BRINELL HARDNESS

DEAD HEIGHT • HYDRAUUC SERVICE PHYSICAL TESTERS *

DIRECT READING • COLOR CODE
LONG STROKE • DEEP THROAT Office & Factory:
`MICROSCOPES
6169 Lakeshore Road Phone 385-4436 (Area 313 Years of
• Port Huron, Michigan 48059 FAX 385-9839 (Area 313) Service
ROCKWELL HARDNESS

STANDARD • SUPERFICIAL OPERATING INSTRUCTIONS! 1937 1992

ALL SCALE • SPECIAL
MOTORIZED • INTERNAL MODEL.DTY-20- & MODEL DTY-40
DUCTILITY TESTING MACHINES
DIAMOND PENETRATORS

FOR ALL ROCKWELL SCALES

SNORT • THIN • CONE
1. .Fill mac ine 'kith approx,'-seVen (7) gallons of Mobil DTE
GEAR • LONG • CHISEL Heavy-Medium 11.(Specificati7bna and equivalents attached).
• • Filler' breather is located on' right rear of tank, behind
PORTABLE HARDNESS
.electriC motor. Oil level gAuge is . located on right side of
•
tank (when operator is facing machine), near the back. Oil
is,at proper level when it shoWS 1/2 way in glaas Of oil
MICRO HARDNESS
level gauge.
FOR VICKERS AND KNOOP

• 2. Connect electrical power source to the : volt:0e as

UNIVERSAL TESTING specified in your order. Start machine and.,che,ck motor
rotation as indicated by an arrow on end .of motor.
EXTENSOMETER
NOTE: It is adviseable to allow machine tp. warm up fo b.
AND RECORDING approximately 15 minutes before making any testa.
•
COMPRESSION STRENGTH 3. To make test, first determine proper
per die-o
t use:
• 1" Die ' -
1/16" thick' max
TENSILE STRENGTH 1-1/8" 1/8" thick max
• 1-1/4" 3/16" thick mix.
%NSVERSE RUPTURE
1-1/2" 1/4" thick max.
•
4. Check zero setting on cui: height indicator (Detail #20)
DUCTILITY _using flat chec ing plate provided. If indicator does . nOt •

CUP TEST read zero, loos h bezel clamp screw. Rotate bezel to'.zero,
• retighten screw HOLD flat checking plate against bottom
DIAMOND COMPOUND of die.
•

METALLOGRAPHIC
5. Set red maximum hands on hydraulic gauges, so they just
L.BoR.ToRy EouipmENT touch black hands lightly. DO NOT FORCE.
•
DYNAMOMETER
6. With proper die in place, insert specimen in slot on
PROVING RINGS head (Detail #1) of machine. Specimens should be approx.
• 3-3/4" wide and a minimum of 4" long. For narrow specimens
CONSTRUCTION
2" or less, a special penetrator, die and compression plate
MATERIALS TESTING are required.
•
CALIBRATION SERVICE 7. With specime4 in place, raise penetrator directional
valve (Detail #24) located' on left front of base, to full
• up "TEST" positioin.
MACHINE REPAIR SERVICE

•
8. Rain' will raise and automatically clamp specimen.
STANDARDIZATION LAB.

-AARONESS
:ORT AND PRACTICE

iT BOOK ' Continued on Pag

PHYSICAL TESTI OUIPMENT TO A.S.T.M. SPECIFICATIONS

• a division of e Diamond Tool Co. - Ferndale, Mich. 48220
SERVICE PHYSICAL TESTERS*

9. Penetration will then begin. This is indicated by pressure

showing on pressure gauge (DetaA1,1 114 & #19) and movement of cup
height indicator (Detail #20)-:
10. Speed of penetrator can be adjusted by penetrator speed control
valve (Detail #23). This valve has a knurled knob and a numbered
dial. It is located on right front of base. If penetration is too
fast, turn knurled knob on valve in a clockwise direction, If speed
is too slow, turn knurled knob on valve in a counter-clockwise
direction. (NOTE: The higher the number on the numbered dial, the
faster the penetrator moves. The lower the number, the slower the
penetrator moves). Adjust this valve until a speed that is convenient
for the operator to observe is reached to complete the test. Once
this valve is set to the selected speed, no further adjustment is
needed on succeeding tests.
11. During test, operator observes pressure gauge. When specimen
indicates yield point (pressure gauge black hand drops back),
penetrator directional valve (Detail #21) is immediately moved to the
full down "UNLOAD" position. Piston will retract. When piston is
fully retracted, move penetrator directional valve (Detail #21) to
the center "HOLD" position.
12. Cup height is then read on cup height indicator (Detail #20).
This reading has been held by friction brake on dial indicator.
13. Pressure at yield point is read on red maximum hand of pressure
gauge (Detail #14 or #18)
14. After readings are noted, reset indicator by pressing friction
brake button on stem. Reset red max. hand to zero on pressure gauge
or gauges.
15. Alternate method of making test can be used, especially on thin
materials. Operator observes specimen for yield, (small halo or
fissure at crown of cup). When fissure or halo appears, penetrator
directional valve (Detail #21) handle is immediately moved to the
down "UNLOAD" position.
16. To change dies, loosen lock screw at front of head (Detail #1).
This will allow die to drop into specimen slot. Then reverse procedure
and carefully insert die into position and lock set screw. Make sure
set screw locks in detent on OD of die. When changing dies, it is
adviseable to check zero setting on dial indicator.
17. To change ball, remove indicator and use pencil type magnet to
hold ball and remove (NOTE: When replacing ball, be sure the mating
surface on ball seat is clean),

(Concluded on Page 3)
SERVICE PHYSICAL TESTERS* -3-

18. The horseshoe magnet is used to remove the ball seat (Detail #9)
and compression plate (Detail #3). It is necessary to first remove
the indicator and die (Detail #2). To remove compression plate, insert
the horseshoe magnet through top of head and lift it out of its seat
far enough so that the plate can be slid through the specimen slot.
When replacing this plate, be sure to keep it square and gently insert
it into its seat.
NOTE: The low pressure gauge (Detail #18) is protected against
overloading by a gauge saver (Det. #31). The high pressure gauge
(Det. #14) is protected by the hydraulic system main relief valve
(Det. #24). For loads from 0 to 10,000 lbs., read the low pressure
gauge (Det. #18) for maximum accuracy. For loads over 10,000 lbs.,
the high pressure gauge (Detail #14) is used. To switch over from
low pressure gauge to high pressure gauge, use gauge selector valve
(Detail #32)
MAINTENANCE: Normal precautions should be taken to keep all
components clean and free of foreign matter.
Change oil every 2000 hours of operation.

NOTE: On machines using special 3/8 penetrator and 1/2" Die,

the complete assembly must be changed.
Install 3/8" penetrator compression plate, 1/2" thick,
with 3/8 hole and Die 3/4" thick with 1/2" hole.
 (RI NE LL HA RD NE SS

)CAO WEIGHT • HYDRAULIC

SERVICE PHYSICAL TESTERS *
)1FtEcT READING • COLOR COOL
.ONG STROKE • DEEP THROAT Office & Factory:
4ICROSCOPES
6169 Lakeshore Road Phone 385-4436 (Area 313) Years of
Port Huron, Michigan 48059 FAX 385-9839 (Area 313) Service
4C.,-K WELL HARDNESS

,TANOARO • SUPERFICIAL
1937 1992
I.LL SCALE • SPECIAL
MOTORIZED • INTERNAL

•
DIAMOND PENETRATORS

'OR ALL ROCKWELL SCALES

,

SHORT • THIN • CONE

;EAR • LONG • CHISEL

• SERVICE PHYSiCAL. TESTERS* RECOMMENDS THE USE OF

PORTABLE HARDNESS
MOBIL DTE HEAVY-MEDIUM OIL OR ITS EQUIVALENT.
•

MICRO HARDNESS

FOR VICKERS ANO KNOOP APPROXIMATE VISCOSITY:

•
UNIVERSAL TESTING
VISCOSITY @ 100°F . 345
•
@ 210°F .. 54.5
EXTENSOMETER
AND RECORDING

COMPRESSION STRENGTH

TENSILE STRENGTH POUR °F p MINIMUM 0°

•
SVERSE RUPTURE

• FLASH °F, MINIMUM 420°

DUCTILITY

CUP TEST
A.S.TM. COLOR 1-2
•

01AmONO COmPOUNO

•
IHETALLOGRAPHIC
LABORATORY EQUIPMENT

NON-FOAMING, NON-DETERGENT, CONTAINS RUST

DYNAMOMETER
PROVING RINGS
AND OXIDATION INHIBITERS.
CONSTRUCTION
MATERIALS TESTING

CALIBRATION SERVICE

MACHINE REPAIR SERVICE

STANDARDIZATION LAS.

HARDNESS
-' DRY AND PRACTICE

BOOK

PHYSICAL TESTING EQUIPMENT TO A.S.T.M. SPECIFICATIONS

a division of Service Diamond Tool Co. - Ferndale. Mich. 43220
BRINELL HARDNESS
DEAD WEIGHT • HYDRAULIC
SERVICE PHYSICAL TESTERS *
DIRECT READING •COLOR CODE
..ONG STROKE • DEEP THROAT
ICROSCOPES
Factory: 6169 Lakeshore Road Phone 385-4436 (Area 313)
• Port Huron, Michigan 48060
ROCKWELL HARDNESS
STANDARD • SUPERFICIAL
ALL SCALE • SPECIAL
MOTORIZED • INTERNAL
VERY *APPROXIMATE. ceax THIS IS A GUIDE ONLY
. . .

•
[NOTE: There cute diiiekent chant's Sok every di6iekent
DIAMOND PENETRATORS
FOR ALL ROCKWELL SCALES
mate/Lae, eveky dii4ekent hakdne44 and on
SHORT • THIN • CONE every di6iekent compozition]
GEAR • LONG • CHISEL

PORTABLE HARDNESS Depth (Strain)r Load Depth (Strain) Load

•
Gaffe Term Max. Min. (Stress) Gaffe Term Max. Min. (Stress)
MICRO HARDNESS

FOR VICKERS AND KNOOP D.S. - .485 6100 D.S. - .395 2600
• #16 S. .485 .450 5800 #23 S. .395 .375 2500
UNIVERSAL TESTING
Q.H. .450 .415 5550 Q.H. .375 .335 2400
• .062 H.H. .415 .385 5300 .028 H.H. .335 .300 2250
EXTENSOMETER
AND RECORDING D.S. - .475 5300 D.S. - .375 2350
•
#17 S. .475 .450 5000 - #24 S. .375 .355 2250
Q.H. .450 .410 4800 Q.H. .355 .325 2050
COMPRESSION STRENGTH

•
.056 H.H. 1 .410 .365 4600 .025 H.H. .325 .285 1900
- 7NSILE STRENGTH D.S. - .460 4600 D.S. - .360 1950
• #18 S. .460 .425 4400 #25 S. .360 .345 1800
TRANSVERSE RUPTURE
Q.H. .425 .395 4200 Q.H. .345 .315 1650
•
;.050 H.H. .395 .350 4000 .022 H.H. .315 .270 1500
DUCTILITY
D.S. - .445 4000 D.S. - .350 1600
CUP TEST
#19 S. .445 .410 3800 #26 S. .350 .330 1450
Q.H. .410 .380 3550 Q.H. .330 .300 1350
DIAMOND COMPOUND . .043 H.H. .380 .340 3400 .018 H.H. .300 .260 1250
•

METALLOGRAPHIC D.S. - .430 3500 D.S. - .340 1400

LABORATORY EQUIPMENT #20 S. .430 .400 3300 #27 S. .340 .320 1250
• Q.H. .400 .370 3200 Q.H. .320 .290 1100
DYNAMOMETER .037 H.H. .370 .340 3100 .015 H.H. .290 .250 1000
PROVING RINGS

• D.S. - .420 3200

CONSTRUCTION #21 S. .420 .390 2900
MATERIALS TESTING Q.H. .390 .355 2800
• .034 H.H. .355 .330 2700
CALIBRATION SERVICE
DS Dead Soft
•
D.S. - .410 2900 S Soft
#22 S. .410 .380 2800
MACHINE REPAIR SERVICE
Q.H. .380 .345 2700 QH Quarter Hard
•
.031 H.H. .345 .320 2500 HH Half Hard
STANDARDIZATION LAB.

.RDNESS
rIEORY AND PRACTICE

TEXT BOOK

PHYSICAL TESTING EQUIPMENT TO A. S. T. M. SPECIFICATIONS

• a division of Service Diamond Tool Co. - Ferndale, Mich. 48220
BRINELL HARDNESS

DEAD WEIGHT • HYDRAULIC

DIRECT READING • COLOR CODE
LONG STROKE • DEEP THROAT
MICROSCOPES
SERVICE PHYSICAL TESTERS *
Factory: 6169 Lakeshore Road Phone 385 4436 (Area 313)
-

• Port Huron, Michigan 48060

ROCKWELL HARDNESS

STANDARD • SUPERFICIAL
ALL SCALE • SPECIAL
MOTORIZED • INTERNAL APPROXIMATE DUCTILITY VALUES
•

DIAMOND PENETRATORS
FOR ALL ROCKWELL SCALES
SHORT • THIN • CONE - 9 11 13
GEAR • LONG • CHISEL
'
•
COMMERCIAL QUALITY ' 600 580 560 540 520 506 486
PORTABLE HARDNESS

• DEEP DRAWING QUALITY 620 600 580 560 540 520 500
MICRO HARDNESS
FOR VICKERS AND KNOOP EXTRA DEEP DRAWING - 560 540- 520
•

UNIVERSAL TESTING

EXTENSOMETER
AND RECORDING GAUGE OF STEEL 14 16 18 19 20 21 22
•

COMPRESSION STRENGTH
COMMERCIAL QUALITY 466 420 '395 385 370 360 350
•
DEEP DRAWING DUALITY 480 430 420 410 395 385 370
TENSILE STRENGTH

•
EXTRA DEEP DRAWING 500 450 430 420 410 400 390
TRANSVERSE RUPTURE

DUCTILITY

CUP TEST

•
GAUGE OF STEEL 24
DIAMOND COMPOUND
COMMERCIAL QUALITY 330
•

METALLOGRAPHIC DEEP DRAWING QUALITY 355 .

LABORATORY EQUIPMENT

• EXTRA DEEP DRAWING 370

DYNAMOMETER
PROVING RINGS

•
CONSTRUCTION
MATERIALS TESTING
SUPPLIED AS A HELPFUL GUIDE TO DETERMINE STANDARDS
•

CALIBRATION SERVICE

MACHINE REPAIR SERVICE

NOTE: THE ABOVE FIGURES REPRESENT THE DEPTH OF THE CUP
• IN THE TEST SAMPLE, USING THE SERVICE DUCTILITY
STANDARDIZATION LAB. TESTER...
•
HARDNESS
THEORY ANO PRACTICE

TEXT BOOK

PHYSICAL TESTING EQUIPMENT TO A. S. T. M. SPECIFICATIONS

• a division of Service Diamond Tool Co. - Ferndale. Mich. 48220
 DATE SYM REVISION RECORt DR. CK.

.3 A/E- ED LE V4 4/ E" 11? 4".5 N 1.900 rrA

3! ME-EDI-6 //qc /7Ags /4 /900 Fr4
30 /74- MDI .9/ cyoee
27 Pam P GEZO rex- 7.5"-P-/014
26 Ma roe 2( h5; 220 V,50*/ 24.
As-too Cc)AiTieoL.s
24 rerz 14n / 6 I P3 _ /0
23 Foy Oomr,..70L V4i OA-Oa-18112
nye, 721.E. Repot:7 IC
e / 4 1/Y4r D .Cenireek //; 43S757 114DZ
26
/6 v,
41t3.g..1%,/4.
/rem Da. .5 ,te r/

TOLERANCES
( EXCEPT Al NOTED)

DECIMAL SCALE DRAWN BY WW

APPROVED BY

FRACTIONAL' TITLE

4- ...)
c^ C. C -,Pi I C.
DATE DRAWING NUMBER
ANGULAR

/ Z/4/79
BRINELL HARDNESS
DEAD WEIGHT • HYDRAULIC
SERVICE PHYSICAL TESTERS *
DIRECT READING • COLOR COO[
LONG STROKE • DEEP THROAT Office & Factory:
MICROSCOPES Phone 385-4436 (Area 810) Years of
6169 Lakeshore Road
• Port Huron, Michigan 48059 FAX 385-9839 (Area 810) Service

ROCKWELL HARDNESS
1937 1992
STANDARD • SUPERFICIAL PARTS LIST
ALL SCALE • SPECIAL
MOTORIZED • INTERNAL
FOR
•
MODELS DTY-20 & DTY-40
DIAMOND PENETRATORS

FOR ALL ROCKWELL SCALES

SHORT • THIN • CONE
GEAR • LONG • CHISEL I. Cylinder Cover 32. Gauge Selector Valve
•
2. Die
PORTABLE HARDNESS

• 3. Compression Plate
MICRO HARDNESS 4. Oil Seal
FOR VICKERS AND KNOOP
5. Spring
UNIVERSAL TESTING 6. Cylinder
7. 0-Ring
EXTENSOMETER
AND RECORDING 8. Ball - 7/8"
9. Ball Seat
COMPRESSION STRENGTH
10. Piston, Cylinder
•

TENSILE STRENGTH
11. Piston
12. Spring
.NSVERSE RUPTURE
13. 0-Ring
•

DUCTILITY
14. Gauge - 0 - 40,000 Lbs.
CUP TEST 15. Stop-Start Switch
• 16. Check Valve
DIA MO ND COMPOUND
17. Dust Cover
METAL LOGRA PHIC 18. Gauge - 0 - 10,000 Lbs.
LABORATORY EQUIPMENT

• 19. Gauge Bracket

DYNAMOMETER 20. Indicator
PROVING RINGS

•
21. Directional Valve
CONSTRUCTION 22. Console
MATERIALS TESTING
23. Speed Control Valve
CALIBRATION SERVICE 24. Relief Valve
•
25. Filler-Breather Cap
MACHINE REPAIR SERVICE

•
26. Motor - 1/2HP, 220V, 50HZ, 1PH
STANDARDIZATION LAB. 27. Hydraulic Pump
28. Tank
HARDNESS
DRY AND PRACTICE 29. Oil Level Gauge
.XT BOOK
30. Suction Filter
31. Needle Valve
PHYSICAL TESTING EQUIPMENT TO A.S.T.M. SPECIFICATIONS
• a division of Service Diamond Tool Co. - Ferndak, Mich. 48220