MUNENDRA KUMAR

M.Tech: Mechanical Engineering

E-Mail: kumarmunendrasharma1993@gmail.com
Mobile: +91-8107200201

MANUFACTURING ENGINEER
To work in a competitive & challenging work environment to contribute the best of my ability towards the growth
and development of a progressive company to fully utilize my interpersonal and academic skills to pursue a
challenging and rewarding career.

PROFILE
 Competent & diligent professional offering Having 3 years of experience in Manufacturing
Operations and Lean manufacturing practice, Process Improvements and Operations
Management within automobile sector;
 Currently spearheading as an Engineer with Denso India Pvt. Ltd. - (May 2018-present) & previously
associated with Mikuni India Pvt. Ltd. -(Feb 2016-May 2018)

Managing & Leading day to day Operational routine activity of starter Assembly as per S, Q, C, D, M, E with the
team of 200 manpower & Co-ordination with supporting functions for new projects implementation on shop
floor as well as regular Industrial Improvement activity (Capacity enhancement, Line balancing at its optimize
level by using best available resources & Muda elimination, Kanban implementation, Low cost automation,
Material flow control via pull system).
Responsible for New line setup (Installation & Trial of machines, Capacity planning vs. actual calculation,
Productivity optimization as per TAKT Time ,Line Balancing Chart, Standard chart approval of Production vs.
Manpower, MFID ) & related required documents (PFMEA,PFD, Control Plan, Operation Standard, Assembly check
sheet, Parameter check sheet) in joint coordination with manufacturing departments .
Daily prepare performance summary by maintaining S, Q, C, D, M, E chart, presenting monthly review meeting
on plant performance reports on line productivity Optimization, Kanban implementation, Line balancing chart.
Responsible for Calculating plant efficiency (OEE) ,machine requirement, time study and work to reduce the
same by focus on elimination of all type of Muda manpower, machine ,availability method.
Responsible for implementation of TPM activities and strong follow up to improve shop floor conditions.

Lean Manufacturing/ Pull system

Industry Projects execution with the help of MOST technique (New line setup, machine trial, product training and
related documents). & card board simulations of new lines for well born.
Just in Sequence Production Scheduling Implementation in Production Line.
Kara Kuri projects implementation to smoothen the material flow and elimination of human efforts.
Preparation of SWC Type –I & Type-III for Line Balancing (LB) & Operation ratio calculation to ensure effective
utilization of resources.
Implementation of Pull System in Production Line by developing End line Store concept.
Elimination of waste in the MFID through ‘Efficient Factory Activities’.
Driving worker involvement and motivation through Kaizen competition.
OEE Improvement of chokotei machines through Total Productive maintenance.

Environment, Health and Safety Management

Certified internal Auditor for EHS
Carrying out HIRA and EMP for the activities of the value-stream to ensure worker and environment safety.
Conducting internal audits and assisting Lead Auditors for safety audits in the plant.
Core Competencies

Toyota production system  OEE Improvement Bottleneck Reduction  New product Development SAN TAN
SET Training  Line Layout & Cardboard Simulation  Industrial Engineering  Virtual Manufacturing  TPM
Coordinator  5’S’  Kaizen  VSM  PFID  LT Reduction  Sharp Analytical Skills  Team Leadership

Trainings attended

 Total Industrial Engineering Step-I

 7QC tools
 4M Management
 Basic Principles of Lean Monozukuri
 OHSAS 18001 Internal Auditor

Project Undertaken

Project 1: Productivity improvement of starter Assembly Line through Jishuken Activity

 Training to line leader & associates of “SAN TAN SET” preparation
 Identify Kaizen Direction through Productivity improvement tool - (Line Balancing & Karakuri)
 Improved productivity by 6 %

Project 2: Productivity Improvement in VM Carburetor Lines through Nibaika Activity

 Preparation of MIFD for VM-222 carburetor
 Line synchronization by BCT reduction to eliminate sub assembly to assembly inventory
 Productivity Improvement by 11% & Area saving By 6%

Project 3: Dust Free Room Layout & Material Flow preparation for Magnetic switch through Cardboard
simulation
 Benchmarking of IGC’s Dust free room
 Dust free room layout prepare in Microsoft Visio 2007
 Simulation of material flow & Remove Muda through layout marking on shop floor (1:1 Scale)

Project 4: New Product Development - Brush holder Line through Well Born Activity
 Line layout , Area, Material Flow planning for brush holder as per TIE standards
 Development of Brush holder card board line to prepare & optimize Man & material flow
 Improved work configuration ratio from 86 to 94%

Strengths:
 Adhering to the commitments made.
 Innovative and practical approach to problem solving.
 Capability to come up as a winner in any circumstances through hard work and continuous

Computer Skills
 Computer fundamentals : Familiar with MS- office, & Internet
 Operating system : Windows 98/XP/Vista/Windows 7

Software Skills
 Microsoft VISIO
 Microsoft office
 Pro-Engineer 2015
Academics:
 Post Graduate (B.tech+ M.tech) Dual degree in Mechanical (Thermal) Engineering with 6.61 or 59.49 %
CGPA from Lovely professional University. (Aug, 10- Sept, 15).
 Intermediate from BSER Board with 68.62% in year of 2009.
 High School from BSER Board with 79.33% in year of 2007.

Personal Details
Name Munendra Kumar
Father’s Name Sh. Anil Kumar Sharma
Nationality Indian
Marital Status Single
Date Of Birth 4th DEC-1993
Permanent Address H.N0-480,Rupbas, Bharatpur, Rajasthan-321404
Language Known Hindi, English, Punjabi
Passport Valid

o I hereby solemnly declare that all the information described above is true to the best of my knowledge.

Munendra Kumar Date: 20/01/19

Place: Noida, U.P.