Test Specifications

(Subject to alterations)
For Field Service only
REFERENCE NO. : TSS-TS-EML 3.29 a 1.4 Idling delivery
Edition : 04.2009 Speed - min-1 (rpm) : 300
Replaces (edition) : 05.2008 Delivery quantity ( x ) : 13.9 ±0.5
Test oil : F 002 S3E 001 in cm³ /500 strokes
Injection pump : 0 460 414 214-B 460 414 214 Maximum spread in cm³ (∆ ) : 2.5
VE 4/11F 1750 R 865-1 1.5 Maximum speed regulation
Customer : Eicher Motors Ltd. Speed - min-1 (rpm) : 1900
Engine model : E 483 TCI Boost pressure in bar -
Delivery quantity ( x ) : 26.75 ±0.5
Application : LCV in cm³ /500 strokes
TEST BENCH REQUIREMENTS Maximum spread in cm³ (∆ ) : -
Test oil inlet temperature : 38o - 42o C 1.6 Starting fuel delivery
Inlet pressure in bar : 0.30 - 0.40 Speed - min-1 (rpm) : 100
Test injector : 1 688 901 022 Delivery quantity ( x ) : 68 ±7.5
Opening pressure in bar : 130 - 133 in cm³ /500 strokes
High pressure pipe : H-S/EFEP 109 1.7 Load dependent port closing (LFB)
(OD x ID x length) in mm : 6 x 2 x 450 Speed - min-1 (rpm) : -
Injection timing locking Not applicable
Direction of rotation : Clockwise
Plunger stroke in mm : 1.20 ± 0.02 2. TESTING
Drive shaft key way position 2.1 Timer travel
at BDC : Between A & B (DV holders) Speed - min-1 (rpm) : 1600
Drive shaft key way position after injection timing locking Timer travel in mm : (2.8 - 3.8)
should be inline withDV holder B Speed - min-1 (rpm) : -
1. SETTING Timer travel in mm : -
1.1 Timer travel Speed - min-1 (rpm) : 1400
Speed - min-1 (rpm) : 1600 Timer travel in mm : 1.7 - 2.7
Boost pressure in bar : - Speed - min-1 (rpm) : -
Timer travel in mm : 3.3 ±0.2 Timer travel in mm : -
1.2 Vane pump pressure Speed - min-1 (rpm) : -
-1
Speed - min (rpm) : 1600 Timer travel in mm : -
Boost pressure in bar : -
Vane pump pressure in bar : 8.0 ±0.3 2.2 Vane pump pressure
1.3 Full load delivery
Speed - min-1 (rpm) : 960 Speed - min-1 (rpm) : 1600
Boost pressure in bar : - Vane pump pressure in bar : (7.2 - 8.8)
Delivery quantity ( x ) : 54.75 ±0.25 Speed - min-1 (rpm) : -
in cm³ /500 strokes Vane pump pressure in bar : -
Maximum spread in cm³ (∆ ) : 2.5 Speed - min-1 (rpm) : -
Speed - min-1 (rpm) : - Vane pump pressure in bar : -
Boost pressure in bar : - 2.3 Overflow quantity
Delivery quantity ( x ) : - Speed - min-1 (rpm) : -
in cm³ /500 strokes Boost pressure in bar : -
Maximum spread in cm³ (∆ ) : - Overflow quantity : -
Speed - min-1 (rpm) : - in cm³ /10 seconds
Boost pressure in bar : - Speed - min-1 (rpm) : 1600
Delivery quantity ( x ) : - Boost pressure in bar : -
in cm³ /500 strokes Overflow quantity : 138 - 195
Maximum spread in cm³ (∆ ) : - in cm³ /10 seconds

Contd…2
 TSS-TS-EML 3.29 a -2-

2.4 Fuel deliveries Speed - min-1 (rpm) : -

End stop Boost pressure in bar : -
Control lever position : Maximum Delivery quantity ( x ) : -
in cm³ /500 strokes
Speed - min-1 (rpm) : 960 Idle stop
Boost pressure in bar : - Control lever position : Idling position
Delivery quantity ( x ) : (53.0 - 56.5)
in cm³ /500 strokes Speed - min-1 (rpm) : 300
Delivery quantity ( x ) : (10.9 - 16.9)
Speed - min-1 (rpm) : 1600 in cm³ /500 strokes
Boost pressure in bar : - Speed - min-1 (rpm) : 400
Delivery quantity ( x ) : 56.75 - 60.75 Delivery quantity ( x ) : Max 1.5
in cm³ /500 strokes in cm³ /500 strokes

Speed - min-1 (rpm) : 500 Electrical shutoff (solenoid)

Boost pressure in bar : - (By disconnecting solenoid switch)
Delivery quantity ( x ) : (45.75 - 50.25) Control lever position : Idling position
in cm³ /500 strokes Speed - min-1 (rpm) : 300
Boost pressure in bar : -
Speed - min-1 (rpm) : 1900 Delivery quantity ( x ) : Maximum 1.5
Boost pressure in bar : - in cm³ /500 strokes
Delivery quantity ( x ) : (22.75 - 30.75) Maximum spread in cm³ (∆ ) : -
in cm³ /500 strokes
Mechanical shutoff
Speed - min-1 (rpm) : 2050 (By operating stop lever)
Boost pressure in bar : - Speed - min-1 (rpm) : 1600
Delivery quantity ( x ) : Max 1.5 Boost pressure in bar : -
in cm³ /500 strokes Delivery quantity ( x ) : Maximum 1.5
in cm³ /500 strokes
Speed - min-1 (rpm) : - Maximum spread in cm³ (∆ ) : -
Boost pressure in bar : - 2.5 Solenoid
Delivery quantity ( x ) : -
in cm³ /500 strokes Rated voltage : 12 V
3. ASSEMBLY AND SETTING DIMENSIONS
Speed - min-1 (rpm) : - Description
Boost pressure in bar : - K : 3.24 - 3.36 mm
Delivery quantity ( x ) : - KF : 8.2 8.6 mm
in cm³ /500 strokes MS1 : 1.25 - 1.50 mm
OTHER INFORMATION :

Note: 3 X : Average of the cylinders

1 .Sl. No. of the operations indicate the sequence of operation.
2 .Values given in brackets are overchecking values
Applicable only for BOSCH and MICO test benches 130306
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