2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.

10 Page 1

Timing Belt: Service and Repair

Timing Belt, Dismantling
Timing belt, dismantling

Special tools:

999 5304
999 5433

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential
information in the illustrations is always correct.

Preparatory work

Aligning the engine according to the marking

Install the upper timing belt cover.

Turn the crankshaft clockwise until the markings on the crankshaft's timing belt pulley and the camshafts' timing belt pulleys correspond with the
markings on the oil pump and the upper timing belt cover.
Remove the upper timing belt cover.

Marking on the crankshaft's timing belt pulley and the oil pump.

Removal

Removing vibration damper

2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 2

Remove the screws, 4 pcs. Use the crankshaft's center nut as counterhold.
Install: 999 5433 and remove the center nut.
Remove: 999 5433.
Wiggle/pull loose the vibration damper.

Removing the timing belt

Slacken off the center screw for the belt tensioner slightly. Hold the center screw still. Turn the tensioner eccentric clockwise to 10 o'clock using a 6 mm
Allen key
Remove the timing belt from the camshafts' timing belt pulleys.
Remove the timing belt.

Removing the crankshaft's timing belt pulley

Caution! The crankshaft must not rotate!

Use: 999 5304 and two screws (M8 x 45 mm) with washers.
2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 3

Pull loose the timing belt pulley.

Removing the belt tensioner and idler pulley

Remove the belt tensioner and the idler pulley. Check the roller surfaces and bearings.
Listen for any noise and feel for any clearance in the bearings.
Check that the roller surfaces are smooth and clean.

Removing oil pump

Remove the belt guard from the oil pump.

Remove oil pump's screws, 4 pcs.
Carefully wiggle out the oil pump. Use a screwdriver at the pry lugs.
2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 4

Carefully pull the oil pump past the crankshaft end.

Thoroughly clean the gasket surfaces and contact faces.

Check

Checking the oil pump

Dismantle the oil pump.

Clean and check all parts.
Check the parts for damage and wear.
In case of defects, replace the oil pump.

Assembly

Assembling oil pump

Place the outer and inner pump rotors in the oil pump housing. The inner pump rotor has a face-recessed surface around the hole for fitting against the
crankshaft. This face-recessed surface shall be placed facing against the seal ring in the oil pump housing.
Install the reducer valve's piston and spring.
Assemble the pump and tighten the screws according to:
Summary of tightening torques for specific components.

Removal

Removing coolant pump and timing belt cover

2007 Volvo S40 T5 L5-2.5L Turbo VIN 68 B5254T3 Copyright © 2009, ALLDATA 10.10 Page 5

Remove the screws.

Tap carefully with a plastic mallet on the pump rotor. Wiggle/pull loose the pump.
Thoroughly clean the gasket surfaces and contact faces. Remove the inner timing belt cover.