.
vi) Complete layout, detailed block schematic and circuit diagrams of

its assemblies with test voltages at different test points.
vii) Circuit description and working of FR/FC module at various stages
staring from AC mains input to the DC output with Block
Schematic.
viii) Circuit description and working of DSCA.
ix) Instructions for the termination of Temperature Compensation
Probes at DSCA as well as battery.
x) A Table giving details of size/dimension of maintenance of cables
and Bus-bar used in the design.
xi) Earthing Guide lines for the Power Plant as per BIS Specification.
xii) Co-ordination distance (length & gauge of the cable to be used)/ de- Complied
coupling inductance between stage –I & Stage – II surge protection.
Troubleshooting of all the
b) Repair manual : parts in the system with
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replacement of faulty rectifier

i) List of replaceable parts used with the source of procurement. & faulty Transient protective
ii) Detailed ordering information for all replaceable parts for ordering of devices provided. Replacing
spares as and when required. the faulty supervisory
iii) Procedure with flowchart for trouble shooting and sub-assembly module. Battery disposal &
replacement. recycling is also available.
iv) Test Instruments, Test fixtures, accessories and tools required for
maintenance and repair.
v) Systematic trouble shooting charts (fault tree) for probable faults and
their remedial action.
vi) Address and telephone numbers of Maintenance center. vii)
2.11.1 Hard copy of the documentation shall be prepared using good quality Hard copy of the Complied
paper with clear and crisp printing. All the drawings in clear printing documentation is prepared
shall be attached to the hand-book binding. The binding of the manual using good quality paper with
shall be long lasting and presentable. One set of flow chart clear and crisp printing. All
drawings necessary for trouble-shooting shall be provided with the drawings in clear printing
lamination, with each manual. are attached in the manual.
2.12 Quality Requirements

2.12.1 Components: The component parts of the equipment shall be Meet the requirement Complied,
of professional grade of reputed manufacturer to ensure prompt and
continuous service and delivery of spare parts. Use of
potentiometer is precluded. Switching components used on the input
side shall be rated at 600V (minimum)
2.12.1.1 Power transformers and Chokes: Power transformers & chokes shall Power transformer & chokes
use class B or higher grade of insulation. The transformers and chokes are class H grade of insulation Complied
shall be wound with copper wire and provided with adequate insulation.
2.12.1.2 Fuses or circuit breakers shall be provided wherever appropriate for the As per BIS specification Complied
protection against failure of control/sensing circuit. Fuses shall conform
to B.I.S specification.
2.12.1.3 Meters: There shall be provision to monitor AC voltage of the system The provision exist to monitor
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and DC current as well as voltage with the help of Digital meters to AC voltage DC current Complied,
read the voltage and current of the System, any of the Battery or any /voltage of system all three
of the individual FR/FC (at individual FR/FC module also permitted). battery parameter & module
Digital meter’s display/resolution should be such that it is normally the meter mounted
clearly and unambiguously readable from a distance of 1 metre. at DSA indicated the system
Normally the meters mounted at DSCA shall indicate the System voltage , Load current&
voltage and current. battery current.
a. Current: +/- 1.5% of the range or better, shall be able to read up to

full digit for meter range 50A & above and 1 place decimal for lower
meter range.
b. Voltage: +/- 1.5% of the range or better with a resolution of one
decimal point in case of DC voltmeter and full digit in case of AC
voltmeters
2.12.1.4 Component Approval: The components used in SMPS Power Plant, All components are used in Complied,
shall be certified by recognised National/International Institutions and SMPS power plant approved
approved by CACT wing of BSNL. Components shall neither be by CACT and professional
combustible nor support combustion. grade.
2.12.2 Quality and Workmanship: The equipment in accordance Complied,

with international quality
a) The equipment shall manufacture in accordance with international management system ISO-
quality management systems ISO-9001-2000, for which the 9001-2000 and Following the
manufacturer shall be duly accredited. A quality plan describing the latest BSNL QA guidelines
quality assurance system followed by the manufacturer would be indicated in quality
required to be submitted.
b) The equipment shall be manufactured as per the latest BSNL QA
Guidelines indicated in Quality Manuals QM-118 (Quality reliability in
product design), Manuals QM-202 ( Pictorial guidelines for Visual
assessment of quality of printed board assemblies (PBA) and
discrete terminal assemblies), QM-204 (Guidelines for workmanship
standards for repair & modification of printed wiring board
assemblies), QM-205 (Guidelines for standard of workmanship for
printed boards), QM-206 (Guidelines for standard of workmanship for
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printed boards assemblies), QM-207 (Guidelines for soft solder and

fluxes for Telecom Equipments) and QM 210 (Guidelines for standard
of workmanship for surface Mounting Devices).
All wiring shall be neatly secured in position and adequately

supported. Metal panel or cover holes through which the wires or cables
pass shall be suitably bushed.
c) All materials and workmanship shall be of professional quality to

ensure the MTBF requirements.
2.12.3 Quality Assurance Tests: Each of the units supplied against the Noted noted
specific order after type approval shall be inspected and tested to
ensure that the requirements of this document have been met. These
tests shall be carried out by QA wing of BSNL.
2.12.4 Finish and painting: The finish of the structure and panels shall The finish of the structure and Complied
conform to the latest issue of IS 101 and IS 168. The structure and panels are confirmed to the
panels shall only be powdered coated. The thickness of powder coating latest issue of IS 101 & IS
shall be between 50 to 70 micrometers. The Colour used shall conform 168. Siemens Grey RAL 7032
to IS 5 latest issue. Colour scheme shall be as follows:
a. Rack & Door: Satin Blue, No. 177

b. Modules and inside: Shall harmoniously match with rack colour
2.12.5 Marking and Labelling:
2.12.5.1 It shall be possible to locate each component on the PCB with the The information regarding Complied,
help of layout and circuit drawing. All terminals shall be properly component layout & Circuit.
sign-written and all components properly labelled so that it shall be Diagram is provided in
easy to identify them with reference to the supplier's Instruction and instruction and maintenance
Maintenance Manuals. Designation of keys, switches and other manuals enclosed
components mounted on the front/inside panel and their operating
positions shall be clearly engraved or sign- written. The wiring shall
be clearly and permanently identified with the designation or colour
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code which corresponds to the equipment circuit diagram. Where

non-standard colours are used cable functions shall be clearly and
permanently labelled at both ends.
2.12.5.2 Fuse holder identification shall include details of fuse rating and Fuse rating and type are Complied,
type. In case of fuses on PCBs the rating shall be either on the fuse or provided in PCBs BOM (Bill
PCB. of material)
2.12.5.3 A cabling diagram, screen printed or any other better Laminated cabling diagram, is Complied,
arrangement ensuring better life expectancy shall be placed in the provided inside of the front
inside of the front door or any other convenient place for ready door for ready reference of
reference of the maintenance staff. the maintenance staff.
2.13 Name plate
Complied,
A name plate anodised, screen printed or any other better arrangement
ensuring better life expectancy shall be suitably fixed on each rack &
module and contain following information : A name plate anodized,
1. Specification Number: screen printed/Good quality
2. Type of the Unit: sticker will be provided and
3. Manufacturer's name and identification: fixed on each rack contain all
4. Model No. : information.
5. Unit Serial No. :
6. TAC No.
7. Input voltage and phase:
8. Output Voltage and Current:
9. Year of manufacture:
2.13.1 On the front top of the Rack an anodized, screen printed or any other On the top of the rack screen Complied
better arrangement ensuring better life expectancy Designation plate printed SMALL CAPACITY
in BOLD letters showing “ LARGE / SMALL CAPACITY SMPS SMPS POWER PLANT
POWER PLANT SYSTEM, COMPATIBLE WITH VRLA / (VRLA SYSTEM,COMPATIBLE
AND CONVENTIONAL LEAD ACID) BATTERIES ” shall be WITH VRLA BATTERIES
provided. provided
2.14 Module Replacement Time & MTBF
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2.14.1 Module Replacement Time: The mean time to replace a faulty Less than 20 minutes Complied
rectifier module shall be less than 20 minutes.
2.14.2 MTBF (Mean Time between Failures): MTBF of the system shall MTBF of the system is more
not be less than 100,000 hours. The MTBF for fans shall be better than 100,000 hours the MTBF Complied,
than 70,000 hours at 40 degree C. The concurrence of CACT of QA for fans is more than 70,000
wing of BSNL in this regard is mandatory. The MTBF shall be hours at 40 degree
verified as per QM-115. MTBF, predicted and observed values shall Calculation of MTBF is
be furnished along with calculations by the manufacturer. Based on enclosed.
these figures three years maintenance spares shall be specified by the
equipment supplier. The equipment availability shall exceed 99.9%.
2.15 Field Observations Noted Complied

For new products field observation may be carried out by purchaser
2.16 Packing Enclosed Complied,
Packing shall be done in accordance with latest guidelines for the SMPS
Power Plants issued by QA wing of BSNL.
2.17 Environmental requirements Meet the requirements Complied,
Each system shall be capable of operating in conditions conforming to

QM-333 category B2 of QA Wing of BSNL. It shall also comply with
vibration requirements of clause 12.0 of QM-333. The system shall also
be capable of working in saline atmosphere of coastal areas and up to an
altitude of 3000 Metres in compliance of QM-333. The environmental
tests shall be performed by configuring the power plant as follows:
(i) DSCA for ultimate capacity

(ii) One FR/FC, FR/BC (Conventional Battery Power Plant) module
2.17.1 Burn-in tests The Fully equipped rack is

The fully equipped rack shall be capable of withstanding a burn-in subjected to burn-in test for
test for 72 hours at an ambient temperature of 50C when the 48 hours at an ambient Complied,
equipment is working at full rated load. This test may be performed in temperature of 50°C, working
a temperature controlled room with free air flow. The ambient at full rated load. No failure is
temperature shall be measured at a distance of 1 foot from the observed during the test.
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equipment under test. The necessary set-up for the purpose shall be
provided by the manufacturer.
The temperature rise of the heat dissipating components above the
ambient, measured directly or at heat sink in the first eight hours of the
test, shall not be more than :
a) Transformers and Chokes: 70 deg C for Grade B insulation.
For higher grade of insulation, higher temperature rise may be

permissible, subject to the following conditions:
(i) It is at least 20 deg C below the permissible limit for the
grade of insulation used.
(ii) The temperature rise shall be at least 30 deg C below Curie
Grade of insulation used is
temperature of the magnetic material.
class H
(iii) This temperature shall neither affect other components nor shall
lead to fire hazard.
b) Semiconductor devices: 60 deg C or as per component spec.
2.17.2 Insulation Resistance and Voltage Proof Tests:
2.17.2.1 The insulation resistance test

Complied,
The insulation resistance of a fully wired FR/FC, when tested with a a) AC input & Earth – Greater
500V DC megger, shall be as given below: than 2 meg Ohm
b) DC Output & Earth –
a) AC Input & Earth - Greater than 2 meg Ohm Greater than 1 meg ohm
c) AC input & DC output –
b) DC Output & Earth - Greater than 1 meg Ohm
Greater than 5 meg ohm
c) AC Input & DC out put - Greater than 5 meg Ohm Test Result is enclosed
2.17.2.2 Voltage Proof Test The circuit has been tested Complied
with voltage of 1500V/50Hz
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With EMI/RFI capacitors and MOVs/Tranzorbs removed from the circuit

a test voltage of 1500V/50Hz is applied for one minute.
is applied for one minute.
- Between earth and interconnected output terminals. - Between earth and
interconnected output
- Between interconnected input and output terminals. terminals.
- Between interconnected
Alternatively, without removing EMI/RFI capacitors, the lightning
input and output terminals.
protection circuitry and Tranzorbs etc., but with EMI/RFI discharge
resistors removed:
a) A 2150V DC can be applied for one minute between No Breakdown or abnormal
interconnected input & output terminals. temperature occurred.
b) 650V DC can be applied for one minute between interconnected (Test result enclosed)
output terminals & earth.
This DC voltage test is in accordance with UL 950 & IEC 950 Standards.
No breakdown or abnormal temperature rise shall occur.
2.17.3 Noise and Vibration The Fully equipped rack at Complied,

full load is contributed less
The fully equipped rack at full load shall not contribute more than 15 dB than 7DB(weighted) to the
(weighted) to the ambient noise level taken as 45dBA. It shall be ambient noise level taken as
measured at a distance of 1 metre from the unit & 1.25m above the 60DBA. It was measured at a
floor level in the Acoustic Range. The correction factor for Total Noise distance of 1 Meter from the
when the ambient noise level is more than 45dBA, shall be as given unit &1.25m above the floor
below: level in the acoustic range.
Ambient Correction Ambient Correction Ambient Correction
Noise Factor Noise Factor Noise Factor
45dBA 0d 51dBA 1.41dB 57dB 3.69dB

46dBA B
0.18dB 52dBA 1.73dB 58dB 4.17dB
47dBA 0.39dB 53dBA 2.07dB 59dB 4.68dB
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48dBA 0.61dB 54dBA 2.43dB 60dB 5.21dB

49dBA 0.86dB 55dBA 2.82dB
50dBA 1.12dB 56dBA 3.25dB
Note: The correction Factor shall be added to the limit of 60 dBA to

arrive at the limit when the ambient is greater than 45 dBA.
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PART 3
Guidelines for the Purchaser/User
No.: BSNL/Specification/SMP - 001/01/Rev-1/September.2015
3.0 Guidelines for the Purchaser/User
3.1 The purchaser must ensure the availability of separate coordinated Stage-I & II
Complied
protection devices, as per GR No. TEC/GR/FLA/LSP - 01.June.2010 at telecom Noted
site, for protection of the Power Plant, against lightening and high voltage surges.
3.2 The purchaser shall specify the requirement and dimensions for single Rack
and /or Auxiliary rack, depending on the needs of expansion and ultimate Complied
Noted
capacity. The type of rack – floor mounted or wall mounted – shall also be
specified.
3.3 The purchase may specify the requirement of field –trial. Feedback, if any ,may Complied
Noted
be furnished to TEC for improvement in the GR.
3.4 The Purchaser shall specify the requirements for optional management features Optional, to be evaluated
like Battery Health Monitoring, Energy saving management, proper functioning during specific requirement.
during voltage and phase outage, DG Efficiency & Fuel Saving Management ,
Battery Efficiency &Management, Rectifier Control – Efficiency Management, Complied
etc.
ANNEXURE – 1
Protocol or Sequence of Exchange of information between Power plant & Complied
Remote Site Monitoring equipment :
Refer GR.
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ANNEXURE – 2
The following items need to be specified while ordering by Tendering Authority BSNL QA Wing shall Verify
depending on the requirements. this Clause to match with
i) Application : AC Input : Single Phase Ordering information of
Three Phase Tendering Authority at the
Rack Height : 1500mm time of Bulk inspection and
2200mm testing.
ii)Category and Ultimate capacity of power plant as per clause 2.2.3 Vi) Complied with only VRLA
iii)Rating of the basic module: 25A/50A/100A/200A as per Category.. battery.
iv) Number of basic modules required at present including redundant units.
v)Power Plant Compatible with VRLA batteries only or with both VRLA and
conventional batteries.
vi) Remote Monitoring requirements: Required / Not Required.
i) Battery Health Check requirements: Required / Not Required.
viii) Capacity of the battery proposed in Ampere Hours.
ix) Number of batteries proposed at present and Ultimate.
Important Notes :
1. Load shall include equipment load, battery load at C/10 rate of charge and
other load (inverter etc.) if any. Noted
2. While choosing the power plant the user shall ensure that the redundancy
requirement has been taken care of.
3. It may be ensured that minimum two Batteries are chosen to meet the load
requirement.
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End Of Compliances

Technical Requirements Model No: PRS 2800FP2-2-OUTDOOR

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CLAUSE

NO REQUIRMENT OBSERVATION REMARKS

CLAUSE WISE COMPLIANCE TO SPECIFICATION ON SMPS BASED POWER PLANT

CLAUSE REQUIRMENT OBSERVATION REMARKS

1.1.2.2 Small capacity Power plants systems: 1. Battery Annexure – I Complied

higher load requirements.

1.2.1 Functional Requirements Provided

1.2.1.1 Lightning & Surge Protection: Phoenix Surge Protective Complied

1.2.1.1 Stage–2 Protection: Stage – 2 Protection is Complied

SPD Make : PHOENIX

1.2.1.3 Response time of the Stage II device shall be ≤ 25 nano seconds.

1.2.1.4 Installation procedures of SPDs

The power plant contains Complied

1.2.2 Technical Requirements

1.2.2.1 System Applications

Meets the requirement Complied

Switching frequency of power Complied

System is compatible with

device is used. Relay, relay

share the load collectively.

Conductance measurements/observations shall be off-line to prevent noise

All the above information is

Any abnormality observed during above observations shall be highlighted

Note: The Battery Health Check feature shall be optional. However,

1.2.2.5.4 SMPS Management (Optional) Not provided as it is optional

The purchaser may decide the requirements for optional SMPS

1.2.2.5.6 Temperature Compensation for Battery: In auto float/charge, mode

of the FR/FC, FR/BC output voltage to match the battery

1.2.2.6 Protections Failure of control & sensing Complied

1.2.2.6.1 AC Input: There shall be an automatic arrangement to provide There is an automatic

Battery through the FR/FC module in any case.

Visual indications/display shall be provided by means of bright

c) FR/FC, FR/BC On Auto Charge

Note: The functional indication a) shall be provided on both DSCA &

1.2.2.7.2 Alarm Indications: A. On FR/FC: Provided Complied,

iii). FR/FC, FR/BC Over Load (Voltage droop)

1.2.2.8 Remote control and monitoring Meets the requirements. Complied

1.2.2.9 Electrical Requirements

a) Single Phase (Nominal 230V) : 120V to 300V

b) Three Phase/4 wire (Nominal 400V) : 320V to 480V

1.2.2.9.1.2 Power Derating: Complied, With addendum

and load between 50% to 100%.

1.2.2.9.7 Transient Response

1.2.2.9.8 Total Harmonic Distortion

Note: The above Harmonic Distortion limits are as per communication

Through a provision at the centralised location on front panel of DSCA

1.2.3 Power Plants Compatible with Conventional Batteries -N/A- -N/A-

Functional Indications: FR/BC on Boost mode

Alarm Indications: Following Alarms shall actuate in BC mode:

a) FR/BCs in Auto Float

i) All the batteries in Auto Float Charge Mode

2.0 General Requirements

Requirement: Any network of conductors & apparatus connected

Frequenc Distance Quasi peak limits

Frequency Quasi peak limit Average limit Complied,

2.1.6 Radiated radio-frequency Electromagnetic field immunity limits:

Test level: Within limit. Meets the

Voltage surge - 1.2/50 s

- Test results shall be in compliance of clause 9(b) of IEC 61000-4-5.

2.1.8 Radio-Frequency Conducted Susceptibility immunity limits : The

Frequency range : 150 KHz- 80 MHz Within limit. Meets the

Test Procedure: This test shall be conducted as per IEC 61000-4-6.

2.2 Power Plant System Configuration: