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Chapter 4
Power Distribution System
Subject Code AKD20403 / AAB30403
UNIVERSITI KUALA LUMPIR Page 2
Lesson Outcomes
Upon completion this chapter, you will be able to:
Explain busbar layout
Explain the bus priority
Explain power distribution system for DC aircraft
Explain power distribution system for AC aircraft
List different type of distribution system in AC aircraft
Explain the operation CSD
Explain the operation of load sharing
Explain the load shedding
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BUS-BAR LAYOUTS
The main method of distributing power is by BUSBAR
The output from generators, batteries etc is supplied to bus-
bars and all services take their supplies from the bus-bars.
Primary function of bus-bar is to supply various aircraft loads
with power in all operating condition
Powered by generators, TRU, Inverter, Battery, APU, RAT or
External Power
Fuses or circuit breaker (CB) is located between Bus Bar
and the load for protection.
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Non-essential bus
Supply power to loads not essential to the flight
performance or safety of an aircraft.
Also known as the load shed, secondary or monitored
bus.
Those services that can be isolated in an in-flight
situation e.g., galley supplies, in-flight entertainment
etc. They can also be subject to load shedding.
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Sub-Buses
Aircraft may have other buses that are directly coupled
to the other buses, shown in figure below.
They act like an extension of a bus in different area to
minimize the number of cables running to a given area.
The main bus is usually situated in the cockpit of the
aircraft but the galley equipment is situated in
completely different area.
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Bus Control
Buses are normally control automatically or by the aircrew
to prevent overloading of electrical power supply
For example aircraft with two 300Amps generators has total load
of 600Amps. However in normal flight the aircraft electrical system
may be drawing 450 Amps.
If one generator fail, the other generator would be overloaded and
would also fail.
In practice, due to the bus control system, this would not happen.
When the generator failed, the most unimportant bus (i.e.: non
essential bus) would automatically switched off.
This would bring the load demand back within the safe working
load using the surviving generator (below 300 Amps).
If later, the second generator failed during flight, the pilot can
switch off the main bus (non essential bus). This would leave only
hot battery and emergency (essential) buses powered from the
battery to sustain the flight
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DC Aircraft
In a single engine aircraft, when the generator
voltage is 0.5 volts more than the battery voltage,
the generator can be connected in line.
In aircraft with more than one generators, they are
always connected in parallel.
To get the first generator on line is not a problem since
the only voltage on the bus is the battery voltage.
For the second generator, the bus voltage and the
generator voltage will be the same. Thus, to get a
differential voltage, a booster resistor is used to push the
incoming generator voltage temporarily to a higher level.
Once both generators are on line, the paralleling circuit
will make sure that the loads are shared equally.
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Operation:
1 – Batt master sw On – Generator warning light illuminate
- Voltmeter read 24V
2 – Left generator rotate – U/V relay energise
3 – Diff coil relay energise – when generator voltage above 0.5V – 0.75V above bus
bar voltage (24V), diff voltage drive a current to polarise
the pivoted armature contact close
4 – Left Gen Isolation Sw Close – main contactor energise
a – generator output supply to bus bar via series coil i.e. series coil polarise the
pivoted armature in the same direction as the differential coil
b – L gen warning light extinguish
c – contact for paralleling coil connected
d – contact shorted out the voltage boost resistor
e – voltmeter read 28V
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-When both generator on line, both generator will share the amount of load by utilizing of
equalizing or paralleling coil
- During engine shut down, a reverse current (15-20A) flow the battery to the generator via
series coil. This series coil will polarise in the opposite sense and cause it to move back to its
original position, its contact open. There is no spring tension in differential relay
The generator main contactor open thus generator warning light illuminate indicate generator
off line.
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Example of
a DC
aircraft
distribution
system
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AC Aircraft
Modern large aircraft use both ac and dc electric power
Typical generator is three-phase 115 VAC; TRUs convert
the ac to 28 V dc.
In emergency, inverters convert battery power and supply ac
power to all essential ac equipment.
There are basically three different electrical system
configurations used on large transport aircraft :
a. Split bus system,
b. Parallel system, and
c. Split parallel system type.
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If APU to supply electric power to the entire aircraft, the EPC would
open and the APU generator breaker would close.
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Carbon Pile
Voltage
Regulator
Magnet
Assembly
Armature
Assembly
Pile Unit
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Current Limiter
Similar construction as vibrator type voltage
regulator.
If generator current rises above pre-set level, the
point open reducing field current. Output voltage
will reduce and current will also reduced.
Current level is set by the adjustment spring.
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Current Limiter
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Paralleling Generators
Step to be followed when paralleling DC
generators:
Bring generators on line and allow them to warm up.
Adjust all generator output to be the same. Do this
before putting the generator on line.
Check the load is equally shared between generators
(all generators current are within 10%)
If generators cannot be balanced, repair the system.
Adjust equalizing resistors as required.
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Equalizing Controller
Interconnected on their negative sides via two
equalizing coils.
Equalizing coils are wound onto the same
magnetic core as the coil of the voltage regulator.
Small voltage drop across series interpoles and
compensating field windings of generator (XL1
and XL2). Size of the voltage drop depend on the
output of the generator.
If both gen give the same output (balance), VL1
equal to VL2. Thus, point A and B is at the same
polarity and no current flow in the compensating
winding.
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Note :
If one generator
fail, the equalising
coil will be
disconnected thus
no load sharing
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Error
Sensing
Bridge
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Note :
-When output is
correct (200V),
-Potential at
bridge is 170V
-Potential at A and
B are equal.
-There is no error
signal to the mag
amp.
-Mag amp allow
considerable
current flow to the
gen field
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Note :
-When output
voltage increase,
potential at A
more positive
w.r.t. B
-Current flow
from A to B to the
control winding
-Mag amp will
reduce current
flow to generator
exciter field thus
output voltage
drop to normal
value (200V)
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Note :
-When output
voltage decrease,
potential at B more
positive w.r.t. A
-Current flow from
B to A to the
control winding
-Mag amp will
increase current
flow to generator
exciter field thus
output voltage
increase to normal
value (200V)
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CSDU
on JT8D
Engine
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CSDU Operation
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CSDU Schematic
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CSDU Schematic
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6,000 rpm
12,000rpm
GCU
SCHEMATIC
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Circuit Breaker
GCB, BTB and APB are identical
circuit breaker. Main contact allows
electrical power source to the buses
Latch type circuit breaker
When close coil energised, the circuit
breaker closes, permanent magnet
provide holding force to latch the circuit
breaker in close position.
When trip signal applied,
electromagnetic field assists internal
spring to break the magnetic latch.
The two zener diodes are there to
suppress arching when breaker is
opening or closing.
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Circuit Breaker
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Current Transformer.
Three CT, one on each phase.
They can be external to the generators or integrated in
the generator
Three CT are located downstream of generator busbar.
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When there is a fault, induced emf are not the same. The
relay is energised and signal is sent to open the GCR.
(typically 20-40A)
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Load Shedding
To ensure that electrical loading on generators stays
within limits during both normal and abnormal aircraft
operating condition.
Carried out automatically during high demand period.
Achieved by selectively de-energising non-essential loads
during aircraft condition where the system is overloaded
such as during engine starting or during generator failure.
Controlled primarily by BPCU (Bus Power Control Unit)
which trip UBR (Utility Bus Relay – operated by a utility
bus switch) and ELCU (Electrical Load Control Unit). It
monitors all main power sources and all main power
breaker positions.
The following 3 figures shows load shedding operations.
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In flight
generator
lost
-only R IDG
online
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AC Load Sharing
AC power is divided into two components:
Real power - V x I x Cos Ø Watts or Kilowatts (kW)
Reactive power – V x I Sin Ø VAR KVAR
All generators operating in parallel must share
both power components equally.
Two paralleling circuits are used , one for each
power component.
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