PLTU KALTIM – 2

PT GRAHA POWER KALTIM 2X100 CFSPP

OPERATION
SOP FOR COAL MILL AND COAL FEEDER BOILER

STANDARED OPERATION PROCEDURE

FOR
COAL MILL AND COAL FEEDER

Approved By
Rev No. & Date Change Pages Prepared By Controlled By

Operation

CFSPP 2X100 MW SOP Page 1

 PLTU KALTIM – 2
PT GRAHA POWER KALTIM 2X100 CFSPP
OPERATION
SOP FOR COAL MILL AND COAL FEEDER BOILER

Amendment Record
Amendment Amendment Date Description Acknowledge by
Reviewer
Rev No. Page No.

CFSPP 2X100 MW SOP Page 2

 PLTU KALTIM – 2
PT GRAHA POWER KALTIM 2X100 CFSPP
OPERATION
SOP FOR COAL MILL AND COAL FEEDER BOILER

PURPOSE : This procedure is used as work instruction for Starting/Stopping of Coal Mill & Coal Feeder.

SCOPE : This procedure is applicable to Coal Mill & Coal Feeder located in PT. GPK CSFPP 2X100 MW.

RESPONSIBILITY : Boiler operator , Desk Engineer, Unit Control Engineer & Shift In charge.

PROCEDURE:

LINE UP PROCEDURE:

1) No PTW is pending.
2) All manholes are closed.
3) Check sufficient coal in bunker.
4) Feeder inlet gate open.
5) Bunker outlet gate open.
6) Seal air valve to feeder & mill is open.
7) Open cold air gate
8) Open burner isolation gate at corner 1, 2, 3 & 4 and confirm 'open' limit is acting to DCS.
9) Ensure mill discharge valve should be open.
10) Open feeder outlet gate.
11) Feeder module is ON.
12) Feeder selection is in Remote (on feeder panel).
13) Clean out conveyor is in ON position.(on feeder panel).
14) Lube oil level is normal.
15) LOP suction, discharge valves are open.
16) Line-up cooling water to lube oil coolers.( supply , return valves are open )
17) Lube oil pump- A&B modules are ON and in remote.
18) Breaker in service and in remote.
19) Motor protection relay is healthy.
20) PA fan in service.
21) Seal air fan in service.
22) All Instruments are lined up.
23) Mill reject system is ready.
24) Ensure Mill inert steam is lined-up.

COAL MILL START-UP:

1) Oil tank level normal(>350 mm) ?

2) Start lube oil pump (A or B). Ensure pressure, Temp & flow normal [Pr>2.4 Kg/cm 2,flow>200lpm].
3) Start hidroulik oil Pump (A or B), ensure pressure, Temp & Flow Normal […………………………]
CFSPP 2X100 MW SOP Page 3
 PLTU KALTIM – 2
PT GRAHA POWER KALTIM 2X100 CFSPP
OPERATION
SOP FOR COAL MILL AND COAL FEEDER BOILER

4) Open All Gate valve outlet Mill, ensure in field normal open
5) Insure Flame Detector mill condition “On”
6) Open hot air gate valve and cold air gate valve
7) Open Valve Sealing Air mill
8) Maintain air flow inlet mill flow ……. t/h, setting mill outlet temperature 50-66 0C
9) Starts Motor Mill and observe any abnormal sound, Motor current and vibration is normal.
10) Drop hidrolik (ensure in field all hidrolik normal position)
11) Open and close gate Valve Stop Box (ensure no coal in Stop box)
12) Open feeder outlet gate.
13) Maintain air flow > 20 t/h, Mill outlet temperature 50 to 66 0C.
14) Start feeder.
15) Load the mill by increasing feeder rate and hot/cold air damper to maintain mill outlet
temperature.

Coal Mill SHUT-DOWN:

1) Reduce the coal flow and air flow .

2) Reduce Mill outlet temperature up to <65o C.
3) Stop the feeder.
4) Run the mill for 5 minutes with cold air to avoid coal accumulation in mill.
5) Stop the mill when current reached to No load current.
6) Close Cold air damper and Hot air damper (note : insure outlet mill temperature decreased <65)
7) Close cold air gate valve and hot air gate valve.
8) Stop Lube Oil system after Temp.(<45 deg) Normal Mill shut-down

ISOLATION OF COAL MILL:

1) Isolate mill in DCS take note “service”.

2) Close feeder outlet gate.
3) Close bunker outlet gate.
4) Close feeder inlet gate
5) Close seal air valve to feeder & Mill.
6) Rack out the breaker and switch OFF DC supply.
7) Close Pulverize discharge damper.
8) Switch off LOP-A&B modules.
9) Switch off feeder module.
10) Switch off bunker outlet gate module.

ROUTINE CHECKS OF COAL MILL:

CFSPP 2X100 MW SOP Page 4

 PLTU KALTIM – 2
PT GRAHA POWER KALTIM 2X100 CFSPP
OPERATION
SOP FOR COAL MILL AND COAL FEEDER BOILER

1) Oil flow (> 32 t/h), Pressure (>5 Kpa) to Planetary gear box, and Filter DP (< …….. bar).
2) Mill outlet temp within limit (50 to 60 0C).
3) Mill bowl DP is normal.
4) All Bearings temp are normal < 55 C
5) All Bearings vibrations are normal.
6) Winding temp are normal <120 C
7) Motor Temp normal <80 C
8) Lube oil level is normal
9) Pulverized fuel fineness at routine intervals.
10) Mill rejects quality and quantity.(Stop box/pyrite)
11) Any abnormal sound.
12) All Hydrolik position normal
13) Any air / oil / coal leakages.

CROSS REFERENCE: Coal Mill & Coal Feeder Manual

RECORDS: The records are maintained in field log book and in CCR log book.

CFSPP 2X100 MW SOP Page 5