Turbomachinery Vibration Monitoring PDF

Download this presentation at www.esspower.
com/download/Turbomachinery vibration monitoring
Presented by Manorom Chiewpanich, Equity Services & Solutions
This presentation is modified from Barry T. Cease consultant , Sep 9 2011
Turbomachinery
vibration monitoring
Link to Iran power plant

1) ABSOLUTE, GENERAL (OK)
2) ABSOLUTE, MACHINE SPECIFIC (GOOD)
3) COMPARATIVE (BETTER)
4) HISTORICAL STANDARDS (BEST)
Cease Industrial Consulting Machine Vibration Standards: Ok, Good, Better & Best 2
 These standards represent a starting point or rough gauge to apply to most
machinery using an absolute vibration reference level by machine condition that is
based on both experience & historical data across many industries and machine
types. Some examples are as follows:
1) IRD 10816 Charts (Casing Measurements)

2) Bernhard Chart (Casing Measurements)
3) Vibration Institute Standards (Casing Measurements)
4) Update International Standards (Casing Measurements)
5) Blake Chart (Casing Measurements)
6) ISO 10816-1 Standard (Casing Measurements)
7) API 612 Standard (Shaft Displacement)
8) Dresser-Clark-Jackson Chart (Shaft Displacement)
 PROS: No prior machine history is required to perform a general assessment of a

machine’s health.
 CONS: Fail to account for the vast differences between machine types, bearing types,
stiffnesses, system mass, base types, machine speeds, loading, etc.
•At or below 0.08 ips-pk is
good for general
machinery.
•At or above 0.314 ips-pk

is rough for general
machinery.
•About 1 g’s-pk or below
represents good
operation for most
machinery.
•About 3 to 4 g’s-pk
represents the limit of
good to fair operation for
most machinery.
Velocity:
1) Below 0.20 ips-pk is considered good
to fair.
2) Above 0.20 ips-pk is considered
rough.
Acceleration:
1) Below 3 to 6 g’s-pk is considered
good to fair.
2) Above 6 g’s-pk is considered rough.
Foundation Type: Suggestion is made to

reduce measured levels by 40% to
compensate for isolated or weak
foundations.
Vibration Institute, General Standards[8] Update International, General Standards[9]
Machine Condition Overall Vibration, Overall Vibration, Machine Condition Overall or 1x RPM Higher Frequency
RMS Velocity Peak Velocity Vibration Level Vibration (Bearing
(ips-rms) (ips-pk) Frequencies)
Acceptance of new < 0.08 < 0.16 Dangerous 1 0.4
or repaired
equipment Very Bad 0.6 0.2
Unrestricted < 0.12 < 0.24
operation – normal Bad 0.3 0.1
Surveillance 0.12 – 0.28 0.24 – 0.7

Mildly Rough 0.2 0.07
Unsuitable for > 0.28 > 0.7

Good, Acceptable 0.1 0.04
operation
Very Good 0.05 0.02
Precision, Very 0.01-0.02 0.005

Smooth
Velocity:
1) Below 0.06 ips-pk  No Fault.
2) Below 0.20 ips-pk  Minor
Fault.
3) Above 0.20 ips-pk  Some Fault.
4) Above 0.63 ips-pk  Acute
Fault.
5) Above 2 ips-pk  Danger.
Acceleration (Freq. Dependent):

1) Below 1 g’s-pk  No Fault.
2) Below 2-3 g’s-pk  Minor Fault.
3) Above 10 g’s-pk  Acute Fault
to Danger.
Service Factor provides a way to

adjust levels for machine criticality.
"Derived Peak"
RMS Vibration RMS Vibration Vibration
Velocity (mm/s) Velocity (ips-rms) Velocity (ips-pk) Class 1 Class 2 Class 3 Class 4
0.28 0.01 0.02 A A A A
0.45 0.02 0.03 A A A A
0.71 0.03 0.04 A A A A
1.12 0.04 0.06 B A A A
1.8 0.07 0.10 B B A A
2.8 0.11 0.16 C B B A
4.5 0.18 0.25 C C B B
7.1 0.28 0.40 D C C B
11.2 0.44 0.62 D D C C
18 0.71 1.00 D D D C
28 1.10 1.56 D D D D
45 1.77 2.51 D D D D
Zone A - Newly commissioned machinery. Excellent Condition.

Zone B - Good. Acceptable for unrestricted, long-term operation.
Zone C - Unsatisfactory for long-term, continuous operation (alert level). A complete copy of this
Zone D - Bad. Sufficient severity to cause long-term damage to machine (alarm level). vibration standard is
available from the ANSI
Class 1 - Very small machinery or parts of machinery (20 HP or below). website at the following:
Class 2 - Small machinery (20-100 HP) on rigid foundations. http://webstore.ansi.org/
Class 3 - Large machinery mounted on rigid & heavy foundations.
Class 4 - Large machinery mounted on relatively soft foundations.
•The API 612 specification
offers a quick way to
gauge the severity of shaft
vibration in displacement
(mills-pk-pk).
•Oftenused when
commissioning new
equipment for service.
•The spec is simply given

by applying the formula
shown at right.
•Allyou need to know is

the machine rpm to obtain
the spec.
•The Dresser-Clark-
Jackson chart like the
API spec gives a quick,
overall assessment of
machine condition if
the machine rpm is
known.
•Results are similar to

those from the API
spec.
These machine-specific standards improve in relevance versus general standards for most real
problems as they are adjusted to best fit the unique design and operation of specific types of
machinery. They are typically based on real historical data from equipment fitting the
description involved. Some examples are as follows:
1) Technical Associates Standards
2) Sohre-Erskine R/C Standards (shaft vibration, fluid film bearings)
3) ISO 7919 (shaft vibration, fluid film bearings)
4) OEM Specifications
PROS:
a) Can be applied to plant equipment from the beginning of a condition monitoring program.
No prior machine history is necessary to make a basic assessment of a machine’s condition.
b) b) Takes into account the basic differences between different types of machinery & base types
(ie: pump versus fan, rigid versus isolated base, etc).
CONS:
Your plant’s machinery, process, loading, speed, mounting, etc is no doubt unique in some ways
that can make your final vibration levels end up on the high or low side of these standards
without anything being wrong with the equipment or in some cases with a whole lot wrong with
the equipment.
Machine Condition Allowable R/C
3,600 rpm 10,000 rpm
Normal 0.3 0.2
R = Shaft Vibration (pk-pk)
Surveillance 0.3 – 0.5 0.2 – 0.4
Shut down at next C = Diametral Bearing Clearance
0.5 0.4
convenient time
Shut down
0.7 0.6
immediately
R/C Method (fluid-film bearings) Erskine & Sohre have suggested the use of relative shaft
vibration (R) and bearing clearance (C) for the evaluation of the condition of machines with
fluid film bearings. The state of the bearing is judged by the ratio R/C and rotor speed.
This provides a basis that is directly applicable to the specific machine in question. Erskine
divided his results into two speed categories — turbine generators (3,600 RPM) and
centrifugal compressors (10,000 RPM). These could also be applied to other machines such
as motors & pumps with similar speeds. The work of Erskine was refined by Eshleman
and Jackson.
• Chart at right is from ISO 7919 and relates
relative shaft vibration severity to shaft
speed.
• All vibration is relative to bearing (ie: from
proximity probes ).
• Shaft vibration is expressed in displacement,
micrometers pk-pk
• 100 micrometers ~ 4 thous of an inch.
Zone Descriptions :
Zone A – Newly commissioned machinery.
Zone B – Acceptable for unrestricted, long-term

operation.
Zone C – Unsatisfactory for long-term

operation.
Zone D – Damage likely occurring to machine.
A complete copy of this vibration standard is available from the ANSI website at the following: http://webstore.ansi.org/
Below are the formulas from ISO 7919 that define the vibration Zone boundary limits
as a function of machine operating speed (rpm).
Zone A/B boundary limit

(micrometers, pk-pk)
Zone B/C boundary limit

Zone C/D boundary limit

100 micrometers ~ 4 thousandths of an inch
Three different approaches to defining
the vibration level (Smax) used in the
chart are suggested by the ISO as
follows:
1) The maximum of the two

orthogonal measurements (X & Y).
2) The result of the following

calculation:
3) Measuring the real maximum

displacement (Smax) directly from
the orbit as shown at right.
• Before applying these shaft vibration standards, please
take into account both the available bearing clearance &
the type of fluid film bearing used (use common sense).
• For example, if the standard says 100 micrometers

vibration is ok and you only have 120 micrometers
bearing clearance to work with, you may want to shift
the boundary zones as needed (ie: B becomes C or C
becomes D, etc).
• Be aware of not only how much vibration is occurring,

but where it is occurring relative to the bearing geometry
(shaft position + orbit).
• Examples of fluid-film bearing profiles are shown at Examples Of Fluid-Film

right[17]: Bearing Designs[17]
Link to orbit
Reference Standards for Vibration Monitoring and Analysis
J Michael Robichaud, P.Eng.
Bretech Engineering Ltd., 70 Crown Street, Saint John, NB Canada E2L 3V6
email: mike.robichaud@bretech.com website: www.bretech.com
ABSTRACT
Standards are criteria established by authority, custom, or general consent. Good reference
standards represent a broad consensus of opinion among users, and are therefore widely accepted
and applied. Furthermore, standards should be clear, concise, and easily understood. Numerous
standards exist to guide or govern vibration monitoring and analysis, including some that
establish classifications for machinery vibration, how measurements should be made, and how
the acquired data should be analyzed. This paper will introduce a selection of applicable
reference standards, and provide commentary and opinion on each with respect to suitability for
various industrial applications.
Keywords: vibration, standards
1. INTRODUCTION
Standards are documented agreements containing technical specifications or other precise criteria
to be used consistently as rules, guidelines, or definitions of characteristics, to ensure that
materials, products, processes and services are fit for their purpose. A good standard represents
consensus of opinion, is easy to use, and contains no ambiguities or loopholes.
2. ISO STANDARDS FOR VIBRATION MONITORING AND ANALYSIS
2.1 The ISO Standards System
In the field of machinery vibration monitoring and analysis, a variety of relevant standards are
developed and published by ISO (International Organization for Standardization). ISO is a
worldwide federation of national standards bodies from 145 countries, and considers itself a
bridge between the public and private sectors. A member body of ISO is the national body "most
representative of standardization in its country". Only one such body for each country is
accepted for ISO membership. Member bodies are entitled to participate and exercise full voting
rights on any technical committee of ISO.
In addition to ISO, various trade organizations such as National Electrical Manufacturers

Association (NEMA) and American Petroleum Institute (API) have developed and published
vibration standards, which are widely accepted and applied (and therefore relevant). In most
cases, these standards have been developed by consensus of consumers and manufacturers, and
their use is considered voluntary.
ISO standards are developed by technical committees comprised of experts on loan from the
industrial, technical, and business sectors. The experts participate as national delegations,
selected by the ISO national member institute for their respective countries. Technical
committees meet to discuss, debate, and argue until they reach consensus on a draft agreement,
which is circulated as a Draft International Standard (DIS) to all ISO members for comment and
balloting. After taking into account any feedback, the ISO members formulate their position on
the draft standard. Following an affirmative vote†, the document, including any modifications, is
re-circulated to the ISO members as a Final Draft International Standard (FDIS) for 2nd ballot.
If that vote is positive, the document is then published by ISO as an International Standard.
Most of the ISO standards for machinery vibration monitoring and analysis are guided by
technical committee TC108, Mechanical vibration and shock. TC108 is comprised of 22
Participating (P-member) countries and 25 Observer countries. As of May 2003, there are a total
of 98 published ISO standards related to TC108 and its SCs (subcommittees). Noteworthy
subcommittees include; SC1, Balancing, including balancing machines, SC2, Measurement and
evaluation of mechanical vibration and shock as applied to machines, vehicles and structures,
and SC5, Condition monitoring and diagnostics of machines.
The stated scope of TC108 is “Standardization in the field of mechanical vibration and shock and
condition monitoring and diagnostics of machines, including;
• terminology;
• excitation by sources, such as machines and vibration and shock testing devices;
• elimination, reduction and control of vibration and shock, especially by balancing,
isolation and damping;
• measurement and evaluation of human exposure to vibration and shock;
• methods and means of measurement and calibration;
• methods of testing;
• methods of measurement, handling and processing of the data required to perform
condition monitoring and diagnostics of machines
2.2 ISO Standards For Evaluation Of Vibration Severity
Standards for evaluation of vibration severity are considered one of the most important activities
of ISO/TC108. Unfortunately, due to the range of machinery categories and classifications, it
may also be the most confusing. A wide variety of published standards describe acceptable
vibration limits, including the ISO/7919 series (5 parts) “Mechanical vibration of non-
reciprocating machines – Measurements on rotating shafts and evaluation criteria” and the
ISO/10816 series (6 parts) “Mechanical vibration – Evaluation of machine vibration by
measurements on non-rotating parts”
As detailed in Table 1, ISO 7919-1 is the basic document describing the general requirements for
measurement and evaluation of machinery vibration using shaft measurements. Similarly, ISO
10816-1 is the basic document describing the general requirements for evaluating machinery
vibration using casing and/or foundation measurements. Subsequent parts of each series of
documents apply to different classes and types of machinery, and include specific evaluation
criteria used to assess vibration severity.
† In accordance with ISO directives, Part 1, Procedures, 2001, an enquiry draft (DIS) is approved if
a) a two-thirds majority of the votes cast by P-members of the technical committee or subcommittee are in favour, and
b) not more than one quarter of the total votes cast are negative.
Mechanical vibration of non-reciprocating machines
ISO 7919 Series
- Measurement on rotating shafts and evaluation criteria
7919-1:1996 Part 1: General Guidelines
Part 2: Land-based steam turbines and generators in excess of 50 MW with normal operating
7919-2: 2001
speeds of 1500 r/min, 1800 r/min, 3000 r/min and 3600 r/min
7919-3: 1996 Part 3: Coupled industrial machines
7919-4: 1996 Part 4: Gas turbine sets
7919-5: 1997 Part 5: Machines set in hydraulic power generating and pumping plants
Mechanical vibration
ISO 10816 Series
- Evaluation of machine vibration by measurements on non-rotating parts
10816-1: 1995 Part 1: General Guidelines
Part 2: Land-based steam turbines and generators in excess of 50 MW with normal operating
10816-2: 2001
speeds of 1500 r/min, 1800 r/min, 3000 r/min and 3600 r/min
Part 3: Industrial machines with normal power above 15kW and nominal speeds between 120
10816-3: 1998
r/min and 15000 r/min when measured in situ
10816-4: 1998 Part 4: Gas turbine sets excluding aircraft derivatives
10816-5: 2000 Part 5: Machines set in hydraulic power generating and pumping plants
10816-6: 1995 Part 6: Reciprocating machines with power ratings above 100 kW
10816-7‡ Part 7: Rotodynamic pumps for industrial application
Table 1 • ISO Standards for Evaluation of Vibration Severity†
The evaluation procedures in the ISO/7919 and ISO/10816 series of standards are limited to
broadband measurements, without reference to frequency components or phase§. Measurement
procedures are detailed in Part 1: General Guidelines of each series, including shaft relative,
shaft absolute, and pedestal vibration measurements.
At the May 13 – 16, 2003 meeting of ISO/TC108/SC2, Professor Hiroshi Kanki of Japan
proposed “Guidelines for selecting vibration evaluation methods by measurement on the rotating
shaft and/or on non-rotating parts”, referred to as the “umbrella document”. The scope of the
umbrella document is to provide general guidelines for selecting the appropriate vibration
standards for a specific machinery classification. The proposed method includes 2 key
evaluation criteria; 1) shaft displacement from the journal centerline, and 2) stiffness ratio of
pedestal to bearing (which determines the ratio of the shaft relative vibration to the pedestal
vibration), as detailed in Figures 1 and 2, below.
This was proposed as a work item, and will essentially become a standard on how to select and
apply the standards (proposed by ISO/TC108/WG2 as Part 0 of ISO/7919 and/or ISO 10816).
† Early ISO vibration severity standards, ISO/2372, ISO 2954, and ISO 3945 “Mechanical vibration of large rotating machines with speed
range from 10 to 200 r/s – Measurement and evaluation of vibration severity in situ”, have been superseded by the ISO 7919 and 10816 series.
‡ ISO/10816-7 was developed by Joint Working Group (JWG) 9 of ISO/TC108/SC2 and ISO/TC115 (Pumps), and is presently at the
Committee Stage. The Committee Draft (CD) was circulated to P-member countries for comment and vote in January 2003.
§ Narrowband measurements and spectral analysis are to be dealt with in the ISO/13373 series “Condition monitoring and diagnostics of
machines – Vibration condition monitoring”.
Figure 1 • Flow Diagram for selection of measurements and evaluation of vibration severity
Figure 2 • Dynamic Stiffness Ratio Diagram
In general, machines equipped with rolling element bearings will tend to have high bearing
stiffness, a stiffness ratio less than 1, and are better suited to vibration measurements at the
pedestal and/or casing. Conversely, machines using fluid film bearings and supported on
relatively soft pedestals, will have a much higher stiffness ratio, and are better suited to shaft
vibration measurements.
Table 2, below, shows example dynamic stiffness ratios, and the applicable reference standard.
ISO 10816 ISO 7919

Machine Dynamic Stiffness Ratio, α
(pedestal) (shaft)
High Pressure Turbine 5 Moderate Good
Low Pressure Turbine 1.5 Moderate Good
Large Generator 1.5 Moderate Good
High Pressure Centrifugal Compressor 5 Not Good Good
Large Fan 2/3 Good Moderate
Small Fan & Pump 1/3 Good Moderate
Vertical Pump 1/10 Good Not Good
Large Steam Turbine Generator Set 1.5 to 3 Moderate Good
Table 2 • Example ISO Standards selection guideline
2.3 ISO Standards For Vibration Measurements
ISO 13373-1:2001 Condition monitoring and diagnostics of machines — Vibration condition

monitoring — Part1: General procedures provides general guidelines for the measurement of
machinery vibration for condition monitoring. Recommendations are provided for the following;
• measurement methods and parameters

• transducer selection, location, and attachment
• data collection
• machine operating conditions
• vibration monitoring systems
• signal conditioning systems
• interfaces with data processing systems
• continuous and periodic monitoring
Due to the wide variety of approaches to condition monitoring, specific topics will be addressed
in more detail in additional parts of 13373. At the time of writing this article, Part 2: Processing,
analysis and diagnostics is at the committee draft stage.
ISO 17359:2003 Condition monitoring and diagnostics of machines — General guidelines sets
out guidelines for the general procedures to be considered when setting up a condition
monitoring program.
2.4 ISO Standards For Training and Certification
ISO standards for personnel training and certification are a relatively new and significant
initiative for ISO/TC108. In August, 2003, ISO 18436-2:2003 Condition monitoring and
diagnostics of machines — Requirements for training and certification of personnel — Part 2:
Vibration condition monitoring and diagnostics received an affirmative vote at the FDIS stage,
and was affirmed as an international standard. 18436-2 describes a 4-category scheme for
certification of vibration analysis personnel who perform condition monitoring and diagnostics.
Certification candidates are required to meet prerequisite education, training, and experience, and
successfully pass a qualification examination.
Future parts of the 18436 series will include;
1. Part 1: Requirements for certifying bodies and the certification process

2. Part 3: Requirements for training bodies
3. Part 4: Lubrication management and analysis
4. Part 5: Thermography
5. Part 6: Diagnostics and prognostics
6. Part 7: Condition monitoring specialists
7. Part 8: Balancing
The normative Annex B from 18236-2 – Applicable International Standards, is included with this
article as an appendix.
Link to ISO 13373

End ISO 13373
Appendix A • excerpt from 18436-2:2003(E)
Appendix A • excerpt from 18436-2:2003(E)
Link , API-670 real discussion

Steam turbine power generation
arrangement overview and vibration type and location
Sensor type Tag initial ID
D-xxxx Eddy current, vibration signal was retreived from vibration console and captured by Bentley Nevada ADRE DAIU-208 and Technekon STD-3300
V-xxxx Velocity, vibration signal was retreived from vibration console and captured by Bentley Nevada
Technekon ADRE DAIU-208 and Technekon STD-3300
STD-3300
A-xxxx Acceleration, separated ICP vibration sensor, signal was detected by Portable vibration analyzer, Technekon STD-3300
Steam tutbine and HS pinion shaft speed, 5791 RPM
Gear, HS gear 43 T X-spectrum X-spectrum X-spectrum X-spectrum Photo tool used
Gear, LS gear 166 T Y-spectrum Y-spectrum Y-sepctrum Y-spectrum
Gen and LS shaft speed 1500 rpm Orbit Orbit Orbit Orbit
Gear service factor AGMA 421-06>1.3 Waterfall 160-5791rpm Waterfall 160-5791rpm Waterfall 160-5791rpm Waterfall 160-5791rpm
Power 43 MW Waterfall 0-160 rpm Waterfall 0-160 rpm Waterfall 0-160 rpm Waterfall 0-160 rpm
DC gap 160-5791 rpm DC gap 160-5791 rpm DC gap 160-5791 rpm DC gap 160-5791 rpm
Please move cursor over the Text block click DC gap 0-160 rpm DC gap 0-160 rpm DC gap 0-160 rpm DC gap 0-160 rpm
to see vibration details Trend 160-5791 rpm Trend 160-5791 rpm Trend 160-5791 rpm Trend 160-5791 rpm
Trend 0-160 rpm Trend 0-160 rpm Trend 0-160 rpm Trend 0-160 rpm
X Y
NDE-2 DE-2 DE-1 NDE-1
Turning A B
A A'
motor
HS Top view
X Y
A' B'
D B B'
C
LS
Top view
C' D'
Oil pump
HS-NDE HS-DE
Waveform Waveform
Spectrum Spectrum C C'
NDE-4 DE-4 DE-3 NDE-3 Waterfall Waterfall
Waveform Waveform Waveform Waveform Resolution 1,25 Hz/line
Spectrum Spectrum Spectrum Spectrum
Resolution 0,156 Hz/line Resolution 10 Hz/line
LS-DE LS-NDE
Waveform Waveform D D'
Home
Spectrum Spectrum
Waterfall Waterfall
Resolution 1,25 Hz/line
TREND PLOT PLOT NO._______ Home
COMPANY: Bently Nevada Corp. PLANT: EGGO cogeneration
MACHINE TRAIN: Steam turbine Non-subtract slow roll JOB REFERENCE: Steam turbine
POINT: Channel 1 45 Left DIRECT 1.04 micro m pp

POINT: Channel 2 45 Right DIRECT 0.980 micro m pp
MACHINE: Machine 23JUL2013
From 23JUL2013 10:18:24.8 To 23JUL2013 10:31:43.1 Startup 10:18:24.0
Started
D-NDE-1 100
80
80
See waterfall
60
60
40 40
20 20
160 rpm
0 0
10:19 0 rpm 10:21 10:23 10:25 10:27 10:29 10:31
23JUL2013 23JUL2013 23JUL2013 23JUL2013 23JUL2013 23JUL2013 23JUL2013
TIME: 30 Secs /div
80 100
D-DE-1
80
60
60
40
40
20 20
0 0
10:19 10:21 10:23 10:25 10:27 10:29 10:31
TIME: 30 Secs /div
150 D-DE-2 60
100
40
50 20
0 0
10:19 10:21 10:23 10:25 10:27 10:29 10:31
TIME: 30 Secs /div
200
D-NDE-2
150 100
100
50
50
0 0
10:19 10:21 10:23 10:25 10:27 10:29 10:31
TIME: 30 Secs /div
COMMENTS
0 rpm 160 rpm
BENTLY R
NEVADA
TREND PLOT PLOT NO._______
COMPANY: Bently Nevada Corp. PLANT: EGGO cogeneration Home
MACHINE TRAIN: Steam turbine JOB REFERENCE: Steam turbine
POINT: Channel 1 45 Left GAP -10.2 Volts

POINT: Channel 2 45 Right GAP -10.1 Volts
From 23JUL2013 10:18:24.8 To 23JUL2013 10:31:43.1 Startup 10:18:24.0 Started
0 0
NDE-1, X-Y
-2 -2
-4 -4
Click here to see
-6 -6
shaft center position
-8 -8
-10 -10
10:19 10:21 10:23 10:25 10:27 10:29 10:31
TIME: 30 Secs /div
0 0
DE-1, X-Y
-2 -2
Click here to see -4
-4
-6
-6
-8
-8
10:19 10:21 10:23 10:25 10:27 10:29 10:31

TIME: 30 Secs /div
0 0
DE-2, X-Y
-2 -2
-4 Click here to see -4
-6 shaft center position -6
-8 -8
-10 -10
10:19 10:21 10:23 10:25 10:27 10:29 10:31

TIME: 30 Secs /div
0 0
NDE-2, X-Y
-2 -2
Click here to see
-4 -4
-6 -6
-8 -8
-10 -10
10:19 10:21 10:23 10:25 10:27 10:29 10:31

TIME: 30 Secs /div
COMMENTS
160 rpm
0 rpm
BENTLY R
NEVADA
SHAFT AVERAGE CENTERLINE PLOT PLOT NO._______
POINT: Channel 1 45 Left REF: -10.2 Volts 0

POINT: Channel 2 45 Right REF: -10.1 Volts 0
MACHINE: Machine (0, 0)
From 23JUL2013 10:18:24.8 To 23JUL2013 10:31:43.1 Startup
(not orbit or polar plot) UP

300
NDE-1 Back
200
160 rpm
100
0
0 rpm
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA


300
DE-1 Back
200
100
160 rpm
0 0 rpm at 0th minute
0 rpm started
to 160 rpm 0 rpm at 10th minute
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA


300
DE-2 Back
200
160 rpm
100
0 rpm
0 0 rpm
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA


300
NDE-2 back
160 rpm
200
100 0 rpm
0
0 rpm
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA
HALF SPECTRUM WATERFALL PLOT PLOT NO._______
POINT: Channel 1 45 Left

MACHINE: Machine Home
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz Back
D-NDE-1-X
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160
0 rpm
0 100 200 300 400 500
FREQUENCY: 20 Hertz/div
POINT: Channel 2 45 Right

MACHINE: Machine
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz
D-NDE-1-Y
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160 rpm
0 100 200 300 400 500

MACHINE: Machine
D-DE-1-X
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160 rpm
0 100 200 300 400 500

MACHINE: Machine
D-DE-1-Y
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
From 23JUL2013 10:18:24.8 To 23JUL2013 10:31:13.1 Startup 10:18:24.8 Home
D-DE-2-X
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160 rpm
0 100 200 300 400 500

MACHINE: Machine
D-DE-2-Y
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160 rpm
0 100 200 300 400 500

MACHINE: Machine
D-NDE-2-X
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160 rpm
0 100 200 300 400 500

MACHINE: Machine
D-NDE-2-Y
10:30:13.1 160
10:28:13.1 160
10:26:13.1 160
10:24:13.1 160
10:22:13.1 160
10:20:13.1 160
10:18:24.8 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA
COMPANY: ESSGROUP PLANT: EGCO cogeneration
MACHINE TRAIN: Steam turbine JOB REFERENCE: Steam turbine Home
MACHINE: Machine Connect to
From 23JUL2013 17:29:25.3 To 23JUL2013next
18:25:55.4
plot Startup 18:20:25.4
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz Back to trend Click here to see
D-NDE-1-X D-NDE-1-Y
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
18:18:25.4 160
18:17:25.4 160
18:16:25.4 160
18:15:25.4 160
18:14:25.4 160
18:13:25.4 160
18:12:25.4 160
18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
5791 rpm
18:04:25.4 160
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
17:53:25.4 160
17:52:25.4 160
17:51:25.4 160
17:50:25.4 160
17:49:25.4 160
17:48:25.4 160
17:47:25.4 160
17:46:25.4 160
17:45:25.4 160
17:44:25.4 160
17:43:25.4 160
17:42:25.4 160
17:41:25.4 160
17:40:25.4 160
17:39:25.4 160
17:38:25.4 160
17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
FREQUENCY: 20 Hertz/div 1.83@ 96 Hertz
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
19:09:31.1 160
19:08:31.1 160
19:07:31.1 160
19:06:31.1 160
19:05:31.1 160
19:04:31.1 160
19:03:31.1 160
19:02:31.1 160
19:01:31.1 160
19:00:31.1 160
18:59:31.1 160
18:58:31.1 160
18:57:31.1 160
18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
18:53:31.1 160
18:52:31.1 160
18:51:31.1 160
18:50:31.1 160
18:49:31.1 160
18:48:31.1 160
18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
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18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
Connecting point
COMMENTS
BENTLY R
NEVADA
MACHINE: Machine
Connect to
From 23JUL2013 17:29:25.3 To 23JUL2013next plot Startup
18:25:55.4 18:18:25.4
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz Back to
Back to trend
D-NDE-1-Y D-NDE-1-X
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
18:18:25.4 160
18:17:25.4 160
18:16:25.4 160
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18:13:25.4 160
18:12:25.4 160
18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
18:04:25.4
5791 rpm
160
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
17:53:25.4 160
17:52:25.4 160
17:51:25.4 160
17:50:25.4 160
17:49:25.4 160
17:48:25.4 160
17:47:25.4 160
17:46:25.4 160
17:45:25.4 160
17:44:25.4 160
17:43:25.4 160
17:42:25.4 160
17:41:25.4 160
17:40:25.4 160
17:39:25.4 160
17:38:25.4 160
17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
19:09:31.1 160
19:08:31.1 160
19:07:31.1 160
19:06:31.1 160
19:05:31.1 160
19:04:31.1 160
19:03:31.1 160
19:02:31.1 160
19:01:31.1 160
19:00:31.1 160
18:59:31.1 160
18:58:31.1 160
18:57:31.1 160
18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
18:53:31.1 160
18:52:31.1 160
18:51:31.1 160
18:50:31.1 160
18:49:31.1 160
18:48:31.1 160
18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
18:42:31.1 160
18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
Connecting point
COMMENTS
BENTLY R
NEVADA
MACHINE TRAIN: Steam turbine connect to JOB REFERENCE: Steam turbine
next plot Home
MACHINE: Machine
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz Back to trend Click here to see
D-DE-1-X D-DE-1-Y
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
18:18:25.4 160
18:17:25.4 160
18:16:25.4 160
18:15:25.4 160
18:14:25.4 160
18:13:25.4 160
18:12:25.4 160
18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
5791 rpm
18:04:25.4 160
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
17:53:25.4 160
17:52:25.4 160
17:51:25.4 160
17:50:25.4 160
17:49:25.4 160
17:48:25.4 160
17:47:25.4 160
17:46:25.4 160
17:45:25.4 160
17:44:25.4 160
17:43:25.4 160
17:42:25.4 160
17:41:25.4 160
17:40:25.4 160
17:39:25.4 160
17:38:25.4 160
17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
19:09:31.1 160
19:08:31.1 160
19:07:31.1 160
19:06:31.1 160
19:05:31.1 160
19:04:31.1 160
19:03:31.1 160
19:02:31.1 160
19:01:31.1 160
19:00:31.1 160
18:59:31.1 160
18:58:31.1 160
18:57:31.1 160
18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
18:53:31.1 160
18:52:31.1 160
18:51:31.1 160
18:50:31.1 160
18:49:31.1 160
18:48:31.1 160
18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
18:42:31.1 160
18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
connecting point
COMMENTS
BENTLY R
NEVADA
MACHINE TRAIN: Steam turbine connect to JOB REFERENCE: Steam turbine Back
next plot
MACHINE: Machine
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz Back to trend Back to
D-DE-1-Y D-DE-1-X
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
18:18:25.4 160
18:17:25.4 160
18:16:25.4 160
18:15:25.4 160
18:14:25.4 160
18:13:25.4 160
18:12:25.4 160
18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
5791 rpm
18:04:25.4 160
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
17:53:25.4 160
17:52:25.4 160
17:51:25.4 160
17:50:25.4 160
17:49:25.4 160
17:48:25.4 160
17:47:25.4 160
17:46:25.4 160
17:45:25.4 160
17:44:25.4 160
17:43:25.4 160
17:42:25.4 160
17:41:25.4 160
17:40:25.4 160
17:39:25.4 160
17:38:25.4 160
17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
19:09:31.1 160
19:08:31.1 160
19:07:31.1 160
19:06:31.1 160
19:05:31.1 160
19:04:31.1 160
19:03:31.1 160
19:02:31.1 160
19:01:31.1 160
19:00:31.1 160
18:59:31.1 160
18:58:31.1 160
18:57:31.1 160
18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
18:53:31.1 160
18:52:31.1 160
18:51:31.1 160
18:50:31.1 160
18:49:31.1 160
18:48:31.1 160
18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
18:42:31.1 160
18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
connecting point FREQUENCY: 20 Hertz/div
COMMENTS
BENTLY R
NEVADA
POINT: Channel 5 45 Left Connect to
MACHINE: Machine next plot
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz Back to trend Click to see
D-DE-2-X D-DE-2-Y
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
18:18:25.4 160
18:17:25.4 160
18:16:25.4 160
18:15:25.4 160
18:14:25.4 160
18:13:25.4 160
18:12:25.4 160
18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
5791 rpm
18:04:25.4 160
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
17:53:25.4 160
17:52:25.4 160
17:51:25.4 160
17:50:25.4 160
17:49:25.4 160
17:48:25.4 160
17:47:25.4 160
17:46:25.4 160
17:45:25.4 160
17:44:25.4 160
17:43:25.4 160
17:42:25.4 160
17:41:25.4 160
17:40:25.4 160
17:39:25.4 160
17:38:25.4 160
17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
19:09:31.1 160
19:08:31.1 160
19:07:31.1 160
19:06:31.1 160
19:05:31.1 160
19:04:31.1 160
19:03:31.1 160
19:02:31.1 160
19:01:31.1 160
19:00:31.1 160
18:59:31.1 160
18:58:31.1 160
18:57:31.1 160
18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
18:53:31.1 160
18:52:31.1 160
18:51:31.1 160
18:50:31.1 160
18:49:31.1 160
18:48:31.1 160
18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
18:42:31.1 160
18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
Connecting point FREQUENCY: 20 Hertz/div
COMMENTS
BENTLY R
NEVADA
next
From 23JUL2013 17:29:25.3 To 23JUL2013 plot Startup
18:25:55.4 18:25:55.4
D-DE-2-Y D-DE-2-X
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
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18:16:25.4 160
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18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
18:04:25.4 5791
160 rpm
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
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17:45:25.4 160
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17:40:25.4 160
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17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
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19:07:31.1 160
19:06:31.1 160
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19:04:31.1 160
19:03:31.1 160
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18:59:31.1 160
18:58:31.1 160
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18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
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18:51:31.1 160
18:50:31.1 160
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18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
18:42:31.1 160
18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
connecting point FREQUENCY: 20 Hertz/div
COMMENTS
BENTLY R
NEVADA
next plot
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 1.25 Hertz Back to trend Click to see
D-NDE-2-X D-NDE-2-Y
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
18:18:25.4 160
18:17:25.4 160
18:16:25.4 160
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18:12:25.4 160
18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
18:04:25.4 5791
160 rpm
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
17:53:25.4 160
17:52:25.4 160
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17:49:25.4 160
17:48:25.4 160
17:47:25.4 160
17:46:25.4 160
17:45:25.4 160
17:44:25.4 160
17:43:25.4 160
17:42:25.4 160
17:41:25.4 160
17:40:25.4 160
17:39:25.4 160
17:38:25.4 160
17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
19:09:31.1 160
19:08:31.1 160
19:07:31.1 160
19:06:31.1 160
19:05:31.1 160
19:04:31.1 160
19:03:31.1 160
19:02:31.1 160
19:01:31.1 160
19:00:31.1 160
18:59:31.1 160
18:58:31.1 160
18:57:31.1 160
18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
18:53:31.1 160
18:52:31.1 160
18:51:31.1 160
18:50:31.1 160
18:49:31.1 160
18:48:31.1 160
18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
18:42:31.1 160
18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA
COMPANY: ESSGROUP PLANT: EGCO cogeneration Home

From 23JUL2013 17:29:25.3 To 23JUL2013
next18:25:55.4
plot Startup 18:25:55.4
D-NDE-2-Y D-NDE-2-X
18:25:25.4 160
18:24:25.4 160
18:23:25.4 160
18:22:25.4 160
18:21:25.4 160
18:20:25.4 160
18:19:25.4 160
18:18:25.4 160
18:17:25.4 160
18:16:25.4 160
18:15:25.4 160
18:14:25.4 160
18:13:25.4 160
18:12:25.4 160
18:11:25.4 160
18:10:25.4 160
18:09:25.4 160
18:08:25.4 160
18:07:25.4 160
18:06:25.4 160
18:05:25.4 160
18:04:25.4 5791 rpm
160
18:03:25.4 160
18:02:25.4 160
18:01:25.4 160
18:00:25.4 160
17:59:25.4 160
17:58:25.4 160
17:57:25.4 160
17:56:25.4 160
17:55:25.4 160
17:54:25.4 160
17:53:25.4 160
17:52:25.4 160
17:51:25.4 160
17:50:25.4 160
17:49:25.4 160
17:48:25.4 160
17:47:25.4 160
17:46:25.4 160
17:45:25.4 160
17:44:25.4 160
17:43:25.4 160
17:42:25.4 160
17:41:25.4 160
17:40:25.4 160
17:39:25.4 160
17:38:25.4 160
17:37:25.4 160
17:36:25.4 160
17:35:25.4 160
17:34:25.4 160
17:33:25.4 160
17:32:25.4 160
17:31:25.4 160
17:30:25.4 160
17:29:25.3 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

MACHINE: Machine
Back
19:18:01.1 160
19:17:01.1 160
19:15:31.1 160
19:14:31.1 160
19:13:31.1 160
19:12:31.1 160
19:11:31.1 160
19:10:31.1 160
19:09:31.1 160
19:08:31.1 160
19:07:31.1 160
19:06:31.1 160
19:05:31.1 160
19:04:31.1 160
19:03:31.1 160
19:02:31.1 160
19:01:31.1 160
19:00:31.1 160
18:59:31.1 160
18:58:31.1 160
18:57:31.1 160
18:56:31.1 160
18:55:31.1 160
18:54:31.1 160
18:53:31.1 160
18:52:31.1 160
18:51:31.1 160
18:50:31.1 160
18:49:31.1 160
18:48:31.1 160
18:47:31.1 160
18:46:31.1 160
18:45:31.1 160
18:44:31.1 160
18:43:31.1 160
18:42:31.1 160
18:41:31.1 160
18:40:31.1 160
18:39:31.1 160
18:38:31.1 160
18:37:31.1 160
18:36:31.1 160
18:35:31.1 160
18:34:31.1 160
18:33:31.1 160
18:32:31.1 160
18:31:31.1 160
18:30:31.1 160
18:29:31.1 160
18:28:31.1 160
18:27:31.1 160
18:26:31.1 160 rpm
0 100 200 300 400 500
COMMENTS
BENTLY R
NEVADA

POINT: Channel 2 45 Right DIRECT 10.6 micro m pp Home
20 See waterfall-X See waterfall-Y

20
15
10
10
5
D-NDE-1-X-Y
0 0
17:30 17:40 17:50 18:00 18:10 18:20
23JUL2013 23JUL2013 23JUL2013 23JUL2013 23JUL2013 23JUL2013
TIME: 2 Mins /div
20
See waterfall-X See waterfall-Y 20
15
15
10 10
5 5
D-DE-1-X-Y
0 0
17:30 17:40 17:50 18:00 18:10 18:20
TIME: 2 Mins /div
60 D-DE-2-X-Y See waterfall-X See waterfall-Y

60
40
40
20 20
0 0
17:30 17:40 17:50 18:00 18:10 18:20
TIME: 2 Mins /div
25
40 See waterfall-X See waterfall-Y
20
30
15
20
10
10 5
D-NDE-2-X-Y
0 0
17:30 17:40 17:50 18:00 18:10 18:20
TIME: 2 Mins /div
COMMENTS
480 rpm
5100 rpm and lower 5791 rpm

Crank mode steam mode
BENTLY R
NEVADA

MACHINE: Machine 23JUL2013 Home
0 0
NDE-1-X-Y
-2 -2
Click here to see
-4 -4
-6 -6
-8 -8
-10
17:30 17:40 17:50 18:00 18:10 18:20
TIME: 2 Mins /div
0 0
DE-1-X-Y
-2 -2
Click here to see
shaft center position -4
-4
-6
-6
-8
17:30 17:40 17:50 18:00 18:10 18:20

TIME: 2 Mins /div
0 0
DE-2-X-Y
-2 -2
Click here to see -4
-4
-6 -6
-8
-8
-10
-10
17:30 17:40 17:50 18:00 18:10 18:20
TIME: 2 Mins /div
0 0
NDE-2-X-Y
-2 -2
Click here to see
-4
shaft center position -4
-6
-6
-8
-8
17:30 17:40 17:50 18:00 18:10 18:20

TIME: 2 Mins /div
COMMENTS
BENTLY R
NEVADA


300
NDE-1-X-Y Back
200
100
time 17:59:40, 5100 rpm
0 time 17:29:34, 160 rpm time 18:22:34, 5719 rpm
time 17:34:43, 360 rpm
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA


300
DE-1-X-Y Back
200
100 time 18:05:07, 5791 rpm

time 17:59:31, 4920 rpm
time 18:13:07, 57910

time 17:55:01, 3660 rpm
time 17:39:40, 1860 rpm
0 time 17:29:25, 160 rpm
time 17:34:43, 300 rpm
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA


300
DE-2-X-Y Back
200
time 18:00:34, 5100 rpm
100
time 18:09:34, 5791 rpm time 17:45;31, 1860 rpm
time 18:22:31, 5791 rpm
time 17:29:25, 160 rpm

0
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA


300
NDE-2-X-Y Back
200
100
time 18:10:25, 5791 rpm time 18:00:01, 5100 rpm

time 17:36:37, 1560 rpm
0 time 17:29:25, 160 rpm
-100
-200 -100 0 100 200
20 micro m /div
COMMENTS
BENTLY R
NEVADA
D-NDE-1-X Back
D-NDE-1-X Click to see waveform Home
Turbine, HS shaft, 96 Hz
See detail
2X..............3X.................................................................................................................. NX
639,96 Hz
D-NDE-1-X Back
Gen, LS shaft 25 Hz
50 Hz
Turbine, HS shaft 96 Hz
D-NDE-1-Y Back
D-NDE-1-Y Click to see waveform Home
2X..............3X.................................................................................................................. NX
See detail
639,96 Hz
D-NDE-1-Y Back
Gen, LS shaft 25 Hz
50 Hz
D-DE-1-X Back
D-DE-1-X Click to see waveform Home
See detail 2X..............3X.................................................................................................................. NX
639,96 Hz
D-DE-1-X Back
Gen, LS shaft 25 Hz
50 Hz
D-DE-1-Y Back
D-DE-1-Y Click to see waveform Home
Typical vibration signsture
See detail
D-DE-1-Y Back
Gen, LS shaft 25 Hz
50 Hz
D-DE-2-X Back
D-DE-2-X Click to see waveform Home
See detail Typical vibration signsture

D-DE-2-X Back
Gen, LS shaft 25 Hz
14 Hz 50 Hz 75 Hz
D-DE-2-Y Back
D-DE-2-Y Click to see waveform Home
See detail
Typical vibration signsture
D-DE-2-Y Back
Gen, LS shaft 25 Hz
14 Hz 50 Hz
1,09 Hz to 75 Hz
1,33 Hz
D-NDE-2-X Back
D-NDE-2-X Click to see Home
waveform
See detail
D-NDE-2-X Back
1,6 Hz
D-NDE-2-Y Back
D-NDE-2-Y Click to see waveform Home
See detail
D-NDE-2-Y Back
1,6 Hz
D-NDE-1-X Back
Overall signal
See D-NDE-1-Y
Band pass filter 40-300 Hz,

Running freq = 96 Hz
D-NDE-1-Y Back
Overall signal

D-DE-1-X Back
Overall signal
See D-DE-1-Y

D-DE-1-Y Back
Overall signal

D-DE-2-X Back
Overall signal
See D-DE-2-Y

D-DE-2-Y Back
Overall signal

D-NDE-2-X Back
Overall signal
See D-NDE-2-Y

D-NDE-2-Y Back
Overall signal

Move cursor above orbit plot, then click to see waveform
NDE-1
DE-1
16 microns
DE-1 & NDE-1 Vibration signal was band pass filtered 40-300 Hz, while 1X is 96 Hz
DE-2
Home
NDE-2
4 microns
DE-2 & NDE-2 Vibration signal was band pass filtered 40-300 Hz, while 1X is 96 Hz
Notice.
Sensor orientation 45°set up is not available, these images are attempted to rotate 45°.
Orbit plots are not subtracted slow roll.
Only Band pass filter 40-300 Hz for DE-1 & NDE-1, and 40-200 Hz for DE-2 & NDE-2
Orbit group DE-1& NDE-1 and DE-2 & NDE-2 are not scale.
Home
A-HS-V-DE See Acceleration signal
GMF, 4150 Hz
Gen, LS shaft 25 Hz
A-HS-A-DE Zoom
Home
A-HS-A-DE Back
See detail
Home
GMF
14Hz sidebands
25 Hz sidebands
A-HS-V-DE
See band pass filter waveform
GMF, 4150 Hz
25 Hz
1062 Hz
Home
A-HS-V-DE
Overall signal
GMF 4150 Hz, band pass filter 4100-4200 Hz
Gen, LS shaft 25 Hz, band pass filter 0-100 Hz

A-HS-V-NDE See Acceleration signal
2,5 Hz and lower
GMF 4150 Hz
Gen, LS shaft 25 Hz
See X axis log scale

A-HS-V-NDE See Acceleration signal
2,5 Hz and lower
Gen, LS shaft 25 Hz GMF 4150 Hz

A-HS-A-NDE Back
GMF
GMF orders.... N
See detail
Home
A-HS-A-NDE
GMF
25 Hz sidebands 25 Hz sidebands
Home
A-HS-A-NDE See GMF waveform
96 Hz
GMF
GMF...........N
1062,5 Hz
unknown
Home
A-HS-A-NDE
Overall
Zoom 96 Hz
GMF, bandpass filter 4100-4200 Hz
25 Hz
Home
A-HS-A-NDE
Overall

Home
A-LS-V-DE Back
GMF
Gen, LS shaft 25 Hz
See X axis log scale

A-LS-V-DE Back
GMF
Gen, LS shaft 25 Hz
See detail
Home
A-LS-V-DE Back
GMF
25 Hz sideband 25 Hz sideband
Home
A-LS-V-DE See GMF waveform
See spectrum detail

Home
A-LS-V-DE Back
Overall
96 Hz
25 Hz
Gen, LS shaft 25 Hz, bandpass filter

0-100 Hz
A-LS-V-NDE
2,5 Hz or lower
Gen, LS shaft 25 Hz GMF
See X axis in log scale
See detail
A-LS-V-NDE
2,5 Hz or lower
Gen, LS shaft 25 Hz GMF
See detail
Home
A-LS-V-NDE
GMF
25 Hz sidebands 25 Hz sidebands
Home
A-LS-A-NDE See GMF waveform
GMF
Home
A-LS-A-NDE
Overall

V-NDE-3 See detail
GMF
3950 Hz, unknown

GMF
GMF
V-NDE-3
Signal seemed to be high pass

filter at Bentley Nevada
vibration console, thus no < 50
Hz signal appear.
3950 Hz, unknown
See detail
Home
V-NDE-3
GMF, 4150 Hz
50 Hz, from center frequency

50 Hz, from center frequency
3950 Hz
Home
V-NDE-3
Overall
GMF 4150 Hz, bandpass filter 4100-4200 Hz

V-DE-3 See waveform to
Spectrum
Typical signal with V-NDE-3
1730 Hz GMF, 2X
See detail
Home
V-DE-3
50 Hz, from center frequency 50 Hz side band the as V-NDE-3

V-DE-3 Zoom in m/S^2
Overall
50 Hz
V-DE-3 See waveform to
spectrum
Overall

V-DE-3 Back to spectrum Home
50 Hz
GMF
V-DE-4 See order and
sideband
Back to V-NDE-4
2X
Gen speed 25 Hz
3X
NX......
4X
6X
8X
Frequency order with sideband ~ 6,88 - 7,03 Hz

Home
V-DE-4
4X
Gen speed 25 Hz
3X
2X
6,88-7,03 Hz
6,88-7,03 Hz 4,2 Hz 6,88-7,03 Hz

V-DE-4
2X
Gen speed 25 Hz
3X
4X NX......................................................................
See sideband detail
Other spectrum view

6,88-7,03 Hz
V-DE-4
See sideband
V-NDE-4
Typical vibration signature the same as V-DE-4
See
Spectrum detail
V-NDE-4 See detail
2X
Gen speed 25 Hz
3X
4X 6X
8X......................NX
17,81 Hz
Home
V-NDE-4
6,88 - 7,03 Hz 6,88 - 7,03 Hz
6,88 - 7,03 Hz
17,81 Hz
V-NDE-4
See detail
Next
Bentley Nevada vibration console

Next
Retrieve vibration data from

Bentley Nevada buffered output,
using Technekon STD-3300
portable data collector
Home
Vibration data was parallel

retrieving with Technekon
STD-3300 and ADRE DAIU-208.

Turbomachinery Vibration Monitoring PDF

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Turbomachinery Vibration Monitoring PDF

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Download this presentation at www.esspower.

com/download/Turbomachinery vibration monitoring

Presented by Manorom Chiewpanich, Equity Services & Solutions

This presentation is modified from Barry T. Cease consultant , Sep 9 2011

Link to Iran power plant

2) ABSOLUTE, MACHINE SPECIFIC (GOOD)

4) HISTORICAL STANDARDS (BEST)

1) IRD 10816 Charts (Casing Measurements)

 PROS: No prior machine history is required to perform a general assessment of a

•At or above 0.314 ips-pk

Foundation Type: Suggestion is made to

Surveillance 0.12 – 0.28 0.24 – 0.7

Unsuitable for > 0.28 > 0.7

Very Good 0.05 0.02

Precision, Very 0.01-0.02 0.005

Acceleration (Freq. Dependent):

Service Factor provides a way to

Zone A - Newly commissioned machinery. Excellent Condition.

•The spec is simply given

•Allyou need to know is

•Results are similar to

Zone A – Newly commissioned machinery.

Zone B – Acceptable for unrestricted, long-term

Zone C – Unsatisfactory for long-term

Zone D – Damage likely occurring to machine.

Zone A/B boundary limit

Zone B/C boundary limit

Zone C/D boundary limit

100 micrometers ~ 4 thousandths of an inch

1) The maximum of the two

2) The result of the following

3) Measuring the real maximum

• For example, if the standard says 100 micrometers

• Be aware of not only how much vibration is occurring,

• Examples of fluid-film bearing profiles are shown at Examples Of Fluid-Film

Keywords: vibration, standards

2. ISO STANDARDS FOR VIBRATION MONITORING AND ANALYSIS

2.1 The ISO Standards System

In addition to ISO, various trade organizations such as National Electrical Manufacturers

2.2 ISO Standards For Evaluation Of Vibration Severity

7919-1:1996 Part 1: General Guidelines

7919-3: 1996 Part 3: Coupled industrial machines

7919-4: 1996 Part 4: Gas turbine sets

10816-1: 1995 Part 1: General Guidelines

10816-4: 1998 Part 4: Gas turbine sets excluding aircraft derivatives

10816-7‡ Part 7: Rotodynamic pumps for industrial application

Table 1 • ISO Standards for Evaluation of Vibration Severity†

ISO 10816 ISO 7919

ISO 13373-1:2001 Condition monitoring and diagnostics of machines — Vibration condition

• measurement methods and parameters

2.4 ISO Standards For Training and Certification

Future parts of the 18436 series will include;

1. Part 1: Requirements for certifying bodies and the certification process

Link to ISO 13373

Link , API-670 real discussion

POINT: Channel 1 45 Left DIRECT 1.04 micro m pp

0 rpm 160 rpm

POINT: Channel 1 45 Left GAP -10.2 Volts

10:19 10:21 10:23 10:25 10:27 10:29 10:31

10:19 10:21 10:23 10:25 10:27 10:29 10:31

10:19 10:21 10:23 10:25 10:27 10:29 10:31

POINT: Channel 1 45 Left REF: -10.2 Volts 0

(not orbit or polar plot) UP