Professional Documents
Culture Documents
www.cantechonline.com
I N T E R N AT I O N A L
MARCH 2020
TECHNICAL
FOCUS
UV Curing
Short Runs
Bearings
ModEX opens your coating lines to your MES system.
March 2020
Volume 27, Number 6
CONTENTS
CanTech
CANTECH INTERNATIONAL MARCH 2020
www.cantechonline.com
I N T E R N AT I O N A L
MARCH 2020
TECHNICAL
FOCUS
27
UV Curing
Short Runs
Bearings
17
Subscription Information
20
DON’T MISS IT! REGULARS
An annual subscription to
CanTech International includes; 5 Comment
direct priority mail delivery of 10 An Indian adventure
30
issues per year, weekly email
newsletter and online access 7 World News
to digital back issues. Including Twitter Trade Talk
24 SHORT RUNS
Print & Digital Issue One Year: 47 New Equipment Back in 2019, CanTech
£175 UK; £186 Europe; The latest equipment for the brought an exclusive on
$275 Rest of World can making industry Fujifilm entering the metal
Print & Digital Issue Two Years:
packaging market. Almost a
£302 UK; £320 Europe; 48 New Products
year on, the company is
$473 Rest of World The latest products available
celebrating an association with
Digital Issue Only (One year):
51 Buyer’s Guide iconic British retailer, Fortnum
£166/$270
and Mason
36 UV CURING
To subscribe please email 65 Diary
Innonsen’s Niña Muñoz outlines
subscriptions@bellpublishing.com 27 CTGT CAN AWARDS
the five most frequently asked
or go to www.cantechonline.com/ 66 The Can Man CanPack India were the
questions about sheet
subscribe. A sideways look at the world recipients of the Supreme Cup
misalignment
of can making at the inaugural can making
Send address changes to: trade show in India
CanTech International,
38 UV CURING
The Maltings, 57 Bath Street, Miltec UV’s Bob Malone and
28 SHOW REVIEW
Gravesend, Kent DA11 0DF, UK. FEATURES Dominique Huret reviews the
John Phillips advise on the five
main ingredients that make up
latest in can making develop-
a healthy UV system
15 TRENDS ments at the recent ADF in
Market research specialists Paris, France
© Bell Publishing Ltd 2020. 42 TINPLATE
acumence examine the trends
No part of this publication may Nicole Korb, communications
set to hit the can making 30 BEVERAGE
be reproduced, stored in a retrieval and market development
industry in 2020 With shifts in attitude towards
system or transmitted in any form manager at Thyssenkrupp,
the way we package products,
or by any means without the prior examines the growing
17 BEARINGS an increasing need for creative
written permission of importance of tinplate as a
Bell Publishing Ltd. RBC Bearings has a quest to and customisable solutions
packaging material in the
improve bearing performance and pressure to react quickly
multi-recycling age in which
on neckers, while reducing to market trends and demands,
Printed in the UK by Buxton Press we now live
machine maintenance and the beverage industry is experi-
ISSN: 1466-7851
downtime. CanTech reports encing significant changes.
CanTech speaks with Tonejet
CEO, Rob Day, to find out more IN NEXT MONTH’S ISSUE:
20 COATINGS
Evert van de Weg examines Metpack preview
the current status of coatings 32 SEAMING Sencon feature
and inks for cans from some Evert van de Weg examines MPMA exclusive
of the key players within the the latest from seaming Interpack feature
can making industry specialists, Angelus
Editorial
Advisory Board
An Indian
adventure Saket Bhatia Senior Vice
President, Hindustan Tin Works
T
his issue comes hot on the heels of a Our comprehensive review of the Grand Tour
successful CanTech The Grand Tour event show will follow in our April edition, but for now,
in New Delhi, India. For the team, what please visit page 27 to learn about our can award Simon Jennings Owner and
Advisor of Nomis Consultancy
struck us at the show was the immense passion for winners at the show.
metal packaging in India from locals who attended Elsewhere, before we delve into new innovations
the event. courtesy of the Metpack trade show in May, this
The enthusiasm for growing the industry within issue has a technical feel. We have a variety of tech-
India was very apparent from delegates out in New nical features for you to enjoy, including content on
Delhi, and although we may be a few years off from UV Curing from Innosen and Miltec UV, and bear-
truly penetrating the packaging market out there, ing performance from RBC Bearings. It’s specialist
Simone Vooijs, Director Technical,
it’s certainly ripe for growth and it’s a case of not material you’ll struggle to find elsewhere, and this Downstream Operations, Tata Steel
if, but when. year we’re certainly endeavouring to bring you a
We hope those of you who visited the show more technical/specialist focus to keep you one step
had a productive time, and we now look ahead ahead in the evolving world that is metal packaging.
to Vietnam for Asia CanTech this November. If you have any technical papers to submit, be
Registrations are starting to filter through, so please sure to get in touch with me via the usual channels.
don’t hesitate to get yourself booked up for the I hope you enjoy the issue.
show. Our feedback indicated the industry’s desire Evert van de Weg Independent
to take the show from Bangkok to Vietnam, so your Alex Fordham, Metal Packaging Expert
wish is our command! Editor, CanTech International
CanTech
Officer, Stolle
Follow @Bell_Publishing on Twitter or LinkedIn Machinery Company
for regular snapshots from all of our magazines.
I N T E R N AT I O N A L
AkzoNobel earns five ‘Top Employer’ titles Rock Stadium’s supply chain.
Dutch paints and coatings company in the Top Employers Institute’s review, which “We’re proud to team up with Centerplate
AkzoNobel has been recognised by the Top evaluates companies against best practices and Bud Light to bring fans at Hard Rock
Employers Institute for its excellence in cre- in human resources. Stadium improved, sustainable hospitality
ating the best conditions for its employees “We see treating our employees with with our game-changing and infinitely recy-
in the key markets of Brazil, China, the UK, respect, developing our talent and becoming clable aluminium cup,” said John A. Hayes,
Netherlands and the US. a more inclusive and diverse company as vital Ball’s chairman, president and chief executive
AkzoNobel continues to build on its to the business,” said Marten Booisma, chief officer. “We developed the aluminium cup to
strong track record of people-driven initia- human resources officer at AkzoNobel. ensure it meets THE growing demand for
tives. This year saw the company gain its “We all grow and succeed together. That’s more green products, and we’re excited that
first Top Employer certifications in both the why our people are a major part of our People, our partnership will give this year’s Super
Netherlands and the US, with eight consecu- Planet, Paint approach to sustainability. Bowl fans the opportunity to do better by the
tive years in the UK, seven in China and four "By creating a great place to work for our environment.”
in Brazil. people around the world we are building a “We’re excited to be working with
Opportunities for growth and development, sustainable future and I’m very proud that like-minded partners to put sustainable solu-
working environment, company culture and the Top Employers Institute recognises our tions in the hands of football fans on this
benefits are some of the topics considered efforts.” amazing stage,” said Adam Warrington, vice
president of Better World at Anheuser-Busch.
The effect of greener living on consumer habits “Bud Light has a storied history of celebrating
NFL moments and we hope this will be the
Climate change was arguably the biggest first of many occasions they can enjoy it from
news topic of 2019, and environmental an infinitely recyclable cup.”
discussions continue into 2020. During the Super Bowl, 50,000 of the 20oz
Recent YouGov research has revealed that cups available in the clubs, suites and gen-
consumers are changing their shopping and eral concourse areas of the stadium. After
eating habits in order to reduce carbon the game, the cups were available at Hard
footprint, with 61% of Brits believing climate Rock Stadium throughout the year for Miami
change to be the largest threat to civilisation. Dolphins games, University of Miami college
MPA has conducted research through football games, international soccer match-
YouGov Profiles to understand the change es, concerts and all other events that take
in modern lifestyles, and to identify the busi- straws, stirrers and cotton buds are all set to place at the global entertainment destination.
nesses who are meeting the public demand be banned in April this year as part of a new Hard Rock Stadium became the first
for greener options. Government initiative. professional football arena to feature the
Here are some of the research’s findings: The MPA research found that 83% of the aluminium cups at scale when it debuted
people surveyed agreed with the govern- them during the Miami Dolphins’ final home
• 49% of Brits try to only buy from socially ment’s plan to ban these plastics, with only game of the season in December 2019.
and environmentally responsible companies 17% contesting that the ban won’t make a “We are always striving to be leaders in
• 25% of consumers say they only buy prod- difference to the amount of waste produced. providing innovative solutions for our clients
ucts from companies whose ethics/values With staggering consumer support behind and guests, especially in support of our mis-
they agree with environmentally-friendly initiatives, it’s no sur- sion, vision and values,” added Centerplate
• 45% agree that big companies are trying to prise that so many large businesses are chief executive officer Steve Pangburn. “This
improve and ‘go green’ making changes to implement them. is another example of a forward-looking
• 29% of the people surveyed were of the Morrisons recently became the first super- enhancement that will help us reduce our envi-
belief that people worry too much about the market to remove black plastic from all its ronmental impact in the months and years
environment. own-brand food and drink packaging, with a ahead, not only in Miami but in support of our
AS single-use plastic was highlighted as one wider view to make all its packaging recycla- global mission to make it better to be there in
of the key factors for ocean pollution, Plastic ble, reusable or compostable by 2025. the communities which we serve.”
EXPANDING
GLOBAL
FOOTPRINT View of São Paulo, Brazil
Sustainability
Attendees of Interpack are invited to speak
one-on-one with experts in materials science
at Domino’s central sustainability ‘hub’, to
Domino Printing Sciences will appear at ability to transmit and share data between discuss how to mitigate some of the risks
Interpack 2020 to demonstrate smart, con- systems and software providers is essential involved in sustainable packaging design.
nected factory solutions for producing cus- for factories looking to maximise their effi- Dr Susan Palmer, Domino’s head of Global
tomised, on-demand, innovative products, ciency. It’s important to find a partner, like Pre-Sales, said: “It’s important to remember
while ensuring that customer safety, com- Domino, that has experience in integrating that any change in packaging materials can
pliance, and waste reduction remain top systems, and working together with other have a significant impact on the reliability,
priorities. companies and integrators easily and effi- durability, and legibility of codes.
Domino’s event space will provide visitors ciently.” Domino will be giving demonstrations “Domino’s technical specialists work very
the opportunity to meet with industry experts at Interpack of its coding automation soft- closely with customers to source and test
and explore topics such as: using automated ware, QuickDesign. new and improved sustainable packaging
coding solutions to reduce errors on product materials, in order to determine the best cod-
packaging, adopting late-stage label customi- Late-stage customisation ing and marking solution available.”
sation to improve production efficiency and Domino’s options for late-stage customisa-
partnering with Domino to meet sustainable tion offer increased control over product
packaging targets. identification and coding, allowing manufac-
turers to easily adapt to smaller batch sizes,
UTC Overseas releases
Error-free coding tighter lead times, and changing packaging statement concerning
Domino’s coding automation software can
be integrated with existing ERP and MES
concepts.
“Our options for late-stage customisation
Coronavirus
Logistics specialist UTC Overseas has
systems to handle product message change- allow manufacturers to meet more of their
released a statement regarding the impact of
over and work in unison with external vision product identification and coding require-
the Coronavirus on its supply chain:
systems for message validation. ments within the factory walls,” said Craig
“The Novel Coronavirus is impacting many
Adem Kulauzovic, director of Coding Stobie, director of Domino’s Global Sector
areas of China creating a disruption to the
Automation at Domino, said: “Having the Business. “Shifting reliance from an external
supply chain during a time when the country
would normally rebound after the Lunar New
Stolle to display technological advances at Metpack Year.
Stolle Machinery will be displaying advances a new 140-ton press. Video and photos of “Manufacturing is ramping up but at a
in can forming, decorating, end making and the machine in operation will be on display at slower rate than usual, while cargo arriving
automated controls at Metpack 2020. Metpack, as well a set of tab and lane dies. and departing China is moving but not at
The main components of Stolle’s Inkjector, Additionally, Stolle will have updates on the usual pace. Getting supply chains back
which was first introduced at its new Canceptor bodymak- to normal will be challenging and may not
Metpack 2017, will be on er, as well as a redesigned happen until the spring in some areas. Freight
display, including a simulated and upgraded redraw sys- capacity, outbound especially, will be an issue
high speed 360-degree vision tem for the Stolle Ragsdale when manufacturing resumes. Not knowing
inspection camera and cylin- Bodymaker. There will also when the virus will peak is a variable that will
der registration station. Print be a demonstration of Stolle’s affect the overall recovery.
quality feedback from the camera allows inSight plant-wide automation and intelligent “We have received notifications of blank
the Inkjector to control both the plate cylin- control software, as well as new information sailings that are reducing available contain-
der registration and inker fountain keys in on Stolle Global Systems, which will feature er volumes. Many passenger and cargo
real time to maintain print quality while the its successes around the world in designing flights are cancelled, having a big impact
decorator is in production. and building can and end lines, as well as on airfreight with some carriers not plan-
Also on display will be a new bottom complete plants. ning to resume full service until April. A
reformer module for the Stolle E-NCKR. This Toyo Seikan will also have a presence in reduced labour pool is affecting trucking and
is Stolle’s premier die necking, flanging and the Stolle booth, providing information and warehousing capacity. Rate increases are
inspection system which was first introduced demonstrations on new technologies, its expected once China returns to normality.
at Cannex 2018 in China. Another new TULC production line and its new bodymaker “At this time, UTC personnel are safe with
system is the new Stolle EO6 six-out easy- D&I tooling that only requires changing once many working from home. Our offices are
open end conversion system that features a year. following all government precautions.”
Perfect
adhesion,
quick release
soudronic.com
T E C H N O LO G Y T H AT K E E P S Y O U A H E A D .
TRENDS
T
here are four key trends set to hit the Plant-wide strategies are becoming increasingly
industry in 2020. This article examines important, even with the increase of connected
them in turn: machines. As machine vendors develop their own
distinct IoT solutions, efficient data collection can
1. Increasing demand for small batch sizes become more and more difficult.
and frequent changeovers Our Advice:
Can filling companies are becoming more and Use an IoT solution that has complete plant-
more creative with branding and marketing. wide visibility, rather than separate silos of data.
They are changing the designs on their cans more Selecting a manufacturing business intelligence
frequently (think personalised Coke cans or a solution with a contextual view of the entire plant
video game advertisement on a Mountain Dew is much more valuable than having separate IoT
can). solutions implemented on machines across the
To facilitate this, can manufacturers are begin- plant.
ning to replace their conventional lines that
produce batch sizes of 300,000 cans with lines 3. Continued interest in global fulfilment
that are built for smaller batch sizes. It’s much easier to manage a global network of
Additionally, can manufacturers are beginning plants when they implement consistent strate-
to service an increasing variety of customers. gies. Having the same solution across all plants
Therefore, conventional lines are becoming a in an enterprise yields increased efficiency and
thing of the past, and lines that produce smaller more effective decision making. Consistency aids
batches are becoming more practical. All of this in training opportunities, management, data
leads to an increase in changeover. Manufacturing analysis and efficiency.
facilities must be able to changeover more Our Advice:
frequently and more quickly. Deploy your chosen solution across all plants to
Unfortunately, changeover can negatively get a common view of your data, or one version
impact quality. But there is hope! Manufacturing of the truth.
business intelligence solutions allow can makers to
track their changeover times in order to improve 4. Material costs continue to weigh on
their operational efficiency. Not only are change- manufacturers
over times tracked, but quality is monitored Materials are typically the largest expense in a
before and after a changeover. manufacturing enterprise. You cannot get rid
Our Advice: of this cost; however, you can control it with the
Use a business intelligence solution that can track right business intelligence solution. A solution that
changeover times and monitor quality before and can track consumables, reduce scrap, and reduce
after changeovers. This allows manufacturers to opportunity cost is worth the investment.
quickly identify problem areas and provides the Our Advice:
insight to correct it. Use a solution that is able to track consumables.
If the solution indicates that you have defects or
2. Machine vendors and integrators look incorrect lengths of consumables, use this data to
to the Internet of Things (IoT) work with your supplier.
The big topic lately seems to be smart devices and Look for a solution that will highlight problem
machines (IoT). The majority of IoT solutions are areas and reveal opportunities to reduce scrap
point solutions that create silos of information. and opportunity cost. CT
WELCOME
TO METPACK
Hall 1 1C16
Can Man
Frei AG
Germann + Frei AG
Langhans Innotec
Sabatec
www.messe-duesseldorf.de
RBC’s “triple threat” of Solutions for Neckers. BCF15/814ST- Lubed-for-life double row ball bearing cam follower with steel outer ring
Bearing
innovations
for maximum
machine performance
F
aster, Faster, Faster! As the industry is
clamouring for more production with less RBC Bearings has a quest to improve bearing
down time, the production machinery is in
dire need of components that are built for
performance on neckers, while reducing machine
the new demands. As the machines are pushed to maintenance and downtime. CanTech reports
new limits, the metallic components, like bearings,
experience different loading conditions, duty cycles
and heat can be detrimental to the bearings’ long- mind. Knowing that the necker is one of the most
term performance. Elevated temperatures break important assets in the plant in meeting produc-
down the lubrication’s ability to develop the proper tion goals, RBC Bearings has focused on the cam
lube film between two metallic components. followers, developing solutions to maximise speed
capability, reduce maintenance and extend life,
BEARINGS SPECIALIST station by station.
RBC Bearings has committed itself to understand- RBC engineers first began this work in the early
ing the production demands and most troublesome 2000s by addressing many of the shortcomings of
applications in a can manufacturing production the needle bearing being used, the biggest of which
facility. While keeping in mind that every plant is was the inability to support thrust loads. These
striving to gain more production by running faster thrust loads are unavoidable in the necker due to
and longer, RBC designs products with just that in its orbital motion, which causes a speed differential
across the outer ring. little to no wear of the cam. By moving away
To address this, RBC designed a double-row from the steel outer tire to a material that is more
cylindrical bearing with a patented centre thrust lubricious and softer than the cam itself, the cams
ring. This centre thrust ring not only provides should effectively last forever.
roller guidance, but also allows for optimal thrust Building upon over 80 years of cam follower
load support with zero-gap design. Additionally, design experience, RBC was able to supply a new,
this new design uses larger rollers for longer life patented, high performance cam follower for
and load carrying capability and utilises a better the necking stations. The development includes
seal, more suited for these high-speed applica- two light weight, maintenance-free ball bearings
tions. This bearing design was quickly adopted by in place of the traditional needle rollers. These
can plants around the world and proved to be a greased-for-life ball bearing cam followers, with
great improvement by providing increased speeds, a low friction, self-lubricating outer ring, have the
increased load capacity, and a longer, more added benefit of reduced weight and lower rolling
reliable bearing life. resistance. When combined with the removal of
Around 2010, RBC engineers went to work the auto lube components there is a considerable
reduction in rotational mass resulting in signifi-
cant energy savings per line.
The outer ring material was carefully select-
ed for optimal performance and durability. An
extensive review of engineered polymers and a
study of their mechanical properties resulted in
the selection of the ideal material. RBC engi-
neers defined the proper assembly method of two
high-quality, greased-for-life ball bearings into the
selected polymer outer ring to assure perfect fit
and shape to effectively spread loading across the
contact patch. The final result is a cam follower
with the objective to design a cam follower that that is a drop-in replacement for the original all-
would allow plants to remove the error-prone steel roller cam follower that required constant
lubrication systems and protect expensive cams re-greasing.
from metal-on-metal wear. It was important to In-house testing was conducted at the RBC
eliminate the need for these annoying lube lines, West Trenton, NJ facility. The newly developed
as they are thin and delicate. With hundreds of cam followers were tested under rotational speeds
lube points per machine, they can easily be bent, and loads that simulated the average running con-
snap off or wax up from elevated heat. All these ditions of the most popular necking units used in
issues can result in starving the bearing of its can plants around the world, and several rounds
vital grease flow. Also acknowledging the expense of testing demonstrated the new cam follower is
and time associated with cam replacement, we up to the task. It also demonstrated that it outlasts
wanted to design a cam follower that would cause similar competitor’s products by a factor of two.
Once the design was internally validated, the Moving to lubed-for-life bearings enabled plants to remove
RBC team worked with the can plant back-end those messy and unreliable lubrication lines while extending
supervisors to intensively trial these new cam
followers in actual field conditions to ensure they the life of bearings and master cams. Light weighting the
would pay dividends in the necking line. system allowed for faster production speeds.
In the field-testing program, the plants would
outfit one complete necking station with the new
maintenance-free cam followers and run at full to 30 man hours a month cleaning lubrication
production speed – between 2,150 and 3,400 in and around the cams. This excess grease can
cans per minute. Cam followers were pulled for cause contamination residue on the product and
evaluation after two months, four months, six make for an unsafe and slippery work environ-
months and 12 months of operation. These cam ment… not to mention being messy and costly!
followers were returned to RBC and a thorough Using lubed-for-life bearings, the necker operates
post-test examination was conducted to rate per- much cleaner and is easier to work on!
formance success and determine design improve- RBC has continued to expand our patented,
ments. A detailed report was written at each stage maintenance-free technology to other applica-
and reviewed with the can plant. tions in can plants. With the expansion of this
As the product demonstrated success, the good product, we’re able to take a tailored approach to
word spread, and the field test program expanded selecting the right cam follower for any and every
to include up to 20 can plants in North America necker operation. Some plants (or even stations
and Europe. The entire programme spanned four within the plant) run hotter. Some plants run
years and resulted in can plants around the world faster. In others, cam surface condition is not as
converting their necking lines over to the new smooth and free of dents and debris.
maintenance-free cam follower. For this reason, they have adopted a supply
And plants found the value! Moving to lubed– approach we call the “triple threat” of necker
for-life bearings enabled plants to remove those bearing offerings. Using the same internal sealed
messy and unreliable lubrication lines while and lubed-for-life ball bearings for the rolling
extending the life of bearings and master cams. elements, we utilise a steel tyre material for max-
Light weighting the system allowed for faster imum durability and protection from worn cams
production speeds. Due to this success, can plants and other more demanding application condi-
have estimated the savings these bearing provide tions. This steel tire outer with low fiction ball
to be as high as $400,000 annually. bearings has allowed can plants to increase their
Can plants have claimed that they spend up production speed. CT
RBC’s “triple threat” of Solutions for Neckers. (left to right) CRBC15/814: Lubricatable Double row
Cylindrical Bearing; BCF15/814CT- Lubed-for-life double row ball bearing cam follower with a cam
protector Polymer outer ring
The current
status of coatings
and inks
Evert van de Weg examines the current trends of coatings and inks for
cans from some of the key players within the can making industry
T
he first can coatings were made of oleores- spotlight. There were claims that BPA may exhibit
ins, mixtures of oil and resin extracted from so-called endocrine activity and may even be carcinogen-
plants. These coatings are rather flexible and ic. The public fight in the press over admissable levels of
easy to apply, but they have a limited corrosion BPA in coatings were very fierce but after some years of
resistance and need long curing times. In the first half of arguing, the common understanding was that the public
the 20th century, the growing can makers in the west like discussion should end and that non-BPA containing
Continental Can, Metal Box, American Can, Carnaud, coatings were a must.
PLM, Schmalbach, Thomassen & Drijver and others put All major coating suppliers had already started vast
huge efforts, together with professional coating suppliers, research efforts. Patent filings for dozens of substances
in the development of suitable can coatings. witness how much R&D effort companies like PPG
In the 1950s, epoxy resins were introduced as coat- Industries, AkzoNobel and Valspar were putting resourc-
ings for steel and aluminium. Their stability, protective es into finding coating formulations that would get rid of
function and technical properties made them the most BPA and be able to meet all the heavy requirements on
commonly used coating material. Most epoxy coatings can coatings. In the meantime, the pressure to ban BPA-
are synthesised from bisphenol A and epichlorohydrin. containing can coatings has increased quickly.
Today, epoxy-based coatings have a market share of In the EU, strict rules for the maximum amount of
approximately 90 per cent. BPA that was permitted per package were introduced.
The US and France completely banned BPA years ago in
HEAVY ACCUSATIONS AGAINST all food packaging and the debate in the press was so neg-
BPA-CONTAINING COATINGS CHANGE ative about BPA-containing packages that the only way
THE PICTURE was clearly a complete replacement of BPA in all food
For several years now, BPA has been negatively in the packaging. The worldwide suppliers of can coatings took
PACKED WITH
NEW IDEAS
MAY 5 – 9, 2020
VISIT OUR R IN
JOBCENTE !
HALL 3A17
10th INTERNATIONAL
TRADE FAIR FOR
METAL PACKAGING
www.metpack.de
A LUXURY
TOUCH
Iconic London retailer Fortnum and Mason has enhanced its luxury
hot chocolate promotion with bespoke short run of tins printed on
Fujifilm’s Acuity B1 inkjet press. Fortnum and Mason’s can maker of
choice, William Say & Co, turned to Fujifilm, and the Acuity B1 to
produce a high quality short run of tins for an in-store display
F
ortnum and Mason, one of London’s most of printed metal sheets William Say & Co required to
instantly recognisable retail brands and owner of create the tins.
the capital’s most iconic food hall, boasts a long, Here the long-standing connection between William
proud heritage of over 300 years. For the pur- Say & Co and Fujifilm proved invaluable. For more
pose of a recent promotion in its flagship Piccadilly store, than 40 years, P Wilkinson Containers, William Say’s
the company needed a bespoke short run of ultra-high, sister company, has provided cans and plastics tubs to
quality printed metal tins in which to present its range of Fujifilm for its inks. Using a demo Acuity B1 inkjet
luxury hot chocolate. William Say & Co – London’s last printer at Fujifilm’s Broadstairs, UK facility, the team
remaining independent can maker, founded in 1920 – digitally printed the high-quality, short run of metal
was tasked with the project. sheets required.
In keeping with the Fortnum and Mason brand, match- William Say & Co manufactured the tins using solar
ing the colour precisely and achieving an extremely high power at its Bermondsey factory, just a stone’s throw
quality finish was vital, but the challenge William Say & away from the product’s final retail destination. At
Co faced was finding a way to do this over a very short Fortnum and Mason, the large promotional tins, with
run. The company spoke with a range of specialist metal their colourful printed designs, created an impactful
decoration service providers, but as all used traditional Christmas display.
offset printing processes, the high set up costs involved Stuart Wilkinson, marketing and sales director at
meant that none were able to offer the ultra-short run William Say & Co, commented: “We’ve had a long
Find out how CMB products can help your sustainability goals
Contact us:
www.carnaudmetalboxengineering.co.uk
E: sales@carnaudmetalboxengineering.co.uk
T: +44(0)1274 846200
Come and talk to us at Metpack - Hall 3, Stand 3D55
CTGT CAN AWARDS
T
he event, which took place in Novotel Neil McRitchie with Canpack India
Aerocity Hotel in New Delhi from
17-19 February, attracted global
suppliers to India, to explore the
potential growth of metal packaging within the
territory.
The Grand Tour judging panel decided that,
Canpack India’s can in question, dedicated to the
‘Share a Coke’ campaign, was a worthy winner of
the Supreme Cup.
This can in question was launched by Coca-
Cola with its Share a Coke campaign, and the
replacement of the logo with relationships such
as Mom, Dad, Mentor etc.
In terms of the design, there were 24 variants
of designs that were made during one production
run; the technology enabled the can maker to exe-
cute bespoke promotions including the aforemen-
tioned ‘Share a Coke’. The requirements were The list of winners were as follows:
completed in just one production run overall. Aerosol: Hindustan Tin Works for its Baygon aerosol can
In addition, a number of local makers scooped Beverage two-piece: Crown Packaging, with its Baladin POP can
prizes, including Hindustan Tin Works in the
Innovation two-piece: Canpack India with Share a Coke campaign
aerosol category, and Maharashtra Metal Works
in the decorative category. Decorative: Crown Aerosols and Promotional Packaging, for its Nicolas
The event was formally opened by Sanjay Bhatia, Feuillatte Champagne – World Heritage Limited Edition
managing director, Hindustan Tin Corporation, Speciality: Maharashtra Metal Works with its Hershey’s India Rectangular Tin
and president, Metal Container Manufacturers Bottle can: Ball Packaging with its BEBO3
Association of India. In his presentation, Bhatia
Supreme winner: CanPack India with its Share a Coke campaign
outlined the growing potential of the metal
packaging association in India.
The full review of the show is to follow in the
April edition of CanTech International. CT
Sanjay Bhatia
P
orte de Versailles, south of Paris, was “2021 should see the adoption of a zero pol-
the place to be for all concerned with- lution action plan for air, water and soil. The
in the metal packaging industry. ADF/ commission will propose the tighten air quality
PCD fair attracted 650 exhibitors and standards, while also reviewing the tightening
more than 10,000 visitors over two days. In addi- of EU measures to address pollution from large
tion to 140 new exhibitors, the event brought industrial installations. The need to work together
together innovative packaging suppliers, influen- as an industry is greater than ever,” he concludes.
tial packaging designers, buyers and specifiers in a Alexis Van Maercke, secretary general at
carefully curated environment. APEAL focused on the importance of “real”
Global conferences are often a good place to recycling. He opened his talk: “Since 2015 the
catch up with regulatory context and as such packaging landscape has changed dramatically,
ADF/PCD Paris was no different. Alain d’Haeze, from a linear to a circular economy. The Circular
secretary general at FEA, took the floor to insist Economy Package has been reviewed with pri-
on the importance of the full mobilisation of mary legislation adopted in May 2018. The sec-
the industry to achieve a climate neutral and a ondary legislation on the measurement point of
circular economy to be ready in 2050. recycling and new reporting obligations are to be
“Decision and actions must be taken over the adopted by the Commission and validated by the
next five years,” he said. “Specifically relevant to Member States over the next few years.
our sectors from the European Green Deal is the “In the new reporting obligations applicable as
creation of a toxic-free environment. For that, the from now, there are no extra reporting obligations
Commission will present a chemicals strategy for for any steel packaging, including aerosols. This
sustainability in the summer this year. is good news. We can see that Circular Economy
legislation is provoking a shift towards real recy- “The cans are transported on pallets,
cling. Indeed, when packaging is marketed as rather than packed in bundles. The
“can be recycled” is it really? Is it recyclable in advantage of this packing is that
a few places or widespread, how easy is to sep- fifteen per cent more cans fit
arate part? Is it entirely or partly recyclable? Is onto the pallet and fifteen
it possible to recycle once, twice or indefinitely? per cent more pallets fit
And what about economically viable or are onto a truck. This also
subsidies needed? Real recycling requires all this means fifteen per cent
conditions. But steel is and remain a model of less warehouse space/
circularity that works.” pallets are needed.”
Among the person-
NEW INNOVATIONS al care category, Toyo
On the exhibition floor, among the metal pack- Aerosol Industry was
aging manufacturers, the atmosphere was rather also granted an award
positive. Ball Corporation had just announced for its Kao Cape Hair
the launch of a new impact extruded aluminium Spray, developed with Toyo
bottle line, the Infinity Aluminium Bottle. Seikoan and Daiwa Can. This
Jason Galley, director of innovation and Hair spray has a new push but-
sustainability, Ball Corporation, commented: ton that works as a lever to reduce
“Consumers are demanding more environmen- the force needed to deliver the prod-
tally friendly solutions for packaging their every- uct by 40 per cent. The can itself has Crown round
day products. We combined our product design a recess for easy hold optimised for the innovation shelf
and sustainable aluminium packaging expertise to specific spray button.
develop another truly circular packaging solution Toyo Spaoxy Dualgel is using
– the Infinity Aluminium Bottle.” what it claims is the first
Available in various shapes and sizes, this dual-product aerosol. This
impact extruded aluminium bottle can be custom- face pack from Japanese
ised for numerous beauty, personal care, food and brand Dr Medion combines
beverage products. The bottles are available with sodium bicarbonate gel and
a re-closable threaded cap that allows consumers citric acid gel, which together
to twist the top on and off. create carbon dioxide intend-
Tubex was also ensuring a good visibility at ed to improve blood flow
the fair, with a strong presence in the awards and activate the metabolism
competition. Their efforts have paid off, with two of skins cells. The Dual alu-
winning awards in the aerosol packaging sustain- minium can by Toyo features
able technology category. Right up front is Tubex two aluminium pouches sur-
Aluminium Rise & Shine can, nicknamed the rounded by nitrogen gas. It
shiny “Glam-Can”. For the first time, a metalli- also possesses two individual
sation layer is applied to an aluminium can. This stems to deliver each formula
new decoration technique is a joint innovation of separately.
Tubex Germany and Brazil. The Glam-Can is Lindal Group joined efforts
suitable for aerosol content as well as foundation, with Nussbaum and Elysée
perfumes, and lotions. Cosmétiques for the O’Lyssée
The second Tubex award was granted to aerosol. The Enhanced Mist
Unilever Dove Men & Care aerosol can. Due to Technology was insert for
the use of a patented alloy (Neucan 3.1) the can the launch of this Brume
is nearly 20 per cent lighter than the previous d’Eau Pure product. The
standard can. The alloy allows the integration patent-pending technology
of 25 per cent or higher levels of PCR content, aims to improve issues with
depending on the composition and quality of the traditional aerosol actuators,
PCR material. This important weight reduction notably a change in spray
was achieved by slightly changing the shape of performance trough pack life.
the shoulder but also reducing the wall thickness. The product also uses a BPA Infinity Aluminium
But the reduction of wall thickness makes the non-intent aluminium can. Bottle from Ball
cans more sensitive to denting during packing and Direct printer on tube
transport. To minimise the risk of dents Tubex Hinterkopft was presenting the
invested considerably in a new packaging technol- third generation of its equip-
ogy, named “layer wide packaging”. ment, with extended flexibility
Leo Werdich, managing director, explained: and an impressive quality of print. CT
I
f you visit production lines in a can making plant or Patrick Dheere, managing director, saw the develop-
a filling line for cans in a food plant, beverage plant, ment of the can market and the development of Angelus
or brewery anywhere in the world, there is a good from within. He takes up the story: “Here in Belgium,
chance that you will see an Angelus can seamer we took part in the development of the can market, in
doing its job. Since being founded in 1910, the company particular the beverage can market. The acquisition of
has sold more than 16,000 seamers in 132 countries. Angelus by Pneumatic Scale Corporation in 2007 had a
The introduction of reliable closing machines with large impact on us.
their typical two-stage operation in a curling process, “Forging ahead as Pneumatic Scale Angelus, we
referred to as the first and the second seaming operation, became part of the Barry Wehmiller family of compa-
was a real breakthrough after the slow and not very reli- nies, and ultimately part of BW Packaging, which is able
able closing method of soldering. to provide a broad range of packaging solutions across a
In the second half of the 19th century, the number wide range of industries.
of filled food cans quickly increased in the US, and the “It is important to point out, that years before, in 1995,
number of processing plants grew from less than 100 in Barry-Wehmiller purchased Figgie Packaging Systems,
1870 to nearly 1,800 at the turn of the century. which included a line of can seamers called Closetech,
formerly owned by Continental Can Company, with its
RAPID GROWTH OF ANGELUS tremendous and decades-long double-seaming experi-
In the wake of the exploding market for food and bever- ence, so our experience in this technology is second to
age cans in the US and, later, in Europe and other parts none.’’
of the world, Angelus grew accordingly. This has cer- The Angelus location in Deurne is a sales and services
tainly also had to do with the solid reputation for quality office, like most of the other Angelus locations across
Angelus earned for its seamers, and Angelus became a the globe. These offices sell spare parts for seamers in
global organisation. the field in addition to new machines, and they supply
service in the broadest sense of the word. The manufac- stackability, and the unique sustainability of
turing locations for the Angelus seamers are in Stow and cans. However, the shift from glass
Cuyahoga Falls in Ohio, US, and also in Parma, Italy bottles to cans is not a very easy
since 2017. one for brewers who do not
According to Dheere: “For many decades, we have have much expertise about
been producing a wide range of traditional seamers, all canning beer and who want
very reliable and performing up to very high speeds. We to keep supplying a high
now call these seamers our Legacy Series Can Seamers, quality product.
but they are still quite relevant in today’s market, also According to Dheere:
because they have often being refurbished. “Making a good seam on a
“It’s important to point out that we’re able to supply all beer can is much more diffi-
spare parts if necessary, even if the seamers date back to cult than closing a crown cork
the 1960s or even before.’’ on a bottle. You just pull down
the crown cork on the bot-
DEVELOPMENT OF THE ANGELUS V-SERIES tle finish and there you are,
SEAMER PRODUCT LINE but making the correct seam is
In view of various developments in the can market, in much more critical.
2015 Angelus started to design a new generation of “This growing demand
seamers: the V-Series seamers. gave way to a new category
“We really wanted to take the changing demands, also of small seamer manufacturers
from the brand owners side, into account,” Dheere says. that focused on low cost rather
“We stuck to the robustness and stability of our seamers, than quality. The fact that these
but we now use 304 stainless steel in all product contact newcomers to seamer manufac-
areas, so that the sanitary design seamer is now fully turing didn’t really understand the
foam and chemical-cleaning compatible. Moreover, the complexities of double seaming and
V-series seamer contains 25 per cent fewer components what a seamer must be capable of performing
and we wanted the new seamer to match seamlessly with compounded confusion in the marketplace.”
today’s modern fillers. Angelus decided to design suitable seamers for
“The new V-series seamer can be used for atmospheric, this new market segment, with the same stability and
under cover gassing, steam vacuum and liquid Nitrogen reliability as the big seamers of the Legacy or V-series
dosing applications. We tested the new V-seamers heav- seamers.
ily under severe conditions and started supplying them “We took our 100 plus years of experience and the
shortly thereafter.’’ same robust technology of our high speed machines
Some Angelus V-Series seamers are laid out specifical- and scaled them for this craft market, introducing two
ly for food cans, some specifically for beverage cans, but new models of fillers/seamers – the CB50 and the
most importantly, can handle both food and beverage CB100, with maximum speeds of 50cpm and 100cpm
cans. Depending on the model, the V-Series seamers respectively.
have speeds from 10 cans per minute up to 2,500 cans “I can assure you many craft brewers are already quite
per minute. happy with these new introductions. We have already
Angelus works closely with all the various suppliers of sold more than 100 of these machines in the US and have
filling and packaging equipment like KHS, Sidel, Krones begun penetrating the European market as well. It shows
and others. The range of products to be packed and again that we, as a company, are up to new challenges.” CT
seamed with Angelus seamers is very broad.
“Our seamers are being used for wet foods, includ-
ing pet foods, but also for dry foods like milk powder,
infant formula and snack foods. Beverages are also an
ever-growing market for our seamers,” Dheere
notes. “If customers prefer a turn-key solution, we
are accustomed to working together with many dif-
ferent partners; we are really open to working with
anyone who provides a complementary
capability or solution to our own.’’
CanTech I N T E R N AT I O N A L
S
heet coating/lacquering is one of the most In order to ensure that sheets entering the coater are in
important processes in can making. A lot of hor- their right placement, it should be clear as to why sheets
rific defects can happen to your cans if lacquer misalign and what the possible effects are if it goes unde-
or coating is applied on the wrong place. Some tected. We have listed five of the most frequently asked
of the problems include poor quality welds, corrosion questions about sheet misalignment to help you eliminate
(due to missing lacquer) and weld wire breakage, which is coating problems now:
why proper sheet positioning should always be observed.
1. WHY DO SHEETS MISALIGN?
Corrosion
Sheet misalignment occurs due to a wide range of rea-
sons. Basically, when you run sheets through high-speed
moving lines, there is a huge possibility that the sheet’s
position will change at one point, causing problems fur-
ther along the way. Usually, misaligned sheets result in
problems in the coating process.
No matter how you control the process, one in every
2000 sheets will skew or misalign badly as it goes through
the rollers.
4. WHAT CAN I DO TO
PREVENT SHEETS FROM
MISALIGNING? Weld wire breakage
You will need a device or system that
allows you to monitor the accuracy
of the alignment of your sheets as they go through the get the Sheet Translation Measurement which works
rollers. with the Skew Measurement System, detecting not only
The Skew Measurement System is a system from skewed sheets but even ‘translated’ sheets. Get the Sheet
Innosen that detects skewed or rotated sheets, giving Registration Measurement add-on to protect against
immediate feedback as the sheets go through the coater. poor sheet registration by detecting sheet misfeeds at the
coater. CT
5. HOW CAN I APPLY MAXIMUM PROCESS
CONTROL? Author:
For a complete system for improving coating process, Niña Muñoz, marketing executive for Innosen
Maintaining a healthy
UV curing system
Miltec UV’s Bob Malone and John Phillips advise on the five main
ingredients that make up a healthy UV system
Overheated Lamp
Spoilage
The reflector provides over 65 per cent of the energy seen by the substrate
wrinkle as a result of thermal expansion. The photo output from the UV lamp system. Some UV systems use
above shows what an overheated reflector looks like. replaceable reflector liners, which are normally a thin
Reflectors that lose their nice curved shape will cause the polished aluminium material with a protective coating
light ray pattern that reflects from the reflector toward (which looks much like a conventional mirror finish) and
the customer’s product to become scattered or diffused, typically pre-curved and cut to fit into a reflector holder
which will negatively impact its ability to cure. The inside the lamp housing.
graphic above shows two conventional light ray patterns Other more sophisticated UV lamps use “cold mir-
that are used in most UV curing systems. Therefore, it is ror” reflectors, which are also thin, pre-curved and cut
essential that the curved shape of the reflector does not aluminium or glass reflectors that are held in a holder of
change during lamp operation in order to maintain these some type inside the lamp housing. Cold mirror reflectors
UV light ray patterns. have special coatings applied to the reflective side of the
The curved shape of the reflectors are typically reflector substrate that are designed to efficiently reflect
designed to concentrate (or focus) the light rays to a very UV light but absorb the IR energy (heat) emitted by a
small area creating extremely high UV peak irradiance UV bulb. Cold mirror reflectors will reduce the heat
at the customer’s product, which is one of the keys to load on the customer’s product as it travels under the
UV curing. UV lamps.
Routine maintenance to the reflector is also extremely Other less sophisticated UV systems use a polished
important. When the reflectors become dirty, contami- aluminium extrusion as the reflector, which is curved
nated, or dulled over a period of usage, the % reflectivity around the UV bulb and acts as a reflector and a lamp
will reduce significantly, which will reduce the UV energy shutter. Regardless of the reflector type, it is important
and intensity that is delivered to the customer’s product. that the reflector condition is maintained to be a clean
Poor reflector conditions will result in customers pro- with a shiny appearance.
ducing un-cured product. The reflector is considered a If the reflector begins to look dull or dirty, that’s an
consumable part for all UV systems, and is considered indication that it needs to be either cleaned or replaced.
a component that requires attention and maintenance Reflectors can be cleaned using a lint free cloth and
(or periodic cleaning) to help ensure good consistent UV isopropyl alcohol or a surface cleaner that does not leave
a film. Cleaners that contain ammonia are not recom- is common for microwave powered UV lamp systems),
mended. then it is important to change these filters on a periodic
If after cleaning, the reflector still appears to be dull basis to help ensure the lamp cooling air delivered into
or dirty, then it should be replaced. the lamp housing and passed the UV bulb (& reflector)
Measuring your UV output will also help diagnose a is clean.
poor performing reflector. The best device that is avail- Maintaining clean air filters will also help ensure that
able to measure UV output is a “puck” style radiometer the volume of air delivered to the lamp is maintained
that measures UV light energy in all 4 UV ranges: within the required specification. Operating a UV
UVA, UVB, UVC, and UVV. The puck style radiom- lamp system with dirty & clogged air filters will almost
eter is placed on the conveyor belt and run under the always result in over-heated UV bulbs and a significant
UV lamp at some pre-defined constant speed, and it reduction in UV bulb life, and this will cause you to
will measure the total UV energy delivered by the lamp. change UV bulbs much more frequently.
When the UV energy reduces to a point where you are
in danger of not achieving proper cure, then it is most POWER SUPPLY MAINTENANCE IS
likely time to clean and/or replace the lamp reflector. IMPORTANT TOO
The heart of any UV system is the expensive power
LAMP MAINTENANCE supply which drives the UV lamp. Whether a con-
Most UV lamps operate in industrial environments, ventional iron core ballast or a solid-state power unit
which are typically less than ideal conditions. It is is used, the proper volume of filtered cooling airflow
important to try to keep the lamp as clean as possible to delivered to the ballast is critical to the health and life
help ensure consistent UV output and prolong its useful expectancy of any ballast and other electrical com-
life. Neglected lamps will age and fail prematurely, as ponents inside the ballast enclosure. Power supplies
well as suffer from low UV output. The simplest way operating in a dirty or over-heated environment will
to keep your UV bulbs clean is by cleaning them with a deteriorate or fail prematurely, resulting in low UV
designated UV glass bulb cleaner and a lint free cloth. output or lost production.
Some UV bulbs need to be cleaned often and some Making sure you maintain a clean air filter and the
less often. proper amount of air flow to the ballast will ensure
The frequency of needing to clean the UV bulbs your ballasts are properly cooled and kept clean. Air
will vary depending on the environment in which they filters should be replaced as often as needed, depending
are operating. Dirty and contaminated UV bulbs that on the environment.
operate for prolonged periods of time are more prone In the event the ballast and other internal power
to overheating, and then swelling or warping. If a UV supply components (such as capacitors) become coated
bulb swells or warps, this will negatively impact the UV with dirt or dust, you should:
peak irradiance output of the lamp and curing perfor-
mance of the UV lamp system. 1. Check the air filter and replace it if needed.
Once a UV bulb appears swollen or warped, this is a 2. Blow out the ballast and all other internal
sign that the UV bulb should be replaced. If air filters components with clean dry compressed air, and
are used to help keep the lamp cooling air clean (which then vacuum out the settled dust.
H
ave you ever thought about how often As crude steel always contains a certain amount of
you come into contact with an object scrap steel, each of these items is likely to contain
made of steel during the day? You steel that has already been recycled multiple times.
probably can’t count how many times Tinplate, also known as packaging steel, is a per-
this has happened today on one hand, because manent material in a closed cycle. It is virtually 100
products made of steel are an integral part of our per cent recyclable – practically infinitely often and
everyday lives. These products are used in almost without downcycling, ie with no decrease in quality,
all areas of our lives, whether in the bathroom, at as its inherent properties are retained. As a result,
breakfast, on the way to work or while eating. tinplate is the perfect material for multi-recycling. In
Cutlery, door handles, bicycles, cars and food and practice, this means that material that has already
beverage cans exemplify products comprising steel. been recycled can be utilised in a subsequent step.
Due to its magnetic properties, packaging steel is need to educate the public much better in order
the easiest packaging material to collect and recycle. to put even more cans into separated collection
Dr. Peter Biele, CEO of Thyssenkrupp Rasselstein, systems and to reduce the number of recyclable
Germany’s only tinplate manufacturer, explains: materials that are thrown in the wrong container,”
“With a view to sustainability, packaging steel has says Andreas Knein, managing director of DWR
great potential for the future as the most recy- - Deutsche Gesellschaft für Weißblechrecycling,
cled packaging material. For more than 10 years, a subsidiary of thyssenkrupp Rasselstein. “After
packaging steel in Germany has been consistently all, recycling can’t get any easier than with the
outperforming the recycling quotas required by the magnetic and practically 100 per cent recyclable
new German Packaging Act (VerpackG). packaging material tinplate.”
“With a current recycling rate of 91 per cent in The topic of food waste is also more relevant
Germany and 80.5 per cent in Europe, tinplate than ever before. Tinplate cans ensure that food can
is the leader among all packaging materials. In be kept for a very long time without refrigeration,
Germany alone, so much tinplate was recycled in since it is protected from light and air in the can.
2017 that the steel produced from it could be used This means that food waste is not an issue when it
to build 27 Eiffel Towers.” comes to steel packaging. The decision in favour of
Multi-recycling has two key advantages – each can also has an enormous positive influence
conservation of resources and improvement of the on how much avoidable CO2 is produced at this
environmental footprint thanks to many successive level.
cycles of use and recycling. An example, after seven
recycling cycles, 4.6 tons of steel products were pro- With a current recycling rate of 91 per cent in Germany
duced from just one original ton of steel. By using
steel and tinplate scrap in crude steel production,
and 80.5 per cent in Europe, tinplate is the leader
substantial reductions in CO2 emissions are also among all packaging materials
achieved.
Even though packaging steel is already sustain-
able due to its virtual 100 per cent recyclability,
the parent company, thyssenkrupp Steel Europe,
which produces the precursor hot-rolled strip for
the production of packaging steel, is working on a
major step: a future with virtually climate-neutral
steel production. For packaging steel, this means
that in the future it will also be possible to process
climate-neutral steel into tinplate in Andernach.
What exactly does thyssenkrupp’s climate initiative
look like? For one, in the future, thyssenkrupp Steel
will be using hydrogen instead of carbon as a reduc-
ing agent in the blast furnace process. This releases
water vapour instead of CO2. At the same time, the
company is converting existing greenhouse gases
into valuable chemical products such as methanol
and ammonia. The goal is to make steel production
CO2-neutral by 2050.
The issue of sustainability is increasingly becom-
ing the focus of consumer attention and is why it As a result, consumers, manufacturers and
plays an important role in purchasing decisions. retailers in the packaging sector can contribute
The sustainability of packaging is already a priority to protecting the environment and lowering CO2
for 85 per cent of consumers – with an upward emissions by choosing a packaging material that
trend. With the purchasing decisions they make at is synonymous with a closed material cycle, mul-
the supermarket, consumers can exert a great deal ti-recycling and safe protection of its contents.
of influence on which packaging will be commer- Each recycled can helps to conserve scarce primary
cially available in the future and whether it will be resources and lower CO2 emissions.
sustainable. But by returning cans in an organised Finally, Thyssenkrupp Rasselstein actively con-
take-back system, consumers also affect the func- tributes to closing the material cycle by ensur-
tioning of the material cycle. Proper waste sorting ing the recycling of packaging steel in Germany
at home is the key. In the EU, the recycling rate is through its own recycling systems, DWR - Deutsche
currently at 80.5 per cent. Gesellschaft für Weißblechrecycling for the pri-
“All stakeholders, ranging from manufacturers to vate sector and Kreislaufsystem Blechverpackungen
retailers and dual systems to the recycling industry, Stahl for the commercial/industrial sector. CT
2020
IMDPA
ANNUAL
CONFERENCE
MAY 20-21
OAK BROOK, ILLINOIS
REGISTER NOW
for our 87th Annual Conference
HILTON OAK BROOK HILLS RESORT
OAK BROOK, IL 60523
www.metaldecorators.org
NEW EQUIPMENT
Videojet launches new fiber SICK’s SIG200 is an IO-Link Master and control system in one
laser marking systems SICK has unveiled its SIG200
Profinet Sensor Integration
previously, data from I/O
sensors at the ‘edge’ of
Videojet Technologies has launched a new
Gateway, the first in a fami- machine applications has
7340 and 7440 fiber laser marking systems,
ly of intelligent Industry 4.0 remained inaccessible to
the first to feature Lightfoot, said to be the
gateways designed to work higher level systems for
world’s smallest laser marking head.
as both IO-Link Masters and example, code read-rates
The 7340 (20-Watt) and 7440 (30-Watt)
small, distributed control sys- or print alignment trends,
fiber lasers build on 30 years of Videojet
tems in one. It makes light sensor signal status or
experience in the laser market and have
work of configuring localised machine performance,
been developed to improve ease-of-use and
sensor applications as part deploying IO-Link devices
feature new technologies to ensure ease of
end of line packaging machinery, while unlock- with the SICK SIG200 unlocks all the Industry
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from the sensors to enterprise-level and cation flexibility, diagnostics and securing
of manufacturers working within small spaces
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and are an ideal solution for contract pack-
SICK’s SIG200 Sensor Integration Gateway David Hannaby, SICK’s UK product manager
agers and OEMs in the consumer packaged
is an IO-Link Master with an on-board web for Presence Detection, explained: “The beau-
goods, parts-marking and pharmaceutical
server that collects, converts and transmits ty of the SIG200 is that it offers all the ben-
industries, which has space limitations, are
signals from IO-Link devices from any man- efits of setting up a system using an IO-Link
looking for simple integrations, or do fre-
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quent rapid changeovers. The Lightfoot fiber
nology means the SIG200 needs only one opens a second route, where you can by-pass
laser marking head is one of a kind. It is
cable to communicate simultaneously via the PLC and create your own data gathering
the smallest in the industry both in size and
the fieldbus with the machine controller and system linking straight up to the cloud.
weight and designed specifically to meet the
with higher-level automation or web-based “Engineers will find it easy to configure and
strict IP69k requirements, so it is suitable for
systems. Data can be integrated transparent- visualise an automation solution with the SICK
use in washdown and harsh
ly into both common PLC environments and SIG200. The logic editor has a great drag
environments, without
higher-level systems. and drop function so you can visualise all the
the need for any addi-
The SIG200’s built-in logic and remote connected sensor and actuator signals and
tional protective
intelligence make it quick and easy to measured values without the need for special
equipment.
solve simple packaging application tasks, software knowledge. It saves a huge amount
even independently of the PLC. Where of programming time, effort and cost.”
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Email: contact@shinican.com.tw
BEADING UNITS Corima International Machinery Srl
237 Graves Mill Road Web: www.shinican.com
Lynchburg, VA 24502-4203, USA EMEA
Tel: +1 434 239 0358 Via F Fellini 11/a
Fax: +1 434 239 1964
AIR COMPRESSORS 40051 Altedo di Malalbergo
Email: info@belvac.com Bologna, Italy
Web: www.belvac.com Tel: +39 0532 55345
CarnaudMetalbox Engineering plc Fax: +39 0532 54504
Dockfield Road, Shipley Web: www.corima.org
West Yorkshire BD17 7AY, UK Email: info@corima.org
Pneumofore SpA
Via N. Bruno 34 Tel: +44 1274 846 200
Gebrüder Leonhardt 10098 Rivoli, Italy Fax: +44 1274 846 201
GMBH & CO KG Blema Kircheis Tel: +39 011 950 40 30 Web: www.cmbecanmaking.com
Erdmann-Kircheis-Strasse 13-15 Fax: +39 011 950 40 40
D-08280 Aue, Germany Email: info@pneumofore.com
Tel: +49 3771 278 227 Web: www.pneumofore.com
Fax: +49 3771 278 241
Stolle Machinery Company, LLC
Email: blema@blema-kircheis.de
AUTOMATIC CAN MAKING Germann + Frei AG 6949 S. Potomac Street
Web: www.blema.de
LINES (USED) Martinsbruggstrasse 92 Centennial, CO 80112, USA
CH-9016 St. Gallen Tel: +1 303 708 9044
Switzerland Fax: +1 303 708 9045
Tel: +41 71 282 16 40 Email: sales@stollemachinery.com
Fax: +41 71 282 16 50 Web: www. stollemachinery.com
Germann + Frei AG
Martinsbruggstrasse 92 Email: info@germannfrei.ch
Web: www.germannfrei.ch
CH-9016 St. Gallen, Switzerland
Tel: +41 71 282 16 40
Fax: +41 71 282 16 50 Lacueva Can Making Machinery SL.
Email: info@germannfrei.ch Pol.industrial El Roturo
Web: www.germannfrei.ch Parcela 1, 26511 El Villar De Arnedo
CONVEYOR COMPONENTS
COMPLETE CAN LINES Suzhou SLAC Precision Equipment
(TWO-PIECE) Co, Ltd
Asia and ROW
1028 Sunwu Road, Wuzhong District,
Stolle Machinery Company, LLC Suzhou, Jiangsu, China
Pride Conveyance Systems:
Rainer Naroska Engineering GmbH 6949 S. Potomac Street Tel: +86 512 6693 9207
A Roeslein Company
Im Hengstfeld 19 Centennial, CO 80112, USA Fax: +86 512 6624 8543
9200 Watson Road, Suite 200 St Louis,
32657 Lemgo, Germany Tel: +1 303 708 9044 MO 63126-1528, USA Web: www.slac.com.cn
Tel: +49 5261 6606 0 Fax: +1 303 708 9045 Tel: +1 314 729 0055 E-mail: slac@slac.com.cn
Fax: +49 5261 6606 30 Email: sales@stollemachinery.com Fax: +1 314 729 0070 SLAC Precision Equipment Corp
Email: sales@naroska.com Web: www. stollemachinery.com Email: sales@roeslein.com North and South America
Web: www.naroska.com Web: www.roeslein.com 2045 Lyons Road,
Miamisburg, Ohio 45342, USA.
CONTAINER PRESSES Tel: +1 937 296 9226
CONVEYORS: MAGNETIC Web: www.slacdayton.com
Email: administrator@slacdayton.com
INSPECTION/AUDITS
OVEN & OXIDIZER
Pressco Technology Inc
29200 Aurora Road Suzhou SLAC Precision Equipment
Belvac Production Machinery Inc Cleveland, OH 44139, USA Co, Ltd
237 Graves Mill Road Tel: +1 440 498 2600 Asia and ROW
Environmental Services & Lynchburg, VA 24502-4203, USA Fax: +1 440 498 2615 1028 Sunwu Road, Wuzhong District,
Technologies Inc Tel: +1 434 239 0358 Email: sales@pressco.com Suzhou, Jiangsu, China
Midwest Office Fax: +1 434 239 1964 Web: www.pressco.com Tel: +86 512 6693 9207
4941 41st Street Court Email: info@belvac.com Fax: +86 512 6624 8543
Moline, IL 61265, USA Web: www.belvac.com Web: www.slac.com.cn
Tel: +1 309 762 9551 E-mail: slac@slac.com.cn
Fax: +1 309 762 9561 Corima International Machinery Srl
West Coast Office EMEA
1155 South Milliken Avenue Via F Fellini 11/a
Ontario, CA 91761, USA Prime Controls, Inc. 40051 Altedo di Malalbergo
Tel: +1 909 295 6255 Canneed Instrument Group Ltd World Headquarters: Bologna, Italy
Fax: +1 909 295 5531 Tel: +86 758 2788469 4528 Gateway Circle Tel: +39 0532 55345
Email: info@envsrv.com Fax: +86 758 2782729 Dayton, OH 45440-1712, USA Fax: +39 0532 54504
Web: www.envsrv.com Email: info@canneed.com Tel: +1 937 435 8659 Web: www.corima.org
Web: www.canneed.com Fax: +1 937 435 2091 Email: info@corima.org
Email: vip@primecontrols.com
INSPECTION/AUDITS Web: www.primecontrols.com
OVEN & OXIDIZER LEAK DETECTION
InnoScan A/S
Sødalsparken 11
8220 Brabrand, Denmark Sencon
Tel +45 86 26 5677 North, Central & South America BA.SCO srl
Fax +45 86 26 5678 Sencon Incorporated Via Borgognone 9
Email: innoscan@innoscan.dk 6385 W 74th Street 10090 Trana (Torino), Italy
Web: www.innoscan.dk Bedford Park, IL 60638, USA Tel: +39 0119 33620
Perm Machine & Tool Co Tel: +1 708 496 3100 Fax: +39 0119 355 763
PO Box 660, 9660 Industrial Drive Fax: +1 708 496 3105 Email: sales@basco-testers.com
St John, Indiana 46373, USA Email: info@sencon.com Web: www.basco-testers.com
Tel: +1 219 365 5000 Europe, Middle East, Asia, Africa,
Fax: +1 219 365 4847 Australasia
Email: perm@permmachine.com Sencon (UK) Ltd
Skype: perm_machine ISRA Vision AG Pointon Way InnoScan A/S
Web: www.permmachine.com Industriestrasse 14 Stonebridge Cross Business Park Sødalsparken 11
64297 Darmstadt, Germany Droitwich WR9 0LW, UK 8220 Brabrand, Denmark
Tel: +49 6151 948 0 Tel: +44 1905 827800 Tel: +45 86 26 5677
INSPECTION SYSTEMS Fax: +49 6151 948 140 Fax: +44 1905 795876 Fax: +45 86 26 5678
Email: info@isravision.com Email: info@sencon.co.uk Email: innoscan@innoscan.dk
Web: www.isravision.com Web: www.innoscan.dk
LEAK DETECTION
SHEET COATING CONTROL SHEET HANDLING SLITTER EQUIPMENT TURNKEY CAN MAKING LINES
STACKER BOXES
USED/REFURBISHED METAL
Rainer Naroska Engineering GmbH Inghor, S.A (Ingeniería y Hornos, S.A.)
DECORATING EQUIPMENT
Im Hengstfeld 19 Edificio Albia
32657 Lemgo, Germany C/ San Vincente 8, Planta 9 ®
Tel: +49 5261 6606 0 Stolle Machinery Company, LLC 48001 Bilbao,
INC.
Fax: +49 5261 6606 30 6949 S. Potomac Street SPAIN CYLINDER AND PRESS REBUILDING
Email: sales@naroska.com Centennial, CO 80112, USA Tel: +34 944 411 012 / 313
Web: www.naroska.com Tel: +1 303 708 9044 Fax: +34 944 411 066 Brodie System, Inc
Fax: +1 303 708 9045 Email: inghor@inghor.es 1539 West Elizabeth Ave
Email: sales@stollemachinery.com Web: www.inghor.es Linden, NJ 07036, USA
Web: www. stollemachinery.com Tel: +1 908 862 8620
Fax: +1 908 862 8632
Email: tnielsen@brodiesystem.com
Koenig & Bauer MetalPrint GmbH Web: www.brodiesystem.com
Shin-I Machinery Works Co Ltd Wernerstr. 119-129
No 43 Chung Cheng St D-70435 Stuttgart, Germany
Chingshui, Taichung, Taiwan ROC Tel: +49 711 69971-0
Tel: +886 4 2623 8181 Fax: +49 711 69971-670
Fax: +886 4 2623 2129 Email: info-metalprint@koenig-bauer.com
Email: contact@shinican.com.tw Web: www.metalprint.koenig-bauer.com
Web: www.shinican.com
E-mai: enquiries@allwatertech.co.uk
USED/REFURBISHED METAL UV CURING EQUIPMENT WASHERS FOR CANS Web: www.allwatertreatment.co.uk
DECORATING EQUIPMENT
WELDING MACHINES
Koenig & Bauer MetalPrint GmbH Koenig & Bauer MetalPrint GmbH WELDING MACHINES
Wernerstr. 119-129 Wernerstr. 119-129 FOR DRUMS & PAILS
VMI Holland BV
D-70435 Stuttgart, Germany D-70435 Stuttgart, Germany Gelriaweg 16, 8161 RK Epe,
Tel: +49 711 69971-0 The Netherlands
Tel: +49 711 69971-0
Fax: +49 711 69971-670 Tel: +31 578 679 111
Fax: +49 711 69971-670
Email: info-metalprint@koenig-bauer.com Fax: +31 578 621 317
Email: info-metalprint@koenig-bauer.com
Web: www.metalprint.koenig-bauer.com Can Man Aktiengesellschaft
Web: www.metalprint.koenig-bauer.com Email: sales@vmi-group.com
Mülisacker 221
Web: www.vmi-group.com
CH-5705 Hallwil, Switzerland
Tel: +41 62 777 4440
WASTE WATER TREATMENT & Fax: +41 62 777 4441
ZERO LIQUID DISCHARGE Email: sales@canman.ch
Web: www.canman.ch
Roeslein & Associates Inc Member of SWISSCAN Network
9200 Watson Road, Suite 200 Web: www.swisscan.net
Miotto Este spa St Louis, MO 63126-1528, USA
Via Talamoni 4 Tel: +1 314 729 0055
I-20861 Brugherio (MB), Italy Fax: +1 314 729 0070 WICKET & CHAINS FOR
Tel: +39 0392 878 284 Email: sales@roeslein.com SHEET FED OVENS
Fax: +39 0398 84 594 Web: www.roeslein.com CIE Srl Compagnia Italiana Ecologia
Email: info@miottoeste.it Via I° Maggio, 20-22
Web: www.miottoeste.it 20070 San Zenone al Lambro (MI), Italy
VACUUM PUMPS &
VACUUM SYSTEMS Tel: +39 02 9810470
Fax: +39 02 98175079 Environmental Services &
Email: info@cieeng.com Technologies Inc
Web: www.cieeng.com
Midwest Office
4941 41st Street Court
Pneumofore SpA
Via N. Bruno 34 WASTE WATER TREATMENT Moline, IL 61265, USA
Empack
APRIL 2020 MAY 2020 OCTOBER 2020
Date: 26 May 2020
Metpack Location: Brussels, Belgium Sustainable Packaging
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Summit
Conference Date: 5 - 9 May Web: empack.be
Date: 15 - 16 October
Date: 19 - 22 April Location: Germany
Location: Lisbon, Portugal
Location: San Antonio, TX Web: www.metpack.de
Web: packagingeurope.com
Web:
craftbrewersconference.com Interpack
Date: 7 - 13 May
SEPTEMBER 2020 NOVEMBER 2020
Location: Germany
PPMA Asia CanTech 2020
Web: www.interpack.com
Date: 29 September Date: 9 - 11 November
- 1 October Location:
Location: Birmingham, UK Ho Chi Minh City, Vertnam
Asia
CanTech
2020
9 -11 November
The annual Conferenceand Exhibition that Ho Chi Minh City, Vietnam
puts can makers and fillers from across
Asia in touch with their global suppliers
www.asia-can.com
Organised by
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