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STATISTICAL PROCESS CONTROL CHART v1.04


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Customer: CNC- Armature Turning Engineering Specification (Unit: mm) PROCESS INFORMATION
Part Number: 715154X LSL: 35.950 SPEC.: 36.000 USL: 36.050 Significant trends of data points: X BAR Chart R Chart
Item Key: Special Characterstics MINUS: 0.050 NOMINAL: 36.000 PLUS: 0.050 RUN LENGTH 3 3
Increasing
Characteristic: OUTER DIA GAUGE USED SAMPLE SIZE/FREQ. Readings/Subgroup HOW MANY RUNS 3 1
Process: Turning RUN LENGTH 3 3
Date: Mar
Micrometer 5 Decreasing
HOW MANY RUNS 2 1
PREPARED: 5/20/2020 CHECKED: 6/14/2020 APPROVED: 6/15/2020 CONTROL Out of Control Limits 0 0
Xbar & R
DATE: DATE: DATE: CHART: Consecutive data points above avg. 3 3
Two sided spec (bilateral) One sided (MIN) One sided (MAX) Consecutive data points below avg. 3 5

AVE. Xbar = 35.974 UCL= 35.979 LCL= 35.969 AVERAGE (X BAR CHART)
35.980 37.395
35.978 37.288
35.976 37.180
35.974 37.073
35.972 36.965
35.970 36.858
35.968 36.751
35.966 36.643
35.964
36.536
35.962
36.428
36.321
AVE. R = 0.009 UCL= 0.018 LCL= 0 RANGES (R CHART)
0.02 1.968
0.018 1.7712
0.016 1.5744
0.014 1.3776
0.012 1.1808
0.01 0.984
0.008 0.7872
0.006 0.5904
0.004 0.3936
0.002 0.1968
0 0
S U B G R O U P S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DATE/TIME

1 35.973 35.976 35.978 35.974 35.982 35.971 35.968 35.969 35.978 35.980 35.966 35.976 35.978 35.976 35.972 35.976 35.978 35.976 35.973 35.972 35.978 35.974 35.972 35.978 35.972
READINGS

2 35.980 35.968 35.972 35.969 35.978 35.969 35.978 35.974 35.980 35.974 35.978 35.972 35.974 35.978 35.968 35.974 35.974 35.977 35.976 35.974 35.972 35.976 35.966 35.977 35.970
3 35.981 35.974 35.969 35.976 35.977 35.981 35.976 35.970 35.968 35.978 35.974 35.974 35.964 35.968 35.969 35.972 35.976 35.978 35.970 35.974 35.974 35.976 35.978 35.976 35.974
4 35.974 35.976 35.976 35.970 35.976 35.969 35.980 35.976 35.974 35.976 35.976 35.972 35.968 35.969 35.969 35.978 35.978 35.978 35.971 35.976 35.974 35.972 35.974 35.972 35.972
5 35.977 35.968 35.962 35.976 35.973 35.972 35.968 35.968 35.978 35.977 35.974 35.976 35.969 35.974 35.978 35.974 35.968 35.972 35.974 35.974 35.976 35.972 35.972 35.978 35.976
AVE .X = 35.9770 35.9724 35.9714 35.9730 35.9772 35.9724 35.9740 35.9714 35.9756 35.9770 35.9736 35.9740 35.9706 35.9730 35.9712 35.9748 35.9748 35.9762 35.9728 35.9740 35.9748 35.9740 35.9724 35.9762 35.9728
R= 0.0080 0.0080 0.0160 0.0070 0.0090 0.0120 0.0120 0.0080 0.0120 0.0060 0.0120 0.0040 0.0140 0.0100 0.0100 0.0060 0.0100 0.0060 0.0060 0.0040 0.0060 0.0040 0.0120 0.0060 0.0060
STATISTICAL PROCESS CONTROL CHART v1.04
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Customer: CNC- Armature Turning Engineering Specification (Unit: mm) PROCESS INFORMATION
Part Number: 715154X LSL: 35.950 SPEC.: 36.000 USL: 36.050 Significant trends of data points: X BAR Chart R Chart
Item Key: Special Characterstics MINUS: 0.050 NOMINAL: 36.000 PLUS: 0.050 RUN LENGTH 3 3
Increasing
Characteristic: OUTER DIA GAUGE USED SAMPLE SIZE/FREQ. Readings/Subgroup HOW MANY RUNS 3 1
Process: Turning RUN LENGTH 3 3
Date: Mar
5 Decreasing
HOW MANY RUNS 1
2
PREPARED: 43971 CHECKED: 43996 APPROVED: 43997 CONTROL Out of Control Limits 0 0
Xbar & R
DATE: DATE: DATE: CHART: Consecutive data points above avg. 3 3
Consecutive data points below avg. 3 5

AVE. Xbar = 35.974 UCL= 35.979 LCL= 35.969 AVERAGE (X BAR CHART)
37.395
37.288
37.180
37.073
36.965
36.858
36.751
36.643
36.536
36.428
36.321
AVE. R = 0.009 UCL= 0.018 LCL= 0 RANGES (R CHART)
1.968
1.7712
1.5744
1.3776
1.1808
0.984
0.7872
0.5904
0.3936
0.1968
0
S U B G R O U P S

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
STATISTICAL PROCESS CONTROL CHART v1.04
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HISTOGRAM WITH LIMITS


8
Number of readings 125
LSL USL
FREQUENCY

7 Lower spec limit (LSL) 35.95


35.95 36.05
6 Nominal 36.00
5
TARGET Upper spec limit (USL) 36.05
4
36.00 Total sum 4,496.73
Average readings ( X ) 35.97
3
Maximum 35.982
2
Minimum 35.962
1
Readings below LSL 0
0 Readings above USL 0
0 8 6 4 2 0 8 6 4 2 0 8 6 4 2 0 8 6 4 2 0 8 6 4 2 0 8 6 4 2 0 8 6 4 2 0 8 6
5 0 9 5 2 9 55 9 5 8 9 6 1 9 6 4 9 66 9 6 9 9 7 2 9 7 5 9 7 8 9 8 0 9 8 3 9 8 6 9 8 9 9 92 9 9 4 9 9 7 0 0 0 0 0 3 0 0 6 0 0 8 0 1 1 0 1 4 0 17 0 2 0 0 2 2 0 2 5 0 2 8 0 3 1 0 34 0 3 6 0 3 9 0 4 2 0 4 5 0 4 8 0 5 0 0 5 3
.9 . . . . . . . . . . . . . . .
3 5 35 3 5 3 5 35 3 5 35 3 5 35 3 5 35 3 5 35 3 5 3 5 35 3 5 35 3 6 36 3 6 36 3 6 3 6 36 36 3 6 3 6 36 3 6 36 3 6 36 3 6 36 3 6 36 3 6
. . . . . . . . . . . . . . . . . . . . . . Average Range (R) 0.01
to o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
3 1
t
9
t
7
t
5
t
3
t
1
t
9
t
7
t
5
t
3
t
1
t
9
t
7
t
5
t
3
t
1
t
9
t
7
t
5
t
3
t
1
t
9
t
7
t
5
t
3
t
4 9 9 5 2 95 4 9 5 7 9 6 0 9 6 3 96 6 9 6 8 9 7 1 97 4 9 7 7 9 8 0 9 8 2 98 5 9 8 8 99 1 9 9 4 9 9 6 99 9 0 0 2 0 0 5 0 0 8 01 0 0 1 3 01 6 0 1 9 02 2 0 2 4 0 2 7 0 3 0 03 3 0 3 6 0 3 8 0 4 1 0 4 4 0 4 7 0 5 0 05 2
1
t
9
t
7
t
5
t
3
t
1
t
9
t
7
t
5
t
3
t
1
t
9
t
D2 Value 2.33
.9 . . . . . . . . . . . . . . . . . . . 6. 6. 6. . . . . . . . . . . . . . . .
3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 6RANGE 3 3 3 3 6 36 3 6 36 3 6 3 6 3 6 36 3 6 3 6 3 6 3 6 3 6 3 6 3 6 Upper capability index (Cpu) 6.90
Lower capability index (Cpl) 2.16
NORMAL PROBABILITY PLOT Capability index (Cp) 4.53
12.000 NORMALITY TEST Capability ratio (Cr) 0.22

10.000 OBSERVED EXPECTED


Process Capability Index (Cpk) 2.16
8.000 PPM < LSL 0 1.751664E-30 Std Deviation (n-1) 0.00
PPM > USL 0 0 Std Deviation (n) 0.00
6.000 PPM = 0 0 Variance (n-1) 0.00
4.000
% DEFECTS 0.00% 0.00% Variance (n) 0.00
Performance index (Pp) 4.31
2.000 Performance ratio (Pr) 0.23
Process output without usual defects
0.000 Process Performance index (Ppk) 2.06
0.000 10.000 20.000 30.000 40.000 50.000 60.000

N O T E S

The process currently meets customer requirements.


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Z Average Std Dev.
Obs Cum Freq Exp Norm Dist Normal Percent n=
1 #REF! #REF! #REF! #REF! #REF! #REF! #REF! 0
2 #REF! #REF! #REF! #REF! #REF!
Kolmogorov-Smirnov
3 #REF! #REF!
12 #REF! #REF! #REF!
4 #REF! #REF! #REF! #REF! #REF! #REF!
5 #REF! 10
#REF! #REF! #REF! #REF! #REF!
6 #REF! #REF! #REF! #REF! #REF!
8 Obs Cum
7 #REF! #REF! #REF! #REF! #REF! Freq

8 #REF! #REF!
6 #REF! #REF! #REF! Exp Norm
Dist

9 #REF! #REF! #REF! #REF! #REF!


10 #REF! #REF!
4 #REF! #REF! #REF!
11 #REF! #REF! #REF! #REF! #REF!
12 #REF! 2
#REF! #REF! #REF! #REF!
13 #REF! #REF! #REF! #REF! #REF!
0
14 #REF! #REF!
0.000
#REF!
10.000
#REF!
20.000
#REF!
30.000 40.000 50.000 60.000
15 #REF! #REF! #REF! #REF! #REF!
16 #REF! #REF! #REF! #REF! #REF!
17 #REF! #REF! #REF! #REF! #REF!
18 #REF! #REF! #REF! #REF! #REF!
19 #REF! #REF! #REF! #REF! #REF!
20 #REF! #REF! #REF! #REF! #REF!
21 #REF! #REF! #REF! #REF! #REF!
22 #REF! #REF! #REF! #REF! #REF!
23 #REF! #REF! #REF! #REF! #REF!
24 #REF! #REF! #REF! #REF! #REF!
25 #REF! #REF! #REF! #REF! #REF!
26 #REF! #REF! #REF! #REF! #REF!
27 #REF! #REF! #REF! #REF! #REF!
28 #REF! #REF! #REF! #REF! #REF!
29 #REF! #REF! #REF! #REF! #REF!
30 #REF! #REF! #REF! #REF! #REF!
31 #REF! #REF! #REF! #REF! #REF!
32 #REF! #REF! #REF! #REF! #REF!
33 #REF! #REF! #REF! #REF! #REF!
34 #REF! #REF! #REF! #REF! #REF!
35 #REF! #REF! #REF! #REF! #REF!
36 #REF! #REF! #REF! #REF! #REF!
37 #REF! #REF! #REF! #REF! #REF!
38 #REF! #REF! #REF! #REF! #REF!
39 #REF! #REF! #REF! #REF! #REF!
40 #REF! #REF! #REF! #REF! #REF!
41 #REF! #REF! #REF! #REF! #REF!
42 #REF! #REF! #REF! #REF! #REF!
43 #REF! #REF! #REF! #REF! #REF!
44 #REF! #REF! #REF! #REF! #REF!
45 #REF! #REF! #REF! #REF! #REF!
46 #REF! #REF! #REF! #REF! #REF!
47 #REF! #REF! #REF! #REF! #REF!
48 #REF! #REF! #REF! #REF! #REF!
49 #REF! #REF! #REF! #REF! #REF!
50 #REF! #REF! #REF! #REF! #REF!
1
Xbar & R
X - MR
MEDIAN

Obs Cum
Freq

Exp Norm
Dist

60.000

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