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1. INTRODUCTION
Every part of a machine which is having some relative motion with respect to
• Rigid Links
• Flexible Links
• Fluid Links
• Binary Links
• Ternary Links
• Quaternary Links
Any connection of two links is always a joint or a pair but this pair will only be
a kinematic pair when the relative motion between the links is a constrained
motion.
• Turning pair (Revolute pair/ Pin Joint): When the relative motion is
pure turning.
• Sliding Pair (Prismatic Pair): When the relative motion is pure sliding.
• Rolling Pair: When the relative motion is pure rolling (Rolling without
slipping).
• Screw Pair: When the relative motion is over the threads [Nut and Bolt]
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• Spherical Pair [Ball and Socket Joint]: When the relative motion is 3-
dimensional rotation (Spherical Motion)
• Lower Pair: Surface Contact between links
• Higher Pair: Point/Line Contact
• Wrapping Pair: When one link is wrapped over other link [Multiple point
contacts]
• Self-Closed Pair [Closed Pair]: Permanent Contact
• Forced Closed Pair [Open Pair]: Forceful Contact
1.6 Kinematic Chain
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• When different links are fixed, then we obtain different mechanisms and these
different mechanisms are called inversions.
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• Not having pair of equal links (e.g. 3, 6, 5, 4), Inversions will be same as
in Case I.
• Having pair of equal links (e.g. 3, 3, 5, 5)
a. If similar links are opposite to each other [PARALLELOGRAM LINKAGE]
If longest (or shortest) link is fixed: DOUBLE CRANK MECHANISM
b. If similar links are adjacent to each other [DELTOID LINKAGE]
• If shortest link is fixed: DOUBLE CRANK MECHANISM
• If longest link is fixed: CRANK ROCKER MECHANISM
Case III (s + l) > (p + q)
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α + β = 360° [α < β]
tforward tcutting β
• Quick return ratio, QRR= = = → Quick Return Ratio (Always > 1)
tbackward treturn α
2(AC)(OB)
• Stroke Length = R1 R 2 = C1 C2 = 2(C1 M) = 2(AC1 ) cos α⁄2 = (OA)
• Chain which consists four links connected by two turning pairs and two sliding
pairs.
4.1 INVERSIONS
x2 y2
+ =1
(AP)2 (BP)2
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1. VELOCITY ANALYSIS
1.1 I-centre
• I centre is the point about which motion can be assumed pure rolling.
• Locus of instantaneous centre for a link in its motion → 𝐂𝐄𝐍𝐓𝐑𝐎𝐃𝐄
SURFACE
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• If 𝐼1𝑚 and 𝐼1𝑛 lie on the opposite side of 𝐼𝑚𝑛 , then direction of rotation of
ωm and ωn will be opposite.
2. ACCELERATION ANALYSIS
• This acceleration will always be associated with the slider when slider is
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ac = 2vω
degrees.
3. TOGGLE POSITION
Foutput Toutput
M.A. = or
Finput Tinput
Poutput
ηmechanism =
Pinput
Vinput ωinput
M.A. = . ηmechanism or . ηmechanism
Voutput ωoutput
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1. INTRODUCTION
• Gears are used to transmit motion from one shaft to the another by direct
contact.
ω1 R2
= = constant
ω2 R1
2. CLASSIFICATION OF GEARS
• Teeth are straight and parallel to the axis of rotation. (Shafts are Parallel)
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3. GEAR TERMINOLOGY
Imaginary circle in the gears where pure rolling motion is observed when the
3.4 Backlash
4. LAW OF GEARING
• This law states that for the constant velocity ratio between the mating gears,
line of action must always pass through the fixed point on the line joining the
centres of rotation of gears. This fixed point is known as pitch point.
P = pitch point
Q =actual point of contact
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Involute is the Locus of a point on a line which rolls without slipping on the
fixed circle.
One pair is engaged in full engagement period, but for 21% time of this
engagement period along with this pair, one more pair is in engagement,
i.e. total two pairs are engaged.
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5.1.1 INTERFERENCE
Critical points are M &N. Involute tip of pinion will remove some
material from non-Involute flank portion of gear and some of material
of pinion will also be removed which will disturb the profile of pinion
also. This process of removal of material is called undercutting and
whole phenomenon is called interference.
• METHODS TO PREVENT INTERFERENCE
1. UNDERCUT GEARS
2. INCREASING THE PRESSURE ANGLE [∅]
3. BY STUBBING THE TEETH
4. INCREASING THE NUMBER OF TEETH
2𝐴𝑃
tmin = = minimum no. of teeth required on pinion
√1+G[G+2]sin2 ∅ −1
2AG
Tmin = 1 1
= minimum no. of teeth required on gear
√1+ [ +2]sin2 ∅ −1
G G
6. GEAR TRAIN
• A gear train is a combination of gears used to transmit motion from one shaft
to another.
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r1 +r2 = r3 +r4
•
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x = r (1 − cos ) + n − n2 − sin2
sin2
V = r sin +
2 n2 − sin2
cos 2
a = r2 cos + accn. of Reciprocating mass
n
cos
CR = (n is large)
n
2
CR = − sin
n
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F
Fc =
cos
Fn = Fc sinβ
Fn = F tan
Fr = Fc cos (θ + β)
Fr = FP .cos( + )
cos
Ft = Fc sin ( + ) Ft = FP .sin ( + )
cos
F
T = Ft .r = .sin ( + ) .r
cos
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CHAPTER-5: FLYWHEEL
Wcycle
Tmean =
2π
• If (T –Tmean) is positive, there will be excess energy. This energy will be stored
in the flywheel in form of kinetic energy and the flywheel accelerates.
• If (T – Tmean) is negative, there will be shortage of energy. This energy will be
provided by the flywheel to the engine in form of kinetic energy and hence the
flywheel retards.
2. TURNING MOMENT DIAGRAM FOR A FOUR STROKE INTERNAL COMBUSTION
ENGINE
Wcycle
Tmean =
4π
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3. FLUCTUATION OF ENERGY
Emax − Emin
• Coefficient of fluctuation of energy, CE=
Wcycle
N max − N min
• Coefficient of fluctuation of Speed, CS=
N mean
• 1 2 1 2
ΔE= Iωmax - Iωmin
2 2
ΔE = I 2CS
4. FLYWHEELS IN MULTI-CYLINDER ENGINE
Ea = E Ei = E + 0.5
Eb = E + 1 Ej = E + 1
Eco = E – 1 EK = E – 0.5
Ed = E + 0.5 El = E + 0.5
Ee = E – 1 Em = E – 0.5
Ef = E – 0.5 En = E
Eg = E – 1.5
Eh = E + 0.5
Emax = E + 1 (at b, j)
Emin = E – 1.5 (at g)
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b
Vmax = (R)max =
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CHAPTER-6: GOVERNORS
1. GOVERNORS
• The function of a governor is to regulate the mean speed of an engine, when
there are variations in the load.
• Height of a governor is the vertical distance from the centre of the ball to a
point where the axes of the arms (or arms produced) intersect on the spindle
axis.
1.1 Watt Governor
895
h=
N2
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2a
Fs2 − Fs1 = (F − F1 )
b 2
h r2 − r1
=
b a
2. Stability
• A governor is said to be stable if it brings the speed of the engine to the required
value and there is not much hunting.
3. Hunting
Hunting is the violent up and down movement of sleeve due to high sensitivity.
4. Sensitiveness of a Governor
A governor is said to be sensitive when there is larger displacement of the sleeve
due to a fractional change in speed.
N1 − N2 2(N2 − N1 )
Sensitiveness = =
Nmean (N2 + N1 )
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5. Isochronous Governor
A governor is said to be isochronous when the equilibrium speed is constant (i.e.
range of speed is zero) for all radii of rotation of the balls.
6 Power of a Governor
E
Power = sleeve displacement
2
4 2
Power = (m + M)g h c
1 + 2c
7 Effort of a Governor
It is the amount of average force acting on the sleeve to raise or lower it for a
given change of speed.
8 Controlling force
• Controlling force is equal and opposite to the centrifugal force and act readily
inward.
• A graph showing controlling force with radius of rotation is called controlling
curve.
• A governor is said to be stable when as speed increases radius also increases.
• A governor is said to be unstable when radius decreases as speed increases
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CHAPTER-7: BALANCING
1. INTRODUCTION
• Balancing is the process of designing or modifying machinery so that the
unbalance is reduced to an acceptable level.
2. BALANCING OF ROTATING MASSES
• Disturbing force is Fc = mrω2
2.1 Balancing of Single Rotating Mass
2.1.1 By single mass rotating in same plane
mr = mbrb
2.1.2 Balancing by two masses rotating in different planes
• Balancing masses are placed in two different planes on opposite side of the
plane of rotation of disturbing mass:
mr = mb1rb1 + mb2rb2
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• Balancing masses are placed in two different planes in one side of the plane
of rotation of disturbing mass.
mr + mb2rb2 = mb1rb1
mb1rb1l1 = mb2rb2l2
2.2 Several masses rotating in same plane
cos 2
Fi = mr2 cos + mr2 , where n =
n r
• FP = mrω2cosθ is primary unbalanced force acting along line of a stroke of the
cylinder. It is due to SHM of parts.
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mr2 cos 2
• Fs = is secondary unbalanced force. It is due to obliquity of
n
arrangement.
3.1 Complete balancing
• Mount a counter balancing mass ‘m’ on the diagonally opposite to the
crank, with crank radius.
4. BALANCING OF LOCOMOTIVES
• Crank for the first cylinder and second cylinder are inclined at an angle θ°
and (90°+ θ°) respectively with the line of stroke.
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• FHU1 = (1 – c) mω2rcosθ
• FHU2 = – (1 – c) mω2rsinθ
• FT= FHU1+ FHU2
• FT = (1 – c) mω2r [cosθ – sin θ]
CS = (1 − c)m2r(cos + sin )
2
• mBlB = mClC
• m B + mC = m2
2
mBlB + mCl2C = IG2
•
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1. Gyroscopic Effect
• A body rotating about an axis of symmetry offers resistance to change in the
direction of axis of spin. This tendency to oppose precessional motion is called
gyroscopic effect.
T = Ip = Ip sp = − (Re active gyroscope couple) Where Ip is polar moment of
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d
Angular velocity of precession, = 0 cos 0 t
dt
This is maximum when cos 0 t =1
2. CAMS
• A cam is a rotating machine element which gives reciprocating or oscillating
• Plate cam/disc cam or radial cam, Wedge cam, Cylindrical cam, Face cam,
Conical cam, Knife edge follower, Roller follower, Flat face follower.
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• Base circle is the smallest circle that can be drawn tangential to the
cam profile.
• Trace point is a reference point on the follower and is used to
generate the pitch curve.
• Pitch curve is the curve generated by the trace point as the follower
moves relative to the cam.
• Prime circle is the smallest circle that can be drawn from the centre of the
cam and tangent to the pitch curve.
• Lift or Stroke is the maximum travel of the follower from its lowest
position to the topmost position.
2.2 Motion of the Follower
2.2.1 Uniform velocity
h
V =
0
2.2.2 Simple harmonic motion
h
Vmax = , at =
2 2
2
dv h
= = cos
dt 2
2
h
max = , at = 0
2
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2h
Vmax =
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CHAPTER-10: VIBRATIONS
1. INTRODUCTION
• To and fro motion of a body about its mean position is termed as
mechanical vibrations or harmonic vibrations or oscillations.
• For a system to have vibration, it must have mass and restoring device.
1.1 Simple Harmonic Motion
• x = ASint
.
• x = ACost
..
2
• x = −A Sint
..
2
• x+x =0 This is the equation of single degree of freedom system
m x + sx = 0
s
x + x = 0 Eqauation of natural system .
m
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s
n = Rad / s
m
dE
=0
• dt
1 1
• For a spring mass system E= K.E. + P.E. = Sx2 + mv2
2 2
S
n =
• m
• x = ASint
.
• x = ACost
1 2
• Maximum Potential Energy = SA
2
1 2 2
• Maximum Kinetic Energy = m A
2
S
n =
• m
S
ωn =
Ms
M+
3
S kT
• For Spring mass system n = ,For torsional system n =
m IRotor
(kT=Torsional stiffness of shaft).
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W T
• For Spring mass system S=
,For Torsional System
k T
=
S
ωn =
Ms
M+
• For Spring mass system 3
,For Torsional System
ωn = K T
Is
I rotor +
3
• mx + cx + kx = 0
2
c c 2
• Roots of above linear differential equation 1,2 = − 2m − n
2m
c c
(Damping Factor) = =
•
2mn 2 mk
2 −1)wn t 2 −1)wnt
• x = Ae( − + + Be( − +
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• 1 = 2 = −wn
x = (A + Bt)e−Wnt
•
x = e−wnt A sin(wdt +
•
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• Periodic motion.
x0 x x x
• Decrement Ratio = = 1 = 2 = ... n = Constant
x1 x2 x3 xn+1
= ln(D.R.)
= n Td
2
=
(1 − 2 )½
mx + cx + kx = f0 sin t
•
•
x = A sin(t − )
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• A(Amplitude ) =
( f0 /k )
2
2
2
2
1 − +
n n
A
• MF =
(f0 / k)
1
• MF =
2
2
2
2
1 − +
n n
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From Phase Diagram Spring and damping force’s max values are perpendicular to
each other. Inertia force lies exactly opposite (At 180°) To the spring force’s max
value.
2
tan = n
2
1−
n
2
2
1+
fT n
(Transmis sibility) = =
f0
2
2
2
1− +
n n
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5. Whirling of Shafts
e
y = 2
n − 1
• LE = L1 + L 2 + L N
JE J1 J2 JN
6.1 Two-Rotor System
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•
I1 1 = I2 2
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