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SPEC. No.

C18343 02624A
DATE Aug. 25, '17

SPECIFICATIONS

ENGINE-DRIVEN AC GENERATOR

MODEL DCA-220SPK3

HEAD OFFICE

2-8-5 Nihonbashi-horidomecho, Chuo-ku, Tokyo, 103-8566 Japan


TEL +81 - 3 - 6861 - 1111
FAX +81 - 3 - 6861 - 1181
1. APPLICATION

1.1 This specification covers the water-cooled, diesel engine-driven AC


generator model DCA-220SPK3 (hereafter referred to as generating set).

1.2 This generating set shall be designed,manufactured and tested in


accordance with the latest standards of JIS,JEC and JEM.
JIS: Japanese Industrial Standard
JEC: Standard of The Japanese Electrotechnical Committee
JEM: The Standard of The Japan Electrical Manufacturer's Association
Other matters which are not specifically mentioned in the above standards
shall be subject to Denyo Co., Ltd.'s production regulations.

2. GENERAL

2.1 Materials and Workmanship


The materials used in the manufacture of this equipment shall be of the
high quality, and shall be free from defects and imperfections.
All materials and apparatus not manufactured by Denyo Co.,Ltd. shall be
the products of well-known manufacturers. The workmanship shall be of the
high grade and in accordance with the most efficient, up-to-date
procedures.

2.2 Change
Minor changes after the final design may be made by Denyo Co., Ltd.
without prior notice to the purchaser. In case of major changes or
additional equipment which may result in an increase or decrease of
equipment's cost, such modifications shall be made in writing and agreed to
by both parties prior to production and shall constitute an amendment
to these specifications.

2.3 Tests and Inspections


Routine tests and inspections shall be final in our factory.
If any tests and inspections beyond the scope of Denyo's standard
commercial procedures are required by the purchaser,charges for such
inspections or tests shall be added to our estimate. Conditions of any such
tests and inspections shall be mutually agreed upon between both parties.

2.4 Ambient Conditions


This generating set should meet the following conditions:
(1) Ambient temperature : -5 ゚ C or higher, 35 ゚ C or lower
(2) Altitude : up to 1000m above sea level
(3) Relative humidity : 85% or lower
(4) Place of installation : indoor and outdoor

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3. STRUCTURE

The machine possesses a solid structure, and is comprised of a water-cooled


diesel engine and a generator, which are directly coupled on a common base.
A coupling housing is employed to connect the generator to the engine.
Firm coupling of the engine and generator is ensured by tight connection of
the housing exterior. The rotating section of the generator is directly coupled
to the flywheel of the engine with a flexible coupling plates made of laminated
thin steel.
The generator is of single bearing construction.
The standard generator is of the brushless type.
A heavy gauge steel bonnet and side door completely cover the engine,
generator and accessories, protecting the unit from effects of weather or
possible handling damages at the construction site.
A lifting hook is attached to the common base, and it extends to the balance
point through the bonnet top.

4. SPECIFICATIONS AND PERFORMANCE

4.1 AC Generator

Generator model : DF-2400K


Type : Rotating-field, synchronous generator
Excitation : Brushless type (with AVR)
Continuous duty rating : 200 / 220 kVA
Voltage : 200 / 220 V or 400 / 440 V
Current : 577 / 577 A or 289 / 289 A
Frequency : 50 / 60 Hz
Speed : 1500/1800 min - 1
Direction of rotation : Clockwise (viewed from the coupling
side)
Power factor : 0.8 (lagging)
Phase : 3 (4 wires)
No. of Pole : 4
Winding connection : Star
Exciter capacity : 6.8kVA
Insulation : class F
Cooling system : Self-ventilation
Protection type : IP20
Rating : Continuous

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4.2 Diesel Engine

Maker and model : KOMATSU,LTD S6D125E-2-A


Type : 4 cycle, water cooled diesel engine, direct
injection, turbocharged
Rated output : 178 / 204 kW, 1500 / 1800 min - 1
No. of cylinders : 6L
Bore × stroke : 125 mm × 150 mm
Total displacement : 11.04 L
Direction of rotation : Clockwise (viewed from the fan side)
Fuel device : Inline pump
Governor : Mechanical all speed governor
Cooling system : Water cooling by radiator with fan
Air cleaner : Dry paper element type
Lubricating system : Gear pump
Starting motor : 24 V - 7.5 kW
Charging generator : 24 V - 35 A
Battery : 145G51 × 2 or 155G51 × 2
Lubricating oil : API service class CD class or higher
Fuel : Diesel fuel
(JIS No.2, ASTM No.2 or equivalent)

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Continuous Duty Rating : The generating set is designed for continuous


operation under normal load conditions { 25℃
temperature, 100kPa barometric pressure, 30%
relative humidity} with an overload capacity
(110% of rating capacity)up to the standby rating
for intermittent periods.

4.3 Voltage Regulation

The voltage regulation from no load to rated load under a rated power
factor shall be within ±0.5 % of rated voltage.

4.4 Speed Regulation

The speed regulation from no load to rated load under a rated power
factor shall be within 5 % of rated speed.

4.5 Limits of Temperature

Limits of temperature rise of the generator shall be in accordance with


relevant Japanese standards, based on ambient temperature not exceeding 40℃ ,
and shall not exceed the following:

Armature windings (Insulation class F)


Field windings (Insulation class F)

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4.6 Dielectric Strength Test

The strength of the windings of the generator and control box shall meet
the specifications of the high voltage test according to Japanese standards:

Armature windings - Grounding AC 1880V (one minute)


Field windings - Grounding AC 1500V (one minute)
Control box - Grounding AC 1500V (one minute)

4.7 Sound Level (For reference purpose only)

The average rated load sound is limited within 69 dB(A) at a distance


of 7 m.

4.8 Dimension

Length : 3650 mm
Width : 1300 mm
Height : 1750 mm

4.9 Weight

Dry weight : 3670 kg


Total weight : 4070 kg (all fluids including fuel)

5. INSTRUMENT PANEL AND SYSTEM

5.1 Generator Control Panel

The following meters and apparatus are mounted on the control panel:

Frequency meter 1 pc.


AC Ammeter 1 pc.
Ammeter change-over switch 1 pc.
AC Voltmeter 1 pc.
Voltmeter change-over switch 1 pc.
Pilot lamp 1 pc.
Circuit breaker (3-Phase molded case circuit breaker, 600A) 1 pc.
Voltage regulator 1 pc.
Panel light 1 pc.
Panel light switch 1 pc.
Single-Parallel change-over switch 1 pc.
Synchronizing lamp 2 pcs.
Earth leakage relay 1 pc.
Over current relay(in the control box) 1 pc.
Voltage change board(in the control box) 1 set

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5.2 Operating Panel

The following meters, gauges and other control equipments are mounted
on the panel:

Engine Indicator 1 set


Indicator
Engine speed/Water temp/Oil temp/Oil pressure/
Battery charging voltage/Integrating time.
Warning lamp
High water temp/Low lubricating oil pressure/
Air element blinding/Oil filter blinding/Over Speed/
Fuel level failure.
Fuel level Indicator
Throttle handle 1 pc.
Battery switch 1 pc.
Starter switch 1 pc.
Preheat lamp 1 pc.
Emergency stop button 1 pc.
Speed change-over switch 1 pc.
Running caution lamp 1 pc.

5.3 Output Terminal

3-Phase output terminal (3-Phase 4-wires) 1 set


Ground terminal (for Earth leakage relay) 1 pc.
Ground terminal (for bonnet) 1 pc.

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5.4 Safety Controls

The generating set shall be equipped with automatic safety controls which
will shut down the engine in the event of any abnormal condition,such as :

Engine Circuit breaker Indicator Warning


shut down will trip is turn on and off Lamp
(for a previous
notice)
Low lubricating
○ ○※1 ○ ○
oil pressure
High jacket
○ ○※1 ○ ○
Water temp.
High lubricating
- - ○ -
oil temp.

Charging failure - - ○ -

Over current of
- ○ - -
Generator

Earth leakage - ○ - ○

Over speed ○ ○※1 - ○

Fuel level
- - - ○
Failure
Air element
- - - ○
Blinding
Oil filter
- - - ○
Blinding
Mark ○ ; Operate, Mark - ; Not operate
On Mark ※ 1 ,Circuit breaker will trip at only case of Single-Parallel change-over
switch is on parallel position.

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6. CAPACITY

Cooling water capacity : 37.2 L


Lube oil capacity : 42.0 L
Fuel tank capacity : 380 L

7. ATTACHMENT

Parts list 1 set


Parts list (Engine) 1 set
Instruction manual 1 set
Instruction manual(Engine) 1 set
Earth bar 1 pc.

8. COATING

The color of the generator proper and the engine shall be the manufacturer's
standard colors, and that of the bonnet shall be Munsell No. 7.5BG 5/10.

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