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FAKULTI KEJURUTERAAN MEKANIKAL

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DMCM 3723 - MEKANIK MESIN


ANSWER TUTORIAL 2
Gear Drive

1. Given: 20o; t = 18; Pd = 0.5mm-1

Find: dp; da; db

Solution:

t 18
dp    36mm
Pd 0.5

1 1
a   2mm
Pd 0.5
d a  d p  2a  36  22   40mm

1.25 1.25
b   2.5mm
Pd 0. 5
d b  d p  2b  36  22.5  31mm

2. Given: 20o; t = 48; Pd = 0.3mm-1

Find: dp; da; db

Solution:

t 48
dp    160mm
Pd 0.3

1 1
a   3.33mm
Pd 0.3
d a  d p  2a  160  23.33  166.66mm

1.25 1.25
b   4.17 mm
Pd 0. 3
d b  d p  2b  160  24.17   151.66mm

3. Given: 14 ½ o; t = 40; Pd = 0.6mm-1

Find: dp; da; db

Fadzli’0607 1/7
FAKULTI KEJURUTERAAN MEKANIKAL
UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DMCM 3723 - MEKANIK MESIN


ANSWER TUTORIAL 2
Gear Drive

Solution:

t 40
dp    66.67mm
Pd 0.6

1 1
a   1.67 mm
Pd 0.6
d a  d p  2a  66.67  21.67   70.01mm

1.157 1.157
b   1.93mm
Pd 0.6
d b  d p  2b  66.67  21.93  62.81mm

4. Given: tA = 18; tB = 48; Pd = 0.5mm-1

Find: dpA; dpB; CA-B

Solution:

rB

rA

C B

tA 18
d pA    36mm
Pd 0.5
tB 48
d pB    96mm
Pd 0.5

d pB d pA 96 36
C A B  rB  rA      30mm
2 2 2 2

Fadzli’0607 2/7
FAKULTI KEJURUTERAAN MEKANIKAL
UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DMCM 3723 - MEKANIK MESIN


ANSWER TUTORIAL 2
Gear Drive

5. Given: tA = 15; tB = 60; Pd = 0.8mm-1

Find: dpA; dpB; CA-B

Solution:

rB

rA

C B

tA 15
d pA    18.75mm
Pd 0.8
tB 60
d pB    75mm
Pd 0.8

d pB d pA 75 18.75
C A B  rB  rA      28.125mm
2 2 2 2

6. Given: tP = 18; tG = 64; Pd = 0.3mm-1; NP = 1150rpm (clockwise)

Find: P; G; v

Solution:

2N P 2 1150 
P    120.43rad/s (clockwise)
60 60

 tP   18 
 G   P     120.43     33.87 rad/s (counter clockwise)
 tG   64 

Fadzli’0607 3/7
FAKULTI KEJURUTERAAN MEKANIKAL
UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DMCM 3723 - MEKANIK MESIN


ANSWER TUTORIAL 2
Gear Drive

tP 18
d pP    60mm
Pd 0.3
v   P rP   G rG
d pP  60 
 P  120.43   3612.9mm/s  3.6129m/s
2  2 

7. Given: tP = 15; tG = 60; Pd = 0.8mm-1; NP = 1725rpm (clockwise)

Find: P; G; v

Solution:

2N P 2 1725 
P    180.64rad/s (clockwise)
60 60

 tP   15 
 G   P     180.64     45.16rad/s (counter clockwise)
 tG   60 

tP 15
d pP    18.75mm
Pd 0.8
v   P rP   G rG
d pP  18.75 
 P  180.64   1693.5mm/s  1.6935m/s
2  2 

8. Given: t2 = 18; t3 = 72; Pd2 = Pd3 = 0.4mm-1


t4 = 16; t5 = 48; Pd4 = Pd5 = 0.3mm-1
N2 = 1200rpm (clockwise)

Find: 5; C2-5

Solution:

N3 t
 2
N2 t3
N4  N3
N5 t
 4
N4 t5
 t   t   t  t   18  16 
 N 5  N 4   4   N 3   4   N 2   2   4   1200      100rpm (clockwise)
 t5   t5   t 3  t 5   72  48 

Fadzli’0607 4/7
FAKULTI KEJURUTERAAN MEKANIKAL
UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DMCM 3723 - MEKANIK MESIN


ANSWER TUTORIAL 2
Gear Drive

2N 5 2 100 
5    10.47 rad/s (clockwise)
60 60

OR

N 5 Product of teeth on driver  t 2  t 4 


n   
N 2 Product of teeth on driven  t 3  t 5 
 t  t   18  16 
 N 5  N 2   2   4   1200      100rpm (clockwise)
 t 3  t 5   72  48 

2N 5 2 100 
5    10.47 rad/s (clockwise)
60 60

t2 18
d p2    45mm
Pd 2 0.4
t3 72
d p3    180mm
Pd 3 0.4
t4 16
d p4    53.33mm
Pd 4 0.3
t5 48
d p5    160mm
Pd 5 0.3

d p2 d p3 d p4 d p5 45 180 53.33 160


C 25  r2  r3  r4  r5          219.165mm
2 2 2 2 2 2 2 2

9. Given: t2 = 15; t3 = 90; Pd2 = Pd3 = 16


t4 = 15; t5 = 75; t6 = 75; Pd4 = Pd5 = Pd6 = 12
t7 = 15; t8 = 60; Pd7 = Pd8 = 8
N2 = 3600rpm (clockwise)

Find: 8; C2-8

Fadzli’0607 5/7
FAKULTI KEJURUTERAAN MEKANIKAL
UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DMCM 3723 - MEKANIK MESIN


ANSWER TUTORIAL 2
Gear Drive

Solution:

N3 t
 2
N2 t3
N4  N3
N5 t
 4
N4 t5
N6 t
 5
N5 t6
N7  N6
N8 t
 7
N7 t8
 t   t   t  t 7 
 N 8  N 7   7   N 6   7   N 5   5   
 t8   t8   t6  t 8 
 t  t  t 7 
 N 4   4   5   
 t 5  t 6  t 8 
 t  t  t   t  t 4  t 5  t 7 
 N 3   4   5   7   N 2   2       
 t 5  t 6  t 8   t3  t 5  t 6  t 8 
 15  15  75  15 
 N8  3600          30rpm (clockwise)
 90  75  75  60 

2N 8 2 30 
8    3.14rad/s (clockwise)
60 60

OR

N 8 Product of teeth on driver  t 2  t 4  t 5  t 7 


n   
N 2 Product of teeth on driven  t 3  t 5  t 6  t 8 
 t  t 4  t 5  t 7   15  15  75  15 
 N 5  N 2   2         3600          30rpm (clockwise)
 t3  t 5  t 6  t 8   90  75  75  60 

2N 8 2 30 
8    3.14rad/s (clockwise)
60 60

Fadzli’0607 6/7
FAKULTI KEJURUTERAAN MEKANIKAL
UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DMCM 3723 - MEKANIK MESIN


ANSWER TUTORIAL 2
Gear Drive

t2 15
d p2    0.9375in
Pd 2 16
t3 90
d p3    5.625in
Pd 3 16
t4 15
d p4    1.25in
Pd 4 12
t5 75
d p5    6.25in
Pd 5 12
t6 75
d p6    6.25in
Pd 6 12
t7 15
d p7    1.875in
Pd 7 8
t8 60
d p8    7.5in
Pd 8 8

d p2 d p3 d p4 d p6 d p7 d p8
C 28  r2  r3  r4  d 5  r6  r7  r8     d p5   
2 2 22 2 2
0.9375 5.625 1.25 6.25 1.875 7.5
 C 2 8     6.25     17.9688in  456.41mm
2 2 2 2 2 2

Fadzli’0607 7/7

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