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Fully Automatic A.T.

F Changer
Installation/Operation & Maintenance
Installation/Operation & Maintenance Manual
Manual

HO-250A

Please read this manual carefully before operation.


You must read and understand the precautions for safety
and avoid any damages and injury.
TABLE OF CONTENTS

1. Introduction 1
1-1. Features and characteristics 1
1-2. Names of each part 2
1-3. Description 3
1-4. Specification 4

2. Safety 5
2-1. Danger/Warning/Caution 5

3. Operation 7
3-1. Check points before operation 7
3-2. Calibration 7
3-3. Operation 8

4. Maintenance 11
4-1. Trouble-Shooting 11

5. Sparepart List

▶This manual was prepared in January 2017 the product specifications


contained in this manual are subject to change without notice.
Introduction
1-1.Features and characteristics

Possible to work for 4-10 shift


transmission

Exchanging level gauge Mode

Possible to work for car type without


level gauge

Voice guidance ModeDIGITAL

One-touch oil line DIGITAL


change Mode

DIGITAL Input car data

Etc.
•Equiped electronic digital scale
•Oil saving Mode
(Some of car type are excluded)
•Installed oil exchange program on cooler line
•Display oil temperature
•Possible transmission flushing by chemical
•Used oil sampling function (Application of selected model)
•Installed 40L used oil tank
•Installed anti-overflowing sensor of used oil
1
Introduction
1-2. Description

① Exchanging level gauge Mode ⑩ Up button

② Exchanging IN/OUT Cooler line ⑪ Down button

③ Oil saving Mode : 0.1 liters of used oil


recovery and inject new oil, so you let ⑫ Start button
healing the least. (Except for some models)

④ Recovery used oil In the vehicle


⑬ Pause button
set amount

⑤ inject new oil In the vehicle set


⑭ Stop button
amount

⑥ Drain the used oil.


⑮ Calibration the scale.

⑦ Possible transmission flushing


⑯ Menu button
by chemical

⑧ Recovery : Recovery of waste oil into the ⑰ Line change(option) : Change


device in a vehicle.
(It works only when pressing the start button) Injection and recovery hose lines.
⑨ Inject : Inject of new oil into the device in
a vehicle. ⑱ FUNC : System settings
(It works only when pressing the start button)

⑲ ENTER button
2
Safety

1-3. Specification

Model No. HO-250A


Control type Computer control
Measurement Digital scale control
Motor 0.2kw 1PH 220V
Pump Type TRO CHOID Relief Auto
New oil tank 20ℓ
Used oil tank 40ℓ
Net weight Approx. 50kg
Dimension 530(W) x 595(L) x 900(H)mm

2-1. Danger / Warning / Caution

Danger / Warning / Caution


Make sure you follow the instructions, otherwise critical injury or death can occur.

Make sure you follow the instructions, otherwise critical injury or damage can occur.

Make sure you follow the instructions; otherwise, injury or damage can occur

The terms are described to enhance the understanding of the equipment.

Danger / Warning / Caution

Only trained personnel may Work only on the horizontal


operate the equipment. place for safety purpose.
Inexperience can cause
accidents.

3
Safety
Make sure to install Do not apply excessive
it indoors only and protect it force to unplug power
from rain or snow. cord.
▶ It may cause an electric
shock or a fire.

Do not expose this product Do not work with this product


directly to rain and moisture. close to heating source.
▶It may cause injuries or even ▶It may cause injuries or even
death. death.

Do not touch power cord with Do not use damaged


wet hands. power plug or loosened
▶ It may cause injuries or even outlet.
death. ▶ It may cause injuries or
even death.

Make sure that electric oulet/ Do not insert multiple plugs


pins must be on the socket.
maintained clean. ▶ It may cause an electric
▶ It may cause an electric shock or a fire.
shock or a fire.

Do not apply any impact Do not expose this product


on the body frame[housing] to direct sun light.
or expose it to dust. ▶ It may cause unexpected
▶It may cause unexpected malfunction.
malfunction.

Do not modify the control Do not attempt to push any


panel and structure volun- incorrect button during
tarily. operation.
▶ It may cause unexpected ▶ It may cause unexpected
malfunction. malfunction

Make sure to install Read this manual carefully


it indoors only and protect before use.
it from rain or snow. ▶ Serious accidents may
happen due to negligence of
danger & warning information.

Do not use unprescribed


Do not bend the power oil.
cord or place any heavy ▶ It can cause damage to
article on it. the machine.

Make sure that you read and understand them. 4


Operation
3-1. Preparing to work

(1) Fill up new oil in the new oil tank.


(2) Connect power supply and turn on the power switch.
(3) FWD vehicle shift the gear into N and RWD vehicle shift the gear
into P.
(4) Connect coupler to recovery hose and injection hose.
(5) Make sure oil flow direction is upward(⇡) in the sight glass.
(6) If oil flow direction is downward(⇣︎), switch line change lever.
Then oil flow direction will be changed to upward.

▶ Park vehicle on the flat floor and make sure the vehicle is securely
braked.
(*If necessary, prop up wheels to prevent rolling the wheel.)
▶ Operator should wear safety glasses and protective equipment.
▶ Precise electronic scale equipped in the product, so pay attention to
prevent damage from impact or shock.

3-2. How to calibration new oil Scale

CALIBRATION
UP = 20 liter
DOWN = 0 liter

1) Calibration with 20 liter empty oil tank


1-1) Put 20 liter empty oil tank on the electronic scale.
1-2) Connect the oil inlet hose.
1-3) Press the calibration button.
1-4) Press DOWN button and hold (3sec) until COMPLETE message
shown on the screen.
1-5) Make sure the process is completed.

2) Calibration with 20 liter full oil tank.


2-1) Put 20 liter full oil tank on the electronic scale.
2-2) Connect the oil inlet hose.
2-3) Press the calibration button.
2-4) Press UP button and hold (3sec) until COMPLETE message shown
on the screen.
5 2-5) Make sure the process is completed.
Operation
3-3. How to Use

(1) Exchanging level gauge mode

AUTO_1
0.0
volume: 8.0 0.0

1) Insert the hose to the oil check gauge of the vehicle.


2) Connect the appropriate accessories in the vehicle.
(Accessories for level gauge)
3) Connect a hose on any device orientation.
4) Select the level gauge mode(AUTO1).
5) Use the ▲ ▼ buttons to set the amount of oil changes. (Initial value 8.0 liters)
6) Press the Start button.
7) If necessary after checking whether the end-of-job message comes up oil
level is potent using a setting recovery, setting injection and align the oil level.
8) Finish the work.

(2) Exchanging cooler line mode

AUTO_2
0.0
volume: 8.0 0.0

1) Remove the cooling line of the vehicle.


2) Connect the appropriate accessories in the vehicle.
3) Connect a hose on any device orientation.
4) Check the oil flow direction. (The normal flow is flowing over, under it.) ⇡
5) Switch the direction lever to replace the line if the oil flow direction does not
match.
6) AUTO2 Select the exchanging cooler line mode.
7) Use ▲ ▼ to set the amount of oil changes. (Initial value 8.0 liters)
8) Press the Start button.
9) If necessary after checking whether the end-of-job message comes up oil
level is potent using a setting recovery, setting injection and align the oil level.
10) Finish the work.

6
Operation
(3) Oil saving Mode

AUTO_3
0.0
volume: 8.0 0.0

1) Remove the cooling line of the vehicle.


2) Connect the appropriate accessories in the vehicle.
3) Connect a hose on any device orientation.
4) Check the oil flow direction. (The normal flow is flowing over, under it.) ⇡
5) Switch the direction lever to replace the line if the oil flow direction does not match.
6) AUTO3 Select the oil saving mode.
7) Use ▲ ▼ to set the amount of oil changes. (Initial value 8.0 liters)
8) Press the Start button.
9) If necessary after checking whether the end-of-job message comes up oil
level is potent using a setting recovery, setting injection and align the oil level.
10) Finish the work.

(4) Setting recovery / Setting injection

CHARGE
0.0
volume: 1.0 0.0

RECOVERY
0.0
volume: 1.0 0.0

1) Select Setting recovery or Setting injection.


2) Use the ▲ ▼ buttons to set.
3) Press Start button.

7
Operation
(5) Discharge used oil

DISCHARGE
volume: 5.4 0.0

1) Pull the exchange lever forward.


2) Connect the hose accessories at the end of Injection hose (red).
3) Press the discharge used oil button.
4) Press the Start button.
5) Check that the discharge through an Injection hose.

(6) Other information Description

NEW : 0.0 L 1) Standby : Display oil temperature, new oil and


USED : 0.0 L
used oil.
TEMPERATURE : 00℃

RECOVERY 2) Manual Recovery : Only works if press the


volume: 0.0 START button

CHARGE 3) Manual Injection : Only works if press the


volume: 0.0 START button

4) Cleaning mode : After chemical Injection,


CLEANING
5 minute setting UP/DOWN buttons and
START button to begin

8
Operation
(7) CVT exchange the Mission oil

CVT
Volume : 0.0

1) Park the vehicle in a flat position or lift.


2) Set the selection lever to the “P” position and fill the parking brake.
3) ‌Start the engine of the vehicle and check the amount of oil in the oil level
gauge check range.
4) Stop the정지 engine.
시킵니다.
5)
5) Insert
‌ the
연결용 gauge hole into게이지구멍
검정호스에 the black hose
삽입호스를 for connection
연결한 후to레벨게이지
the cooler. After
connecting the
삽입합니다. hose, insert it into the level gauge hole.

▶Connect
▶ 한쪽호스 커플러에 coupler 커플러
mage 마게를
to one연결하여 공기가 유입되지
hose coupler 않도록
to prevent 막습니다.
air from entering.

▶‌Insert
오일팬에 it until
닿을 때까지it touches
삽입하며,the 삽입호스의
oil pan and be careful
끝부분이 휘어지지 not않도록
to bend the tip of
주의합니다.
the insertion hose.
▶ 교환작업 중에 게이지 구멍 삽입호스가 빠지지 않도록 고정 합니다.
▶ Insert the gauge hole during replacement.

6)
6)Turn장비on 전원the 스위치를
power switch.
ON 합니다.
7)
7)Press [LEVEL
[LEVEL AUTO1] twice.
AUTO1]을 → Check →
두번 누릅니다. "CVT_ Oil Change" →확인
"CVT_오일교환" Press후
[Start]
→ key.
8) ‌After
[시작]키를suctioning the waste oil from the transmission, the same amount of new
누릅니다.
8)oil as the폐오일을
밋션의 amount of the inhaled
장비로 흡입 후, waste
흡입된 oil is 폐오일량과
injected into동일한
the transmission.
양의 새 오일이
9) Start
밋션으로 the engine and warm up the engine for 3 to 5 minutes.
주입됩니다.
10)
9) 엔진을Stop the시동시키고,
engine and 3~5분
if necessary
동안repeat
엔진을steps 워밍업 No.8시킵니다.
to No.10 again.
10) 엔진을 정지 시키고, 필요한 경우에는 다시 8번에서 10번의 과정을 반복
<Caution>
합니다.
Driving test of the vehicle is prohibited when the equipment is inhaled or oiled.
<주의> ‌ 장비가
11) After 오일흡입
completing 또는
the oil 오일주입 시에는 차량의
change, separate 주행테스트를
the vehicle and oil금지합니다.
changer, operate
11)the 오일교환 완료
shift lever 후에는
twice for 2차량과 오일교환기를
to 3 seconds at each분리하고 변속check
position, and 레버를 the각oil level
with the level
위치별로 gauge.2회씩
2~3초간 (Please동작refer
한to후에,
Maintenance
레벨게이지로 Manual).
오일량을 점검합니다.
▶ ‌It(정비지침서
is used when injecting new amount of oil after inhalation of oil inside the
참조).
▶transmission
밋션 내부의 오일을 흡입한 후에, 흡입량 만큼의 새 오일을 주입할 경우 사용
9
Operation
(8) AUTO 3_Exchange : Flushing exchange 3stages

Step 3 : ‌Change the Flushing: Press the AUTO3 button to enter this function.
Move the arrow with the ENTER button, and change the data with the
UP / DOWN buttons

3 STAGE MODE
1sta > 3.0L 5M
2sta 3.0L 5M 5-1) Set the 1st stage oil level.
3sta 8.0L 5M

3 STAGE MODE
1sta 3.0L > 5M
2sta 3.0L 5M 5-2) Set the 1st step waiting time.
3sta 8.0L 5M

3 STAGE MODE
1sta 3.0L 5M
2sta > 3.0L 5M 5-3) Set the 2nd stage oil level.
3sta 8.0L 5M

3 STAGE MODE
1sta 3.0L 5M
2sta 3.0L > 5M 5-4) Set the 2nd step waiting time.
3sta 8.0L 5M

3 STAGE MODE
1sta 3.0L 5M
2sta 3.0L 5M 5-5) Set the oil level in 3 steps.
3sta > 8.0L 5M

3 STAGE MODE
1sta 3.0L 5M
2sta 3.0L 5M 5-6) Set the 3 step waiting time
3sta 8.0L > 5M

10
Maintenance
4-1. Troubleshooting

Symptom Solution

1. Check the amount of oil of vehicle


0.1 liter for 20 seconds
2. The vehicle shift lever P-> as N, N-> P
When used oil is not recovered
After the conversion starts

1. Ensure that the new oil tank is in-


stalled correctly
2. Check that the inlet connection is cor-
0.1 liter for 20 seconds rect of new oil
When new oil is not recovered 3. Check connect the inlet hose is new
oil container Press or apply pressure to
ensure that
4. Make sure that new oil is not lacking

The used oil overflow Discard used oil equipment.

Insufficient new oil Supplements new oil.

11
Pressure S/W

P
Pressure
S2-0 gauge
Used oil
IN 1 window S0
CAR S1

S2-1 Sample
window Check valve
IN 2

New oil
window

S3

Used oil New oil

Used oil load cell New oil load cell


LCD Display Speaker

2
20
Key Board
Pressure S/W
9
3
Motor
5 2
S0
New oil load cell Main Board 2
S1
5
2
S2-0
Used oil load cell
2
3 S2-1

Temperature sensor

~
Part list

Feature Description Code Feature Description Code

Electric Hose
880101 880110
valve (1) holder

Electric Hose
880102 880111
valve (2) (2.5M)

Pressure
880103 Speaker 880112
switch

Trans-
880113
Motor 880104 former

Key pad 880114


Oil pump 880105

Rear Display
880106 880115
wheel panel

Front LCD dis-


880107 880116
caster play

Hose Main PCB 880117


880108
coupler

Hose
880109 Load cell 880118
hanger
Part list

Feature Description Code

Oil tank 880119

Power
880120
S/W

Power ca-
880121
ble socket

Pressure
880122
gauge

Sight glass 880123


HESHBON CO.,LTD.
673-52, GYEONGSEO-DONG, SEO-GU, INCHEON, 404-170 KOREA
TEL:+82-32-585-3570(Int’l trading) / FAX: +82-32-585-3535
http://www.heshbon.com / e-mail:export@heshbon.com

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