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These were the most well-known traditional soot blowers to combat fouling accumulations:
1. Steam soot blowers
2. Air soot blowers
3. Water cannons soot blowers
4. Acoustic (sonic) horn soot blowers
Typical soot blower operation begins with the blower in the retracted position. At startup, the carriage moves along guide rails or rollers located on each side
of a beam to insert the lance tube into the boiler. The carriage then begins the cleaning cycle. The carriage continues to move and the lance tube rotates
through the boiler tube banks. At the furthermost point, the carriage reverses its direction and the lance tube starts to return on a different nozzle path. The
carriage continues to retract until the nozzle reaches the boiler wall, at which point the blower shuts off. The carriage continues to the start position.
From this brief description we can understand why these very complicated mechanical devices are so expensive.
Steam potentially introduces excessive moisture and condensation in the boiler, with accompanying damage to the pipes, supports, and refractories (thermos
shock phenomena). If steam soot blowers are installed outside, provisions for heating and drainage to prevent thermos shocks must be made, thereby adding
maintenance hours.
Disadvantages:
1. High capital, operational, and maintenance costs.
2. Damages pipes, boiler structure, and refractories inside the boiler.
3. Huge devices make it impossible to install them in all the desired places.
4. Large service platforms are required.
5. Low cleaning effectiveness.
6. Hundreds of spare parts must continuously be kept in stock.
7. The steam supply costs five to ten dollars per cleaning cycle.
Steam soot blower regular maintenance and operation requirements require regular inspection and replacement of parts: :
1. Blown and damaged Nozzles
2. Worm and Damaged Carriage Housing
3. Warped, Melted and Corroded Lance Tubes
4. Entangled Cable and Power Cords
5. Failed Gearbox Seals
6. Corroded Feed tubes
7. Loose packing tensioner
8. Worn motors, gears, steam traps,
refractories, pipes, and supports.
Air has less kinetic energy than steam at a given pressure (air pressure is normally 180 psig or 1.24 Mpa). The use of air soot blowers requires the installation
of plant compressors to provide the necessary pressure.
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