PV Elite ® 2020

3D MODEL
 PV Elite ® 2020

Table of Contents

Cover Page 1
Vessel Design Summary: 2
Nozzle Summary: 4
Nozzle Schedule & BOM: 5
MDMT Summary: 7
Warnings and Errors: 8
Input Echo: 9
XY Coordinate Calculations: 13
Flg Calc [Int P]: FLANGE 14
Internal Pressure Calculations: 17
External Pressure Calculations: 21
Element and Detail Weights: 23
Nozzle Flange MAWP: 25
Center of Gravity Calculation: 26
Nozzle Calcs.: N1 27
Nozzle Calcs.: N2 30
Nozzle Calcs.: N3 33
Problems/Failures Summary: 36
 PV Elite ® 2020

Cover Page

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2019

Analysis Performed by :

Job File : D:\2E-2301.Pvdb

Date of Analysis : May 8,2020 2:56pm

PV Elite 2020, January 2020

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ASME Code, Section VIII Division 1, 2019

Diameter Spec : 114.300 mm OD

Vessel Design Length, Tangent to Tangent 5110.10 mm

Specified Datum Line Distance 0.00 mm

Internal Design Temperature 343 °C

Internal Design Pressure 12.700 bar

External Design Temperature 343 °C

Maximum Allowable Working Pressure 37.905 bar

Hydrostatic Test Pressure 66.336 bar

Required Minimum Design Metal Temperature -29.0 °C

Warmest Computed Minimum Design Metal Temperature -46.0 °C

Wind Design Code AS/NZ 1170.2:2011

Earthquake Design Code AS 1170.4-2007

Materials of Construction:
Component Normal Impact
Type Material Class Thickness UNS # ized Tested

Shell SA-333 6 ... ... K03006 No Yes

Head SA-234 WPB ... ... K03006 No No
Flange SA-105 ... ... K03504 No No
Nozzle SA-106 B ... ... K03006 No No
Nozzle Flg SA-105 ... ... K03504 No No
Flg Bolting SA-193 B7 ... <= 2 1/2 G41400 No No

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (bar & mm):

Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range

Body Flange 12.700 0.00 37.900 1.5000 N/A No

Shell 12.700 0.00 48.100 3.0000 N/A No
Cap 12.700 0.00 86.700 1.5000 No No

Element Types and Properties:

Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm mm mm mm mm mm

Body Flg 92.2 85.9 ... 31.8 ... ... 1.00 1.00
Cylinder 5075.2 4983.0 6.0 5.3 4.5 ... 1.00 1.00
Ellipse 5110.1 34.9 6.0 5.3 3.0 3.0 1.00 1.00

Weights:
Fabricated - Bare W/O Removable Internals 126.2 kg
Shop Test - Fabricated + Water ( Full ) 255.5 kg
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Vessel Design Summary: Step: 15 2:56pm May 8,2020

Shipping - Fab. + Rem. Intls.+ Shipping App. 126.2 kg

Erected - Fab. + Rem. Intls.+ Insul. (etc) 212.2 kg
Empty - Fab. + Intls. + Details + Wghts. 212.2 kg
Operating - Empty + Operating Liquid (No CA) 212.2 kg
Field Test - Empty Weight + Water (Full) 218.7 kg

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Nozzle Summary: Step: 13 2:56pm May 8,2020

Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

bar bar mm Path Stresses

N1 48.1 ... ... OK 4.50 OK No Calc[*]

N2 48.1 ... ... OK 4.50 OK No Calc[*]
N3 48.1 ... ... OK 4.50 OK No Calc[*]

Nozzle MAWP Summary:

Minimum MAWP Nozzles : 48.1 Nozzle : N3
Minimum MAWP Shells/Flanges : 37.9 bar

Computed Vessel M.A.W.P. : 37.9 bar

[*] - This was a small opening and the areas were not computed.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles:

From Node Nozzle Description X Coordinate Layout Angle Dia. Limit

mm deg mm

20 N1 196.202 90.000 88.352

20 N2 4946.202 90.000 88.352
20 N3 2572.202 270.000 88.352

The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

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Nozzle Schedule & BOM: Step: 12 2:56pm May 8,2020

Bill of Materials:

QTY DESCRIPTION MATERIAL

1 BODY FLANGE: 31.8mm THK X 102.4mm OD SA-105

1 CYLINDER: 6.0mm THK X 103.8mm ID X 4983.0mm SA-333 6

1 ELLIPTICAL HEAD: 2.0 X 1, 6.0mm THK X 103.8mm ID X 34.9mm SA-234 WPB

1 CLASS 300 GR 1.1, 2.0" BLIND FLANGE(S) SA-106 B

1 NAMEPLATE ...

Nozzle Schedule:

Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type in mm mm in

N1 2.000 in XXS WN 2.375 11.074 ... ... 215.1 300

N2 2.000 in XXS WN 2.375 11.074 ... ... 215.1 300
N3 2.000 in XXS WN 2.375 11.074 ... ... 215.1 300

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld

N1 SA-106 B 5.268 10.000 ... ... ...

N2 SA-106 B 5.268 10.000 ... ... ...
N3 SA-106 B 5.268 10.000 ... ... ...

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm deg mm mm

N1 196.202 90.0 200.00 0.00 Shell

N2 4946.202 90.0 200.00 0.00 Shell
N3 2572.202 270.0 200.00 0.00 Shell
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Nozzle Schedule & BOM: Step: 12 2:56pm May 8,2020

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MDMT Summary: Step: 14 2:56pm May 8,2020

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm

Nozzle Flg [5] B -18 -104

Shell [8] ! -46 -46 0.661 5.268 1.00 No
Cap [10] B -29 -48 -29 0.398 5.268 1.00 No
Cap [7] B -29 -104 -29 0.296 6.020 1.00 No
N1 [1] B -29 -104 0.026 9.690 1.00 No
Nozzle Flg [5] B -18 -104
N2 [1] B -29 -104 0.026 9.690 1.00 No
Nozzle Flg [5] B -18 -104
N3 [1] B -29 -104 0.026 9.690 1.00 No
Nozzle Flg [5] B -18 -104
Bolting [21] -48

Warmest MDMT: -18 -46

Required Minimum Design Metal Temperature -29.0 °C

Warmest Computed Minimum Design Metal Temperature -46.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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Warnings and Errors: Step: 0 2:56pm May 8,2020

Class From To : Basic Element Checks.

==========================================================================

Class From To: Check of Additional Element Data

==========================================================================

There were no geometry errors or warnings.

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Input Echo: Step: 1 2:56pm May 8,2020

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 12.7 bar

Design Internal Temperature 343.0 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -29.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code Austr/NZ 1170.2:2011

Design Wind Speed 316.8 km/hr

Seismic Design Code AS 1170.4-2007

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
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Use Code Case 2286 No

Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Flange
Description Body Flange
Distance "FROM" to "TO" 85.852 mm
Flange Inside Diameter 102.36 mm
Element Thickness 31.75 mm
Internal Corrosion Allowance 1.5 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 12.7 bar
Design Temperature Internal Pressure 343 °C
Design External Pressure 0 bar
Design Temperature External Pressure 343 °C
Effective Diameter Multiplier 1.2
Material Name SA-105
Allowable Stress, Ambient 1687.4 kgf/cm²
Allowable Stress, Operating 1252 kgf/cm²
Allowable Stress, Hydrotest 2404.5 kgf/cm²
Material Density 7750.4 kg/m³
P Number Thickness 0 mm
Yield Stress, Operating 1878 kgf/cm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of Standard Flange 0 kN
Class of Standard Flange
Grade of Standard Flange
Weld is pre-Heated No

Element From Node 20

Element To Node 30
Element Type Cylinder
Description Shell
Distance "FROM" to "TO" 4983 mm
Element Outside Diameter 114.3 mm
Element Thickness 5.268 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 6.02 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 12.7 bar
Design Temperature Internal Pressure 343 °C
Design External Pressure 0 bar
Design Temperature External Pressure 343 °C
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Effective Diameter Multiplier 1.2

Material Name SA-333 6 [Impact Tested]
Allowable Stress, Ambient 1638.2 kgf/cm²
Allowable Stress, Operating 1216.9 kgf/cm²
Allowable Stress, Hydrotest 2337.7 kgf/cm²
Material Density 7750.4 kg/m³
P Number Thickness 0 mm
Yield Stress, Operating 1821.8 kgf/cm²
UCS-66 Chart Curve Designation Impact Tested
External Pressure Chart Name CS-2
UNS Number K03006
Product Form Smls. & wld. pipe
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 20

Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 104 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 kN
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 4854 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 kN
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 2480 mm
Nozzle Diameter 2 in.
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 270.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0 kN
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20

Detail Type Weight
Detail ID BUNDLE
Dist. from "FROM" Node / Offset dist 2490 mm
Miscellaneous Weight 0.8433 kN
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Offset from Element Centerline 0 mm

Element From Node 20

Detail Type For./Mom.
Detail ID bundle Pulling
Dist. from "FROM" Node / Offset dist 2480 mm
Force in X Direction -0.337 kN
Force in Y Direction 0 kN
Force in Z Direction 0 kN
Moment about X Axis 0 kgf-m.
Moment about Y Axis 0 kgf-m.
Moment about Z Axis 0 kgf-m.
Force/Moment Combination Method SRSS

Element From Node 30

Element To Node 40
Element Type Elliptical
Description Cap
Distance "FROM" to "TO" 34.9 mm
Element Outside Diameter 114.3 mm
Element Thickness 5.268 mm
Internal Corrosion Allowance 1.5 mm
Nominal Thickness 6.02 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 12.7 bar
Design Temperature Internal Pressure 343 °C
Design External Pressure 0 bar
Design Temperature External Pressure 343 °C
Effective Diameter Multiplier 1.2
Material Name SA-234 WPB
Allowable Stress, Ambient 1638.2 kgf/cm²
Allowable Stress, Operating 1216.9 kgf/cm²
Allowable Stress, Hydrotest 2337.7 kgf/cm²
Material Density 7750.4 kg/m³
P Number Thickness 0 mm
Yield Stress, Operating 1821.8 kgf/cm²
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03006
Product Form Smls. & wld. fittings
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

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XY Coordinate Calculations: Step: 2 2:56pm May 8,2020

XY Coordinate Calculations:

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm

Body Flange 92.202 ... 85.852 ...

Shell 5075.2 ... 4983 ...
Cap 5110.1 ... 34.9 ...

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Flg Calc [Int P]: FLANGE Flng: 4 2:56pm May 8,2020

Flange Input Data Values Description: FLANGE :

Body Flange

Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 12.70 bar
Design Temperature 343 °C
Internal Corrosion Allowance ci 1.5000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No

Flange Inside Diameter B 102.362 mm

Flange Outside Diameter A 254.000 mm
Flange Thickness t 31.7500 mm
Thickness of Hub at Small End go 6.0200 mm
Thickness of Hub at Large End g1 21.8950 mm
Length of Hub h 54.1020 mm

Flange Material SA-105

Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 1252.00 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1687.40 kgf/cm²

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²

Diameter of Bolt Circle C 200.152 mm

Nominal Bolt Diameter a 19.0500 mm
Type of Threads TEMA Thread Series
Number of Bolts 8

Flange Face Outside Diameter Fod 157.226 mm

Flange Face Inside Diameter Fid 102.362 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 149.352 mm

Gasket Inside Diameter Gi 127.000 mm
Gasket Factor m 4.0000
Gasket Design Seating Stress y 710.10 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm

Flange Class 300

Flange Grade GR 1.1

ASME Code, Section VIII Division 1, 2019

Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
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Flg Calc [Int P]: FLANGE Flng: 4 2:56pm May 8,2020

= (12.7*(102/2+1.5))/(1252*1-0.6*12.7)+Ca
= 2.0484 mm

Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1252 * 1 * 4.52 )/(52.7 + 0.6 * 4.52 )
= 100.175 bar

Corroded Flange ID, Bcor = B+2*Fcor 105.362 mm

Corroded Large Hub, g1Cor = g1-ci 20.395 mm
Corroded Small Hub, g0Cor = go-ci 4.520 mm
Code R Dimension, R = ((C-Bcor)/2)-g1cor 27.000 mm

Gasket Contact Width, N = (Go - Gi) / 2 11.176 mm

Basic Gasket Width, bo = N / 2 5.588 mm
Effective Gasket Width, b = bo 5.588 mm
Gasket Reaction Diameter, G = (Go + Gi) / 2 138.176 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.79 * 138² * 12.7
= 19.045 kN
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 5.59 * 3.14 * 138 * 4 * 12.7
= 24.647 kN
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.14 * 105² *12.7/4
= 11.074 kN
Pressure Force on Flange Face [Ht]:
= H - Hd
= 19 - 11.1
= 7.972 kN
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 19 + 24.6 + 0, 0 )
= 43.692 kN
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 710*5.59*3.141*138+0*0*0
= 168.911 kN
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 43.7/1758, 169/1758
= 0.001 m²

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 0.0016 * 1758/(710 * 3.14 * (149 + 127 ) )
= 4.444 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1758 * ( 0.00098 + 0.0016 )/2
= 218.79 kN
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
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Flg Calc [Int P]: FLANGE Flng: 4 2:56pm May 8,2020

= 43.7 - 19
= 24.65 kN

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 200 - 138 )/2
= 30.9880 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 27 + 20.4 + 31 )/2
= 39.1915 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 27 + ( 20.4/2.0 )
= 37.1975 mm

Summary of Moments for Internal Pressure: (kgf-m.)

Loading Force Distance Bolt Corr Moment

End Pressure, Md 11. 37.1975 1.0472 44.

Face Pressure, Mt 8. 39.1915 1.0472 33.
Gasket Load, Mg 25. 30.9880 1.0472 82.
Gasket Seating, Matm 219. 30.9880 1.0472 724.

Total Moment for Operation, Mop 159. kgf-m.

Total Moment for Gasket seating, Matm 724. kgf-m.

You chose not to perform Stress Calculations on this Standard Flange.

The pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk. 12.6 kg

Estimated Unfinished Weight of Forging at given Thk 28.2 kg

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 12.70/51.10 = 0.249

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Internal Pressure Calculations: Step: 4 2:56pm May 8,2020

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
bar mm mm mm kgf/cm²

Body Flange 12.7 ... 1.5 102.36 1252

Shell 12.7 6.02 3 114.3 1216.9
Cap 12.7 6.02 1.5 114.3 1216.9

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
bar bar bar mm mm

Body Flange 12.7 37.9 51.1 31.75 No Calc

Shell 12.7 48.1 154 5.268 4.5
Cap 12.7 86.7 161 5.268 3

Minimum 37.9 51.1

Note : The M.A.W.P is Governed by a Standard Flange !

Elements Suitable for Design Internal Pressure.

Internal Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2019

Cylindrical Shell From 20 To 30 SA-333 6 at 343 °C

Shell
Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (12.7*57.1)/(1217*1+0.4*12.7)
= 0.6057 + 3.0000 = 3.6057 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1217*1*2.27)/(57.1-0.4*2.27)
= 48.1 bar

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1638*1*5.27)/(57.1-0.4*5.27)
= 154 bar

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (12.7*((57.1-0.4*2.27))/(1*2.27)
= 321.185 kgf/cm²
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Minimum Design Metal Temperature Results:

Note:
This Material was specified as being an Impact Tested (Low Temperature) Material.

Impact Test Temperature provided per Specification -46 °C

Elliptical Head From 30 To 40 SA-234 WPB , UCS-66 Crv. B at 343 °C

Cap
Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (12.7*114*0.96)/(2*1217*1+2*12.7*(0.96-0.1))
= 0.5811 + 1.5000 = 2.0811 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*1217*1*3.77)/(0.96*114-2*3.77*(0.96-0.1))
= 86.7 bar

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*1638*1*5.27)/(1*114-2*5.27*(1-0.1))
= 161 bar

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (12.7*(0.96*114-2*3.77*(0.96-0.1)))/(2*1*3.77)
= 178.191 kgf/cm²

Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca per Appendix 1-1 (a)(1)
= (12.7*57.1)/(1217*1+0.4*12.7)+1.5
= 2.106 mm

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1217 * 1 * 4.52 )/(57.1 - 0.4 * 4.52 )
= 97.5 bar

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 107/( 2 * 27.4 ))^(2))/6
= 0.964056

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 5.27, tr = 1.5, c = 1.5 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.4, Temp. Reduction = 51 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -48 °C

MDMT Calculations in the Head Straight Flange:

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Internal Pressure Calculations: Step: 4 2:56pm May 8,2020

Govrn. thk, tg = 6.02, tr = 1.34, c = 1.5 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.3, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 66.336 bar

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 22.226 bar
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 66.413 bar
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 56.130 bar
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 21.371 bar
Pressure per App 27-4 = M.A.W.P. 37.905 bar

UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 37.9 * 1.35
= 66.336 bar

Horizontal Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (kgf/cm² & bar):

From To Stress Allowable Ratio Pressure

Shell 1677.9 2337.7 0.718 66.35

Cap 930.9 2337.7 0.398 66.35

Stress ratios for Nozzle and Pad Materials (kgf/cm²):

Description Pad/Nozzle Ambient Operating Ratio

N1 Nozzle 1638.15 1216.86 1.346

N2 Nozzle 1638.15 1216.86 1.346
N3 Nozzle 1638.15 1216.86 1.346

Minimum 1.346

Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description Ambient Operating Ratio

Body Flange 1687.40 1252.00 1.348

Shell 1638.20 1216.90 1.346
Cap 1638.20 1216.90 1.346

Minimum 1.346

Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

Description Ambient Operating Ratio

N1 225.69 2337.71 0.097

N2 225.69 2337.71 0.097
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Internal Pressure Calculations: Step: 4 2:56pm May 8,2020

N3 225.69 2337.71 0.097

Elements Suitable for Test Pressure.

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External Pressure Calculations: Step: 5 2:56pm May 8,2020

External Pressure Calculation Results :

External Pressure Calculations:

Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm kgf/cm²

10 20 No Calc ... 30.25 No Calc No Calc

20 30 5112.4 114.3 2.268 0.0004339 383.362
30 40 No Calc 114.3 3.768 0.0045786 805.513

External Pressure Calculations:

External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm bar bar

10 20 31.75 No Calc ... No Calc

20 30 5.268 No Calc ... 9.95
30 40 5.268 3 ... 28.9

Minimum 9.95

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm mm cm**4 cm**4

10 20 No Calc No Calc No Calc No Calc

20 30 5112.4 No Calc No Calc No Calc
30 40 No Calc No Calc No Calc No Calc

Elements Suitable for External Pressure.

ASME Code, Section VIII Division 1, 2019

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 343 °C

Shell

Elastic Modulus from Chart: CS-2 at 343 °C: 1732679.250 bar

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Slen Do/t L/D Factor A Factor B

2.268 114.30 5112.40 50.40 44.7279 0.0004339 383.36

MAEP = (4*B)/(3*(Do/t)) = (4*383 )/(3*50.4 ) = 9.95 bar

Results for Maximum Stiffened Length Slen

Tca Outer Dia Slen Do/t L/D Factor A Factor B

2.268 114.30 5112.40 50.40 44.7279 0.0004339 383.36
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External Pressure Calculations: Step: 5 2:56pm May 8,2020

MAEP = (4*B)/(3*(Do/t)) = (4*383 )/(3*50.4 ) = 9.95 bar

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 343 °C

Cap

Elastic Modulus from Chart: CS-2 at 343 °C: 1732679.250 bar

Results for Maximum Allowable Ext. Pressure MAEP

Tca Outer Dia Do/t Factor A Factor B

3.768 114.30 30.33 0.0045786 805.51

MAEP = B/(K0*Do/t) = 806/(0.9 *30.3 ) = 28.9 bar

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: K03006

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1217*1*3.77)/(0.96*107+0.2*3.77))/1.67
= 51.9 bar

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 28.9, 51.9 )
= 28.931 bar

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Element and Detail Weights: Step: 6 2:56pm May 8,2020

Element and Detail Weights:

Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg m³ kg m³ kg

10 20 12.5824 0.00072218 12.2567 0.00074866 0.75494

20 30 80.186 0.042146 41.3254 0.047161 4.81116
30 40 1.23464 0.00044145 0.92701 0.00047182 0.074079

Total 94 0.04 54 0.05 5

Weight of Details:

Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg mm mm

20 Nozl 7.55046 104 70.9701 N1

20 Nozl 7.55046 4854 70.9701 N2
20 Nozl 11.4817 2480 70.9701 N3
20 Wght 86 2490 ... BUNDLE
20 Forc ... 2480 ... bundle Pulling

Total Weight of Each Detail Type:

Nozzles 26.6
Weights 86.0

Sum of the Detail Weights 112.6 kg

Weight Summation Results: (kg)

Fabricated Shop Test Shipping Erected Empty Operating

Main Elements 99.6 99.6 99.6 99.6 99.6 99.6

Nozzles 26.6 26.6 26.6 26.6 26.6 26.6
Empty Weights ... ... ... 86.0 86.0 ...
Test Weights ... 86.0 ... ... ... ...
Ope Weights ... ... ... ... ... 86.0
Test Liquid ... 43.3 ... ... ... ...

Totals 126.2 255.5 126.2 212.2 212.2 212.2

Miscellaneous Weight Percent: 6.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 126.2 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 255.5 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 126.2 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 212.2 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 212.2 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 212.2 kg
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Element and Detail Weights: Step: 6 2:56pm May 8,2020

Oper. Wt. + CA - Corr Wt. + Operating Liquid 170.4 kg

Field Test Wt. - Empty Weight + Water (Full) 218.7 kg

Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements:

Surface
From To Area
m²

10 20 0.092595
20 30 1.81241
30 40 0.027227

Total 1.932 m²

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Nozzle Flange MAWP: Step: 7 2:56pm May 8,2020

Nozzle Flange MAWP Results: (bar & °C)

Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press UG-44(b) 50% DNV

N1 37.90 51.10 343 300 GR 1.1 ... ... ... ...

N2 37.90 51.10 343 300 GR 1.1 ... ... ... ...
N3 37.90 51.10 343 300 GR 1.1 ... ... ... ...

Min Rating 37.905 51.096 bar [for Core Elements] 0.000 0.000 0.000

ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Warning:
There are nozzles in this model, but no flange MAWPs were de-rated. Be
sure this is what you intended. There is a check box in the nozzle dialog
that instructs PV Elite to perform the de-rating for each nozzle flange.
See ASME VIII-1, UG-44(b) for more information.

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Center of Gravity Calculation: Step: 8 2:56pm May 8,2020

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of the Nozzles 2571.634 mm

Center of Gravity of the Added Weights (Operating) 2582.202 mm
Center of Gravity of the Added Weights (Empty) 2582.202 mm

Center of Gravity of Bare Shell New and Cold 2277.106 mm

Center of Gravity of Bare Shell Corroded 2056.083 mm

Vessel CG in the Operating Condition 2402.116 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 2437.631 mm

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Nozzle Calcs.: N1 Nozl: 10 2:56pm May 8,2020

Input, Nozzle Desc: N1 From: 20

Pressure for Reinforcement Calculations P 12.700 bar

Temperature for Internal Pressure Temp 343 °C

Shell Material [Impact Tested] SA-333 6

Shell Allowable Stress at Temperature Sv 1216.90 kgf/cm²
Shell Allowable Stress At Ambient Sva 1638.20 kgf/cm²

Inside Diameter of Cylindrical Shell D 102.26 mm

Shell Finished (Minimum) Thickness t 5.2680 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 196.20 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1216.86 kgf/cm²
Allowable Stress At Ambient Sna 1638.15 kgf/cm²

Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn XXS

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.2680 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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Nozzle Calcs.: N1 Nozl: 10 2:56pm May 8,2020

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2019, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.503 in.

Actual Thickness Used in Calculation 0.436 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.7*54.1)/(1217*1-0.6*12.7)
= 0.5798 mm

Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (12.7*22.1)/(1217*1-0.6*12.7)
= 0.2366 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 88.3524 mm
Parallel to Vessel Wall, opening length d 44.1762 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 5.6700 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.2366 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.5798 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 4.5, 4.5 ) ]
= 4.5000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
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Nozzle Calcs.: N1 Nozl: 10 2:56pm May 8,2020

= max( 3.24, 4.5 )

= 4.5000 mm

Available Nozzle Neck Thickness = 0.875 * 11.074 = 9.690 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 9.69, tr = 0.18, c = 3 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.026, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 5.27, tr = 0.43, c = 3 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.19, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 12.70/51.10 = 0.249

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds Tmin 3.0200 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.1140 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 48.1 bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 9.8444 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 215.1124 mm

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Nozzle Calcs.: N2 Nozl: 11 2:56pm May 8,2020

Input, Nozzle Desc: N2 From: 20

Pressure for Reinforcement Calculations P 12.700 bar

Temperature for Internal Pressure Temp 343 °C

Shell Material [Impact Tested] SA-333 6

Shell Allowable Stress at Temperature Sv 1216.90 kgf/cm²
Shell Allowable Stress At Ambient Sva 1638.20 kgf/cm²

Inside Diameter of Cylindrical Shell D 102.26 mm

Shell Finished (Minimum) Thickness t 5.2680 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 4946.20 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1216.86 kgf/cm²
Allowable Stress At Ambient Sna 1638.15 kgf/cm²

Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn XXS

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.2680 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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Nozzle Calcs.: N2 Nozl: 11 2:56pm May 8,2020

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Div. 1, 2019, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.503 in.

Actual Thickness Used in Calculation 0.436 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.7*54.1)/(1217*1-0.6*12.7)
= 0.5798 mm

Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (12.7*22.1)/(1217*1-0.6*12.7)
= 0.2366 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 88.3524 mm
Parallel to Vessel Wall, opening length d 44.1762 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 5.6700 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N2.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.2366 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.5798 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 4.5, 4.5 ) ]
= 4.5000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
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= max( 3.24, 4.5 )

= 4.5000 mm

Available Nozzle Neck Thickness = 0.875 * 11.074 = 9.690 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 9.69, tr = 0.18, c = 3 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.026, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 5.27, tr = 0.43, c = 3 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.19, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 12.70/51.10 = 0.249

Weld Size Calculations, Description: N2

Intermediate Calc. for nozzle/shell Welds Tmin 3.0200 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.1140 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 48.1 bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 9.8444 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 215.1124 mm

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Nozzle Calcs.: N3 Nozl: 12 2:56pm May 8,2020

Input, Nozzle Desc: N3 From: 20

Pressure for Reinforcement Calculations P 12.700 bar

Temperature for Internal Pressure Temp 343 °C

Shell Material [Impact Tested] SA-333 6

Shell Allowable Stress at Temperature Sv 1216.90 kgf/cm²
Shell Allowable Stress At Ambient Sva 1638.20 kgf/cm²

Inside Diameter of Cylindrical Shell D 102.26 mm

Shell Finished (Minimum) Thickness t 5.2680 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2572.20 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1216.86 kgf/cm²
Allowable Stress At Ambient Sna 1638.15 kgf/cm²

Diameter Basis (for tr calc only) ID

Layout Angle 270.00 deg
Diameter 2.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn XXS

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.2680 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 300

Flange Grade GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, 2019, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.503 in.

Actual Thickness Used in Calculation 0.436 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.7*54.1)/(1217*1-0.6*12.7)
= 0.5798 mm

Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (12.7*22.1)/(1217*1-0.6*12.7)
= 0.2366 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 88.3524 mm
Parallel to Vessel Wall, opening length d 44.1762 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 5.6700 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N3.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.2366 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.5798 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 4.5, 4.5 ) ]
= 4.5000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
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= max( 3.24, 4.5 )

= 4.5000 mm

Available Nozzle Neck Thickness = 0.875 * 11.074 = 9.690 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 9.69, tr = 0.18, c = 3 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.026, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 5.27, tr = 0.43, c = 3 mm, E* = 1

Thickness Ratio = tr * (E*)/(tg - c) = 0.19, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -18 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 12.70/51.10 = 0.249

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds Tmin 3.0200 mm

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.1140 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 48.1 bar

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 9.8444 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 215.1124 mm

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Problems/Failures Summary: Step: 16 2:56pm May 8,2020

Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.

** Warning: A standard flange seems to be governing the Vessel MAWP!

Please review all reports carefully!

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