Sri Ranganathar Industries Private Limited

“Quality cast in every casting”

 About Us
Sri Ranganathar Industries (P) Limited
was started as a pattern shop during
1983 and grown to formidable business
conglomerate in the last 35+ years,
through its Consistent, High level of
Quality Products and Reliable Delivery
Performance under the stewardship of
its Founder/MD Mr. V Narayanasamy.
The Group’s steel foundries include,
 Sri Ranganathar Industries (P) Limited
(SRI)
 Sri Ranganathar Valves (P) Limited
(SRV)
 Sri Ranganathar Valves & Control (P) Limited
(SRVC)
 Sri Ranganathar Industries (P) Limited – Unit II
(SRI – Unit II) – To be ready by April 2020
Our Vision
 Our Vision is to achieve Total Customer
Satisfaction through offering cost-
effective and reliable products that
will meet their needs & add real
measurable value to our Customers’
organization.
Our Uniqueness
 Steel Castings & Valves with Superior Quality &
On-Time-Delivery to meet various Industrial
Application needs.
 Sophisticated Infrastructure with Advanced
Machines, Software for Simulation & Valve
Design.
 Products are in compliance with the
International Quality Standards.
 Highly Qualified team with wide experience in
the Foundry & Valve Industry.
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The Group

Sand Castings
Sand Castings & Investment Castings & Sand Castings
Machine Shop &
Machine Shop Machine Shop Ready by Apr’20
Industrial Valves

Capacity – 6000 MTPA Capacity – 6000 MTPA Capacity – 900 MTPA Capacity – 18000 MTPA
Max Weight – 1200 kg Max Weight – 4000 kg Weight – Few gms to 110kg Max Weight – 8000 kg
(Single Piece) (Single Piece) (Single Piece) (Single Piece)
Array of CNC Machines Array of CNC Machines Array of CNC Machines No Bake Sand Foundry
(Single Piece up to 5MT) (Single Piece up to 25MT)
GGC Valve Assembly & Valve Assembly & Testing
Testing

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The Growth Path

SRI is synonym for Quality & On-Time-Delivery for more than three decades in Steel Casting Industry
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SRI Unit I –Sand Capabilities
 Capabilities : Sand casting in Ready-For-Assembly condition (Fully Machined &
Hydro tested) in any Steel Grade in the weight range of 10 kg to 1200 kg
 Capacity : 6000 MTPA
 Facilities :
 3D modeling, Casting Simulation Analysis & In-house Pattern Manufacturing
 Sand processing, Sand Reclamation and Sodium Silicate/CO2 Molding
 Battery of Induction furnaces, 100 kg to 1500 kg to meet small to high
volumes of all Steel grades
 Electric & Oil fired Heat Treatment Furnaces with Quenching Mechanism
(300 kg to 4 MT)
 In-house Fettling, Radiography (Both Co-60 & Ir-192 sources) & Upgradation
facility
 Array of CNC and Conventional Machines to do Proof machining to Full
machining of all types of castings
 Chemical, Mechanical, IGC, Hydro testing and Painting facilities
 CMM and In-house calibration of Measuring Instruments

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SRI Unit I – Machine Shop Capabilities
 Capabilities : Ready-To-Mount condition (Fully Machined & Hydro tested) in
any Steel Grade in wide range of castings
 Facilities :
 Array of CNC and Conventional Machines to do Proof machining to Full
machining of all types of castings
 Highly sophisticated Machines such as Mazak, Trevisan among others
 Injection dies are made in-house for Investment foundry
 Chemical, Mechanical, IGC, Hydro testing and Painting facilities
 CMM (1000 x 1200 x 800) for precise control of casting geometry.
 In-house calibration of Measuring Instruments

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SRV –Sand Foundry Capabilities
 Capabilities : Sand casting in Ready-For-Assembly condition (Fully Machined &
Hydro tested) in any Steel Grade in the weight range of 10 kg to 4000 kg
 Capacity : 6000 MTPA
 Facilities :
 3D modeling & Finite Element Analysis, Analysis of Fluid Dynamics & Statics
 Sand Processing, Sand Reclamation and Sodium Silicate/CO2 Molding, CO2
and No-Bake Core making
 Fully Automated Molding line with Continuous Mixers, Compaction table,
Roll-over and Conveyors
 Battery of Induction furnaces, 100 Kg to 3000 Kg (1500 KW, Dual track) to
meet small to high volumes of all Steel grades
 Electric & Oil fired Heat Treatment Furnaces with Quenching Mechanism
(300 kg to 6 MT)
 In-house Fettling to handle single piece casting of 5MT, Radiography (Both
Co-60 & Ir-192 sources) & Upgradation facility

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SRV – Machine Shop Capabilities
 Capabilities : Ready-To-Mount Gate (Wedge & Knife Gate), Globe, Check Valves,
Butterfly Valves and Ball Valves in the size range of 1/2” to 72” in various
Pressure rating up to 2500 class as per API standards
 Capacity : 48000 Valves Per Annum
 Facilities
 3D modeling & Finite Element Analysis, Analysis of Fluid Dynamics & Statics
 Array of Conventional and CNC Machines to machine any type of Valves or
other Steel Castings with Stringent Dimensional tolerances
 CMM and In-house calibration of Measuring Instruments
 Valve Assembly Lines and Painting Booths
 Fully Automated Hydro test, Cryogenic test, Fire safe test, Vacuum test
facilities and Flow Analysis Laboratory
 Fugitive Emissions Type Testing for Valves per API 622

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SRVC – Investment Foundry Capabilities
 Capabilities : Lost wax Precision Steel Castings in any Steel Grade in the weight
range of few grams to 110 kg
 Capacity : 900 MTPA
 Facilities :
 3D Modeling and Casting Simulation Software
 Automated plant to ensure consistency in Processes
 In-house blended waxes and Automated Wax Pattern Presses
 Automated Shelling Process under precociously controlled atmosphere
 Steam Autoclave and Induction Furnace
 Unique Pouring conveyor facility
 Electric Heat Treatment Furnace and Fettling Equipment
 Advanced Spectrometer, Chemical and Mechanical Testing facilities

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SRVC – Machine Shop Capabilities
 Capabilities : Precise Machining of any Castings – Few kg to 25 MT
 Facilities :
 Well planned layout on a 45000 Sq. ft. Infrastructure
 Battery of 5-Axis machines – Mazak and Trevisan make
 Battery of Heavy Duty HMC, VMC, VTL and Boring Machines
 CMM and In-house Rework facilities

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SRVC – New Sand Foundry Capabilities (To be Ready by April 2020)
 Capabilities : Sand casting in Ready-For-Assembly condition (Fully Machined &
Hydro tested) in any Steel Grade in the weight range of 5kg to 8000kg per piece
 Capacity : 18000 MTPA (1.5 Lakh Sq. ft. built up area
 Facilities :
 Melt shop with 5MT AOD Converter to handle critical exotic Metallurgy
 3D Modeling & Casting Simulation Software
 Two part No-Bake Process for better strength of molds, better dimensional
accuracy & stability, improved casting quality and excellent surface finish
 Three Fast loop continuous mixers 50MT, 20MT & 10MT respectively each
 ARL ISPARK 8860 Spectrometer to measure 43 elements
 Scanning Electron Microscope with Micro and Nano level Image analyzer
 Oxygen/Nitrogen/Hydrogen Analyser, In-house Radiography (Linatron M9)
 Battery of Induction furnaces, 100 Kg to 5000 Kg (2500 KW, Dual track) to
meet small to high volumes of all Steel grades
 Electric & Gas fired Heat Treatment Furnaces with Quenching Mechanism
(1MT to 10MT) with fully programmable SCADA control

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Steel Grade Specifications

Grades/Specifications (Not limited, any steel grade can be made)

 Carbon Steels ASTM A216 Gr. WCC, WCB, (DIN 1.0619 / 1.0619 QT), AISI 1020
ASTM A217 Gr. WC6, WC9, CA15, C12, C12A, C5, A487 CA6NM (DIN 1.7357/ 1.7379/
 Low Alloy Steels 1.4011 / 1.4903 / 1.7365 / 1.4313)
 Low Temperature
ASTM A352 Gr. LCC, LCB (DIN 1.6220/ 1.5419)
Steels
ASTM A351 Gr. CF8M, CF3M, CF8, CF3, CG8M, CG3M, CF8C, CK3MCuN, CN7M, CG6MMN,
 Stainless Steels CD4MCuN, CD3MWCuN (DIN 1.4408/ 1.4409/ 1.4308/ 1.4309/ 1.4552/ 1.4547/ 2.4660/
1.4517/ 1.4501)
 Duplex and Super
ASTM A995 Gr. 4A, 5A, 6A, 1B – (DIN 1.4470/ 1.4469/ 1.4460/ 1.4462)
Duplex Steels
 Precipitation
ASTM A747 – CB7Cu-1 (17-4PH) (DIN 1.4540)
Hardening Steels
CZ100, M35-1, CW2M, CX2MW, N12MV, N7M, CW12MW, CY40, CW6M, CW6MC,
 Nickel Based Alloys CU5MCuC (DIN 2.4170 2.4365, 2.4610, 2.4602, 2.4600, 2.4686, 2.4816, 2.4856)

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Quality Accreditations
Our Quality Management System is certified to a number of
National and International Quality Standards.,

SRI
TUV Nord ISO 9001:2015, PED 2014/68/EU and AD 2000 – MERKBLATT W0
NABL Accreditation as per ISO/IEC 17025:2005
 Chemical & Mechanical Testing Laboratory
 Mechanical Calibration Laboratory
Well Known Foundry certificate by Central Boilers Board
For Marine applications certified by LLYOD’S, BV, DNV-GL, ABS & KR

SRV
TUV Nord ISO 9001:2015, ISO 14001:2015, BS OHSAS 18001:2007
PED 2014/68/EU and AD 2000 – MERKBLATT W0
Fire Safe certifications for Ball valves
API 6D & API 20A
IBR Approval for castings
For Marine applications certified by LLYOD’S, BV, DNV-GL

SRVC
LLYOD’S ISO 9001:2015, PED 2014/68/EU and AD 2000 – MERKBLATT W0
NORSOK Qualification M-630 Ed. 6 MDS D46 Rev 5 ASTM A995Gr 4A UNS J992205

These certifications ensure a high level of accountability, quality control,

as well as constant up gradation of our systems on a continuous basis
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Product Range – Few of our Investment Castings

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Product Range – Few of our Sand Castings

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Product Range – Few Valves produced In-house

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Product Range – Few Valves produced In-house

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Product Range – Few of our Castings produced In-house

Item : 18” 300 Globe Body Grade - Inconel 625 (ASTM A494 CW6MC) - Weight : 1610 kg

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Product Range – Few of our Castings produced In-house

Item : 24” 600 Globe Body Special

Process : Stellite Welding Deposition on Double Seat
Body Weight : 3490 kg

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Product Range – Few of our Industrial Valves

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Few of our Clientele

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THANK YOU
SRI Sales and Marketing
+91 (0) 422 4335999
sri@sriindia.net
www.sriindia.net

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