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R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Summary

Item No Description Amount (in Rs.)

1.0 DG Set and Accessories Rs. -

2.0 Ventilation & Acoustic Treatment for DG Room Rs. -

3.0 Fuel System Rs. -

4.0 Exhaust system Rs. -

5.0 Electrical Works Rs. -

6.0 Professional charges Rs. -

7.0 Civil works Rs. -

8.0 Rental mobile stand by DG sets Rs.

9.0 Cooling Tower , water piping and associated works Rs.

Sub Total (Before Taxes) Rs. -

For DG Set
Add : Excise Duty @12.36% Exempted
Add : VAT @ 5.5% Rs.
For Synchronising and AMF Panel & MCC Panel
Add: Excise Duty@ 12.36% Exempted
Add: VAT@ 14.5% Rs.
For Rest of the items
Add : VAT @ 14.5% on Supply portion Rs.
Add : Service Tax @ 12.36% on Labour portion Rs.
GRAND TOTAL (Including applicable Taxes) Rs. -

LESS Buy back of 5 nos. 320KVA DG sets in as it is


condition.

NET PRICE after buy back , including all taxes but


excluding excise duty.

RUPEES : In words

Page 1 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories
Notes :
The offer price shall be an all inclusive price that shall include
all costs for delivery, Supply & Installation,testing and
commissioning. It shall also include all taxes as applicable as
on the date of offer. Detailed break-up of the taxes included in
the offer shall be indicated separately ( excise duty exemption
document will be given by IISc. VAT & Service Tax should be
included in the offer).
The DG Sets offered shall be as per specification and with
the following accessories:
a) Batteries with Stand, leads, acrylic cover and accessories.
b) Residential silencer with necessary supporting arrangements
with spring supports, wherever applicable.
c) Electronic governor with digital speed & voltage control.

d) 990 Ltrs. Day Tank fabricated out of 5mm thick sheet steel
with secondary containment tank and with fitments and float
level switches with high and low level.
e) Drip Tray for fuel tank
f) Drip Tray below engine crank case
g) Anti-vibration mount Pads.
h) Any other item not specifically mentioned but required for
proper performance and safe working of the system.
i) Unloading, Shifting & Positionng of DG sets
Site testing of DG Sets (The price shall include required
quantity of diesel for site testing).
Design Calculations in support of fresh air ventilation and
exhaust system including the exhaust pipe sizing shall be
submitted prior to execution of work.
The DG set shall be suitable for operation within Acoustic
Room in the building without derating.
Supply & Installation, testing and commissioning of the
following :
1.1 Prime duty 1010 KVA DG Set with outdoor accoustic
enclosure and radiator cooled version.
Supply Sets 2 -
Erection Sets 2 -
The Engine Shall be having Electronic governor and suitable
for AMF operating with Auto Synchronising, Load Sharing,
Load balancing, Load Dependant Starting Etc. using with
digital controllers, relays & control modules for all the DG
sets.

Sub Total Supply -


Sub Total Erection -
Section 1.0 - Total carried over to summary -

2.1 MCC Panel for DG Auxiliaries like fresh air/exhaust fans,


cooling water pumps, cooling tower fans etc.
Motor Control Center comprising :-
Incomer - TPN MCCB 35 KA with oc,sc releases & RHOM.
C T for Metering & Protection
Indicating lamps R Y B LED Type - 1 set .Controled by MCB.
Voltmeter with Selector switch - 1 set .
Ammeter with Selector switch - 1 set .
ELR with CBCT with 30 - 300 mA & 0 - 3 Sec.
Outgoing - Motor feeders with MPCB & Contactor.

Pages 2 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories
Contactors shall be with time delay contacts.
Enclosure : cabinet - 14 SWG CRCA.
Partition - 16 SWG CRCA.
Bus Bar : TP N + E Al.
Paint : Siemens Grey.
Supply No. 1 -
Installation No. 1 -
Notes: 1. No. and ratings of feeders shall match the ratings of fans
and pumps offered with one spare feeder of each rating
without any additional cost implication.

2. Panel shall be compartmentalized type.


Sub Total Supply -
Sub Total Labour -
Section 2.0 - Total carried over to summary -
3.0 Fuel System
3.1 Fuel Piping
Class 'C' MS Pipe of suitable size duly painted for pumping
of fuel between Day Tank and Engine with necessary valve,
flanges, fitting and accessories. . The Supply & Installation
shall include pressure testing of pipes.

Supply Rmt 70 -
Erection Rmt 70 -
3.2 Hand operated fuel transfer pump with flexible hose PVC pipe
of 10M length.
Supply Set 1 -
Erection Set 1 -
3.3 Supply for First fill of lube oil and diesel of 990 Ltrs for each
DG set.
Supply LS 2 -
Filling LS 2 -
3.4 Solonoid valve for automatic control & other required
accessories for shutt off the fuel supply to the DG Sets during
fire mode thru the fire signal in the DG Room
Supply Nos 2 -
Erection Nos 2 -
3.5 50mm dia class-'C' M.S Pipe with accessories like
Valves,Bends etc. for filling the diesel to day tank from
external fuel filling. Price shall include required accessories
and hardwares.
Supply Mtrs. 25 -
Erection Mtrs. 25 -
Sub Total Supply -
Sub Total Labour -
Section 3.0 - Total carried over to summary -

4.0 Exhaust system


Note:
a The system shall comply with the norms of KSPCB/other
statutory bodies, with a minimum height of 32mtrs. from the
ground with required structure.
b 5 mm thick MS pipes as per IS 3589 shal be supplied. The
exhaust system including the silencer must be sized to
ensure that back pressure on system does not exceed the
back pressure recommended by engine manufacturer.Design
calculation in support shall be submitted on award of contract.

Pages 3 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories
c Pipe shall be thouroughly cleaned of rust and painted with
heat resistant paint after fabrication and erection.
d Exhaust piping and silencer shall be thermally insulated with
aluminium sheet cladding.
e Silencers and Horizontal runs shall be supported on spring
supports fixed to ceiling. Vertical runs to have expansion
bellows where length exceeds 25 M.
f Flexible expansion joint of multiple corrugated stainless steel
shall be provided between engine exhaust manifold and
exhaust piping.
g Earthing, weather cowl at the top and aviation lights are to be
provided.
h Dia of pipe to be used shall be indicated in the tender. If more
than one size is proposed to be used, estimated quantities
with rates for each size shall be furnished.

4.1 Supply of exhaust pipe with required hardwares. Rmt 100 -


Installation of exhaust pipe Rmt 100 -

4.2 Steel supports for exhaust pipe, Residential silencer Supply &
Installation etc using ISMC, ISA Steel sections complete
including painting with zinc chromate primer and black
enamel paint. ( Supply, Fabrication & Installation)

Supply Kg 6000 -
Installation Kg 6000 -
Sub Total Supply -
Sub Total Installation -
Section 4 .0 - Total carried over to summary -

5.0 DG AMF Cum Synchronising Panel & associated


electrical works:

Supply & Installation, Testing & Commissioning of DG


Power Control and Synchronisation Panel complete with all
switchgear , control , protection and metering features as per
specification and electrical schematic diagram.

The PLC based control & Synchronisation Panel to have the


following features :
a AMF operation with provision for manual operation
b Auto Synchronisation
c Synchronisation controls, indications, relays and meters.

d Auto Load sharing among DG sets


e Auto load balancing and load management with Load based
Start / Stop
f Panel Mounted SCADA system with necessary hardware,
graphical software , interface & communication cards and
relays, with touch screen.
g UPS back up of required capacity ( Min. 2 kVA with Ni.Cd
maintenance free batteries) .
h Provision for integration with client's BMS, in future.

Pages 4 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories
5.1 2x 1010 kVA DG Sets AMF cum Synchronising Panel
with 2 incomers of 1600Amps microprocessor based
ACB, 1 bus coupler with 4 Pole EDO of 3200Amps, 2
outgoings with 1600Amps 4 Pole EDO breakers complete
with auto synchronising, auto load sharing, auto load
managment features with load dependant start-stop
features.

Supply No 1 -
Installation No 1 -

5.2 LT Power & Control Cables and Cable termination

a Supply, laying, testing and commissioning of 1100 V grade,


Al. conductor, XLPE insulated, PVC sheathed, steel
armoured Power Cable of size as below. The cables shall be
laid in tray / trench as required. Rate to include cost of tray /
trench.

The cables shall be laid in tray/ built up trench. Rate shall


include cost of tray, cost of trench, with heavy duty slabs,
wherever applicable. The distance between DG set and AMF
will be around 20 mtrs. and the distance between AMF and
Substation main panel around 25 mtrs. Make: Universal -
Unistar, Phinolex, Polycab or equivalent.

Pages 5 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories

5.2.1 31/2 C x 400 sq.mm XLPE.


Supply Unit rate -
Laying Unit rate -
a 3 1/2 C x 300 sq.mm XLPE cable
Supply Unit rate
Laying Unit rate
5.2.2 31/2 C x 95 sq.mm XLPE. ( For DG Aux. Panel )
Supply Rmt 25 -
Laying Rmt 25 -
b Supply, laying, testing and commissioning of 1100 V grade,
Cu Conductor, PVC insulated, PVC sheathed, unarmoured
Control cables of size as below:

5.2.3 2 Core 4 Sq.mm


Supply Rmt 50 -
Laying Rmt 50 -
5.2.4 12 C x 2.5 Sq.mm
Supply Rmt 50 -
Laying Rmt 50 -
5.2.5 4C x 2.5 Sq.mm
Supply Rmt 50 -
Laying Rmt 50 -
5.2.6 3C x 1.5 Sq.mm
Supply Rmt 50 -
Laying Rmt 50 -
5.2.7 4C x 4 Sq.mm for auxilliary fans.
Supply Rmt 150 -
Laying Rmt 150 -
5.3 End Terminations
Providing end terminations including supply of materials such
as lugs, solderless crimping type sockets, double
compression cable glands; Supply & Installation to include
providing necessary supports, taping, earthing of glands etc.

5.3.1 31/2 C x 400 sq.mm Al. XLPE.


Termination
Supply No 32 -
Labour No 32 -
5.3.2 31/2 C x 95 sq.mm Al. XLPE.
Termination
Supply No 2 -
Labour No 2 -
5.3.3 2 core 4 Sq.mm Cu. PVC
Termination
Supply No 4 -
Labour No 4 -
5.3.4 12 core 2.5 Sq.mm Cu. PVC
Termination
Supply No 4 -
Labour No 4 -
5.3.5 4 core 2.5 Sq.mm Cu. PVC
Termination
Supply No 4 -
Labour No 4 -
5.3.6 3 core 1.5 Sq.mm Cu. PVC
Termination
Supply No 4 -
Labour No 4 -

Pages 6 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories
5.3.7 4C x 4 Sq.mm for auxilliary fans.
Supply No 12 -
Laying No 12 -
5.4 PLC / SCADA Application Interface cables ( PVC Screened
Copper cables)

5.4.1 24C x 1.5 Sq.mm PVC screened cable


Supply Rmt 50 -
Laying Rmt 50 -
Termination
Supply Nos. 4 -
Laying Nos. 4 -

5.4.2 8C x 1.5 Sq.mm PVC screened cable


Supply Rmt 50 -
Laying Rmt 50 -
Termination
Supply Nos. 4 -
Laying Nos. 4 -

5.4.3 4C x 1.5 Sq.mm PVC screened cable ( For Electronic


Governer )
Supply Rmt 50 -
Laying Rmt 50 -
Termination
Supply Nos. 4 -
Laying Nos. 4 -

5.4.4 12 C x 0.5 Sq.mm PVC screened Triad cable ( for


temperature scanner )
Supply Rmt 50 -
Laying Rmt 50 -

Termination
Supply No 4 -
Laying No 4 -

5.4.5 Profi bus 2 wire Communication cable


Supply Rmt 50 -
Laying Rmt 50 -

Termination
Supply No 4 -
Laying No 4 -

5.5 Cable Trays


Quoted rate for Supply & Installation shall include necessary
anchor fasteners and fixing for supporting the cable tray,
hangers, supports, tie rods, etc., along with repainting with
aluminum paint at all places where the shop paint has worn
out.

5.5.1 Cable tray 1000 mm (wide) x 75 mm (height)


Supply Rmt RO -
Installation Rmt RO -

Pages 7 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories
5.5.2 Cable tray 600 mm (wide) x 50 mm (height)
Supply Rmt RO -
Installation Rmt RO -
5.5.3 Cable tray 450 mm (wide) x 50 mm (height)
Supply Rmt RO -
Installation Rmt RO -
5.5.4 Cable tray 300 mm (wide) x 50 mm (height)
Supply Rmt RO -
Installation Rmt RO -

5.6 Earthing
5.6.1 Supply & Installation of Plate earthing (for DG Neutral ). 600 x
600 x 3.15 mm thick copper plate electrode Earth Station as
per IS - 3043. The rate to include preparation of 450 x 450
mm brick chamber, 2.5 Mtr long class B GI Water pipe, heavy
duty MS cover, earth pit marker etc.
Supply Nos. 4 -
Installation Nos. 4 -
5.6.2 3.5 Mtr long Class B Pipe electrode Earth Station complete
with all civil works as specified above, for body earthing.
Supply Nos. 4 -
Installation Nos. 4 -
5.6.3 50 x 6mm GI earth flat for body earthing.
Supply Rmt 100 -
Installation Rmt 100 -
5.6.4 50 x 6mm CU earth flat for neutral earthing.
Supply Rmt 100 -
Installation Rmt 100 -
Sub Total Slupply
Sub Total Labour ###
Section 5.0 - Total carried over to summary -

Pages 8 of 9 DG Sets Package


R1

Super Computer Education & Research Centre Volume 1: Bill of Quantities


Indian Institute of Science, Bangalore-560 012.

Item No Description Unit Qty Rate Amount


1.0 DG Set and all its Accessories

6.0 Professional charges


Professional charges towards obtaining permission for
Installation as well as for running of Generator sets from
Chief Electrical Inspector to Govt.of Karnataka and Chief of
Karnataka State Pollution Control Board and any other
statutory body as may be required.

Sub Total Supply 0 - -


Sub Total Labour LS 2 -
Section 6.0 - Total carried over to summary -

7.0 Civil works


Charges for carrying out all kiinds of civil works including DG
foundation, Structure foundation, fresh air opening , hot air
opening, plastering , masonry works, chamber cover
construction, trench cutting, trench formation, heavy duty
slabs, all associated civil works major and minor including
material and labour, in connection with the above work. All
associated civil works in connection with the modification of
the existing DG room to make it suitable for proposed DG
sets are to be considered in the bidders scope.

Sub Total Supply LS 1 -


Sub Total Labour LS 1 -
Section 7.0 - Total carried over to summary -

Sub Total Supply -


Sub Total Labour -
Section 9.0 - Total carried over to summary #REF!

Pages 9 of 9 DG Sets Package

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