PP0001.2011 - Sanzi v5 PDF

PROJECT
COLD STORAGE
SANZI GROUP
VIANA PIV - ANGOLA
12/12/2011
ATT: Mr. Eng. Santosh, Mr. Amirali Narsi and Mr. Salim
We gratefully present our best possible quote for the construction, supply, transport
and erection of steel structure and metal coatings for Sanzi Group –Cold Storage,
according to your architectural plans and our project of stability.
We also take this opportunity to present you our new company FPAN, which will
represent from now on INFRISA and POÇO in Angola. We hope that the large
experience and success, for over than 20 years, of these two companies can also
contribute to the success of yours.
We are now at your disposal to provide any clarifications if necessary.
Hoping to have news from you soon, we subscribe with our best regards
________________________________
Carlos Sousa (Eng.)

INDEX
1. PROPOSAL ELEMENTS ................................................................................................................ 5
1.1. CONSTRUCTION DETAILS ....................................................................................................... 5
1.1.1. Shipyard and Demolitions .................................................................................................. 5
1.1.2. Land and Movement .......................................................................................................... 5
1.1.3. Reinforced concrete elements ........................................................................................... 6
1.1.4. Masonry and plaster .......................................................................................................... 6
1.1.5. Concrete Floor .................................................................................................................... 6
1.1.6. Water, Sewerage and Rain networks ................................................................................. 8
1.2. STEEL STRUCTURE .................................................................................................................. 9
1.2.1. General Presentation ......................................................................................................... 9
1.2.2. Metal Structure and coatings ........................................................................................... 10
1.2.3. Description of the different existing structural elements: ............................................... 11
1.2.3.1. Pillars ................................................................................................................................ 11
1.2.3.2. Beams ............................................................................................................................... 11
1.2.3.3. Omega Profile ................................................................................................................... 11
1.2.3.4. Composite Floor Slab. (office area 300m2) ...................................................................... 11
1.2.3.5. Insulated roofing panels ................................................................................................... 12
1.2.3.6. Steel Sheet Façade ........................................................................................................... 12
1.2.3.7. dock leveler ...................................................................................................................... 13
1.2.3.8. Flap- Dock Shelters ........................................................................................................... 13
1.2.3.9. Industrial Sectional Doors Thermo insulated ................................................................... 14
1.2.4. OTHER CONSIDERATIONS ........................................................................................... 14
1.3. ELECTRIC INSTALATION ........................................................................................................ 15
1.3.1. General Presentation ....................................................................................................... 15
1.3.2. Quantity of material used in each chamber ..................................................................... 15
1.3.3. Ante room (813m2) .......................................................................................................... 15
1.3.4. Loading and unloading (939m2) ...................................................................................... 16
1.3.5. Forklift truck charge room (270m2) ................................................................................. 16
1.3.6. Office (285m2) ................................................................................................................. 16
1.3.7. Attic .................................................................................................................................. 17
1.3.8. Outside ............................................................................................................................. 17
1.4. THERMAL AND REFRIGERATION PLANT .............................................................................. 18
1.4.1. General Presentation: ...................................................................................................... 18
1.4.2. Description of supply........................................................................................................ 18
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F.P.A.N – Angola
Rua Nicolau Gomes Spencer Nº 5, 1º Andar, Luanda, Angola Tel: 00 244 93 3561208 Email: geral@fpan.co.ao
1.4.3. Insulation, valves, insulated doors, service door and lamella curtains ............................ 19
1.4.3.1. Soil thermal insulation in frozen chambers ...................................................................... 19
1.4.4. REFRIGERATION SYSTEM ................................................................................................. 21
1.4.4.1. PRINCIPLE OF OPERATION OF REFRIGERATION INSTALLATION ....................................... 22
1.4.4.2. INSTALLATION OF REFRIGERATION EQUIPMENT ............................................................. 23
1.4.4.2.1. Compressors / Condensers: ......................................................................................... 23
1.4.4.2.2. Evaporators chambers: ................................................................................................ 23
1.4.4.2.3. Evaporators cooled Antechamber and Pier: ................................................................ 24
1.4.4.2.4. Electrical switchboards: ............................................................................................... 24
1.4.4.2.5. Accessories: ................................................................................................................. 24
1.5. SHELVES ................................................................................................................................ 25
1.5.1. ASSUMPTIONS USED FOR THE PREPARATION OF THE PROPOSAL................................... 25
1.5.2. SCOPE OF SUPPLY ............................................................................................................. 25
1.5.3. FINISHES AND COLORS ..................................................................................................... 26
1.5.4. Protections pillars, beams, walls And floor painting ........................................................ 28
2. GLOBAL VALUE OF THE QUOTE ................................................................................................ 29
3. QUOTATION EXCLUSION .......................................................................................................... 30
4. QUOTE EXPIRATION ................................................................................................................. 30
5. DELIVERY TIME ......................................................................................................................... 30
6. PAYMENT CONDITIONS ............................................................................................................ 30
7. WARRANTY ............................................................................................................................... 30
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1. PROPOSAL ELEMENTS
This chapter will provide a brief description of the building, as well as elements of each
type of contained in the proposal and the assumptions made, defined according to the
architectural design.
The elements contained in the proposal, include materials, type of construction, etc..
1.1. CONSTRUCTION DETAILS
1.1.1. SHIPYARD AND DEMOLITIONS
Assembly and disassembly of the yard, including monitoring the technical execution of
the contract, topographic deployment, assembly and disassembly of machinery and
equipment (cranes, diesel generator, fuel, water tanks, pumps, office containers),
security, maintenance or replacement of roads and easements and other preparatory
work necessary to the execution of the contract.
Demolition of existing buildings including: loading and transportation of the remaining

products, all the jobs and all the accessories necessary to perform the task. (Not
considered the demolition of the existing fence)
1.1.2. LAND AND MOVEMENT
Load, dump and transport of the existing land on the place that eventually are poor or
dirty, including all work and supplies necessary to perform the task. (Estimated amount
of existing land that must be measured on site) for this proposal we consider – 10.000
m3.
Excavation in the field to open existing foundations (footings and foundation beams),
including loading, transport and dump and all the work and accessories necessary to
perform the task.
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Landfill and compacting, with chosen red soil to execute platform level for
construction of pavilions, including land acquisition, transportation and all the work
and accessories necessary to perform the task.
Supply and application compressed tout-venant layer with 20 cm high, watered and
ready for further application of concrete pavement, including all the work and
accessories necessary to perform the task.
1.1.3. REINFORCED CONCRETE ELEMENTS
Supply and application of C12/15 cleaning concrete D20 with 10 cm thick, under
foundations (footings and lintels / beams), including all the work and accessories
necessary to perform the task.
Supply, application and execution of concrete footings in the foundation, foundation

beams, plinths and concrete walls to protect the panels with section 0,20x0,25m
including concrete C20/25 D20, armor A400NR, shuttering and striking, according to
the draft to be submitted, including all the work and accessories necessary to perform
the task.
1.1.4. MASONRY AND PLASTER
Construction of the annex for the kitchen, canteen, changing rooms and toilet
according to the drawings received on measures 47.5 m x 6.40 m x 3.0 m. Materials
such as (excluding electricity and HVAC):
 White paint finishes or tile 20x20 or white Cinca, depends the place
 Floor Margrés 30x30
 Toilets Valadares
1.1.5. CONCRETE FLOOR
Supply and execution of ground floor, consisting of concrete with 20cm high,
reinforced with polypropylene fibers and with AQ50 MALHASOL finished with surface
harder in natural color, including opening of contraction joints and all operations
necessary for a proper execution of work. We have considered putting concrete floor
on all the extension of the terrain
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Supply and execution of ventilated slab chambers for freezing, details as shown on
above with a total thickness of 32cm, consisting of C20/25 concrete blocks and
reinforced concrete with 15 MALHASOL AQ50 and finished. We have considered the
chambers 1 to 7 area
Fig.1. Slab example
Supply and execution of a mixed slab (composite floor slab), for the 1st floor of the
Office, consisting 15cm of concrete high, armed with MALHASOL AQ50 and finished. It
includes all operations necessary for a proper execution of work. (Excluding the
provision and application of the collaborative plate, it is described and included above
in steel part of the quote)
Fig.2. Mixed Slab example
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1.1.6. WATER, SEWERAGE AND RAIN NETWORKS
Supply and installation of underground PVC pipes including accessories connections,

opening and closing of the graves, transportation of the leftover material and other
work necessary for their proper implementation, for referral downpipes to the street.
Execution of visit boxes in masonry or concrete, including excavation, landfill,

transportation to dump, interior finishes, cast iron lid of the class C125 if they are on
the garden or D400 in case of the streets, and all the work and necessary accessories
to their implementation and operation according to the following average depth.
Supply and execution of water supply and sewerage network to serve the area with
water heater and 40 attached devices (changing rooms, canteen, kitchen and
bathroom) including delivery and execution of 20m3 water tank and a septic tank of
25m3, as well as the pumping group.
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1.2. STEEL STRUCTURE
1.2.1. GENERAL PRESENTATION
Cold storage 139x92x14mts (WidthxLengthxHeight) composed by cold chambers with useful

areas:
- Cold Chamber nº1 with 1x12.5x40.4x11mts (WxLxH), an area of 505m2.
- Cold Chamber nº 2 with 1x21.86x49.68x11mts (WxLxH), an area of 1086m2.
- Cold Chamber nº 3 with 1x35x40.1x11mts (WxLxH), an area of 1403.5m2
- Cold Chamber nº 4 and nº 5 with 1x30x40.1x11mts (WxLxH), an area of 2x 1203m2.
- Cold Chamber nº6 with 1x40.25x45x11mts (WxLxH), an area of 1776m2.
- Cold Chamber nº7 with 1x45.33x34.15x11mts (WxLxH), an area of 1548m2
- Anteroom with 1x10x81.39x8mts (WxLxH), an area of 813m2.
- Loading and Unloading Room with 1x18x53x6mts (WxLxH), an area of 954m2.
- Forklifts Room com 7.5x40x6mts (WxLxH), an area of 300m2
- Mezzanine Office upon Forklifts Room, an area of 300m3.
- Open Space Store with 6.1x45mts (WxLxH), an area of 274.5m2.
Fig.3. Steel project
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1.2.2. METAL STRUCTURE AND COATINGS
This proposal concerns the supply and erection of a building for storage of frozen products,
structure made of steel and coating (roof and façade) insulated panels and shaped sheet metal.
The overall dimensions are 139m width, 92m depth and 14mts h, considering a maximum
height at the outside, the mansard made to hide the slope roof, and give some architectural
design. The coverage of the roof is according to the drawings, Fig 3 and 4, consisted in four
buildings with 2 slopes, and one with just one slope. There are gutters placed between them,
which have properly sized exhaust PVC pipes that will discharge on a network of underground
manholes.
To access to the roof top, and for security reasons, access is made by stairs within the zone of
loading and unloading through a sailor ladder. The sailor ladder is located in the top of the
docking area.
A lower fifth part of the cold storage that is loading and unloading area will have only one slope
roof with direction of docking the area. It will also have a mansard to hide the slope of the roof.
The office area was considered, according to your drawings in a mezzanine placed over the
forklift room area at a height of 5mts. Exterior and interior access ladders, entrance doors and
light through the coverage are included in the budget. The façade in this area will be carried out
by 40mm thick thermal sandwich panel, and the 1st floor of the Office will be made using a
composite floor slab.
In the forklift room is only contemplated a gateway which scale must consider the passage of
electric forklifts.
Loading and unloading zone will have nine loading docks equipped with docking levelers,
vertically rising sectional gates, Flap dock shelters and exterior guides lines for trucks, according
to specifications described below
Fig.4. Steel project

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1.2.3. DESCRIPTION OF THE DIFFERENT EXISTING STRUCTURAL ELEMENTS:
1.2.3.1. PILLARS
- The steel class is S275JR.

- The pillars are properly positioned upright and in line with the
implementation and tolerances allowed by the regulations.
- The pillars are connected to the foundation by anchor bolts previously left
in the concreting of the foundations, with the dimensions and geometry
indicated in the project.
1.2.3.2. BEAMS
- The steel is class S275JR.

- The beams are connected to the pillars by bolted connections, with screws
class 8.8, with the dimensions and geometry shown in the drawings.
- The beams supporting the floor of the composite slab, the connectors
should be welded bolt head with the dimensions shown in the project.
1.2.3.3. OMEGA PROFILE
- Them coverage and the facades will be in profile steel Omega S320 GD Z
arranged according to the drawings.
1.2.3.4. COMPOSITE FLOOR SLAB. (OFFICE AREA 300M2)
- The slabs will be concrete C30/37.

- The composite slabs are composed of plates or equivalent type 59S Haircol
steel S320 GD Z.
- You must add a higher minimum reinforcement to minimize cracking due
to the effects of shrinkage during the hardening of concrete armor and still
further on the intermediate support.
- Additionally, we use an increase in the gap between two beams inside the
ribs, in order to improve the fire resistance.
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Composite Floor Slab is a mixed construction system consisting of a steel sheet
which serves as shuttering for concrete and reinforces the slab, totally or
partially replacing the tensile reinforcements.
The basis of this composite floor-slab system is that the various elements work
together, each one contributing with its best characteristics.
It is essential to achieve a bond between the steel and concrete that is stronger
than the horizontal stresses to which the slab is exposed. The behavior under
load of the composite floor slab has been analyzed following the criteria of
existing standards and demonstrated experimentally in tests carried out by
Official Organizations.
In this system, the concrete-steel bonding is achieved thanks to the special

design of the steel sheets. These sheets are embossed with frustum-shaped
projections, repeated indefinitely, both on their horizontal surfaces and on the
sloping sides.
The shape and well-defined edges of these projections ensure that the
concrete is perfectly anchored to the steel sheet.
1.2.3.5. INSULATED ROOFING PANELS

The insulated steel panel systems (sandwich panels with 40mm of thick).
Total covered area:
11670m2.
1.2.3.6. STEEL SHEET FAÇADE
Ribbed galvanized steel sheet pre-painted in standard color to define, in simple

façade coating 0.6mm thick, with the following characteristics.
Characteristics Standards
Steel Class: Tolerances EN 10326

S320 GD
Anti- Galvanized EN 10326

corrosive
protection Galvanized/ EN 10169-1
pre-painted
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1.2.3.7. DOCK LEVELER
Supply and assembly of 9 self-loading

dock leveler by Hormann
The electronic hydraulic system moves

the platform to the highest position and
then automatically extends the hinged
lip. The platform is then lowered until
the hinged lip is placed on the loading
surface. Now the lorry can be quickly
and safely loaded and unloaded.
Particularly strong hinges and the
continuous hinge band guarantee
reliable functioning. The open design
keeps the hinges free of dirt.For
especially heavy goods, for example
when loading paper, the hinged lip
dock leveller is also available for rated
loads up to 180 kN.At least 100 mm of
the lip must rest on the loading surface
of the lorry, according to EN 1398. Due
to their hinge design, the effective
levelling of hinged lip dock levellers is
lower than the lip length (e.g. 330 mm
levelling with a 405 mm long standard
lip). In addition, the positioning depth
is also affected by the depth of the
buffer and potential lorry buffers.
1.2.3.8. FLAP- DOCK SHELTERS
Supply and assembly of 9 flap-dock Shelters

by Hormann
For normal loading frequencies we

recommend the dock seal DS. The side and
top flaps consist of 2-layered, 3mm-thick
substrate fabric made of polyester
monofilament threads with double-sided
UPVC coating. For docked lorries, the
monofilament threads in the flap material
ensure the necessary pre-tensioning/seal of
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the lorry’s reverse side. If the vehicle heights differ greatly, a top flap with a corner
incision or a fully sectioned top flap can be a good choice to prevent excessive tension
of the top flap with high vehicles.
1.2.3.9. INDUSTRIAL SECTIONAL D OORS THERMO INSULATED
Supply and assembly of 9 Industrial Sectional Doors by Hormann
Hormann SPU 40 sectional industry door, size

of 3.000x3.000 and made with insulated panel
thickness of 42mm, 625 and 750mm panels (13
colors option, inside and outside).
These sectional doors have an Anti-break-in

gates, electronics against loose cables and
black synthetic frame with double acrylic glass,
33mm (635x245), to have natural light inside
the docking area.
1.2.4. OTHER CONSIDERATIONS

Here we describe some requirements and limitations imposed by the projects of the
various specialties and further indications of the promoter.
- The pillars connect to the foundation by anchor bolts on threaded rod with nuts
fixed to the base plate.
- To support the pillars of the metal base plates will be provided with mooring
anchor bolts. The plates will be properly leveled and aligned perfectly.
- The coverage shall be adequately braced so that they can behave like a diaphragm,
thus having the ability to transmit horizontal forces to the main gateways.
- The links between the structural elements will be performed by screwing,

facilitating assembly operations. When you cannot make up for screwing will be
welded.
- The connections between beams and between the pillars and beams are made
through thick test plates, welded to the profiles in and influenced by high strength
bolts.
- The protection of the steel structure against corrosion will be as follows: Hot dip
galvanizing with a thickness of 70 microns.
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1.3. ELECTRIC INSTALATION
1.3.1. GENERAL PRESENTATION
The study of the electric part of this project it is a complete solution with all the cables, lights,
sockets, cable tracks and electric panels for the best working performance.
1.3.2. QUANTITY OF MATERIAL USED IN EACH CHAMBER
Chambers
Description 1 2 3 4 5 6 7
501m2 1100m2 1403m2 1203m2 1203m2 1775m2 1548m2
Interior Light Circuit 2x58W (*) 32 62 86 80 80 110 86
Emergency Kits (*) 6 9 12 12 12 15 12
Partial Electric Panel 1 1 1 1 1 1 1
Cold Machinery power 2 2 2 2 2 2 2
Chamber Resistance 1 1 1 1 1 1 1
Chamber valve 1 1 1 1 1 1 1
Emergency Circuit (*) 7 7 7 7 7 7 7
1.3.3. ANTE ROOM (813M2)

Description Quantity
Interior Light Circuit 2x58W 20
Emergency Kits 6
Partial Electric Panel 1
Cold Machinery power 2
Emergency Circuit 6
Sockets Panel 5
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1.3.4. LOADING AND UNLOADING (939 M2)
Emergency Kits 8
Main Electric Panel 1
Emergency Circuit 6
Sockets Panel 5
1.3.5. FORKLIFT TRUCK CHARGE ROOM (270M2)

Emergency Kits 4
Docking levelers power 9
Emergency Circuit 6
Sockets Panel 15
1.3.6. OFFICE (285M2)

Emergency Kits 5
Air conditioner power 1
Emergency Circuit 7
Sockets Panel 26
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1.3.7. ATTIC
Sockets Panel 6
1.3.8. OUTSIDE
Exterior Light Circuit 250W 32
Electric service grounds 1
Lightning rod 1
Notes:
- (*)Equipment ready for operation at -25 °
- All the Chambers Partial Electric Panel, are placed in the Ante room.
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1.4. THERMAL AND REFRIGERATION PLANT
1.4.1. GENERAL PRESENTATION:
This study refers to the supply of materials necessary for the implementation of
Thermal Insulation and Refrigeration System for the construction of:
 6 Frozen Cold-rooms
 1 Bi-Temperature Refrigerated Chamber
 Anteroom
 Loading Unloading room
The number of spaces to the build is part of a cold store, in Luanda, Angola, following
the drawing Ref. "working layout" received by email in the past 7 December 2011.
We include the supply of materials and accessories (insulated panels, flashings,

suspension elements, bolting, refrigerator doors, curtains strips, etc.., as specified in
below) from the thermal insulation, and materials and accessories (equipment, piping,
etc.) of the refrigeration system.
1.4.2. DESCRIPTION OF SUPPLY
The supply will consist of the Thermal Insulation Materials and Installation
Refrigerated discriminated the spaces below with the following approximate overall
dimensions:
INTERIOR TEMPERATUR
AREA VOLUME
CHAMBER HIGHT E
(m2) (m3)
(m) (ºC)
1 530 11 5.830 0/-25
2 1.120 11 12.320 -25
3 1.430 11 15.730 -25
4 1.240 11 13.640 -25
5 1.240 11 13.640 -25
6 1.800 11 19.800 -25
7 1.550 11 17.050 -25
Table 1 – Chamber Divison

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Also included are:
 1 Cooled Anteroom: (Temperature: 0 C) with 820 m2, and interior height with
8m.
 1 Cooled Loading-Unloading (temperature: +10° C) with 967 m2, and interior

height of 8m.
Referring to the refrigeration system, the working conditions consists of a total

maximum daily intake for the entire complex of 450 tons off frozen products, entering
at a temperature not exceeding -18 ° C, entry to distribute among several chambers or
only one of them.
1.4.3. INSULATION , VALVES, INSULATED DOORS, SERVICE DOOR AND

LAMELLA CURTAINS
1.4.3.1. SOIL THERMAL INSULATION IN FROZEN CHAMBERS
We include the provision of materials for the implementation of the soil

insulation in six frozen chambers and in by-temperature.
The insulation shall consist in two layers of polyisocyanurate PIR with mineral
coated paper, with a total thickness of 160 mm.
Materials included: vapor barrier (polyethylene film), two foam components to

be injected at the perimeter of the chambers, and semipermeable lamina.
Notes:
• There is no provision for isolation of the ground area of the Cooled Anteroom
and the Cooled Loading-Unloading.
• Thickness of the definitive concrete slab: 200 mm.
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Fig.3. Insulation Shall and foam
1.4.3.2. INSULATION WALLS AND CEILING
For thermal insulation of walls and ceilings of the 6 Frozen chambers and a bi-
temperature chamber, we have predicted the provision the supply of PUR
panels, without lock, type "sandwich" joint male-female consisting in a core of
polyurethane foam (PUR), 200 mm thickness. The walls and ceilings of the
Anteroom and Loading/Unloading will have 100mm thickness, with galvanized
steel sheet, thickness 0.5 mm, slightly ribbed and polyester lacquer finish 25
mm white on both sides.
All corners will be treated adequately, considering the correct insulation,

thermic cuts, vapor barrier and flashings. Steel lacquer flashing in the seen
frozen outside and inside corners and sanitary PVC in the interior corners in
positive temperature spaces.
1.4.3.3. BALANCING PRESSURE VALVES
To compensate for overpressure and depression generated by temperature

differences of less than 1 ° C every 15 minutes, we include the adequate n.º of
special balancing pressure valves, equipped with electric heaters to prevent ice
formation in all Frozen and Bi-temperature chambers.
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1.4.3.4. REFRIGERATOR DOORS, SERVICE DOORS AND PVC
CURTAINS STRIPS
We consider in this Budget the provision of the Doors and the Curtains Strips
detailed below:
 7 AUTOMATIC SLIDING REFRIGERATOR DOOR STORES with 2.40 mx

4.20 m (width x height) net dimensions, 1 unit for each frozen and
bi-temperature chamber. With sheet thickness of 120 mm, with
mechanisms for opening and closing manual, prepared for coupling
panels 200 mm thick and lacquered finish on both sides. Frame for
panel installation Anodized Aluminum Steel.
 2 AUTOMATIC SLIDING REFRIGERATOR DOOR STORES with 2.40 mx
4.20 m (width x height) net dimensions, 1 unit for the anteroom
and 1 unit for the Loading/Unloading. With sheet thickness of 90
mm, with mechanisms for opening and closing manual, prepared
for coupling panels 100 mm thick and lacquered finish on both
sides. Frame for panel installation Anodized Aluminum Steel.
 3 SERVICE DOORS with net dimensions of 0.80 mx 2.10 m (Width x
Height) in Anteroom. With leaf thickness of 40 mm, with the
opening mechanism with lock, prepared for panels with 100 mm
thickness and lacquered on both sides.
 7 PVC CURTAINS STRIPS: one unit prescribed for each frozen
chamber and bi-temperature. To be installed together with the
corresponding doors described above. Profiles in stainless steel.
Net dimensions of 2.40m x 4.20m (width x height).
1.4.4. REFRIGERATION SYSTEM
We included in our present study, the design and supply of electromechanical

Refrigeration equipment system, pipes, valves, insulation, accessories,
interconnection wiring, electrical panels, loads of oil and refrigerant, necessary for
the maintenance of the corresponding temperatures regime, taking into account
the various basic conditions specified below.
Conditions:
 Maximum input for the entire complex refrigerator 450 Tn / day at -18 ° C
 Inlet temperature of the products (refrigerated regime): +2 / +3 ° C
 Frozen products: beef, buffalo, chicken, pork, fish.
 Cooling assigned to each frozen chamber not less than 9 kcal/m3.
 Product fresh: eggs, ...
It is considered that there is availability of power 3 * 400 V/50 Hz

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1.4.4.1. PRINCIPLE OF OPERATION OF REFRIGERATION
INSTALLATION
Taking into account the location of the work, we propose an installation

composed of split type groups, working with R404A refrigerant. The following
description of data should be considered approximate, with final review by the
INFRISA.
We propose a simple installation with individual circuits and effective fluid
R404A by split groups (separated), with fully condensing units installed at the
factory in the same block.
• Each of the chambers n.º 2 to n.º 7, have 2 to 4 groups split evaporators. The
bi-temperature chamber will have a group with two evaporators.
• The Anteroom and the Loading/Unloading will have one independent group
each with:
- 3 evaporators ceiling of double effect in the anteroom.
- 6 ceiling evaporators of double effect in the Loading/Unloading
Each group split will be located next to each camera, and will incorporate:
- The compressor area.
- The oil separator zone.
- Zone the oil cooler air.
- Zone the condenser air.
- Liquid container in the Zone.
- The Zone Saver (sub-cooler coolant to increase efficiency: more power with
less fuel)
- The zone control unit with automatic option / mechanics.
- The load of oil.
- Charge the refrigerant R-404-A.
We include the supply of all wiring from the electrical external equipment
block to each evaporator.
Maintenance is greatly facilitated in all equipment, very affordable, with

mechanical control option for ease of maintenance, including the delivery of
spare parts for 2 year basic maintenance (fans, solenoids, resistors, filters,
minor electrical equipment)
Since each frozen chamber has frozen two independent condenser groups, we
afford to a high operational safety. With a single device it will be possible to
maintain a controlled temperature of each chamber, with no entries of
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product.
The total supply will be from 15 to 16 groups split (2 in each Negative

Temperature Chamber, 1 in the Bi-Temperature Chamber, 1 in the Anteroom
and 1 in the Loading/Unloading). Final number to be set by INFRISA.
1.4.4.2. INSTALLATION OF REFRIGERATION EQUIPMENT
1.4.4.2.1. COMPRESSORS / CONDENSERS:

- Screw Compressors, Bitzer for the Negative Temperature
Chambers, the Bi-Temperature chamber, Anteroom and
Loading/Unloading
- Compressor with R404-A
- oversized condenser
- oversized oil cooler
- System ECO to make the system more efficient
- In the two-chamber temperature: PM pilot valve system to
work with the two options
1.4.4.2.2. EVAPORATORS CHAMBERS :

- Cubic fans with far-reaching
- High-surface exchange
- Separation of fins 10 mm
- efficient defrosting heating element
- Kit valves: we opted for security, for a traditional valve
system, a kit for evaporator:
- a liquid ball valve
- a liquid filter
- a liquid solenoid
- a thermostatic expansion valve
- a suction valve
- Double chamber valve kit bitémpera: We opted for security,

a traditional valve system: a kit for evaporator temperature for
use in a positive and a kit for use in negative temperature.
- a liquid filter
23
F.P.A.N – Angola
- 2 solenoid liquid
- 2 thermostatic expansion valve
- a suction valve
1.4.4.2.3. EVAPORATORS COOLED ANTECHAMBER AND PIER:

- In-ceiling, double effect:
- Separation of fins 6 mm
- Defrost by air
- Valve Kit: We opted for security, a traditional valve system, a
kit for evaporator:
- a liquid filter
- 2 solenoid liquid
- 2 thermostatic expansion valve
- a suction valve
1.4.4.2.4. ELECTRICAL SWITCHBOARDS:

- Boards of simple structure to make operation and
maintenance staff not complex, with all security elements that
this type of facility needs.
- Total of 9 electrical switchboards, one located in each group,
with each chamber (1 in each Negative Temperature Chamber,
1 in the Bi-Temperature Chamber, 1 in the Anteroom and 1 in
the Loading/Unloading).
- There are extras available (recommended, but not strictly
necessary), to consider as an option with additional price:
- Compressors: Static Starters: minor electrical
consumptions, extends equipment life
- Condensators: variable speed, lower power consumption,
more stable system, less starts - stops of the fan, extends life
equipment.
1.4.4.2.5. ACCESSORIES:
We include the all the pipe system insulation.
They will be provided and installed all the valves described.
Tools and supplies to perform the assembly included.
24
F.P.A.N – Angola
1.5. SHELVES
1.5.1. ASSUMPTIONS USED FOR THE PREPARATION OF THE PROPOSAL
- Material to store: pallets with 1,000 x 1,100 x 1,300 mm (width x depth x height)
- Needs in terms of load: 1.000kg/ pallete, uniformly distributed
- Work Environment: Indoor
- Average temperature of the implant: -25 º C - cold dry
1.5.2. SCOPE OF SUPPLY

- Structures with 8.325mm high, with five levels of beams in height to the pallet,
corresponding to 6 levels of storage
- The storage will be on simple shelves and in double depth ones.

All stages are prepared for two pallets per pair of beams.
STORAGE CAPACITY
NUM. OF
DESCRIPTION PALLETS
Chamber 1 720
Chamber 2 1.824
Chamber 3 2.748
Chamber 4 2.196
Chamber 5 2.196
Chamber 6 3.300
Chamber 7 2.604
TOTAL 15.588
Table 2 – Storage capacity
25
F.P.A.N – Angola
1.5.3. FINISHES AND COLORS
All metallic materials of our products, are not galvanized, are finished through
electrostatic paint in continuous line the paint epoxy powder after properly degreased
and phosphate, with curing in an oven at 200º C in our standard colors:
-Blue to the pillars racks (RAL 5010)
-Yellow for the beams (RAL 1023)
- Galvanized and diagonal racks
Fig.5. New Shelve Distribution
26
F.P.A.N – Angola
Fig.6. Shelve detail
27
F.P.A.N – Angola
1.5.4. PROTECTIONS PILLARS , BEAMS, WALLS AND FLOOR PAINTING
- All the pillars and beams exposed to forklift collision will get steel plate protection.
- The walls will have a protection as well by a 4“ galvanized pipe.
- All the floor delimitations of the pallets area will receive, painted trailer marks.
28
F.P.A.N – Angola
2. GLOBAL VALUE OF THE QUOTE
Description Type Nº of Price

containers
Construction Details
Shipyard and Demolitions Local 345.200,00 USD
Land Movement Local 1.124.732,00 USD
Reinforced concrete elements Local 1.505.090,00 USD
Masonry and plaster Local 616.941,00 USD
Concrete Floor Local 2.664.853,00 USD
Water, Sewerage and Rain networks Local 193.015,00 USD
Steel Structure
Materials FOB 60 2.030.000,00 USD
Installation Local 693.000,00 USD
Electricity
Materials FOB 5 320.000,00 USD
Thermal and refrigeration plant
Materials FOB 140 4.259.882,00 USD
Optional extra (static starter compressors FOB 150.762,00 USD

and Capacitors with variable speed ) not
included
Shelves and Protection and painting
Materials FOB 14 573.425,00 USD
29
F.P.A.N – Angola
3. QUOTATION EXCLUSION
- All the works not mentioned at the quote
- Generators needed for cold storage operation and for the tests, and all the connections to the
main electrical panel.
- All necessary licenses for the work.
4. QUOTE EXPIRATION
- 30 days from the date of the proposal
5. DELIVERY TIME
- 270 days after the quotation approval
6. PAYMENT CONDITIONS
- Initial payment of 35% of construction and the assembly work (steel, fridge, electricity, shelves)
and the remaining with work measurement, paid 15 days after the approval, and discounting
the 40% initial given (total: 8.380.381,00 USD)
- FOB parts , will be paid in euros by Irrevocable Letter of Credit (total: 7.334.069,00 USD )
7. WARRANTY
- One year of warranty, against manufacturing defects.
30
F.P.A.N – Angola

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PROJECT

VIANA PIV - ANGOLA

We are now at your disposal to provide any clarifications if necessary.

Carlos Sousa (Eng.)

1.1. CONSTRUCTION DETAILS

1.1.1. SHIPYARD AND DEMOLITIONS

Demolition of existing buildings including: loading and transportation of the remaining

1.1.2. LAND AND MOVEMENT

1.1.3. REINFORCED CONCRETE ELEMENTS

Supply, application and execution of concrete footings in the foundation, foundation

1.1.4. MASONRY AND PLASTER

 Floor Margrés 30x30

1.1.5. CONCRETE FLOOR

Fig.1. Slab example

Fig.2. Mixed Slab example

Supply and installation of underground PVC pipes including accessories connections,

Execution of visit boxes in masonry or concrete, including excavation, landfill,

1.2.1. GENERAL PRESENTATION

Cold storage 139x92x14mts (WidthxLengthxHeight) composed by cold chambers with useful

- Cold Chamber nº1 with 1x12.5x40.4x11mts (WxLxH), an area of 505m2.

- Cold Chamber nº 2 with 1x21.86x49.68x11mts (WxLxH), an area of 1086m2.

- Cold Chamber nº 3 with 1x35x40.1x11mts (WxLxH), an area of 1403.5m2

- Cold Chamber nº 4 and nº 5 with 1x30x40.1x11mts (WxLxH), an area of 2x 1203m2.

- Cold Chamber nº6 with 1x40.25x45x11mts (WxLxH), an area of 1776m2.

- Cold Chamber nº7 with 1x45.33x34.15x11mts (WxLxH), an area of 1548m2

- Anteroom with 1x10x81.39x8mts (WxLxH), an area of 813m2.

- Loading and Unloading Room with 1x18x53x6mts (WxLxH), an area of 954m2.

- Forklifts Room com 7.5x40x6mts (WxLxH), an area of 300m2

- Mezzanine Office upon Forklifts Room, an area of 300m3.

- Open Space Store with 6.1x45mts (WxLxH), an area of 274.5m2.

Fig.3. Steel project

Fig.4. Steel project

- The steel class is S275JR.

- The steel is class S275JR.

1.2.3.3. OMEGA PROFILE

1.2.3.4. COMPOSITE FLOOR SLAB. (OFFICE AREA 300M2)

- The slabs will be concrete C30/37.

In this system, the concrete-steel bonding is achieved thanks to the special

1.2.3.5. INSULATED ROOFING PANELS

1.2.3.6. STEEL SHEET FAÇADE

Ribbed galvanized steel sheet pre-painted in standard color to define, in simple

Steel Class: Tolerances EN 10326

Anti- Galvanized EN 10326

Supply and assembly of 9 self-loading

The electronic hydraulic system moves

1.2.3.8. FLAP- DOCK SHELTERS

Supply and assembly of 9 flap-dock Shelters

For normal loading frequencies we

1.2.3.9. INDUSTRIAL SECTIONAL D OORS THERMO INSULATED

Supply and assembly of 9 Industrial Sectional Doors by Hormann

Hormann SPU 40 sectional industry door, size

These sectional doors have an Anti-break-in

1.2.4. OTHER CONSIDERATIONS

- The links between the structural elements will be performed by screwing,

1.3.1. GENERAL PRESENTATION

1.3.2. QUANTITY OF MATERIAL USED IN EACH CHAMBER

Emergency Kits (*) 6 9 12 12 12 15 12

Partial Electric Panel 1 1 1 1 1 1 1

Cold Machinery power 2 2 2 2 2 2 2

Emergency Circuit (*) 7 7 7 7 7 7 7

1.3.3. ANTE ROOM (813M2)

Interior Light Circuit 2x58W 20

Partial Electric Panel 1