The Manual Book

of Electric Control box

Publication Time of First Edition Oct,2018

JACK Sewing Machine Co.,LTD

Add: No.15 Airport South Road Jiaojiang District Taizhou Zhejiang PRC.
TEL: 0086-576-88177782 88177786
Email: Sales@chinajack.com. Service Department
The Manual Book of Electric Control box

Edited by Service Department

Translated by International Trade Department.
 CONTENT

LOCKSTITCH 01 JK-2000A ··················································· 01

02 A2 QIXING············································· 06
02 A2 ZOBOW········································· 11
03 A4 POWERMAX······························ 14
04 A5 POWERMAX ··························· 18

05 E4 ··················································· · ·········· 24
OVERLOCK
06 900E·················································· ··· ·27
Publication Time of First Edition Oct,2018 07 C3······················································ 33
08 C4················································· ·· 40

INTERLOCK 09 JK-2000A5 ··············································· 48

10 K4-UT·································· · ················ 52
11 W4/K4············ ···· ······························ 58

SPECIAL 12 781E QIXING ····································· 62

MACHINE
13 1900B DAHAO KEY PANEL············65
14 1900B DAHAO LCD PANEL········ 73
15 1790B MIANYANG······· ······ ····· 89
 LOCKSTITCH JK-2000A

Instruction for the lockstitch JK-2000A

1. Technician parameter-setting and parameter list
Under operator mode, press key and Press foot lifting key , the LCD will display PD-0000, and then
press to enter user parameter and press to confirm.

Para-
meter Default Range Comment
P00 200 100-800 Start sewing speed

P01 3500 200-5000 Maximum sewing speed under free sewing mode

P02 3000 200-5000 Maximum sewing speed under stitch length be set mode

P03 3000 200-5000 Maximum sewing speed of manual back tacking

P04 200 100-800 Manual add stitch speed

P05 250 100-50 Trimming speed

Soft start mode set:
P06 0 0-1 0: Soft start only after trimming
1: Soft start suitable for after trimming and after stop during sewing
P07 2 2 Soft start sewing stitch number

P08 200 100-800 Soft start sewing speed

2000A
P09 20 1-20 System speed up sensitivity

P0A 20 1-20 System speed down sensitivity

POB 800 200-1200 Medium speed numerical

P0C 50 25-200 Low numerical ( if trimming not good can adjust higher)

P10 1800 200-2200 Start back tacking speed

P11 1800 200-2200 End back tacking speed

P12 1800 200-2200 Continuous back tacking (W sewing) speed

P13 24 0-70 Start back tacking stitch compensation 1

P14 20 0-70 Start back tacking stitch compensation 2

P15 24 0-70 End back tracking stitch compensation 1

P16 20 0-70 End back tracking stitch compensation 2

Pedal Curve mode setup: 0: Auto Calculated liner Curve,

P30 0 0-3 1: Two segment liner Curve, 2: Arithmetic Curve, 3: S curve

Pedal trimming position set（the value is not higher than the parameter [35] ）
P34 90 ( 350 ) 0-1024
When adjusting this parameter, adjust the P35 to a value close to P36

P35 300 ( 400 ) 0-1024 Pedal press foot lifiting（the value is between P34 and P36 ）

P36 419 0-1024 Pedal back to mid position（the value is between P35 and P37. ）
Pedal step upon running position（the value is between P36 and P38 ）
P37 510 0-1024
If reaction too fast then adjust down the value, but it is higher than P36

1
 LOCKSTITCH JK-2000A LOCKSTITCH JK-2000A

P38 578 0-1024 Pedal low speed running position upper（the value is between P37 and P39 ） P07 30 1-999 Down needle trimming delayed the time

P39 962 0-1024 Pedal simulation the largest of value（the value is not lower than the parameter 38） P08 90 1-9999 Down needle trimming time of duration

P40 100 0-800 Pedal press foot lifting confirm time P09 120 1-999 Down needle trimming recovery time

P40 1 0-1 Run to up needle position after Power on: 0: no action 1: action P0A 60 7-359 Trimming augmenter angle

P41 1 0-1 Automatically reinforcing functions chose

Mode selection for tension-release sequence: 0: According to the parameters
Back to sewing by hand when the function mode selection: 【11】set angles istension release, until up position delayed [14] time off.
P42 0 0-1 0: Juki mode. In sewing or in the end of the action 1: According to the parameters【11】set angles is tensionrelease, until【12】
1: Brother mode. It acts only in sewing. set angles off. 2: According to the parameters【11】set angles is tension
P10 0 0-4
Special Running Mode setup: 0: operator select 1: simple sewing mode release, it delayed【14】off. 3: Down position signal delayed the parameter
P43 0 0-3 2: calculate initial angle of motor 【13】setangles is trimming, it delayed【14】off. 4: Up position signal
3: calculate motor/machine head run rate mode delayed the parameter【13】set angles is trimming, it delayed 【14】off.
P44 0 0-31 Torque boost up at low speed: 0: normal function 1: levels Torque boost up
P11 25 5-359 The start angles of tension release(relative down position of angle)
P45 1 0-1 Stop pin mode
11 The end angles of tension release （relative down position of angle,
P46 100 0-31 Command button to fill half-needle time P12 350 10-359
Need to greater than the system ofparameters【11】）
P47 150 0-1 Command button to fill a needle time
P13 1 1-999 Tension release solenoid start delay timeT1（ms）
Translating Parameter 0: no action
P61 0 0-2 1: Download parameters( the panel will parameter from panel to controller ) P14 10 1-999 Tension release solenoid up position delay time T2 （ms）
2: Upload parameters ( the panel will parameter fromcontroller to panel)
P15 1 0-1 Selection for Wiper function 0: off 1: on
Restore factory settings (belt: 1000. Direct drive: 2000. Typical6611: 2202.
2000A

2000A
P62 0 0-2 Typical6730-MD3: 2200. Typical6730-HD3: 2201. JACK no oil: 2002. P16 10 1-999 Clamp/Wiper delay time ms

P17 70 1-9999 Clamp/Wiper holding time ms

P63 0 0-2 Backup current parameter as user parameter forrestore (restore)
P18 50 1-999 Clam/Wiper revert time ms
P64 0 0-9999 Password
P19 0 0-1 Thread Clamp function: 0: off, 1: on
Noted: P62 to P64 need to hold the P key for 5 seconds to store
P1A 70 0-359 Clamp start angle

P1C 140 0-359 Clamp end angle

2. System operator parameter setting and parameter table
P31 0 0-1 The automatic test mode selection: 0: order stitches, 1: order time
Under operator mode, press key and Press Trigger key , the LCD will display PD-0000.and then
The safety SW alarm confirm time ms(the same way does not distinguish
press to enter user parameter and press to confirm. P32 300 0-1000
between direct-drive safety SW and flat lock trim of protection SW)
Para- Default Range Comment P33 50 0-1000 The safety SW restore confirm time ms
meter
Mode selection for trimming sequence. 0: According to the parameters【03】 P34 0 0-1 Motor rotation direction setup: 1: Forward 0: Reverse
set angles istrimming, until up position delayed【06】time off. 1: According motor/machine head run rate; 0.001 (if automatic calculation of
to the parameters【03】set angles istrimming, until【04】set angles off .
P02 1 0-3 P40 1000 0-9999 motor/machine head run rate has done, the Parameter value in
2: According to the parameters 【03】set angles istrimming, it delayed【06】
off. 3: Down position signal delayed the parameter【05】set angles is control box maybe different with that in HMI)
trimming, it delayed【06】off. P42 0 0-359 Up needle position adjusted angle(compare to up position sensor position excursion)
P03 10 5-359 The start angles of trimming (relative down position of angle) P43 175 0-359 Down needle position mechanical angle

The end angles of trimming （relative down position of angle, Delay time of lowering presser foot(ms)(if the foot presser electromagnet is
P04 120 10-359 P44 200 0-800
Need to greater than the system of parameters【03】） not installed, it should be adjusted to 0001.)

P05 10 1-999 Trimming start delay time P45 9 0-359 Heavy duty booster starting angle
P06 60 1-999 Trimming end delay time P46 57 0-359 Heave duty booster ending angle

2 3
 LOCKSTITCH JK-2000A LOCKSTITCH JK-2000A

P47 0 0-2000 Oil-filling reminder time(hour,0 turn off) Checking steps: 1.test if it is machinery stuck. 2.test initial motor angle 3.After
Motor the above reasons are all eliminated, it is reported that the fault may be caused
P48 0 0-4000 Oil-filling alarming, operating forbidding(hour,0 turn off) Err-08
locked roter by the damage of the circuit board and the lack of the motor, and the fault is
replaced one by one.
3. Monitoring model and parameter table
Discharge Change the cement resistor
Err-09
Monitor mode: when the panel is available, press key and scissor key, you can enter monitor mode. circuit fault
Use the first and second plus key and minus key to change the monitor parameter you need.
Communication Checking steps: 1.operating panel has bad connector. 2.change operation panel.
Err-10
Para- Range fault 3.change braking board.
meter Default Comment
P10 0 Stitch number Err-11 Synchronous Checking steps: 1.the magnet is too far, and beyond sensing distance.
failover 2.The synchronizer fails. (Locator)
P11 1 Thread trimming

P20 **** Bluster voltage(Multiply the actual value by 0.7 equal to the AC voltage) Motor initial Checking steps: 1.set P43 as 2; 2.change the motor encoder
Err-12 angle fault 3.change drive board
P21 **** Nose revolution

P22 **** Electric current Motor HALL Checking steps: 1. Redetect the initial angle (technician P43 parameters, see the
Err-13 fault instructions for details). 2. Replace the motor encoder. 3. Replace the motor.
P23 **** Motor starting angle

Mechanical angle(When the needle bar is high or low, you can use Overspeed Checking steps: 1.retest the initial motor angle (set p36 as 2). 2.if it is still Err-17,
P24 **** Err-15
this parameter to see what the angle is to set the actual angle.) fault please change the synchronizer, motor, and control panel.

P25 **** Sampling value of pedal voltage Motor reverse Checking steps: 1.retest the initial motor angle (set p46 as 22). 2.if it is still Err-17,
2000A

2000A
Err-16
rotation fault please change the synchronizer, motor, and control panel.
P26 **** Drive ratio

P27 **** Accumulated time of motor operation Checking steps: 1.check if the sewn material is too heavy. If so, please change for
Motor thinner material. 2.retest the initial motor angle. If it is still Err-18, please change
Sampling value of nose iterative velocity signal Err-18
P28 **** overload
the motor encoder, motor and control panel.
P30 **** Historical fault code

4. Fault code table and solutions

Fault
Meaning Revolutions
code

Hardware Checking steps:1. Whether the voltage is normal.

Err-01
overcurrent 2.whether there is fault in the power board.3.wherther there is fault in the motor.

System under
Err-03 Voltage is higher than the normal working voltage during the system testing.
voltage
Overcurrent
Err-04 Voltage is higher than the normal working voltage during the system testing.
when stopping

Overcurrent Checking step: 1.Internal overcurrent during the motor operation. 2.change
Err-05 when operating the cement resistor. 3.power board fault.

Electromagnet Checking steps: 1.Electromagnet circuit overcurrent, and change the

Err-06
circuit fault electromagnet. 2.change the drive board.

Current The system detects that the board current sensor is damaged and
Err-07 detection replaces the power board.
circuit fault

4 5
 LOCKSTITCH FOR A2 (QIXING)
Instruction for the lockstitch A2
1. ERROR CODE
No. Content
1) Power is on, the main voltage
E01 detection is too high.
2) Supply voltage is too high.
1) Power is on, the main voltage
E02 detection is too high.
2) Supply voltage is too low.
A2(QIXING)
The transmission communication
E03 is abnormal between operation
panel and CPU.
Abnormal contacting of speed
E05
controller (pedal)
a)Abnormal contacting of motor
plug.
b)Machine head constructor
locked or sundries be drawn into
E07
motor belt.
c)The material is too thick, the
motor torque is not enough.
d)Driving Module is abnormal.
Continuous Operate reverse
E08
sewing manually over 15seconds.
Electromagnetic over current
E10
protection
E09
E11 Abnormal positioning signal
E14 Abnormal Encoder signal
Abnormal over current protection
E15 of power module
Error position of head
E17 protection switch
Control Box: QIXING A2
Applicable models: A2,A2S
Motor starting failure when turn
E20
on the machine
2. Parameter adjustment
Solutions
User parameter (turn on the machine long-press P key 3 seconds to enter)
Turn off the system power, Inspect whether the supply voltage
is correct. (Or whether exceed the rated voltage.) If correct, No. Function parameter
please replace the control box and notify the manufacture. Maximum Sewing
P01
Turn off the system power, Inspect whether the supply voltage Speed (rpm)
is correct. (Or whether below the rated voltage.) If correct, Speed Curve
please replace the control box and notify the manufacture. P02
Adjustment(%)
Turn off the system power, Inspect if the operation panel
Needle UP / DOWN
interface is loose or not, if it is loose, pls fixing it then restart P03
Selection
the system. If its still cannot work, please replace the control
box and notify the manufacture. Starting reverse sewing
P04
Speed(r/S)
Turn off the system power, Inspect if the speed controller
interface is loose or not , if it is loose, pls fixing it then restart Finish reverse
P05 sewing speed
the system. If its still cannot work, please replace the control
box and notify the manufacture. Continuous reverse
P06
sewing speed
Rotating the hand wheel and inspect if its stuck. If it is stuck,
Means there is no mechanical failure of the machine head. P07 Soft Start Speed(r/S)
If the Rotating is normal, inspect if the motor encoder Stitch Numbers for
connector and motor power cable joints are loose or not. P08
Soft Start(SLS)
If any connector is loose, fix it.If connection is good, inspect if
the supply voltage is too abnormal or speed too high, . If it is , Automatic fixed
P09 stitching speed (rpm)
then adjust it. If it is normal,please replace the control box and
notify the manufacture..
After fixing stitch ending
The reverse sewing electromagnet takes too long time to then Auto stop the
running , just need restart .If the E-08 is still existed after reverse sewing function
P10
restarting please inspect if the manual reverse sewing switch (Without half stitch
is damaged. function)
Turn off the system power. Inspect the solenoid (solenoid valve)
connecting cable or if the solenoid (solenoid valve) is damaged
Manual reverse
or not. P11
sewing mode selection
Turn off the system power. Inspect if the motor encoder
interface is loose or fall off. Fix it and restart system.
Starting reverse
If it still cannot work normally, please replace the motor and P12
notify the manufacturer. sewing mode selection
6 7
LOCKSTITCH FOR A2 (QIXING)
Turn off the system power. Inspect if the motor encoder
interface is loose or fall off. Fix it and restart system. If it still
cannot work normally, please replace the motor and notify the
manufacture.
Turn off the system power, then Restart. If it still cannot work
normally, please replace the motor and notify the manufacturer.
Power off the system power. Inspect if the machine head is
opened, and the head protection switch is removed or damaged.
Power off the system power . inspect if the motor encoder
interface and motor power connector is loose or fall off. Fix it
and restart the system. If it still cannot work normally, replace
the control box and notify the manufacturer.
Range Default Description
200-5000 4000 Maximum sewing speed setting
The speed controller climbing slope setting.
10-100 80 The large of slope value =fast speed.
The small of slope value = slow speed.
A2(QIXING)
UP: Needle up Position
DN/UP DN
DN: Needle Down Position
Speed setting at the beginning of
200-3200 1800
reverse sewing (starting sewing)
Speed setting at the end of reverse sewing
200-3200 1800 (finish sewing)
200-3200 1800 Speed setting when Continuous the reverse sewing
200-1500 400 Soft Start Speed setting
0-99 2 Soft Start Stitches Setting (one unit = half stitch)
Fixed stitch [P34.SMP] Set the speed in the A state
200-4000 3500 (or press the AUTO button of the needle box)
ON: The reverse sewing function will be stop
automatically after the last fixing stitch function is
ending. Note: Half stitch function cannot be operate
ON/OFF ON In any sewing mode, OFF: The reverse sewing
function cannot be stop automatically after the last
fixing stitch function is ending, then must be touch
front or back pedal
When pressing the reverse sewing switch,function is
as follows: J: JUKI mode (Action during sewing mode
J/B J
or midway stop mode )B: BROTHER mode
(Action during sewing mode)
Starting reverse sewing, Reverse electromagnetic
coil function is as follows:A: Slightly Touch the pedal
A/M A
then auto starting reverse sewing function
M: controlled by the pedal, can be stopped freely
 LOCKSTITCH FOR A2 (QIXING) LOCKSTITCH FOR A2 (QIXING)

CON: After finishing Starting reverse sewing, Motor rotation direction

Operating mode setting (forward CCW/CW
continue the next function automatically. P43 CCW CW: clockwise CCW: counter clockwise
P13 selection: After CON/STP CON and reverse)
STP: After finishing Starting reverse sewing,
reverse sewing ending
stop automatially. Technician parameter contents list (Press P key to turn on the machine)
On: Soft start function is turn on. P44 Brake stress 1-50 16 Select stress while machine stop
P14 Soft Start ON-OFF OFF
Off: Soft start function is turn off. reverse sewing When make the action of reverse sewing,
P45 periodicity 10-40 20 periodicity power saving output
P15 Half stitch mode 0-2 0 0: half stitch 1: one stitch 2: Continuous half stitch
Starting reverse Reversal lifting needle ON: Automatic reversal after
P18 0-200 131 0 →200 action slow down step by step P46 ON/OFF OFF trimming(angle fixed by the setting of 【P47.TR8】
sewing compensation 1 angle after trimming
OFF: NO function.
Starting reverse sewing
P19 0-200 158 0 →200 action slow down step by step Reversal lifting needle angle Reverse running is subject to the adjustment of
compensation 2 P47 50-200 160
adjustment aftertrimming needle angle after trimming
A: Finishing sewing ,Full touch the back pedal.
Stopping reverse Low (Positioning)
P20 sewing mode selection A A Then stop reverse sewing P48 100-500 210 Setting Positioning Speed
M: controlled by the pedal, can be stopped freely Speed (rpm)

The voltage of reverse Adjustment of motor running

P49 Trimming Speed(rpm) 100-500 250
P24 touching pedal 30-500 110 speed while trimming proceeding
P54 Trimming Time(ms) 10-990 200 Setting time trimming sequence required
Stopping reverse sewing
P25 0-200 131 0 →200 action slow down step by step
compensation 3 P55 Dial / sweep time 10-990 380 Dial / sweep time
Stopping reverse ON: After turning on the power,
P26 sewing compensation 4 0-200 158 0 →200 action slow down step by step Automatically find UP
P56 ON/OFF ON Automatically find UP position
position
Continuously reverse sewing, Reverse electromagnetic ON: No function.
A2(QIXING)

A2(QIXING)
coil function is as follows: Up Position adjustment, Needle stop ahead
Continuously reverse
P28 sewing mode selection A-M A A: Slightly Touch the pedal then auto starting P58 Up Position Adjustment 0-1799 40 when number decreased , Needle stop postpone
Continuously sewing function when number increased
M: controlled by the pedal, can be stopped freely
Down Position Down Position adjustment,Needle stop ahead
Rear Brake strength P59 0-1799 750 when number decreased, Needle stop postpone
P29 after trimming 1-50 20 Adjustment
when number increased
P30 Thick material stress 0-100 0 P60 Testing Speed(rpm) 100-4000 2000 Testing speed setting.
P31 Trimming stress 0-100 40 Testing A, continuous running at the speed of
P61 Testing A ON/OFF OFF
Continuously reverse 【P60.TV】after setting
P32 sewing compensation 5 0-200 131 0 →200 action slow down step by step
Testing B, continuous running at the speed of
Continuously reverse P62 Testing B ON/OFF OFF 【p60. TV】after setting,
P33 sewing compensation 6 0-200 131 0 →200 action slow down step by step Starting –Sewing –Stopping -Trimming,circulatory
A: Slightly Touch the pedal then auto Testing C, continuous running at the speed of
Fixing stitch P63 Testing C ON/OFF OFF 【p60. TV】after setting, Starting without
P34 A-M A starting fixing stitch function
mode selection positioning –Sewing –Stopping,circulatory
M: controlled by the pedal, can be stopped freely
0: Manual counting 1: Automatic Counting Running Time of
P35 Counting mode selection 0 0-1 P64 1-250 20 Setting running time of testing B and C
Testing B and C
0: No action 1: thread tention function
Stop Time of
P37 Thread tention setting 0-11 8 2～11: thread catch action, The action stress P65 1-250 20 Setting stop time of testing B and C
Testing B and C
is become bigger and bigger.
Machine Protection 0: No testing, 1: Testing zero signal,
Trimmer P66 Switch Testing 0-2 1 2: Testing positive signal
P38 ON/OFF ON ON: Trimmer function on OFF: Trimmer function off
Function Selection
UP needle position
Display sewing qty P72 adjustment 0
P41 0-9999 0 Counting the -sewing quantity or stitches qty
and stitch qty
DOWN needle
No1 control box version NO2 needle case version P73 position adjustment 0
NO3 Speed NO4 Pedals AD
P42 Information Display N01-N07 N01 NO5 Upper Positioning angle reverse sewing Fully stress time when reverse
NO6 Down positioning angle NO7 Busbar voltage AD P76 10-990 150 sewing function starting
stress time
N12 Knee position sensor AD

8 9
 LOCKSTITCH FOR A2 (QIXING) LOCKSTITCH FOR A2 (ZOBOW)

Stopping time between Instruction for the lockstitch A2 (Zobow)

P77 free sewing and 20-200 75
reverse sewing
Clamping angle of
P78 10-150 100 Initating positioning angle of thread tention
thread tention
Ending angle of
P79 160-359 270 Ending positioning angle of thread tention
thread tention
Knife feeding angle Knife Feeding angle setting of thread
P80 5-359 18 trimming (Down position as 0°)
of trimming
Controller:
Torque angle of Zobow A2, POWERMAX A2
P81 5-359 140 Torque angle of trimming setting(Down position as 0°)
thread trimming Suitable models: A2、A2S
Knife retracting angle Knife retracting angle setting of trimming
P82 5-359 172 (Down position as 0°) 1. Error Code
of trimming
Starting torque angle Fault
P84 0-359 9 Code meaning solution
when sewing heavy duty code
Stopping torque angle Err-01 Hardware overcurrent Turn off the system power, re-connect the power after 30 seconds,
P85 0-359 57
when sewing heavy duty
if the controller still can not work, please replace the controller and
Press clamping key to read the starting angle of Err-02 Software overcurrent inform the manufacturer.
encoder. Don't change the factory settings.
P92 Encoder initating angle 0-359 57 Disconnect the controller power and check if the input supply voltage
Freely change will result the control box,
motor abnormal or damaged is low (under 154V). If the supply voltage is low, please restart the
Err-03 System under-voltage controller after the voltage returns to normal.If restart the controller
and it still does not work properly after the voltage returns to normal,

A2(Zobow)
A2(QIXING)

please replace the controller and inform the manufacturer.

Over-voltage when the Disconnect the controller power and check that the input supply
Err-04 voltage is high (above 264V). If the supply voltage is high,please
machine is off
restart the controller after the voltage returns to normal. If restart the
Over-voltage during controller and it still does not work properly after the voltage returns
Err-05 operation to normal, please replace the controller and inform the manufacturer.
Turn off the system power and then check the solenoid wire if
connected rightly or loose, broken and etc. If yes,please replace the
Err-06 Solenoid circuit failure
solenoid wire. If not, restart the system. If still can not solve the
problem, please replace the controller and inform the manufacturer.
Turn off the system power, re-connected after 30 seconds to observe
Current detection whether it is normal work or not. Retry several times, if the fault occurs
Err-07
circuit failure
frequently, please replace the controller and inform the manufacturer.
Disconnect the power of the controller, check whether the motor
power input plug is disconnected, loose or damaged, whether there
Err-08 Motor blocked is foreign objects wrapped around the machine head or not. After
restarting, if the system still does not work properly, please replace
the controller and inform the manufacturer.
Turn off the system power, check the power board of white brake
resistor connector is loose or disconnected, put it tight and restart the
Err-09 Brake circuit failure
system. If it still does not work properly, please replace the controller
and inform the manufacturer.
Check whether the upper thread is broken or not, the bobbin thread
has been running out. Reattach the upper thread or replace the
Upper thread
Err-11 bobbin thread. If still can not work properly, please restart. If after
detection failure
restarting it still does not work properly, please replace the controller
and inform the manufacturer.

10 11
 LOCKSTITCH FOR A2 (ZOBOW) LOCKSTITCH FOR A2 (ZOBOW)

Motor initial angle Please try restart 2-3 times, if still reported failure, please replace the Special running mode: 0: normal 1: simple sewing 2: initial angel test
Err-12 P62 0-3 0
detection failure controller and inform the manufacturer. 3: auto test mode
P63 1-255 2 Aging stop time
Turn off the system power, check the motor sensor connector is loose
Motor optical encoder or disconnected, after it returns to normal, restart the system. Customer parameter 0: no saving 1: save current parameter as customer
Err-13 P64 0-2 0
signal missing failure arameter 2:reset
If it still does not work properly, replace the controller and inform the
manufacturer. Reset: 0: no operation 1: reset as factory parameter
P65 0-2 0 2: reset as R&D parameter
Mainboard read and
Err-14 P66 0-1 1 Machine head protecting switch test
write EEPROM failure
Motor overspeed Turn off the system power, restart the system after 30 seconds, if it P67 0-1 1 Machine head protecting switch logic
Err-15 protection still does not work properly, please replace the controller and inform
P68 200-5000 4000 Max. Limited speed
Err-16 Motor reversion the manufacturer.
P70 0-4095 800 Pedal auto lifting position setting
Err-18 Motor overload
P72 0-4095 400 Start position of pedal forward-touch running(relative to recovery position)
P73 0-4095 800 Finish position of low speed running of pedal(relative to recovery position)
2. Parameter adjustments
P74 0-4095 3200 Max. value of pedal simulation
Parameter Range Default Parameter descriptions P75 0-4095 1650 Pedal recovery position setting
No. value
P77 0-1 0 Motor rotary direction: 0: clockwise 1: counterclockwise
P00 100-800 200 Starting sewing speed(r/min)
P80 0-359 0 Trimming initial angle
P01 200-5000 3500 Maximum speed of free sewing (r/min)
P81 0-359 100 Trimming force angle
P03 0-1 1 Needle position selection (0: up; 1: down)
P82 0-359 160 Trimming finish angle
P07 100-2000 800 Soft starting speed(r/min)
P84 1-500 300 Safety switch alarming confirmation time
A2(Zobow)

A2(Zobow)
P08 1-9 1 Soft starting stitch numbers
P85 1-200 50 Safety switch alarming recovery time
P09 0-1 1 Soft starting switch 0: off 1: on
P86 0-4000 1500 Two slope oblique rate turning point speed
P12 1-180 150 Half stitch compensation delaying time(ms)
P87 0-4095 2700 Two slope oblique rate middle simulation
P13 150-250 180 One stitch compensation delaying time(ms)
P14 100-500 200 speed of compensation stitch
Mode of compensation stitch 0: according to the time;
P15 0-2 0 Monitoring parameter list ( press to show parameter No. Under free mode)
1: half stitch; 2: one stitch
P22 0-9999 8 Threshold of the compensation reverse sewing function off.
Pedal speed curve mode 0: straight line Parameter No. Parameter descriptions
P23 0-3 0
1: two stage slope 2: curve (square, radication) 3: S curve
020 Main cable voltage
P24 0-4095 150 position of pedal trimming
021 Head speed
P29 0-1 1 Power speed control curve auxiliary parameter 0: square 1: radication
023 Initial angle
Motor low speed afterburner function switch:
P30 0-31 0 0: normal functions 1-31: low speed afterburner torque level Mechanical angle
024
P31 10-100 30 Trimming afterburner coefficient (motor afterburner) 025 Pedal forward step max. simulation value
P38 0-1 1 Thread trimer 0: off 1: on 026 Pedal recovery simulated amount value
Long time press button enters into technician parameters 028 Pedal trimming simulated amount value
P47 200-360 360 back after trimming 029 Software version of controller
P49 100-500 250 Trimming speed 030-037 History error code
P56 0-1 1 Auto tracking up-position 0: no track 1: track
P58 0-359 67 Needle-up adjust angel
P59 0-359 176 Needle-down adjust angel
P60 200-5000 3000 Testing speed
P61 1-255 3 Aging running time

12 13
 LOCKSTITCH FOR A4 (POWERMAX) LOCKSTITCH FOR A4 (POWERMAX)

Lockstitch A4 Powermax operating instruction P16 1~9999 30 Adjust the response time, time for foot lifting after the cloth is detected
Auto-sensing lifter sensitivity setting
P17 0~99 70
(between the maximum and minimum of parameter 02C)
P18 1~120 35 Front sewing stitch compensation 1 (suction compensation)
P19 1~120 20 Front sewing stitch compensation 2 (release compensation)
P22 0-50 8 Back stitch closing threshold when needle compensation
P24 0~1024 80 Pedal trimming position
Applicable models: Powermax A4 Rear sewing stitch compensation 1
P25 1~120 35
P26 1~120 20 Rear sewing stitch compensation 2

1. Operation panel introduction foot Lifting sensor mode selection (0/1/2), 0: off;
P27 0/1/2 1 1: effective after trimming; 2: always valid
No. buttom functions Motor low speed afterburner function switch:
P30 0~31 0
1 User parameter and technician parameter selection button 0: normal function 1~31: low speed afterburner for heavy duty

2 factory reset button P31 10~199 50 Trimming force coefficient (motor force)
P32 1~500 400 Clipping electromagnet full output time ms
3 Front sewing button: front single, double sewing setting
P33 0~100 0 Clipping solenoid per cycle off time ms
4 Rear sewing button: rear single and double sewing setting
P37 0~100 0 Clipping electromagnet per cycle opening time ms (clamping force)
5 Short press: free sewing; long press: trimming
P45 0~100 1 Back stitch electromagnet open time per cycle ms
(Powermax)

(Powermax)
6 Short press: W sewing; long press: multi-segment sewing P46 0~100 2 Back stitch electromagnet off time per cycle ms
A4

A4
7 Short press: electronic gripper; long press: presser foot sensor P47 200~360 360 Pull back after trimming (can realize thread trimming pullback function)

Short press: foot lifting after trimming; long press: midway foot lifting P49 100~500 250 trimmer speed
8
P50 1~500 150 Foot lifting electromagnet full output time ms
9 speed up
P51 0~100 3 Foot lifting electromagnet per cycle open time ms
10 speed down
P52 1~800 100 Presser foot delay time (ms)
11 Cursor left P53 0/1 1 Foot lift switch: 0: no lifting 1: lifting
12 Cursor right P54 0~100 5 Foot lifting electromagnet per cycle of time ms
P56 0/1 1 Automatically find the needle position after power-on: 0: No finding 1: Finding
2. User parameter setting and parameter list P57 0~600 100 Foot lift electromagnet protection time 100ms

parameter Parameter Factory P60 200~5000 3000 Fixed length sewing speed (automatic test speed)
Parameter Description
No. range NO. Special operating mode: 0: Operator selection (normal) 1: Simple sewing
P99 0/1/2 1 Voice selection 0: voice off 1: Chinese 2: EnglishDefault 1 Chinese mode 2: Measuring the initial angle of the motor (no need to remove
4000 P62 0~4 0 the belt) 3: Calculate the gear ratio mode (requires a needle stop sensor
and cannot remove the belt) 4: Automatic test mode 1
P01 200~5000 3500 Free sewing maximum speed (whole maximum speed limit)
(automatic test with stop position, run 5S, stop 5S)
（Heavy Duty）
P66 0/2 2 2: Turn on the safety switch function; 0: turn off
P03 0/1 1 Up and down needle selection(0: up needle position 1: down needle position)
Slow release presser foot level adjustment, the smaller the value,
P04 200~3000 1800 Front sewing speed P71 0~50 2
the faster the release; (overclocking open time)
P05 200~3000 1800 Rear sewing speed
P76 1~500 60 Back stitch electromagnet full output time ms
P06 200~3000 1800 Continuous sewing speed (W sewing)
P78 1~359 120 Clamp start position
P09 0/1 0 Slow starter switch (0 off, 1 on)
P79 0~359 320 Clamp end position
Needle compensate mode: 0: time control; When the induction is turned on, the delay time of the presser
P15 0~2 0 1: half needle compensate 2: one needle compensate PA0 1~9999 5000
foot after removing the fabric, Unit: 0.1s

14 15
 LOCKSTITCH FOR A4 (POWERMAX) LOCKSTITCH FOR A4 (POWERMAX)

When the induction is turned on, the delay time of the Overvoltage Disconnect the controller and check that the input supply voltage is
PA1 0~600 50 Err-04
presser foot with the cloth , Unit: 0.1s during shutdown high or not(higher than 264V). If the power supply voltage is too high,
restart the controller after the voltage returns to normal. If the
Overvoltage startup controller still does not work properly after the voltage returns
Err-05 during operation to normal, please replace the controller and notify the factory.
3. Monitoring mode +
Turn off the system power, check if the electromagnet connection is
Parameter NO. Parameter Description Parameter number Parameter Description
Electromagnet correct, if it is loose or damaged. If it is, replace it in time. Restarting
Needle counting Pedal voltage sample value Err-06
010 025 circuit error the system after confirming the error, if it still does not work, please
Number of pieces Head gear ratio actual value replace the controller and notify the factory.
011 026
012 Machine actual speed 027 Motor cumulative running time (Hour) Turn off the system power, and turn it back on after 30 seconds to
Current detection
Head interaction voltage sample value Err-07 see if it works. Retry several times. If the fault occurs frequently,
013 Hall state 028 loop error
please replace the controller and notify the factory.
020 bus voltage 029 DSP software version number
Disconnect the power from the controller and check if the motor
021 Machine speed 02A Analog input 1 sample value
power input plug is disconnected, loose, damaged, and if any foreign
022 Phase current 02B Analog input 2 sample value Err-08 Motor stall objects are caught on the machine head. After restarting, the system
Initial angle Error counter if still cannot work normally. Please replace the controller and notify
023 02C
the factory.
024 Mechanical angle 030-037 Historical fault code
Turn off the system power, check if the white brake resistor connector
on the power board is loose or not, plug it in and restart the system.
Err-09 Brake circuit error
4. Safety alarm list If it still does not work, please replace the controller and notify the
factory.
Alarm code Code meaning solution
(Powermax)

(Powermax)
Check if the connection between the control panel and the controller
Indicates that the number of pins has reached the upper limit. is off, loose, broken or not, and return it to normal before restarting
Counting number alarm Err-10 HMI communication error
A4

Counting trimmer number alarm
Power failure reminder
Turning switch alarm
Press P to cancel the alarm and recount.
Indicates that the number of cut lines has reached the
upper limit. Press P to cancel the alarm and recount.
Please wait 30 seconds before turning the power switch back on.
Align the head and ensure that the turntable switch is restored.
A4
the system. If it still does not work, please replace the controller and
notify the factory.
Checking if the connection between the head synchronization signal
device and the controller is loose or not, return it to normal and
Err-11 Machine stitch stop error
restart the system. If it still does not work, please replace the
controller and notify the factory.

Motor initial angle Please try again 2-3 times after power off. If the error still occurs,
Err-12
detection error please replace the controller and inform the factory.
5. factory reset
Turn off the system power, checking if the motor sensor connector is
In the power-on state, insert with a flat 1.5mm steel pin for 3 seconds for factory reset. When the screen Err-13 Motor HALL error loose, disconnected, return it to normal and restart the system. If it
is showing , the steel pin can be removed, then show , finally return to the still does not work, please replace the controller and notify the factory.
power on state That means, the recovery is successful. Err-14 DSP read EEPROM failure
Err-15 Motor over speed protection Turn off the system power and restart the system after 30 seconds.
6. Fault code list Err-16 Motor reversal If it still does not work properly, please replace the controller and
notify the factory.
Err-17 HMI read EEPROM failure
Fault Code meaning solution
code Err-18 Motor overload

Err-01 Hardware overcurrent
Err-02 Software overcurrent
System under voltage
Err-03 System under voltage
Turn off the system power, turn the power back on after 30 seconds, Disconnect the power from the controller and check if the motor
if the controller still does not work properly, please replace the power input plug is disconnected, loose, damaged or not, and if any
controller and notify the factory. Err-23 Motor stall encoder error foreign objects are caught on the machine head. After restarting, the
system still does not work normally. Please replace the controller and
Disconnect the controller and check that the input supply voltage is notify the factory.
low or not (less than 176V). If the power supply voltage is low, restart
the controller after the voltage returns to normal. If the startup
controller still does not work properly after the voltage returns to
normal, please replace the controller and notify the factory.

16 17
 LOCKSTITCH FOR A5 (POWERMAX) LOCKSTITCH FOR A5 (POWERMAX)

Lockstitch A5 Powermax operating instruction Loose wire electromagnet starting angle LS (relative to the lower
P07 5~720 310 needle position angle) (open the clamping wire electromagnet after
the motor runs to the target angle)
Compensation parameters of electronic gripper in small bird's nest
P08 0~360 27 mode (non-reinforcing slow speed compensation value)
P09 0/1 0 Soft start switch (0:off; 1: on)
P0A 100~1200 800 Short stitch lock line speed
Applicable model：A5 Short stitch lock line number / short stitch switch: 0: Close the short
P0B 0~20 1 lstitch function; Non-zero: Short stitch lock line number
1. Operation panel instruction P0C 0~359 0 Short stitch electromagnet preemptive angle compensation
P15 0~2 0 Mode of half stitch: 0: continuous；1: half stitch; 2: one stitch
No. Key Function
P16 1~9999 30 Adjust the lift foot response time after the sensor has detected the cloth
1 End-user parameter and technician parameter selection button Automatic induction presser foot sensitivity setting (between the
P17 0~99 70 maximum and minimum, value of the 02C parameter display)
2 Restore factory settings button
P18 1~120 35 Stitch balance for start back tacking No.1(Pull in compensation)
3 Short press: set front single and double back taking; long press: small bird nest switch
P19 1~120 20 Stitch balance for start back tacking No.2(Release of compensation)
4 Short press: set single and double back taking; long press: needle position switch 8 Threshold of the adding stitch function off
P22 0-50
5 Short press: free sewing button; long press: trimming button P24 0~1024 80 Trimming position of pedal
6 Short press: W sewing button; long press: multi-segment button P25 1~120 35 Stitch balance for end back tacking No.1
P26 1~120 20 Stitch balance for end back tacking No.2
(Powermax)

(Powermax)
Short press: electronic thread tension device button;
7 long press: inductive presser foot sensor button Presser Foot sensor mode setting(0/1/2): 0: off 1: turn on only after
P27 0/1/2 1 trimming 2: both ON
A5

A5
8 Short press: presserfoot on after trimming; long press: presser foot on in midway Motor low speed afterburner function switch: 0: normal function
P30 0~31 0 1~31: low speed afterburner over thick capacity gear
9 Speed up button
P31 10~199 50 Trimming afterburner coefficient (motor afterburner)
10 Speed down button
P32 1~500 400 Thread clamp solenoid full open time (ms)
11 Cursor left button P33 0~100 0 Thread clamp solenoid off time per cycle (ms)
12 Cursor left button P37 0~100 0 Thread clamp solenoid on time per cycle (ms), ( clamp strength)
P45 0~100 1 Back stitch electromagnet per cycle opening time (ms)
2. End-user parameter setting and parameter list P46 0~100 2 Back stitch electromagnet per cycle closing time (ms)
In the standby state,press the key to enter the parameter mode. Press corresponding key and key P47 200~360 360 After trimming anti pull (It realizes trimming is pulled back function)
to adjust the corresponding parameter.When the parameter values change, parameter interface P49 100~500 250 Trimming speed
flash. Short press key to save the modified parameters .Long press key to exit parameter interface, P50 1~500 150 Presser foot lifting electromagnet full output time ms
return to standby model. P51 0~100 3 Presser foot lifting electromagnet per cycle opening time (ms)
Para- P52 1~800 100 Running delay time when presser footer comes down (ms)
Range Default Description
meter
P53 0/1 1 Presser foot lifting function selection, 0: off 1: on
P99 0/1/2 1 language selection 0: off, 1: Chinese, 2:English, default language 1 Chinese
P54 0~100 5 Presser foot lifting electromagnet per cycle closing time (ms)
4000
P56 0/1 1 Run to up needle position after Power on, 0: no action 1: action
P01 200~5000 3500 the maximum speed of free sewing (the global maximum speed)
(Heavy P57 0~600 100 Presser foot lifting electromagnet protection time 100ms
Duty)
P60 200~5000 3000 The maximum speed of constant sewing (Automatic test speed)
P03 0/1 1 Needle stop position selection (0:up; 1: down) Special mode: 0: normal Mode 1: simply sewing mode 2: motor initial
P04 200~3000 1800 Start back tacking speed angle measurement (Do not remove the belt) 3: Automatically setting
P62 0~4 0 the pulley ratio by the CPU. (Synchronizer is necessary and the belt not
P05 200~3000 1800 End back tacking speed
removed) 4: automatic test modle 1 (It has needle stop position of
P06 200~3000 1800 Continuous back sewing speed (W sewing) automatic test, running and stopping 5S)

18 19
 LOCKSTITCH FOR A5 (POWERMAX) LOCKSTITCH FOR A5 (POWERMAX)

P66 0/2 2 Safety switch function set: 2: on 0: off 108 100~800 150 Soft start sewing speed
Soft release lifter level adjustment, the smaller values and the faster 15B 0~9999 1000 Small bird nest mode on
P71 0~50 2 quickly (OC open time)
167 0/1/2 0 5559 Series, A4, A4S up needle position switch
P76 1~500 60 Back sewing electromagnet full output time ms 207 0~999 1 Starting angle of the loose thread (the angle of the loose wire electromagnet)
P78 1~359 120 Clamp wire Start angle 208 0~9999 35 Starting angle of the loose thread (the angle of the loose wire electromagnet)
P79 0~359 320 Clamp wire End angle Clipping electromagnet end angle LE (relative to the lower needle
20E 10~720 360 position angle, greater than LS)
PA0 1~9999 5000 The pressor foot down Delay time after remove cloth when sensing turn on
PA1 0~600 50 The pressor foott release down Delay time with cloth when sensing turn on Loose wire electromagnet timing selection:
O: [LS] performs the loosening operation after setting the angle until the
PA2 0~1 0 For compatibility with previous voice versions 1 After seaming 0 After + seaming upper needle position is delayed by the time set by [T2];
PA5 0~2 0 0 opening voice and button voice 1 only for opening voice 2 for button voice only 1: [LS] After setting the angle, loosen the line until [LE] sets the angle;
0/1/2/3 2: [LS] Set the angle and then release the line delay until the time set by It2];
1 Stitch counter function scale value setting 210 /4/5/6 0
PA6 1~100 3: After the lower needle position signal is delayed [T1] set the time to
Pa7 1~9999 1 Stitch count value setting loosen the line, delay the time set by [T2];
4: Delay after the upper needle position signal [T1] Set the time to loosen
Stitch counter mode selection 0: no counter the line and delay the time set by [T2];
1: Count up according to the number of stitches, and automatically count 5: After the lower needle position signal, the loosening action is started
again after counting the set values; until the upper stop is stopped. Then delay the [T1] setting time and then
2: Count down according to the number of stitches, and automatically make the loosening time set by [T2];
count again after finished the settled values; 6: [LS] After the angle is set, the thread is loosened and the needle is
3: Count up according to the number of stitches. After finished the setting stopped. Then delay [T1] for the set time and then the line time set by [T2].
value, the motor will stop automatically. It must be reset by S4 [152.INI] =
CRS or A button on the panel; Loose wire electromagnet starting angle LS (relative to the lower needle
211 5~359 35 position angle)
4: Count down according to the number of stitches. After the setting
(Powermax)

(Powermax)
PA8 0~6 0 value is completed, the motor will stop automatically. It must be reset by Loose wire electromagnet end angle LE (relative to the lower needle
S4 [152.INI] = CRS or A button on the panel; 212 10~359 300 position angle, greater than LS)
A5

A5
5: Count up according to the number of stitches. After counting the set
213 1-999 1 Loose solenoid electromagnet start delay time T1 (ms)
value, an error is reported and the motor does not stop. When the pedal
is stepped on, the motor stops and must be restarted by S4 [152.INI] = 214 1~999 10 Delay time T2 (ms) after the needle position on the loose wire electromagnet
CRS setting or A button on the panel; 1 Sweep function selection: 0: Off 1: On
215 0/1
6: Count down according to the number of stitches. After finish the
settled value, an error is reported and the motor does not stop. When Wiper/sweep delay time ms (the speed of the knife on the stretch
the pedal is stepped back, the motor stops and the re-counting must be 216 1~999 1 sewing machine)
initiated by the S4 [152.INI] = CRS setting or the A button on the panel.
217 1~9999 30 Wiper/sweep duration MS (stitching machine, upper knife action duration)
PA9 1~100 1 Trimming counter function scale value setting
218 1~999 20 Wiper/ sweep line recovery time ms
PAA 1~9999 1 Trimming count value setting 264 0~30 2 0: Disable output 2: Dial solenoid
Trimming counter mode selection: 0: no counting; 800 Fine stitch speed
13F 0~9999
1: Trimming number counts up, automatically restart counts up after the
value setting ; 20B 0~10 1 The number of needle stitches is set, 0 is off by default.
2: Trimming counts down, automatically counts up after the settled value 20F 0/1 0 Oil quantity detection function selection 0: On 1: Off
is completed;
PAB 0~4 0 3: Trimming counts up, after the settled value is completed, the motor 229 0~2500 200 Waiting time for waiting for detection (0.25s/1)
stops automatically, which must be set by S4 [152.INI] = CRS or A key on
the panel to initiate recounting;
4: Trimming counts down. After the set value is completed, the motor 4. Monitor parameter setting and parameter list
stops automatically. It must be reset by S4 [152.INI] = CRS or A button on In the standby state, Press key and key together, enter into Monitoring parameter, press key and
the panel.
key , and monitor the corresponding monitoring parameter.

Parameter No. Description Parameter No. Description

3. User parameter setting and parameter list 010 Stitch counting 025 Pedal voltage sample value
When machine is turn off, press key and enter into Technician parameter, press and to adjust 011 Number of pieces 026 Head gear ratio actual value
the corresponding parameter, when adjust the parameter , parameter interface flash. Now press key 012 Machine head fact speed 027 Motor cumulative running time (Hour)
,saving the revised parameter, Press key to exit parameter interface, return to standby model. 013 Hall state 028 Head interaction voltage sample value

20 21
 LOCKSTITCH FOR A5 (POWERMAX) LOCKSTITCH FOR A5 (POWERMAX)

020 Voltage 029 DSP software version number Turn off the system power. Check carefully, if white braking resistor
021 Machine head speed 02A Analog input 1 sample value connector on the power board is loose or fall off, please plug it tight
Err-09 Brake circuit fault
then restart the system, if it still does not work, please replace the
022 Current 02B Analog input 2 sample value controller and inform the manufacturer.
023 Initial angle 02C Error counter Check carefully, if the connection between the control panel and
024 Mechanical angle 030-037 History code HMT Communication controller is off, loose, or broken, please make it correct then restart
Err-10
failure the system, if it still does not work, please replace the controller and
inform the manufacturer.
5. Factory restore setting Check if the connection line between machine head synchronizer and
In the standby state, press for 5 seconds, restore the machine. During restore, the display will show Machine head needle controller is loose or not, restore it and restart the system. If it still
Err-11 positioning failure does not work, please replace the controller and inform the
,then will show ,until go back to the turn on state, successfully restore. manufacturer.
Initial motor electrical Try 2 to 3 more times after power down if it still does not work,
6. The warning message Err-12 angle failure please replace the controller and inform the manufacturer.
Alarm code Description Corrective Turn off the system power, check if the motor sensor plug is loose or
The stitch counter reaches the limit. Press P Err-13 Motor HALL failure dropped off, restore it and restart the system. If it still does not work,
Stitch counter alarm key to cancel the alarm and reset the counter. please replace the controller and inform the manufacturer.
The trimming counter reaches the limit. Press P key DSP Read/Write
Trimming counter alarm to cancel the alarm and reset the counter. Err-14
EEPROM failure
It means the under stitch is not enough, please change Motor over-speed
Under stitch warning Err-15
the under stitch. Press P to restore. protection Turn off the system power, restart the system after 30 seconds, if it
Power is off alarm Please wait for 30 seconds, then turn on the power switch. Err-16 Motor reversion still does not work, please replace the controller and inform the
(Powermax)

(Powermax)
manufacturer.
Safety switch alarm Adjust the machine to the correct position. HMI Read/Write
Err-17
EEPROM failure
A5

A5
Err-18 Motor overload
7. Error mode
Turn off the system power. Check whether the motor power input
Code Description Corrective plug is off, loose or broken, or there is something tangled on the
Motor blocked
Err-01 Hardware overcurrent Turn off the power switch, and restart after 30 seconds. If the controller Err-23 machine head. Please make them correct then restart the system.
encoder failure
still does not work, please replace it and inform the manufacturer. If it still does not work, please inform the manufacturer and replace
Err-02 Software overcurrent the controller.
Disconnect the controller power; check the input power supply voltage
is low or not (less than 176V). If the power supply voltage is low, please
Err-03 System under-voltage start the controller after re-covers the voltage. If the controller still does
not work, please inform the manufacturer and replace the controller.
Over-voltage when the Disconnect the controller power and check if the input voltage is too
Err-04 machine is off high (higher than 264V). If yes, please restart the controller when the
normal voltage is resumed. If the controller still does not work when
Err-05 Over-voltage during the voltage is at normal level, please replace the controller and inform
operation the manufacturer.
Turn off the system power. Check carefully, if the solenoid connection
is loose or damage, please change it in time. Then restart the system
Err-06 Solenoid circuit fault
after confirmation, if it still does not work, please replace the controller
and inform the manufacturer.

Motor current Turn off the system power, restart after 30 seconds to see if it works
Err-07 measuring failure well. If such failure happens frequently, please replace the controller
and inform the manufacturer.

Turn off the system power. Check whether the motor power input plug
is off, loose or broken, or there is something tangled on the machine
Err-08 motor blocked head. Please make them correct then restart the system. If it still does
not work, please replace the controller and inform the manufacturer.

22 23
 E4 OVERLOCK E4 OVERLOCK

OVERLOCK Machine E4 Operating Instructions

1. E4 display and operation interface

E4 panel operation After entering the parameter setting interface, press the "+" key to change the parameter number, and
press the "-" key to display the corresponding parameter, and then press the "-" key to change the
NO. Icon Instructions Explain parameter. If the parameter is modified, press the "+" key to save, display "OK" and return to the current
number display interface. If the parameter is not modified, return directly to the current number display
1 Accelerator Key Used to quickly set top speed and adjust parameters.
interface. The motor running in the setting interface will exit to the Power-on interface and the parameters
Used to initialize parameters, enter the setting interface,
2 Slow down key will be saved automatically. F interface Numbers follow the table below.
quickly adjust the maximum speed, etc.

Range Factory Explain

2. User parameter P NO. Definition
Default
Power-on interface, display "P" on the first digital tube, the second digital tube displays the currently set k Adjust the brightness 0-3 2 0: 0ff 1: brightness 1 2: brightness 2 3: brightest
E4

E4
needle position, and the needle position are shown in figure 1. L Sewing speed limit 05-55 50 Decrease in units of 500rpm
M Needle position switch 0-1 1 0: off 1: on
H Dormancy-time 0-6 3 Unite: 10min Set 0 to turn off the func
v Speed display enable 0-1 0 0: off 1: on
J Serial NO. research No 9 bit serial number on the machine nameplate
Under voltage
R 0-1 0 0: off 1: on
detection switch
Overvoltage
1 Y 0-1 1 0: off 1: on
monitor switch
3. Quickly set speed W Power display function 1-99 1 means ≤10W 99 means≥990W
Short press "+" or "-" button on the Power-on interface to set the speed. Short press "+" key to transfer the Power on
OP phase-missing switch 0-1 1 0: off 1: on
speed to 100RPM (value increasing 1), short press "-" key to decrease the speed to 100RPM (value decreasing
1), long press "+" key (-key) to achieve rapid increase (decreasing), and set parameters to be automatically Single
SP phase-missing switch 0-1 0 0: off 1: on
saved.

4. Needle position setting 6. Restore factory Settings

Long press the "+" button on the standby interface to set the needle position, and the parameters will be On the Power-on interface, long press the "-" button 3s to restore the factory Settings, and the digital tube
saved automatically. displays "OK".

NO. Parameters Range Default Explain

5. System parameter interface
Durable mode
Pressing the "+" and "-" button on the Power-on interface (about 3s) to enter the parameter setting. The first operation time 1-9 3 unite: s
digital tube displays "F" while the second digital tube does not display (hereinafter referred to as "F" interface, Durable mode
stop time 1-9 3 unite: s
which is one of the setting interface), as shown in figure 2.

24 25
 E4 OVERLOCK 900E OVERLOCK

7. One button for clearing error reporting Instruction for the overlock 900E
Pressing the "+" button to check if the error exists after the system error report and display error alarm. If it
1. Display and operation menu
does not exist, the error alarm will be relieved and continue to alarm if it exists (this function is only limited to
E4, E5 and E6). When the system reports an error of E5(abnormal positioning signal), long press the "-" button
to close the needle stop function and remove the alarm; If the alarm is not lifted, the alarm number is
displayed until the fault is eliminated.

8. Error code description table

Code Content Solutions

1.Please turn the hand wheel to check whether the head is stuck or dry.
NO. Icon Description Remark
2. Please check whether the motor plug-in is loose or off;
E1 Motor blocked 3.Please check whether the material is too thick and the motor cannot Customer
1 parameter setting
run through due to insufficient torque. Please check the machine for lack
of oil. 1.Turn down panel LED light brightness
2 Left button 2.Towards the left to choose parameter
Please turn off the power and power on again. If the alarm cannot
be eliminated, please check: the motor load is too large, please 1.Increase speed button
E2 Controller anomaly 3 Up button
restart the motor after lightening the load; Whether the seam 2.Set the number increasing within the parameter
material is too heavy. 4 Enter button Parameter saving button
If this situation occurs, power should be turned off and the power 1.Decrease speed button
5 Down button 2.Set the number decreasing within the parameter
switch can be turned on later. Restore factory setting (long press

900E
E3 Parameter save exception the "-" key to keep 3s off);If it cannot be solved after restarting or 1.Turn up panel LED light brightness
E4

6 Right button 2.Towards the right to choose parameter

restoring the factory Settings, it is suggested to contact the dealer
for solution. 7 Sewing mode button change the sewing mode
Please check whether the motor encoder plug connection is reliable, 8 Presser foot lifter button change auto presser foot lifter mode
E4 Abnormal signal of motor hall whether the encoder signal line is broken, whether the pin is out of 9 Trimmer parameter setting changed the length of the thread
shape or out of shape.
Trimmer model
10 changed auto trimmer mode
Please turn the hand wheel. If the alarm cannot be eliminated, adjusting button
power on again after switching off. If the alarm cannot be 11 Suction function button Change suction mode
eliminated, please check whether the coder/locator plug connection
E5 Abnormal locator signals is reliable. Check whether the motor locator hall is abnormal; (if the 12 LED light switch Change LED light brightness
locator is damaged or does not need the positioning function, long Indicator
press the "-" button to turn off the stop pin function after reporting 13 Alarm light Red light will switch on when appearing any abnormity
light
to E5).
Please check whether the governor is inserted. Check whether the 2. Change user parameter
E6 Governor anomaly governor plug/pin is loose or off; If the alarm cannot be eliminated,
change the governor. Long press for 1.5 seconds and machine will enter the user parameter adjustment mode. Press left
Please turn off the power and repower it. Check whether the power button and right button to modify the parameter. Press up button and down button to modify
EA Hardware overflows supply voltage is normal; Try to restore factory Settings. the value of the corresponding parameter. Press enter button to confirm and save and Press again
Cut off the power supply immediately and check whether the supply will return to standby interface.
EB System overvoltage voltage is too high. If yes, please adjust the supply voltage to the
rated voltage before starting the operation (rated voltage: 220V). No. Function parameter Range Default Description
User parameters: Press P button for 1.5seconds to enter
Cut off the power supply immediately and check whether the supply
EC System under voltage voltage is too low. If yes, please adjust the supply voltage to the P1 Max rotate speed 500 - 7000 6000 RPM
rated voltage before starting the operation (rated voltage: 220V). Needle 0: no needle position
P2 positioning selection 0-2 1 1: up needle position 2: down needle position
P3 Start sewing speed 500 - 7000 5500 RPM

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 900E OVERLOCK 900E OVERLOCK

P4 Start up mode 0-1 0 0: automatic mode 1: foot control mode The stitch number of
P28 0 - 50 10 The smaller number, the shorter thread
delaying rear trimmer
P5 Sewing mode selection 0-2 1 0: manual 1: semi‐automatic 2: full automatic
Stitch number before After the motor runs,
P6 Sound switch 0-1 1 0: off 1: on P29 0 - 50 1
front suction start it passes P29, and the suction opens.
0: off 1: trimming before sewing 0: suction and front trimming off together；
P7 Auto trimming 0-3 3 2: trimming after sewing Stitch number before other numbers: After suction is turned on,
P30 0 - 250 0
3: trimming before and after sewing front suction off
it passed P30, the stitch number is closed.
0: off 1: suction when front trimmer Delay time after
2: suction when trimming after sewing P31 100 -5000 200
P8 Auto suction 0-4 1 back suction off
3: Front and rear trimming suction
4: suction working long time sensor for anti‐cutting
P32 0-1 1 0: off 1: on
the cloth switch
P9 Counter pedal trimmer 0-1 1 0: off 1: on Sensitivity of sensor for The smaller value it is, the more capable
P33 1 - 255 100 to identify translucent materials
0: off 1: Press foot lifter when sewing stops anti-cutting the cloth
P10 Auto press foot lifter 0-3 0 2: lifter after sewing 3: lifter before and aftersewing Stitch number between
The smaller of the value,
Press foot lifter P34 back sensor and sensor 1 - 99 50 then shorter of the thread length
P11 0-1 0 0: off 1: presser foot lifter
when sewing stops for anti-cutting the cloth
Press foot lifter Delay stitch number
P12 0-1 0 0: off 1: presser foot lifter P35 1 - 99 7
after trimming when stop sewing
Semi-counter 0: Semi-counter presser foot lifter The response time of
P13 presser foot lifter 0-2 0 1: Do not lifter 2: Counter presser foot lifter P36 100 - 500 100
front sensor
P14 Manual suction switch 0-2 2 0: off 1:rear suction 2: front suction and rear suction Sensitivity of The smaller value it is, the more capable
P37 1 - 255 80 to identify translucent materials
Head lamp switch 0-3 3 front sensor
P15 0: off 1-3: on
Sensitivity of The smaller value it is, the more capable
Dormancy function
900E

900E
P16 0-1 1 0: off 1: on P38 1 – 255 100 to identify translucent materials
back sensor
Semi-automatic 0: off 1: Front step continuous sewing
P17 0-2 2 Delay time for front
constant rate trimming 2: Constant sewing and ignore the front sensor switch P39 100 - 5000 200
presser foot lifter
Semi-automatic
P18 0-1 1 0: off 1: fix the machinespeed when thread trimmer Start time for rear
constant rate trimming P40 0 - 2000 0
presser foot lift
P19 Program version No. V** Control box software version number Full output time
P41 of presser foot 10 - 500 100
P20 PC version No. V** Panel software version number
When the fabric leave the second sensor, Presser foot output
Number of fabric P42 cycle signal 10 - 40 35
P21 0-20 9 the rear trimming can be performed
protection pins
when setting the number of stitches Presser foot put
P43 10 - 990 100
P22 Front sensor switch 0-1 1 0: off 1: on down time
opening time of suction 1 - 250 5 opening time of front suction protection time
P23 P44 1 - 20 5 After number20, only available in pneumatic mode
for presser foot
P24 turn off time of suction 0 - 250 0 turn off time of front suction，0 means no shutdown
P45 time for trimmer 1 - 250 40
P25 the back sensor switch 0-1 1 0: off 1: on
Continuous feeding 0: front suction off 1: continuous suction 2: front
P46 0-2 2 suction and rear suction running at the same time
and suction
3. Change technician parameter P47 Manual trimmer switch 0-1 1 0: off 1: on
Press button and enter button together for 1.5 seconds， the machine will enter the technician automatically find the
P48 positioning when 0-1 1 0: off 1: on
parameter adjustment mode and the panel will display P26. The following adjustment reference the user’s open the machine
mode.
P49 Acceleration parameter 0-9 3
The stitch number The delay stitches
P26 between front sensor 1 - 250 100 The smaller of the value,
P50 number of trimmer 0 - 50 0
and back sensor then shorter of the thread length
after sewing
The stitch number of
P27 0 - 200 2 The bigger number, the shorter thread P51 Point needle parameter 0-9 3
delaying front trimmer

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 900E OVERLOCK 900E OVERLOCK

P52 Speed testing 500 - 7000 5500 RPM 6. Enter monitoring mode
P53 Test working time 10 - 250 30 Press button+ up button together for 1.5 seconds, then enter the monitoring model, the panel show
P54 test stopping time 10 - 250 30 M00,modify the parameter through left button and right button , then press Enter button to
P55 Testing parameter A 0-1 0 0: off 1: on confirm. Press to return to standby interface if not confirm.
P56 Testing parameter B 0-1 0 0: off 1: on
NO. content
P57 Presser foot safety switch 0-1 1 0: off 1: on
M0 Log out monitor mode
P58 Sewing plate safety switch 0-1 1 0: off 1: on
M1 Reserved
Needle bar cover
P59 safety switch 0-1 1 0: off 1: on M2 Motor duty cycle
P60 Electric/pneumatic 0-1 0 0: off 1: on M3 Phase current
P61 Sleeping time 1 - 250 30 Unit: minutes M4 AC input voltage
P62 Panel button lock 0-1 0 0:unlock 1:lock M5 Pedal voltage sample value
P63 Slow down speed button 0-1 0 M6 Reserved
Stitch number of M7 Front sensor voltage value
P64 slow down speed 1- 200 1
M8 Rear sensor voltage value
The speed of Third sensor voltage value
P65 500 - 7000 3500 RPM M9
slowing down
M10 Reserved
Adjusting gear
P66 0-3 1 M11 Reserved
of front sensor
Adjusting gear M12 Reserved
P67 0-3 1
of back sensor M13 Reserved
900E

900E
Adjusting gear M14 Reserved
P68 0-3 1
of 3rd sensor
M15 Reserved
M16 Reserved
4. System parameter mode and modification
M17 Reserved
Press P button +up button , then enter a four-digit password (they are 1111) through Sewing mode M18 Main control board software version number
button , Presser foot lifter button , Trimmer parameter setting button , Trimmer mode adjusting
button , then the panel showP70, the follow adjustment reference to user’s mode. 7. Reset to factory setting
Press left button + right button together for 1.5 seconds, the parameter will be reset to factory.
System parameter( P+ up button, setting four-digit password 1111)

P70 Internal speed limit 500 - 7000 5500 RPM 8. Error code description

0: Normal sewing mode and steering NO. content Solutions and reasons
1: Display current speed in real time Please check machine head if the stuck or not. The cloth too
P71 Display mode 0-4 0 2: Front sensor induced voltage value E1 Motor stuck heavy and the motor torque is not enough to make the motor stuck.
3: Rear sensor induced voltage value Please check if the motor or motor connectors’ connection well or not.
4: The third sensor induced voltage value
Mean the voltage abnormal, please check if the voltage is normal
E2 Software over‐current or not; Means waiting for the power, and need to restart again or
recover to the factory default(Please check the PC board carefully).
5. Trimmer parameter setting
Communication between Check if the control panel connect to the control box well or not,
Press trimmer parameter setting button to modify parameter for the delay stitches number of front E3 control panel and the control to check if the connection is loosen or not, after that please
trimmer and rear trimmer. Press this button continuously, the parameter items will be cycled as follows: the box is abnormal restartthe machine or recover to the factory default.
delay stitches number of front trimmer and trimmer after sewing. press up button and down button to
Please check the motor and motor connectors’
modify the parameter value. Press enter button to confirm and save. Press to return to standby E4 Hall sensor signal error
connection and the hall sensor and its signal.
interface if user doesn’t want to save.

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 900E OVERLOCK
E5 The locator signal abnormal
Presser foot safety switch is
E6 not in the correct place
The sewing plate safety
E7 switch is not in the
correct place
Needle bar coversafety switch
E8
is not in the correct place
E9 Hardware over-current
E10 Hardware over‐current
E11 System over‐voltage
E12 System under‐voltage
900E
E13 Discharge resistance damage
Note: when the system report E6 (Presser foot safety switch)，After the presser foot is placed in the correct
position, press P button to solve E06 error.
C3 OVERLOCK
Forget to insert the locator before turn on the machine To check the Instruction for the Overlock C3
both up needle position signal and the down needle position signal is
working correctly or not, and to check if the belt is too loosen or not.
To check if he presser foot back to the correct position or not ,
to check if the safety switch button is damaged or not,
the outlet is abnormal or not.
To check if the sewing plate back to the correct position or not,
to check if the sewing plate safety switch is damaged or not,
to check if the outlet is abnormal or not.
To check if the needle bar cover back to the correct position or not, C3 PANEL OPERATION
to check if the needle bar cover safety switch
is damaged or not, to check if the outlet is abnormal or not.
To check the pedal and pedal connectors’ connection. 1. Digitial display instruction
Check if the connection connects the electronic control.
Mean the voltage abnormal, please check if the (1)Digital part
voltage is normal or not;Means waiting for the power, Actual value 0 1 2 3 4 5 6 7 8 9
and need to restart again or recover to the factory default.
Digital
Mean the voltage abnormal, please check if the
display
voltage is normal or not;Means waiting for the power, and need to
restart again or recover to the factory default.
Mean the voltage abnormal, please check if the voltage is (2)English Letter Part
normal or not; Means waiting for the power, and need to
restart again or recover to the factory default. English letter A B C D E F G H I J
C3
Mean the voltage abnormal, please check if the voltage is Digital
normal or not;Pleaseturn off the power and change the display
discharge resistance.
English letter K L M N O P Q R S T
Digital
display
English letter U V W X Y Z
Digital
display
2. Panel and Icons instruction
No. Icon Description
(1)Long press and machine will enter the user parameter adjustment mode
1 (2)Short Press to confirm or return to standby interface.
(1)Short Press , fast key to enter max speed increase setting
2 (2)Short/ Long Press increase the value of the parameter
(1)Short Press , fast key to enter max speed decrease setting
3 (2)Short/ Long Press decrease the value of the parameter
4 Long press reset button ,restoring factory setting
(1)Press presser foot function button sewing mode will be cycled
as following modes: Front lifter, Back lifter, Front and back lifter, Closed.
5 (2)Short(Long)Presser foot lifter function button to turning the page
(3)Long Presser foot lifter function button ,Fabric recognition function
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 C3 OVERLOCK C3 OVERLOCK

(1)Short
press button, sewing mode will be cycled as followings: trimmer before Semi‐counter
P-13 1 - 0-1 0: off 1: Semi‐counter presser foot lifter
sewing on、trimmer after sewing on、trimmer both before and after sewing on、 presser foot lifter
6 trimming length before sewing on, trimming length after sewing on, P-15 LED lamp switch 1 - 0-3 0: off 1-3: on
(2)Long press button, Panel unlocked
(3)Short press button to turn the page P-16 Sleeping mode function 1 - 0-1 0: off 1: on

(1) Short
press the LED button , LED brightness quickly adjust 0: off 1: Front step continuous sewing
7 Semi‐automatic -
(2)Long press the LED button , Thick fabrics, thin fabrics, mesh fabric selection P-17 2 0-2 2: Constant sewing and ignore
constant stitch
the front sensor switch
Semi‐automatic -
0: off 1: fix the machine speed for
3. C3 Operation mode and Parameters P-18 constant speed trimming 1 0-1 start and end thread trimming

Model Ways to entry Functions Description User common -

0: no operation 1: saving parameters
P-21 0 0-1 into user common parameters
parameters
User Parameter Press key to enter the user parameter Parameters that
P-22 Front sensor switch 1 - 0-1 0: off 1: on
Setting customer daily used
P-25 Back sensor switch 1 - 0-1 0: off 1: on
Teachnician Parameters for technician to
Press key + to enter
Parameter Setting take care the daily maintenance
Shortcut To get quick operation 5. Technician parameter mode
Preferring to terms 2.3
Parameters via keys in panel
Long press the key to enter teachnician parameter under standby interface; After entering the technician
When revised the parameters that customer needed,
please set P21 into 1, the parameter that revised parameter interface, short press/long press or to turn the page; Short press/long press to increase
Customerized Used to set
will be regarded as the customerized parameter. parameter, short press/long press to reduce parameter; Press again to save the parameters, and
Setting customerized parameters
After setting, it will show “OK” in the panel and finally it will display "OK" and return to the parameter number interface; if no any action about the keys in 5s,
back to standby model.
it will return to standby mode.
C3

C3
No. Function parameter Default Unit Range Description
4. User parameter model
The stitch number
Long press the key to enter user parameter under standby interface; After entering the user parameter P-26 between front sensor 100 needle 1 - 250
interface, short press/long press or to turn the page; Short press/long press to increase, short and back sensor
press/long press to reduce; Press again to save the parameters, and finally it will display "OK" and The delay stitches
The bigger of the value, the shorter of
P-27 number of trimming 2 needle 0 - 10
return to the parameter number interface; if no any action about the keys in 5s, it will return to standby the thread length will be after trimming
before sewing
model. The delay stitches
The smaller of the value, the shorter of
P-28 number of back 8 needle 0 - 50
No. Function parameter Default Unit Range Description the thread length on the fabric will be
trimming
P-01 Max rotate speed 5000 rpm 500 - L L is the value set for the P77 parameter sensor switch for
P-32 1 - 0-1 0: off 1: on
0: no needle position 1: up needle position anti‐cutting the fabric
P-02 Max rotate speed 1 - 0-2 2: down needle position
Sensitivity of sensor for -
P-03 Start sewing speed 4000 rpm 500 - L RPM P-33 anti‐cutting the fabric 0.1V 200 - 400

P-05 Sewing mode selection 1 - 0-1 0: manual 1: semi‐automatic Stitch number between
needle The smaller of the value, the shorter of
0: off 1: trimming before sewing P-34 back sensor and sensor 99 1-200 the thread length will be after trimming
P-07 Auto trimming 3 - 0-3 2: trimming after sewing for anti‐cutting the fabric
3: trimming before and after sewing Delay stitch number
- P-35 for stopping sewing 1 needle 1 - 90
P-09 Counter pedal trimmer 1 0-1 0: off 1: on
0: off 1: lifter before sewing P-37 Sensitivity of front sensor - 0.1V 200 - 400
P-10 Auto press foot lifter 0 - 0-3 2: lifter after sewing Sensitivity of back sensor -
P-38 0.1V 200 - 400
3: lifter before and after sewing
Delay time for presser
Press foot lifter P-39 2 100ms 1 - 50 （*100ms）
P-11 0 - 0-1 0: off 1: presser foot lifter foot lifter before sewing
when sewing stops
Press foot lifter Start time for presser
P-40 0 100ms 0 - 20 （*100ms）
P-12 0 - 0-1 0: off 1: presser foot lifter foot lifter after trimming
after trimming

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 C3 OVERLOCK C3 OVERLOCK

Full output time 6. Shortcut Parameters Mode

P-41 10 10ms 1 - 50 （*10ms）
of presser foot
(1)Operating Model Setting
Periodic signal of
P-42 15 0.1ms 0 - 50 Turn-on time, total cycles 5MS Under the standby interface, short press to enter the thread trimming mode. When the mode is 0, the
presser foot output
Time of presser operation mode is automatically correlated to the full computer C mode, and the thread trimming mode light
P-43 10 10ms 1 - 99 （*10ms）
foot put down is off. When the mode is 1/2/3, the running mode is automatically correlated to semi-auto B mode, and the
Time of presser thread trimming mode light is on.
P-44 foot protection 5 1000ms 1 - 20 S

P-45 Time of trimming 40 ms 1 - 100 (2)Quick setting of the speed

P-47 Manual trimming switch 1 - 0-1 0: off 1: on In the standby interface, short press/long press to adjust the parameter to increase the maximum speed
Automatically through P01, and automatically save the parameter, and it will display the speed value at the same time (unit
P-48 0 - 0-1 0: off 1: on
find up positioning RPM). Short press/long press to make fast adjustment of the reduction of the speed through P01
Periodic signal parameter, and automatically save the parameter, and it will display the speed value at the same time (unit
P-49 35 0.1ms 0 - 50 Turn-off time, total cycles 5MS
of presser foot off
RPM).
The delay stitches
P-50 number of trimming 0 needle 0 - 50 (3)Factory Reset setting
after sewing
Under the standby interface, long press above 2s, and all parameters will be reset as user-defined
P-51 Point needle parameter 3 needle 0-9 no
parameters. During the recovery process, the digital tube displays "digital tube is all on", and the digital tube
P-52 Speed testing 5000 rpm 500 - 5800 RPM
displays "OK".
P-53 Work time testing 3 1000ms 1 - 60 S
P-54 Stop time testing 3 1000ms 1 - 60 S （4)Quick adjustment of trimming mode and length

P-55 Testing parameter A 0 - 0-2 0: off 1: on 2: dormancy Under the standby, short press to make quick thread trimming mode and length. The digital tube in the
C3

C3
P-56 Testing parameter B 0 - 0-1 0: off 1: on mode of thread trimming shows 0-1-2-3 corresponding to no thread trimming, front thread trimming, back

P-57 Presser foot safety switch 1 - 0-1 0: :off 1: on thread trimming and front&back thread trimming open respectively. Meanwhile, indicator light is also

P-61 Sleeping time 30 minute 1 - 250 minute indicated, and short press P to save. The length of thread shows that P27 corresponds to the number of

P-62 Panel button lock 0 - 0-1 0: unlock 1: lock delayed stitching before thread trimming, P50/P28 corresponds to the number of delayed stitching line after
Button for thread trimming, and the system will save automatically after the number of delayed stitching line is
P-63 0 - 0-1
decreasing the speed modified.
　
Stitch number of - Note: (1）When P8 anti-cutting sensor switch =1, the trimming cycle adjustment shows that 0 -- 1 -- 2 -- 3 --
P-64 decreasing speed 1 1- 200
P27 -- P50 -- 0. When P8 anti-cutting sensor switch =0, 0 goes to 1, 2 to 3, P27 to P28 to 0.
The speed of rpm (2）Exit mode: the keyless operation in the pipe 5s returns to the standby interface automatically; Click
P-65 3500 500 - 5800 RPM
slowing down P key to automatically return to standby interface.
Adjustment for - - This parameter does not
P-66 10 - 90 restore factory settings （5)Quick adjustment of press-foot mode
front sensor level
Adjustment for - - This parameter does not Under the standby interface, press the press button for quick circulation adjustment of the boost foot mode.
P-67 10 - 90 restore factory settings
back sensor level The digital tube in press-foot mode shows that 0 -- 1 -- 2 -- 3 correspond to press-foot opening, press-foot
Adjustment for sensor - - This parameter does not
P-68 10 - 90 opening, press-foot opening, press-foot opening, and press-foot opening, respectively. The second and third
of anti‐cutting the fabric restore factory settings
decimal points indicate the pre - and post-boost status respectively.
P-69 Unit number counting 10 - 1 - 50 Setting per unit trimmer number
P-70 Total counting setting 100 - 1 - 9999 　 Exit mode: ①No Pressing for 5 seconds return to standby interface if user doesn’t want to save.
0: off； 1: ascending cycle count； ②Short press P button to automatically return to the standby interface.
- 2: descending cycle count；3: ascending (1) When P10 = 1 or P10 = 2 or P10 = 3, P17 will change to 1 automatically;
P-71 Counting mode 0 0-5 full alarm；4: descending full alarm； (2)When P10 = 0, P17 will change to 1 automatically.
5: remove full alarm； (6)Quick Adjustment for LED light
Adjust the back trimmer function even In the standby interface, short press the LED button, and the interface circulates from L0 to L1 to L2 to L3,
The stitches number of - the fabric does not cover the anti-cutting
P-72 9 0-20 corresponding to LED shut-down, level 1, level 2 and level 3 respectively, and the system will automatically
foreced back trimmer sensor, can adjust the stitches number
before the trimmer function active save.

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 C3 OVERLOCK C3 OVERLOCK

(7) Selection of thick and thin materials E-19 Current circuit problem
Under the standby interface, long press above 2s to enter the selection settings of thick material and thin Transition board
E-26 communication problem
material, and display the current type of cloth (H for thick material and S for thin material), Short press LED
key to switch between H and S, short press P key to save, and display OK to indicate successful selection. E-28 Abnormal trimming magnet
Check current sensor whether broke or not.
Check circuit between transition board and main board.
Check magnet.

(8)locked and unlock of the key E-29 Abnormal presser foot magnet Check magnet.
E-A1 Alarm: Up pcs calculation is full Press P to clear data.
①set P62 to 1, and other keys are locked except for the scissor button; Long press the shearing button above
E-A2 Alarm: Up pcs calculation is full Press P to clear data.
2s, all keys are unlocked, P62 automatically clear 0, display "UL".
② if the panel is not locked, long press the shearing button above 2s, and the fabric piece system is forced to Note: Press P to clear errors when system shows errors and check again if it shows error or not. If not,
reset, showing "CLC". problem is solved. If yes, it will alarm again (for E4、E5、E6 and E9 only). it will recover automatically
when the pedal is normal if shows E9.
7. User-defined parameter Setting
After the modification of parameters that need to be set as user-defined is completed, set the parameter of 9. Speed controller
P21 to 1. The system will automatically define the modified parameters as user-defined parameters. After Use four pieces ST4.8 tapping screw (Part No.2) to install the above speed controller under the stand & table
successful setting, "OK" will be displayed and exit the standby interface. to the right position.

NO. Parts description Qty

8. Error code
1 Speed Controller 1
NO. Problem Solution
2 Tapping Screw ST4.8×22 4
Check whether the motor is stuck or not.
Check the fabric thickness. If too heavy, the motor can’t work through it.
E-01 Motor stuck
C3

Check the motor itself and the connection wires .

C3
It can’t be solved by pressing P key.
Check voltage status
E-02 Software over current Wait to restart (check power board functions carefully)
It can’t be solved by pressing P key.
Check motor and and connection wires.
E-04 Abnormal signal of motor hall
Check hall signal.
Abnormal positioning Check whether position part connect control box or not.
E-05
function Check top and down signal.
E-06 Presser foot safety function on Check whether presser foot can return to original place or not.
Pedal plug is not Check pedal and connection wires, and whether plugs connect with
E-09
well-connected control box or not.
Check voltage.
E-10 Hard ware over current Wait to restart (check power board functions carefully)
It can’t be solved by pressing P key.
Check voltage
E-11 System over-voltage Wait to restart (check power board functions carefully)
It can’t be solved by pressing P key.
Check voltage.
E-12 System low voltage
Wait to restart (check power board functions carefully)
Hard ware problem Check motor plug wires whether well-connected or not and IGBT.
E-15
of drive circuit

38 39
 C4 OVERLOCK C4 OVERLOCK

C4 Operation Instructions 3. C4 Monitor Mode

（Press and ，select by and ，adjust by and ）

No. Content
M0 Exit monitoring mode
M1 Current sewing quantity(judged according to the trimming time and unit of pieces unit)
M2 Motor duty cycle
M3 The quadrature axis current
C4 panel operation
M4 Ac input voltage
M5 Pedal voltage sampling value
1. Operation panel keys introduction M7 Front sensor voltage value

No. Icon Description Remark M8 Medium sensor voltage value

Customer param-
1 eter settings key
2 The Left key
Entering technician parameter and M9 Back sensor voltage value
system parameter function selection key
M10 Real time velocity value
1.screen backlight brightness adjustment
2.Turn to the left to choose parameter item within parameter content area M14 busbar voltage

1.Turn up to increase speed key M17 Switch board version number (reserved)
3 Up key 2.Set the value increment key within parameter content area M18 Master control board software version number
C4

C4
1.Turn down to decrease speed key M19 Motherboard software subversion number
4 Down key 2.Setting the value decline key within parameter content
M20 Panel software subversion number
1.Machine head light brightness adjustment
5 Right key 2.Turn right to choose parameter item within parameter content
Sewing mode key Change the sewing mode 4. C4 User parameter mode
6
Presser foot (press button for 1.5 seconds，select by and ，adjust by and )
7 Change auto presser foot lifter mode
lifter function key
No. Function parameter Range Defult Description
Trimmer parameter
8 Change the length of the remaining thread and trimmer switch
setting key P1 Max. speed 500 - 7000 6000 RPM

9 Reset key Long press for 1.5 seconds to do factoy reset Needle stop 0: no needle position 1: up needle position
P2 positioning selection 0-2 1 2: down needle position
10 Voice guide key Voice broadcast switch
P3 Starting speed 500 - 7000 5500 RPM
P4 Start-up model 0-1 0 0: automatic mode 1: foot control
2. C4 Operation mode introduction
0: Computerized 1: semi‐automatic
Mode name Entrance mode Function description P5 Sewing mode selection 0-2 1 2: fullly automatic
Enter monitor mode to check the Voice volume
Monitor Mode pess and P6 0-3 2 0: off 1-3: on
running situation of control system adjustment
Common parameter adjustment, 0: off 1: trimmer before sewing
user parameter mode press for 3 seconds Auto trimming 2: trimmer after sewing
for factoy technician P7 0-3 3
3: trimmer both before and after sewing
technician parameter mode pess and Revise the parameter in technician mode
1(P60≠2） 0: off 1: suction on for start trimmer
system operator parameter pess and ,use 、 、 Revise the parameter P8 Auto suction 0-3 2: suction on for back trimmer
to set up code “111” in system operator mode 3(P60=2） 3: suction on for start and back trimmer and

40 41
 C4 OVERLOCK C4 OVERLOCK

P9 Counter pedal trimmer 0 -1 1 0:off 1:on 0: front trimming suction and front trimming
0(P60≠2)
front trimming suction synchronous closing
0: off 1: lifter before sewing 2: lifter after sewing P30 0 - 250 Other: when after front trimming suction
P10 Auto press foot lifter 0-3 0 off thread number
3: lifter both before and after sewing 25(P60=2) opening go by P30，thread number off
Press foot lifter Delay time
P11 0-1 0 0: off 1: presser foot lifter P31 1 - 50 3 (*100 ms)
when half-stopping after back suction off
Press foot lifter Sensor for anti‐cutting 1(P60≠2)
P12 0-1 0 0: off 1: presser foot lifter P32 0-1 0:off 1:on
after trimming the cloth switch 0(P60=2)
Semi‐counter Sensitivity of sensor for The bigger of the sensitivity parameter, the more
P13 0-1 1 0: off 1: Semi‐counter presser foot lifter P33 20 - 40 36
presser foot lifter anti‐cutting the cloth capable to identify translucent materials

0: off 1: rear suction Stitch number between

P14 Manual suction switch 0-2 0 back sensor and sensor
2: front suction and rear suction P34 1 - 200 99
for anti‐cutting the cloth
P15 Head lamp switch 0-3 1 0: off 1-3: on
Delay stitch number 5(P60≠2)
Dormancy P35 1 - 99
P16 0-1 1 0: off 1: on when stop sewing 30(P60=2)
function switch
0: off 1: Front step continuous sewing Back trimming suction
Semi‐automatic P36 open thread number 1 - 50 3
P17 constant rate trimming 0-2 2 2: Constant sewing and ignore the front
sensor switch
Sensitivity of The bigger of the sensitivity parameter, the more
Semi‐automatic 0: off P37 20 - 40 36 capable to identify translucent materials
P18 0-1 1 front sensor
constant rate trimming 1: fix the machine speed when front thread trimmer
Program version N V** Control box software version number Sensitivity of The bigger of the sensitivity parameter, the more
P19 P38 20 - 40 36
back sensor capable to identify translucent materials
P20 PC version No. V** Panel software version number
C4

C4
Delay time before
User common 0: no operation P39 1- 50 2 (*100 ms)
P21 0-1 0 presser foot lifter
parameters 1: saving parameters into user common parameters
P22 Front sensor switch 0-1 1 0: off 1: on Start time after
P40 0 - 20 0 (*100 ms)
presser foot lifter
Opening time of
P23 1 - 250 5 Opening time of manual suction(*100 ms)
manual suction Full output time
P41 1 - 50 10 (*10 ms)
of presser foot
P24 Turn off time of suction 0 - 250 0 Time when front suction off(*100 ms)
P25 Back sensor switch 0-1 1 0: off 1: on Periodic signal of
P42 0 - 50 15 10MS Turn-on time, total cycles 5MS
presser foot output

5. C4 Technician parameter Time of presser

P43 1 - 99 10 (*10 ms)
foot put down
（Press and come into technician parameter, and select parameter by key and , adjust by
Time of presser
and ） P44 1 - 20 5 S
foot protection

No. Function parameter Range Default Description P45 Trimming time 1 - 100 40
The stitch number 0: Closed suction crumbs
Continuous feeding 1: Continuous suction crumbs
P26 between front sensor 1 - 250 100 P46 0-2 2
and suction 2: Suction crumbs and trimming suction in sync
and back sensor
The delay stitches P47 Manual trimmer switch 0-1 1 0: off 1: on
The bigger of the value, the shorter of the thread
P27 number of trimmer 0 - 10 2 length will be after cut Automatically find
before sewing P48 0-1 0 0: off 1: on
up positioning
Delay stitches number The smaller of the value, the shorter of the
P28 of anti‐cutting the cloth 0 - 50 8 thread length on the cloth will be
Periodic signal of
front trimming suction After the motor running to P29, P49 0 - 50 35 （/10 ms)Turn-off time, total cycles 5MS
P29 1- 50 1 presser foot closed
open thread number front trimming suction on

42 43
 C4 OVERLOCK C4 OVERLOCK

The delay stitches No. Function parameter Range Default Description

P50 number of anti-cutting 0-50 0 0: front suction crumbs and front trimming
cloth sensor Stitch number of inspiratory synchronous closing
Point needle parameter Synchronous inspiratory Other: when after front suction crumbs opening
P51 0-9 3 P81 0 - 250 0
and front suction go by P18，thread number closing，but can't shut
P52 Speed testing 500 - 7000 5500 RPM crumbs off down earlier than front trimming inspiratory
P53 Work time testing 1 - 60 3 S
0: back suction crumbs and back trimming
P54 Stop time testing 1 - 60 3 S Stitch number of inspiratory synchronous closing
synchronous inspiratory Other: when after back suction crumbs opening
P55 A Testing 0-2 0 0: off 1: on 2: dormancy P82 0 - 250 0
and back suction go by P82,thread number closing,but can't
P56 B Testing 0-1 0 0: off 1: on Electromagnet testing crumbs off shut down earlier than back trimming inspiratory
Presser foot 1(P60≠2) 0: Front trimming loose line solenoid valve opening
P57 0-1 0: off 1: on Stitch number of front
safety switch 0(P60=2) P83 trimming loose line 0-50 1 Other: Front trimming loose line solenoid valve go
solenoid valve on by (P83)-1 open thread number
Sewing plate
P58 safety switch 0-1 1 0: off 1: on
Stitch number of front
P84 trimming loose line 1-50 1
Needle bar cover
P59 0-1 1 0: off 1: on solenoid valve off
safety switch
Stitch number of back 0: back trimming loose line solenoid valve off
Electric /pneumatic/ P85 trimming loose line 1-50 1 Other: back trimming loose line solenoid valve
P60 0-2 0 0: electric 1: pneumatic 2: side draught
side draught solenoid valve on open by P85 stitch number
P61 Sleeping time 1 - 250 30 Unit: minutes Stitch number of back
P62 Panel button lock 0-1 0 0: unlock 1: lock P86 trimming loose line 1-50 10
solenoid valve off
P63 Slow down speed button 0-1 0
C4

C4
Stitch number of Duration time of (*100ms)
P64 1- 200 1 P87 1-50 3
slow down speed manual suction

The speed of Speed of manual

P65 500 - 7000 3500 RPM P88 500 - 7000 3500
slowing down suction motor
Adjusting gear -- The greater the parameter values.
P66 10 - 90 The greater the voltage value of the sensor 7. Fault code and Corresponding parameter
of front sensor
Adjusting gear -- The greater the parameter values, No. Content(refer to the fault) Solution(press voice guidance key)
P67 10 - 90 The greater the voltage value of the sensor
of back sensor Please check whether the machine head stuck or not, or rotate very
Adjusting gear of sensor -- The greater the parameter values, tough；Please check whether the motor plug and sensor connection
P68 for anti‐cutting the cloth 10 - 90 The greater the voltage value of the sensor E1 Motor stuck
loose or not,or fall off ; if cannot solve the problem, please contact
P69 Unit number counting 1 - 50 10 Setting per unit trimmer number with the local agent or call 4008876858.
P70 Total counting setting 1-9999 100 Please check the voltage normal or not；please try to do factory
0: off 1: ascending cycle count E2 Software over-current reset or restart；if cannot solve the problem, please contact with
P71 Counting mode 0-5 0 2: descending cycle count 3: ascending full alarm the local agent or call 4008876858.
4: descending full alarm 5: remove full alarm
Please check whether the connection of panel and control box loose
The connection problem
Adjust the back trimmer function even the fabric E3 or not；please try to do factory reset or restart；if cannot solve the
The stitches number of panel and control box
does not cover the anti-cutting sensor, can adjust problem, please contact with the local agent or call 4008876858.
P72 of constraint 0 -20 9
the stitches number before the trimmer function
back trimmer Please turn off the machine ,then check whether the motor plug
active
connection loose or not，or fall off,Restart the system after
E4 The motor halll error
returning to normal. If cannot solve the problem, please contact
with the local agent or call 4008876858.
6. C4 system operator parameter mode Please turn off the machine, then check the motor needle position
The needle stop position signal plug connection loose or not, try factory reset, Restart the
Press and ，adjust 、 、 to set up “111”，adjust the parameter by and E5 signal abnormal system after returning to normal .If cannot solve the problem,
please contact with the local agent or call 4008876858.

44 45
 C4 OVERLOCK C4 OVERLOCK

Please check whether the presser foot back to the correct position Shearing electromagnet
or not , If still can’t solve the problem, then change value“1”to “0” E28
control fault
E6 Presser foot safety switch ON
in parameter P57. If cannot solve the problem, please contact with
the local agent or call 4008876858. Voltage foot
E29 electromagnet control fault
Please check whether the sewing bed back to the correct position
EA1 The ascending count is full Press P to clear, or change value to “5”in parameter P71.
or not;If still can’t solve the problem, then change value “1”to “0”
E7 Sewing plate safety switch ON EA2 The descending count is full Press P to clear, or change value to “5”in parameter P71.
in parameter P58 . If cannot solve the problem, please contact with
the local agent or call 4008876858.
Note: when the screen show E6(presser foot full protection),when the press foot come back to correct position,
Please check whether the needle bar back to the correct position or
Needle bar cover not , If still can’t solve the problem, then change value “1”to “0” in press to clear E06.When the counting is full, there is no reference voice,error reporting”reservation”.
E8 safety switch ON parameter P59. If cannot solve the problem, please contact with
the local agent or call 4008876858.
Please check whether the pedal plug is connecting with control box
or not ,or loosening . Check if the connection connects the
E9 Pedal connection abnormal
electronic control. If cannot solve the problem, please contact with
the local agent or call 4008876858.
Please check whether the voltage is normal or not;Please try to do
E10 Hardware over-current factory reset or restart;If cannot solve the problem, please contact
with the local agent or call 4008876858.
Please check whether the voltage is normal or not;Please try to do
E11 Stop over-voltage factory reset or restart;If cannot solve the problem, please contact
with the local agent or call 4008876858.
Please check whether the voltage is normal or not;Please try to do
C4

C4
E12 System under-voltage factory reset or restart;If cannot solve the problem, please contact
with the local agent or call 4008876858.
E13 Brake circuit fault Please contact with the local agent or call 4008876858.
E14 Parameter read-write fault
Please turn off the machine and restart, If can’t solve the problem ,
Motor over-speed protection Please contact with the local agent or call 4008876858.
E15
(not available)
Please try factory reset, If can’t solve the problem , Please contact
E16 Motor reversal (not available) with the local agent or call 4008876858.

E17 Running overvoltage (not yet)

Please check whether the machine head stuck or not, or rotate
very tough；Please check whether the motor plug and sensor
E18 Motor overload (not yet)
connection loose or not, or fall off ;if cannot solve the problem,
please contact with the local agent or call 4008876858.
Please try on power off and restart, if cannot solve the problem,
E19 Current detection loop fault please contact with the local agent or call 4008876858.

E20 Power off

E24 Voice chip working fault
Adapter plate and controller
E26
communicates fault
Please try to do factory reset or restart, if cannot solve the problem,
please contact with the local agent or call 4008876858.
Please check if the connection between transfer board and control
box loose or not;Please try factory reset or restart. If cannot solve
the problem, please contact with the local agent or call 4008876858.

E27 Factory reset fault After Power off ,then do the factory reset.

46 47
 INTERLOCK JK-2000A5 INTERLOCK JK-2000A5

Interlock Operation manual (applicable to 8569/8669/8670) 25 End back tacking the last C section adding stitch number 0～99 0
26 The stitch number before Start back tacking 0～99 0
27 The stitch number before End back tacking 0～99 0
30 pedal curves mode 0/1/2/3 0
31 Two sections slope 200-4000 3000

8569UT 8669UT 32 Two sections slope 0~1024 800

33 Exponential curve 1/2 2
1. Technician model 34 pedal trimming position 0～1024 90
35 pedal presser foot lifter position 0～1024 300
press not loosen, then press ,It indicate Pd-0000, then press
36 pedal back to the middle position 0～1024 480
Technician 37 pedal step ahead running position 0～1024 580
Parameter definition (P+ ） Range Default
parameter
38 pedal low speed running position 0～1024 630
00 Starting Sewing Speed 100~800 200 39 pedal analog quantity Max.number 0～1024 960
01 Max. Speed of Free Sewing 200~5000 3500 3A pedal presser foot lifter confirming time 0~800 100
02 Max. Speed of Fixed long length 200~5000 3000 3B pedal back to the middle position, immediately auto thread trimming choose 0/1 0
03 Max. limited Speed of Manual reverse stitching 200~5000 3000 3C presser foot lifter position presser foot function choose 0/1 1
04 Half stitch speed 100~800 200 3D trimming position presser foot lifter function choose 0/1 1
05 Trimming speed 100~500 250 3E full back pedal operation mode choose 0/1/2/3/4 0
06 Soft start Mode 0/1 0 40 turn on automatically find Up postion 0/1 1
2000A5

2000A5
07 Soft Start Stitch Number 1~9 2 41 auto Reinforcement function choose 0/1 0
08 Soft Start Speed 100~800 200 42 manual reverse stitching function model choose 0/1 0
09 Acceleration sensitivity 1~20 13 43 special running mode 0/1/2/3/4 0
0A Deceleration sensitivity 1~20 13 44 motor low speed augment function switch 0～31 0
0B Medium speed 200~1200 800 45 needle stop mode 0/1 1
0C Low speed 25~200 50 46 button add half stitch Command time 1～800 150
10 Start back tacking speed 200~2200 1500 47 button add stitch Command time 1～800 180
11 End back tacking speed 200~2200 1500 50 counter function percentage value setting 1～100 1
12 Consecutive sewing speed 200~2200 1500 51 count value setting 1～9999 1
13 Start back tacking needle stitch compensation 1 1~70 26 52 counter mode choose 0～4 0
14 Start back tacking needle stitch compensation 2 1~70 20 53 counter function percentage value setting 1～100 1
15 End back tacking needle stitch compensation 1 1~70 26 54 count value setting 1～9999 1
16 End back tacking needle stitch compensation 2 1~70 20 55 counter mode choose 0～4 0
17 Consecutive backing sewing needle stitch compensation 1 1~70 26 60 running time restoration 0
18 Consecutive sewing needle stitch compensation 2 1~70 20 61 parameter transport 0/1/2 0
19 CT setting of automatic backing sewing section stop time 1~999 200 62 Resetting(direct drive motor reset 3002 to 3004 is middle presser foot lifter) 0～9999 ****
1A Angle of needle stitch compensation reference 10~359 165 63 Keep the current parameter as User custom 1, 2 0
20 Start back tacking working mode 0/1/2/3 0 64 password change 0～9999 0
21 after Start back tacking Sewing,choose the work mode 0/1/2 0
22 After fix length sewing,choose the work mode 0/1 0
2. System operator mode
23 End back tacking mode 0/1/2/3 0
24 W back tacking work mode 0/1/2/3 0 press not loosen, then press ( Trigger Key), it indicate Pd-0000，then press

48 49
 INTERLOCK JK-2000A5 INTERLOCK JK-2000A5

System 1.Check whether the plug is loose

operator Parameter definition (P+ ） Range Default Err-13 Motor HALL fault 2.Replace the encoder
pareameter
3.Replace the control box
P0A thread trimming augmentation angel 7-359 300
DSP Read/Write
P34 motor direction(1: reverse, O:forward) 0-1 0 Err-14
EEPROM fault
P41 Max. speed limited 2000-500 4000
Motor over-speed 1.factory reset
Err-15
P42 up needle position adjust angle 0-359 0 protection 2.test the motor angle
P43 down needle position Mechanical angle 0-359 175 Err-16 Motor reversion 3.Replace the electric cabinet
P44 presser foot lifter down delay time 0-800 200 HMI Read/Write
Err-17
P52 safety switch(0:off, 2:on) 0-2 2 EEPROM fault
P62 presser foot lifter function switch(0:off,4:on) 0-4 4 Err-18 Motor overload

3. Error Code list

Error Description solution
Code
Err-01 Hardware overcurrent 1.Power off, reset 2.replace control box
Err-02 Software overcurrent 1.Power off, reset 2.replace control box
Err-03 system under voltage 1.check voltage, low voltage is 176V, high voltage is 264V；
Err-04 Over-voltage when 2.Turn the handwheel to see whether mechanical parts is stuck；
2000A5

2000A5
the machine is off 3.Check the motor plug；
Err-05 Over-voltage in operation 4.Factory reset、test the motor angle； 5.replace control box

1.Check whether the plug, pin is fall off

2.Unplug the electromagnet plug to see if is still have an error
Err-06 Magnet circuit fault
3.Replace the electromagnet
4.Replace the control box
Power measuring 1.factory reset 2.Replace the electric control
Err-07
circuit fault
1.Turn the handwheel to see whether mechanical parts is stuck
2.Check the motor plug
3.Factory reset、test the motor angle
Err-08 motor blocked
4.Replace the motor
5.Replace the encoder
6.Replace the electric control

1.Check whether the cement resistor plug in the control box is fall off
2.Check whether the cement resistance burst
Err-09 Braking circuit fault
3.Replace cement resistance
4.Replace the control box

1.Check the connect line between panel and control box whether
fall off, loose or broken
Err-10 HMI Communication fault
2.factory reset 3.Replace the panel
4.Replace the control box

1.Check whether the plug is loose

Machine head needle
Err-11 2.Replace the encoder
positioning signal fault
3.Replace the control box

50 51
 INTERLOCK K4-UT INTERLOCK K4-UT

K4-UT Operating manual book index icon Description

1 Mid-lower needle position

1. Operation panel key introduction
2 Mid-upper needle position

3 Auto trimmer

4 Mid needle position presser lifting

5 Presser lifting after trim

6 Presser foot lifting

7 Trimming Counting

8 Light

9 Auto sense presser foot

Appe- 10 Soft start
NO arance Name Function Description
11 W sewing (Not in use)
Parameter In state of power on, press and hold button to enter parameter
1 12 4 stage sewing(not in use)
Enter and Exit mode. Press button to save, and press again to exit.
13 Trimming Counting
Presser Under normal sewing mode, press button. Switch between
2 presser lift when sewing pause and auto trim/presser lift after 14 Wireless signal(not in use)
foot chain
sewing process end.
15 Speak Service
K4-UT

LED light level
3 and trim
4 speaker
5 Increase parameter
6 Decrease parameter
7 Select left side
8 Select right side
K4-UT
press the LED light level will change; long press ,switch Needle stage
16
between whether auto trim or not.
17 Count/parameter display
When error report, press once to report error reason; long press
to switch speaker.
3. Parameter mode
In parameter setting, increase parameter.
1.In standby mode, press button to enter parameter mode;
In parameter setting, decrease parameter. 2.press button and button to adjust the parameter.
In parameter setting, select parameter scale in left side. 3.When parameter change, the interface will flicker. Press button short and save the change of
parameter, press and hold button long to quit the parameter interface and back to standby mode.
In parameter setting, select parameter scale to right side.

9 Reset Press and hold 3 seconds to Reset. Parameter Parameter Default Description
No. scale Value
P99 0/1/2 1 Voice choice 0: voice off 1: Chinese 2: English Default 1 Chinese
2. Operation panel LCD introduction P01 200~5500 4000 Free sewing Maximum Seed (overall maximum speed)
P03 0/1 0 Needle position (0: upper 1: under)
P04 200~3000 1800 Front encryption seam speed
P05 200~3000 1800 Back encryption seam speed
Front encryption sewing stitch amount (0 no encryption seam
P07 0~200 0 function, If it have number this means have encryption seam
function)

Back encryption sewing stitch amount (0 no encryption seam

P08 0~200 0 function, If it have number this means have encryption seam
function)
P09 0/1 0 Slow start seam (0 off, 1 on)

52 53
 INTERLOCK K4-UT INTERLOCK K4-UT

Counter mode( 0: manual count; 1: auto count——increase mode; P66 0~2 2 0: close 2: on Safety switch
2: AUTO COUNT: DECREASE MODE; 3: auto count until reach the Release presser foot level adjustment, when number get smaller,
P10 0~4 0 value of PAA, motor will be off and need manual reset-increase P71 0~50 0 the release speed become quicker;( open time of over frequency)
mode; 4: auto count until reach the value of PAA, motor will be off
and need manual reset-decrease mod) P76 1~500 60 full capacity time of Trimmer electric-magnet ms
P98 0~4 4 Volume adjustment( 0-4)4 is the maximum
Response time adjustment, the response time of detecting fabric
P16 1~3000 50 by presser foot. P99 0/1/2 Voice option 0: off 1: Chinese 2: English
1
PA0 0~9999 0 When sensor open, presser foot delay time after remove fabric, Unit: ms
Auto sense presser foot sensitive adjustment( Between the min
P17 0~99 0 and max value of 02C parameter) PA1 0~9999 50 When sensor open, presser foot delay time when putting fabric, Unit: 0.1s

P24 0~1024 150 pedal trim position 0： turn on voice ， press button voice, parameter voice, error
PA5 0~3 0 voice; 1: only turn on voice; 2: press button and parameter
P27 0~3 1 Presser foot sense mode( 0/1/2) , 0: off; 1: on after trim; 2: always
voice; 3: All these three
( Switch of augment of Motor power on low speed:) 0: Normal
P30 0~31 0 PA6 1~100 1 Bobbin thread stitch amount proportion counting
1~31: gears of high power on low speed for heavy duty
PA7 1~9999 1 Bobbin thread total stitch amount setting
P32 1~500 60 Full capacity time of Encryption seam electric-magnet ms
P33 0~100 6 close time of encryption seam electric-magnet in a period ms Stitch count mode( 0: no count; 1: increase and reset on maximum
value; 2: decrease and reset on Zero; 3: Increase and report error
P37 0~100 5 open time of encryption seam electric-magnet in a period ms on maximum value, manual reset; 4: decrease and report error on
P38 1~999 120 Interlock trimming speed（trimer holding time)---------bottom cut PA8 0~6 0 Zero, manual reset; 5: increase and report error on maximum
point without sewing stop. The machine stop after trim, Manual
Sweep thread delay holding time--------- reset; 6: Decrease and report error on Zero without sewing stop.
P39 1~9999 160
top cut( note: this is also interlock top cut) The machine stop after trim, Manual reset)
Sweep speed( sweep lasting time) ---------
K4-UT

K4-UT
P40 1~999 30 PA9 Piece count proportion
top cut( note: his is also interlock top cut)
PAA Total pieces setting
P41 0~9999 120 Air suction start delay time ms
Count mode( 0: manual count; 1: auto count——increase mode;
P42 1~9999 300 Air suction lasting time ms 2: AUTO COUNT: DECREASE MODE; 3: auto count until reach the
P43 0~25 2 Sweep or Air suction( 2 is sweep; 8 is air suction) PAB 0~4 0 number of PAA, motor will close and need manual reset-increase
mode; 4: auto count until reach the number of PAA, motor will
P45 0~100 1 Open time of trimmer electric-magnet in a period ms close and need manual reset-decrease mode)
P46 0~100 2 Close time of trimmer electric-magnet in a period ms
P49 100~500 300 Trimning speed
P50 1~500 100 Full capacity time of Presser foot electric-magnet ms
P51 0~100 15 Open time of Presser foot electric-magnet in a period ms 4. Monitor parameter table
P52 1~800 150 Presser lifting delay time ms
P53 0/1 1 Presser foot switch: 0: off 1: on Press + button to entre monitor mode
P54 0~100 35 Close time of Presser foot electric-magnet in a period ms
Parameter NO. Description
Autoupper needle position when power on:
P56 0/1 1 010 Stitch count
0: off 1: on
011 Piece count
P57 0~600 200 Protection time of Presser foot lifter electric-magnet 100ms
012 Actual Machine speed
P60 200~5500 4000 Maximum speed of Given length tacking( Auto speed test)
013 Hall mode
Special operation mode：
0: operator mode( normal) 020 Busbar voltage
1 : ( easy seam mode) 021 Machine speed
P62 0~4 0 2: motor initial angle test( no need to take belt down)
022 Phase current
3: transmission ratio caculate mode( need needle position sensor,
and cannot take belt down) 023 Initial angle
4: Auto test mode( auto test with needle position，run 5S，stop 5S) 024 Mechanical angle

54 55
 INTERLOCK K4-UT INTERLOCK K4-UT

025 Pedal Voltage sample value Power off, Check if the motor power plug fall off, lose, or damage. If
any foreign matter twist on machine head. Restart after check and
026 actual value of Machine head transmission ratio Err-08 Motor locked-rotor
repair. please replace the control box. if still not work, please contact
027 Accumulated running time of motor ( Hour) with service center or call 4008876858.
028 Machine head interaction and voltages sample value Power off, check the connection of white brake resistor on power
029 DSP software version No Err-09 Brake circuit error panel if fall off or lose, restart after plug in. If still not work, please
contact with service center or call 4008876858.
02A Analog input 1 sample value
02B Analog input 2 sample value Check the connection of control panel and controller whether it loose,
02C Error counter Err-10 communication error fall off or break, make it right and then restart it. If still not work,
please contact with service center or call 4008876858.
030-037 Past Error code
Check the connection of machine head synchronous signal device and
Machine head needle controller If it loose, make it right then restart. If still not work, please
5. Safety alarm table Err-11 position signal error replace the control box, If still not work, please contact
with service center or call 4008876858.
Parameter Description Solution
NO Power off then try 2 to 3 times, If still report error, please replacethe
Motor initial angle
Err-12 detection error control boxes, If still not work, please contact with service center
Reached the maximum value of stitch counting, press P to or call 4008876858.
Stitch Counting alarm
cancel alarm and recount.
Power off, check the motor sensor connector If it loose, fall off
Trimming Reached the maximum value of trimming counting, press P or damage, make It right then restart, If still not work, please
Err-13 Motor HALL error
counting alarm to cancel alarm and recount. replace the control box, If still not work, please contact with service
center or call 4008876858.
Outage alarm Wait 30 second, then turn on power again. DSP read-write
K4-UT

K4-UT
Err-14 EEPROM error
Rollover switch warning Put the machine head back until it stops warning.
Motor protection
Turn off the machine, and turn on it after 30 second, if the Err-15 when over-speed
SLEEP sleep control box still not work, please replace the control box
Power off then restart it after 30 second. If still not work, please
and inform service center.
Err-16 Motor contrarotation replace the control box, If still not work, please contact with
service center or call 4008876858.

6. Error code table Err-17 HMI read EEPROM error

Error code Description Solution Err-18 Motor overdrive

Err-01 Hardware overcurrent Turn off the machine, and turn on it after 30 second, if the control box
Err-02 Software overcurrent still not work, please contact with service center or call 4008876858.
Disconnect power of control box, check if the power voltage is low
System under voltage ( lower than 176V).If the power voltage is low, restart the control box
Err-03
when voltage get right. If still not work, please replace the control
boxes and inform service center.

Err-04 Pause time overvoltage Disconnect power of control box, check if the power voltage is high
( higher than 264V), If the power voltage is high, restart the contro
l box when voltage get right. if the control box still not work, please
Err-05 Operation overvoltage
contact with service center or call 4008876858.
Power off, check if the connection of electric-magnet is right, if it
Electric-Magnet loose or damage. Replace it if it loose or damage, then restart the
Err-06 circuit fault system, if the control box still not work, please contact with service
center or call 4008876858.

Power off, Restart after 30 second, try with few times, If the error
Current detection
Err-07 occurred frequently, please contact with service center or call
circuit fault
4008876858.

56 57
 INTERLOCK W4/K4 INTERLOCK W4/K4

Interlock machine W4/K4 Manual Book (3) needle position setting

long press "+" button in standby mode to set the needle position, the parameters are saved automatically.

(4) system parameter setting interface

long press "+" and "-" button together(around 3 seconds) in the standby mode to set the parameters. The
words shows "F" on the left display, and right display doesn't show any word (short name as'' F interface''
below, one of the setting interface) like the picture 2
W4-D K4-D

1. W4-D/K4-D panel and keys

picture 2

Users can tell W4-D from K4-D panel by the letter which mentioned on the panel After entering the parameter setting interface, press the "+" button to change the parameter number, and
press the "-" button to display the corresponding parameter no., and then press ''-'' button to change the
W4/K4

No button description
1 Speed up
2 Speed down
3 Led light
2. W4-D/K4-D operation
W4/K4
notice parameter. If the parameter is changed, press the "+" button to save, display will show "OK" and return to the
To quick adjust the maximum speed and parameters current parameter number setting interface. If the parameter is not changed, return directly to the current
parameter number setting interface. When run the motor in the setting interface, the interface will be turned
To initialize the parameters, enter into the Settings interface,
to the standby interface and the parameters will be saved automatically .''F interface'' parameters number
quick adjust the maximum speed.
are changed circularly as the data below.
To adjust the brightness of LED light
W4/K4-D parameters description
Parameter
Parameter no description notice
setting

(1) user parameter interface(start interface P) LED light 0:off 1:lightness 1 2:lightness
K brightness setting 0-3 0-3 2 3:lightness highest
The first key (from left to right) on the display shows ''P'' in standby mode, the second key shows the needle
position, up and down needle position is like the picture 1 below: Maximum speed decrease
L( W4-D/K4-D) Maximum speed 05 - 55 05 - 55 by 500rpm one time

M Needle position 0-1 0-1 0:off 1:on

parameter:10min, set to '0'
H dormant time 0-6 0-6 to stop the sleep function

V Speed display 0-1 0-1 0:off 1:on

picture 1
R Undervoltage checking 0-1 0-1 0:off 1:on

(2) quickly speed adjustment Y overvoltage checking 0-1 0-1 0:off 1:on

press "+" or "-" button under in the standby mode to set the maximum speed. Press "+"/ "-" button can (5) factory reset
achieve 100RPM difference every time. Press "+"/ "-" for a long time can quickly adjust speed , and the long press"-" button 3 seconds in the standby mode, all parameter except J4,J5,J6 can achievefactory setting,
parameters are saved automatically. display shows ''OK''

58 59
 INTERLOCK W4/K4 INTERLOCK W4/K4

(6) Endurance parameter

1.Please check if the speed controller is connected well.
Long press "+" button 3s under the'' F'' interface to enter the endurance mode, the left displays shows word E6 Speed control 2.Please check the connect pin is loose or broken
"T", the right display does not show anything (short name as endurance interface below), if no any setting in error 3.If the error is still exist, please change the speed controller

the 8s, the interface will return to the standby interface. Press ''+'' button on the endurance interface to set
1.Please restart the power of the machine.
parameters, the description are in the below sheet. When setting endurance parameters, if the motor is Hardware
EA 2.Please check the power supplying voltage is steady or not.
overcurrent
running, it will exit to the standby interface. Press ''-'' under the endurance interface, machine will be set as 3.please try factory reset.
the endurance model, and press "+" button to exit to normal sewing mode.
System turn off the machine immediately and check if the power supply is
Para- EB overvoltage overvoltage.
Description Range Default Notice If yes, please adjust the voltage to 200V and start the machine.
mater
Endurance model running time 1-9 3 unit:s
System turn off the machine immediately and check if the power supply is
Endurance running stop time 1-9 3 unit:s EC undervoltage.
undervoltage
If yes, please adjust the voltage to 200V and start the machine.
(7)Error one key clearing
1.Please check if the brake resistance plug is loose or fall off.
When the display shows some error , Press the "+" button to re-check if the error exists. If it does not exist, ED brake resistance 2.Please check the power voltage is normal or not
the error will be relieved , if existed, error will be continue. (this function is only limited to E4, E5 and E6); protection 3. try the factory reset or restart the machine.
When the display shows the error E5 (positioner signal error), long press the "-" button to close the needle
1.Please check if the line(like the right picture) is broken or not
position function and remove the error;. Long press until the error relieved.
Sampling 2.use multimeter to the resistance checking model to check the resistance
EJ of R6.R7.R23.R24.R31.R42.R43 if they are damaged or not.
circuit error
3.change the OPAMP.
W4/K4

W4/K4
3. W4-D/K4-D ERROR

Error Code meaning Solution

code

1.Please rotate the hand wheel to check of the machine stucky

2.Please check whether the motor power input plug is loose or fall off.
E1 Motor stuck 3.Please check if the material is too thick so the motor can't run because
of insufficient power.
4.Please check if the machine is lack of oil

Please restart the machine, if error still existed, Please check

1.if the motor is overload or not, if yes, then relieve the load and restart
E2 Controller error
the motor
2.if the material is too thick.

Parameters 1.Turn off the power and restart the power after some minutes.
E3 saving error 2.Reset to the factory setting( long press"-"button for 3 seconds)
3.If the problem still not solved, please contact with agent.

Please check:
1.the motor encoder plug is connected.
E4 Motor hall error
2.if encoder signal wire is broken or not, the connect pin is loose or
transformative.

1.Please turn the hand wheel, if the error not relieved, restart the power,
if the error still exist, please check the encoder/positioner plug connecting
Positioner is right or not.
E5 signal error 2.Please check the motor positioner hall is correct or not.(if the positioner
is broken or no need the needle position function, when shows error 5,
long press"-" button 3s to stop the needle position function)

60 61
 SPECIAL MACHINE 781E(QIXING) SPECIAL MACHINE 781E(QIXING)

781E QiXing operating instructions 2. Restore factory value Settings

Press and hold . the button at the same time to start the machine. The panel displays P11.
press then press .

3. Technician parameters: press to start the machine and enter

When the foot Press the foot to start the action, the full force
P11 starts to work (ms) 10 - 990 250
of the action time
applicable models: Pin output cycle Press foot action, to save electricity output
JK-718D. 781E P12 signal (%) 10 - 90 30 periodically, avoid press foot overheating

Mechanical lock Delay starting time when stepping down to

Note: after power up, if you want the machine to operate normally, press first to ensure press foot P13 adjusts time 10 - 990 500 match the confirmation of foot drop
lifted before use.
Mechanical lock
P14 10 - 990 100 Mechanical lock working lead time
opening time
Enter and save
After adjusting the parameters, press to confirm saving
the value
P15 Mechanical lock 10 - 990 120 Mechanical lock closing time
Enter the parameter Press after starting up, enter the user parameters,;press closing time
area function key while starting up, enter the technician parameters How many stitches will be performed for
P16 Protected stitches 1 - 990 400 protection if the big board senses nothing
Set the value increment
1. Add parameter number 2. Add parameter value Find the up position
parameter to increase 1: Find the up position automatically after booting
781E

781E
P17 automatically after 0-1 1
Set the value decline 0: function closed
1. Minus parameter number 2. Minus parameter value booting
parameter to decline Up positioning Up positioning adjustment, value decreases
P18 adjustment 40 - 180 110 means stop in advance by 2mm and vice versa

P19 Test working time 1 - 250 20 In C test, setting working time.

1. User parameters: press to enter
P20 Test stop time 1 - 250 20 In C test, setting stop time.
description range Initial P21 A test 0-1 0 In A test, continual working test with speed P01
item note
value
P22 B test 0-1 0 In B test, full functional test with speed P01
P01 Max speed (rpm) 10-360 300 Sewing speed (actual speed=display number*10)
P23 C test 0-1 0 In C test, no positioning working with speed P01
Start sewing Start sewing speed (actual speed=display number
P02 speed (rpm) 20-360 130 *10) Head protection
P24 0-1 1 0: closed 1: open
switch
Cutter movement The rotation of head during the cutting (actual
P03 speed 10-100 55 speed=display number*10) Mechanical lock
P25 0-1 1 0: closed 1: open
protection switch
P04 Speed limit for 1st stitch 10-360 80 (actual speed=display number*10)
P05 Speed limit for 2nd stitch 10-360 80 (actual speed=display number*10)
P06 Speed limit for 3rd stitch 10-360 200 (actual speed=display number*10)
4. System personnel parameters：press and to start the machine (this parameter is only
P07 Speed limit for 4th stitch 10-360 250 (actual speed=display number*10)
for 781E)
Speed limit for 5th
P08 10-360 200 (actual speed=display number*10)
stitch (reserved) P26 Speed limit 10-360 300 Speed limit (actual speed=display number*10)
Presser foot Presser foot will drop after exceeding the The highest presser Adjust the stepper motor angle when it’s in
P09 protection time (S) 1-120 8 continual lifting time set. (Only for 781D) P28 0 - 400 250 highest presser foot height
foot height

Stitches required Stitches required during the cutting. Coordinated Presser middle Adjust the stepper motor angle when it’s in
P10 during the cutting 0-5 3 with cutter speed. P29 0 - 400 00 presser middle position
position

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 SPECIAL MACHINE 781E(QIXING) 1900 KEY PANEL INSTRUCTION

5. 781E Qi Xing Error code 1900 key panel instruction

Error
Content Solution
code
1. Power module error code
Module driver efforts and head efforts both closed.then
E1 2. Abnormal overcurrent
waiting for restart/replacing (check power board carefully)
and overvoltage
Stepper motor Check the communication line between stepper motor drive
communication abnormal board and main board.
E3
Stepper motor senses 1. Check if stepper motor sensor (optoelectronic switch) is ok
E6 abnormal 2. Check if stepper motor’s mechanical structure is right Electric control model: Applicable model:
three generations of 1900 bar tacking machine
1. Loose contact of engine DAHAO electric control
plug
2. Position signal abnormal Module driver efforts and head efforts are both closed.
E7 3. Head is blocked waiting for restart（check machine head, positioner, 1. Test pattern table
4. Fabric is too heavy engine, module drive)）
5. module drive efforts When the sewing lamp is off, press "M" to display "1.30", and then press "P1", "P3" and "P5" at the same time.
abnormal When you hear the buzzer, you can enter the test mode, and then press "+" and "-" to enter "CP" mode.

E9 Positioning signal abnormal Check up and down positioning signal and belt pulley. NO. Function Solution

Find the up position CP-1 Input signal check The status of sensor input is indicated by the light.
automatically after booting. Testing of XY Display X/Y motor inching operation, origin retrieval

1900 button
E11 But positioner inserts to motor doesn’t work. (Check positioner） CP-2 motor/origin sensor operation and X/Y origin sensor status.
control box, needle signal
781E

cannot be outputted. Move to continuous operation mode after setting

CP-3 continuous work continuous operation conditions.
Automatically working in no-positioner mode, and cutting
Power on and no thread, tangent, up positioning and all fixed needle sewing Main motor rotation Set the number of rotation, start the machine and display
E12 CP-4
positioner inserted pattern sewing functions have no effect. The motor can number test the measured number of rotation.
work normally. (Check positioner）
Displays the status of the pin, the tangent motor inching
Test of press foot, trimmer
CP-6 operation, the origin retrieval operation, and the
Power module motor/origin sensor
E13 Check the power module and cooling fan is good contact pin origin/pin sensor.
overheating protection
Displays the inching operation of the line catching motor,
Check whether the encoder signal is right or change the Inspection of wire catching
E14 Encoder signal fault CP-7 the origin retrieval operation, and the status of the line
encoder motor/origin sensor
catching origin/line catching sensor.
Power module abnormal Module driver efforts and head efforts are both closed. Loose wire electromagnet Check whether the loose wire electromagnet can be normally
E15 overcurrent production waiting for restart（check power board function） CP-8
detection closed and whether the loose wire operation is normal.
Head protection switch
E17 Check the head position and the switch.
Is not in right position
2. Registration form of pattern combination
Mechanical lock protect
E18 Check mechanical lock position and the switch. P-No. Select key P-No. Select key P-No. Select key P-No. Select key
error code
P1 P1 P8 P1+P4 P15 P4 +P5 P22 P2+P3+P4
E19 Big board protect error code Check the big board position and the switch.
P2 P2 P9 P1+P5 P16 P1+P2+P3 P23 P2+P3+P5
P3 P3 P10 P2+P3 P17 P1+P2+P4 P24 P2+P4+P5
P4 P4 P11 P2+P4 P18 P1+P2+P5 P25 P3+P4+P5
P5 P5 P12 P2+P5 P19 P1+P3+P4
P6 P1+P2 P13 P3+P4 P20 P1+P3+P5
P7 P1+P3 P14 P3+P5 P21 P1+P4+P5

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 1900 KEY PANEL INSTRUCTION 1900 KEY PANEL INSTRUCTION

3. User parameter list The direction

34.-- Can delay the catching line synchronization time -10~0 0
of slow
When sewing LED lights out, press key, enter the user parameter setting mode
0: Normally
Defaut 35. 0 Can ban the line grab control 0
No. Function Adjust range Note 1: prohibited
value
1.30 Maximum speed of sewing. (can be set in 1000rpm) 400～3000 3000 Too much
movement to the
2.15 1st needle sewing speed.(catch) (can be set to 100 RPM) 400~1500 1500 side is a risk of
3.30 2nd needle sewing speed.(catch) (can be set to 100 RPM) 400~3000 3000 Select the timing of the feed action breaking the
36.-- Set to - direction when tight line is bad －8～16 12
needle. Please
4.30 3rd needle sewing speed.(catch) (can be set to 100 RPM) 400~3000 3000 pay attention
5.30 4th needle sewing speed.(catch) (can be set to 100 RPM) 400~3000 3000 when sewing thick
materials
6.30 5th needle sewing speed.(catch) (can be set to 100 RPM) 400~3000 3000
0: Press the foot
7.-- Thread tension of the first needle (grasping thread) 0~200 200 directly up
8.-- Thread tension at tangent 0~200 0 37. 0 Pressure foot condition after sewing 1: step on the 0
pedal to lift
Thread tension transformation synchronization the foot
9.-- time when tangent -6~4 0
0: Do not
For details,
retrieve the
The sewing speed of the 1st needle (no scratch) Can set to retrieve the origin after each see 3.3
10. 4 400~1500 400 39. 0 origin 0
(can be set in 100rpm) sewing (except for circular sewing) restore factory
1: retrieve
default Settings
The sewing speed of the second needle the origin
11. 9 (no scratch) (can be set in 100rpm) 400~3000 900 0: Do not
retrieve the
1900 button

1900 button
Sewing speed of the third needle. 40. 0 Can set the origin retrieval for circular sewing origin 0
12.30 (no line catching) (can be set in 100rpm) 400~3000 3000 1:End of each 1
pattern
Sewing speed of the fourth needle. When the top dead
13.30 (no line catching) (can be set in 100rpm) 400~3000 3000 0: Up the position
42. 0 Pin stop position center stops, it is
1: top dead center
the upper position
Sewing speed of the fifth needle.
14.30 (no line catching) (can be set in 100rpm) 400~3000 3000 0: Normally
46. 0 Can ban the tangent line
1: prohibited
15.-- 1st needle thread tension (don't scratch line) 0~200 0
49.16 Can set the winding speed 800～2000 1600
The thread tension at the beginning of sewing
16.-- (do not grasp the thread) changes the －5～2 0 When start sewing button attaching, 0: reinforcement Only display on
55.0 reinforcement is prohibited 1: prohibited 0
synchronization time. 1903model
0: change 0: normal mode
XY expand the shrink rate, the display of
17. 0 1: cannot 0 1: Insert (append)
maximum speed limit, and may change.
change patterns,
0: production overwrite
counter (add if the imported
up) pattern number
18. 0 Counter action 0 already exists
1: baseline
counter 62.0 Pattern upgrade 2: Export all 0
(decrement) external
patterns to USB
The machine can be stopped using the operating 0:Invalid storage device
31. 0 keyboard (clear key) 1: Panel reset 0 3: Clear (format)
button panel external
0: aphonic pattern storage
The machine can be stopped using the operating 1: Operating area
32. 1 keyboard (clear key) disk 1
operating 0: Stand by at the 1900: 0
tone The sequence of pressing the foot before starting point
1903: 0
135.0 starting the seam 1: Hold the pin at
33. 2 Set the number of open stitches for the catch line 1~7 stitches 2 the origin 1906: 1

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 1900 KEY PANEL INSTRUCTION 1900 KEY PANEL INSTRUCTION

The higher the 3. DSP1: display

LED headlamp brightness value, the greater stepper
167.8 0～10 8
the brightness driver dSP1
0 means closed Enter the
Display the software version of each part of software
sub-menus
Different 65.-- the system version
to display
0: cannot read models have 4. DSP2: display
201.-- Sets whether the pattern data can be read the details
1: can read different stepper driver
Settings dSP2 software
version
P---- Registration of patterns
66.45 Press the pin to pull the line operation pulse number 10~60 45
C---- Register for circular sewing
0 ~ 90 jack with
According Need to be
newspaper E305
67.8 Default parameter call to the reenergized
0 restored with
4. Technician parameter list: method to enter method reference test mode model to take effect
25 recovery
21.-- Standard pedal, foot switch position 50~200 70 2-Ctr: Update the Enter the sub-
70.-- Update the system firmware program master firm 0 menu at each
Standard pedal, high and low section travel ware program level to operate
22.-- switch position 50~200 120
95.-- Trimming Angle －10~10 0
23.-- Standard pedal, start switch position 50~200 185
102.7 X step motor full flow parameters 0~15 7
0: analog single Y step motor full flow parameters Need to be
104.7 0~15 7
step 1: digital reenergized
single pedal 108.11 Full flow parameters of the press - foot feed motor 0~15 11
to take effect
2: the double step 109.7 X step motor half current parameters 0~15 7
24.0 Foot pedal type 3: double pedal, 0
1900 button

1900 button
but only run 110.6 Y step motor half current parameters 0~15 6
control pedal 111.5 Press the step into the motor half current parameters 0~15 5
4: standing type
single pedal 112.-- Spindle stop compensation －10~10 0

27.-- Press the foot down when you step on the pedal 100~4000pps 3000 120.-- Number of oil alarm pins 3000~12000 5000 Unit: 10,000 needles

28.-- Press the foot up speed when you step on the pedal 100~4000pps 1500 122.-- OC length tuning －128~128 0
The rising speed of the tangent pressure foot 123.-- OD length tuning －128~128 0
29.-- 100~4000pps 3000
at the end of sewing 124.-- BD length tuning －512~512 0
When the presser foot does not rise, sewing 0: normal 125.-- OC length 1780~2380 2080 Adjust the
38.0 can be done only by starting switch 1: no foot lifting 0
OD length manufacturer
126.-- 1440~2040 1740
43.8 Select number of machine rotation at tangent 3~8 8 casing size is
127.-- BD length 430~630 530 prohibited
0: no cloth
When tangent, select the operation with or 141.-- Tension electromagnet tension fine adjustment －20~20 0
44.0 delivery 0
without cloth in the direction easy to be tangent
1: cloth delivery The tension electromagnet of the spur line
16~40 142.-- should be slightly adjusted －40~40 0
Pin hole guide diameter for feeding cloth at
45.16 tangent (0.2mm can be set as unit) (1.6mm~4.0mm) 16
0: normal
56.-- + X direction (right) mobile limited scope 0~50mm 20 1: the safety
57.-- - X direction (left) mobile limited scope 0~50mm 20 150.0 The safety switch can not be turned up shape of the 0
machine
58.-- + Y direction (behind) mobile limited scope 0~30mm 15 head is invalid
59.-- - Y direction (front) mobile limited scope 0~30mm 15 0: forbidden ER 305,
174.1 Scissors position sensor enabled 1
1 Anl: display 1: Enable select 0 here
operation
Enter the
Display the software version of each part of panel software The X9 and X11
sub-menus
65.-- the system version 0: 0830-F11 need to be
to display 227.0 Type of spindle motor 0
2. CtrL: display 1: 0830-F01 replaced by
the details
a machine power again
software version

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 1900 KEY PANEL INSTRUCTION 1900 KEY PANEL INSTRUCTION

6. Error code list

0: knot
(reinforced) Dis-
"5" in 1900\1903 Abnormal name Abnormal content Reason and Solution
5: figure knot play
models do not
241.0 Function Select 7: the nail 0 After sending the spindle running command,
choose ,1906
catcher other the spindle motor does not reflect. Check
model can choose
values: do whether the six-way PWM waveform of the
not set The machine's spindle won't motor drive circuit of the spindle is normal,
E7 Machine lock
turn because of some fault. whether the feedback signal of the encoder
Shows the is normal, or it may be caused by mechanical
cumu- sticking.
Refueling alarm error clearance lative
245.-- Press R to clear
number of The prepared pattern NO. Is not Press the reset switch to confirm the pattern
running Pattern NO. NO. Confirm the contents of the memory
E10 registered in the ROM, or is set
stitches abnormal switch no.201.
to be unreadable. Pattern no.0
0. LoCk: The wrong stop position of the spindle may
encryption LoCk Abnormal position be the reason of the spindle driving or the
1. UkCH: E30 Pin rod not in position
on needle bar human rotation. Turn the handwheel and
mechanic return the needle bar to the upper position.
password
detection Press the reset switch to confirm the pattern
3. UkCL: Enter the E40 Over sew area Over sew area and X, Y.magnification. The trigger condition:
Password Management mechanic sub-menus software design calculation error
268.-- 0.LoCk
password to display
the details The stitch length is not Press the reset switch to confirm the pattern
recovery E43 Expand anomaly
greater than 10mm and X,Y magnification.
4. KkCH: core
1900 button

1900 button
code detection Pattern data This is the pattern data that Turn off the power and confirm the
E45 anomaly cannot correspond to it
5. KkCL: core data ROM.
password
The reset switch is pressed during After pressing the reset switch tangent,
recovery E50 Pause operation to stop the machine start or return to the origin
CP— System detection mode Supplementary The machine had reached the point
Power on again, enter parameter 245, press
E221 oil alarm at which it could be lubricated, so
reset button to reset, power on again
abnormal the sewing machine stopped.
The machine cannot operate in the state of
5. Restore factory value Settings rewinding head. Please return to normal.
Abnormal
E302 tip-over The tilt switch is set to ON. Technicians can shor t-circuit the 2P blue
When the user inadvertently modifies some parameters set in the factory or the electronic control fails, the plug on the SC202B directly with a short
user can try to use the "restore factory Settings" function to restore the system. circuit block.
24V power supply Turn off the power and turn it back on after
E303 anomaly 24V is too low
Note: the data set previously set by the user will be overwritten when the factory defaults are restored. a while
Please consider carefully when using this function. If you are not clear, please contact the technical staff of
Turn off the power switch to confirm whether
the manufacturer and operate under their guidance. The position of The tangent knife is not in CZ024 on the signal circuit board of the
E305 tangent cutter the correct position. machine head is loose and come off. If not
1. Press the "M" button to display "1.30" while sewing the lamp out, and then press the "P1", "P3" and "P5" keys is abnormal loose, check the road light.
simultaneously to hear the buzzer;
2. Press "+" and "-" to find parameter 67; Turn off the power switch to confirm whether
Catch line position The wire catching device is CZ026 on the signal circuit board of the
3. Press , When the sewing lamp is on, press "+" and "-", you can select the item that needs to be E306
is abnormal not in the correct position machine head is loose and come off. If not,
restored :67=0: restore panel parameters; 67=25: restore electronic control head plate parameters; check the light couple.
4. After selecting the project that needs to be restored, Press confirm the version number to be
Encoder not Turn off the power switch and make sure the
restored, the sewing lamp is off, and the panel displays "POFF" prompt to turn off the power, turn off E730 Cannot detect ADTC signal.
connected X5 plug is tight.
the power, and when the power is on, the panel displays "INIT", indicating that the parameter is being
restored. After a few seconds, the panel displays pattern no. 1 of the sewing interface, indicating that Abnormal
Turn off the power switch and troubleshoot.
E731 motherboard and communication conflict
the parameter is restored and can be used normally. Check the encoder signal is normal
step communication

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 1900 KEY PANEL INSTRUCTION BARTACKING MACHINE 1900BSK(LCD SCREEN)

E733
Main shaft The motor stalling
In the case of mechanical failure, check 1900BSK Instruction Manual (LCD screen)
overcurrent whether the spindle encoder is well connected
Overvoltage The power supply voltage AC_OVDT signal detected to be high, power
E811 anomaly exceeds the specified value. supply voltage and related circuit confirmed.
Low voltage Insufficient power supply Sampling UZKIN analog is too low, confirm
E813 anomaly voltage power supply voltage and related circuit.
The spindle driver detected Turn off the power and turn it back on after
E 901 Bad spindle driver
an abnormality a while.
1900BSK Instruction
Step drive Turn off the power and turn it back on after Manual (LCD screen)
E 903 exception anomaly Step drive board overcurrent
a while.
24V power Turn off the power and turn it back on after 1. Key Description
E 904 supply anomaly 24V overcurrent
a while.
Turn off the power and turn it back on No Icon Function
The spindle is spindle motor is out of control
E 906
out of control after a while. Cancel-key →exit the current setting interface.
1 Cancal the changed data when the data is in change interface
X origin retrieves The X origin sensor does Turn off the power switch and confirm
E 907 the exception not change. whether the signal circuit board CZ021 and 2 Enter key → confirm the changed date
the control box X9 are loose and come off.
3 Add key →increase the value
Y origin retrieves The Y origin sensor Turn off the power switch to confirm
E 908 the exception doesn't change. whether the signal circuit board CZ022 and 4 Substract key →decrease the value
control box X9 are loose and come off.
5 Reset key →remove abnormal

1900 touchable
1900 button

Pin origin retrieval The pin origin sensor does Turn off the power switch and confirm
E 910 whether the signal circuit board CZ025 and 6 Input key →display numeric keypad for digital input

panel
anomaly not change.
the control box X9 are loose and come off.
7 Preparation key →switch between data input interface and sewing interface
Catch line origin The scratch line origin sensor Turn off the power switch to confirm
E 913 retrieval anomaly does not change whether the signal circuit board CZ026 and 8 Information key →switch between data input interface and information interface
control box X9 are loose and come off.
9 Communication key →switch between data input interface and communication interface
Abnormal Feed and spindle are out Turn off the power and turn it back on after
E 914 of sync. a while. Sending Angle error Mode key →switch between data input interface and various detailed setting conversion interfaces
transmission 10
Main circuit
board - operation Main circuit board cannot Turn off the power and turn it back on after a
E 915 panel communicate with operation while. Check communication cable and main
2. Mode and parameter settings
communication panel or communication error. board and operation panel for failures.
abnormal
Under this interface,
Main circuit
The main circuit board and the long press for 3
board - step Turn off the power and turn it back on after
step circuit board cannot
E 916 circuit board a while. Check communication cable and seconds to enter the
communicate or
communication main board and drive board for failure. state of mode setting
communicate incorrectly.
anomaly
level 2, and enter the
Main circuit board Turn off the power and turn it back on after setting mode level 3
Main circuit board cannot read
E 943 EEPROM read and and write EEPROM normally. a while. Check if 26,27 pins of the X9 plug state by long pressing
write error are cut off.
for 6 seconds.

setting mode level 2 setting mode level 3

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 BARTACKING MACHINE 1900BSK(LCD SCREEN) BARTACKING MACHINE 1900BSK(LCD SCREEN)

3. Function Description
U14 Fifth needle start speed 400~2500rpm 100rpm 2700rpm
No Icon Function Content
Thread tension of the first needle
first-level parameter U15 (without catching thread) 0~200 1 0
1 First-level (U) parameter setting
setting
Thread tension switching phase at
2 counter setting Set counter type, count value and set value U16 -5~2 1 -5
start sewing
3 sewing type setting Switch between ordinary pattern sewing and combination pattern sewing
Presser foot section switch 0: allow presser foot
4 Pattern lock Can enter the pattern lock setting interface U25 ON：allow presser foot section section 1: forbid 1 1
OFF：forbid presser foot section presser foot section
5 Pattern editing Can enter the pattern editing
Presser foot section height
6 Format U disk Format U disk U26 adjustment during 2-stage stroke 50~90 1 70

7 Software version query Query current panel, control box, motor software version U27 Sewing counter counting unit 　
1~30 1 1
8 Keyboard lock Can lock some settable functions The head button can stop the
sewing machine operation
9 Detection mode Detecting machine peripherals and LCD screen 0: invalid
OFF：invalid
U31 1: operation panel pause 1 1
10 Parameter backup Backup and restore of current parameters PANEL：operation panel pause 2: external pause
button
11 Editing parameter switch Can open or close the parameters under editing EXT：external pause button
Secondary parameter Buzzer sound setting 0: no buzzer
12 Secondary (k) parameter setting
setting OFF：no buzzer 1: operating panel sound
U32 2
1900 touchable

1900 touchable
Video playing Play video files PAN：operating panel sound 2: operation panel plus
13
ALL：operation panel plus alarm alarm
panel

panel
Number of stitches for releasing
U33 after catching the thread 1~7 1 2
4. First-level parameter setting
No Parameter Setting range Editorial unit Factory settings The demonstration phase of the
U34 of thread catching -10~0 1 1
U01 Maximum sewing speed 400~2500 100rpm 2700rpm
First needle start speed Thread catching switch 0: allow
U02 400~1500 100rpm 1500rpm U35 1 1
(catching thread) ON：allow OFF：forbid 1: forbid
Second needle start speed U36 Select feeding time -8~16 1 12
U03 400~3000 100rpm 3000rpm
(catching thread)
Third needle start speed After finishing sewing, first return
U04 400~2500 100rpm 3000rpm to the sewing point or lift the 0: first return to the
(catching thread)
presser foot sewing point and
Fourth needle start speed 0: first return to the sewing point then lift the presser
U05 400~2500 100rpm 3000rpm
(catching thread) U37 and then lift the presser foot foot 1 1
Fifth needle start speed 1: first lift the presser foot 1: first lift the presser
U06 400~2500 100rpm 3000rpm and then return to the sewing point foot and then return
(catching thread)
2: first step on the pedal and then to the sewing point
Thread tension of the first needle lift the presser foot
U07 (catching thread) 0~200 1 200

Thread tension setting After the automatic processing is

U08 0~200 1 0 0: presser foot lift
when trimming completed, the clamp is lifted up
U38 1: forbid presser 1 0
Thread tension transformation ON: presser foot lift
foot lifting
U09 synchronization time when trimming -6~4 1 0 OFF: forbid presser foot lifting

U10 First needle start speed 400~1500rpm 100rpm 400rpm Whether to retrieve the home
position after sewing (not include 0: no home position
U11 Second needle start speed 400~2500rpm 100rpm 900rpm retrieval
U39 combination sewing) 1 0
U12 Third needle start speed 400~2500rpm 100rpm 2700rpm 1: has home position
OFF：no home position retrieval
retrieval
U13 Fourth needle start speed 400~2500rpm 100rpm 2700rpm ON：has home position retrieval

74 75
 BARTACKING MACHINE 1900BSK(LCD SCREEN) BARTACKING MACHINE 1900BSK(LCD SCREEN)

Set home position retrieval in Whether to enter the language

0: no home position
combination sewing setting when booting
retrieval U201 ON: yes
OFF: no 0
U40 OFF: no home position retrieval 1 0 OFF: can not enter
1: after each pattern
PAT: after each pattern ON: enter when booting
2: after each cycle
CLC: after each cycle
Air valve separation presser 0: decline simultaneously
Set home position retrieval in P foot descending order 1: first drop left then drop
0: invalid U212 0: decline simultaneously right 0
U41 pattern switching 0
OFF: invalid ON: valid 1: valid 1: first drop left then lower right 2: first drop right then
2: first drop right then drop left drop left
Needle bar stop position
0: upper position
　
U42 UP: upper position 1 0 Air valve separation ascending 0: rise simultaneously
DEAD: top dead position 1: top dead position order 1: first rise left then rise
U213 0: rise simultaneously right 0
Set prohibition of trimming 0: allow 1: first rise left then rise right 2: first rise right then
U46 ON: allow trimming 　 1 0 2: first rise right then rise left
1: forbid rise left
OFF: forbid trimming
The use of flip presser foot
U49 Thread winding speed setting 　
800~2000 100rpm 1600rpm 0: prohibited
U214 OFF: prohibited 0
ON: allowed 1: allowed
Select size change unit
0: input percentage
　
U64 %: input percentage 0
SIZ: input the actual size 1: input the actual size
5. Secondary parameter setting
Zoom mode OFF: forbid 0: forbid 1: interval
PIT: interval increase or decrease increase or ecrease No Parameter Setting range Editorial unit Factory settings
U88 STI: increase or decrease the 2: increase or decrease 1
Pedal selection 0: Analog pedal
number of stitches the number of stitches
1900 touchable

1900 touchable
0: Analog pedal 2: Double pedal 2: Double pedal
K01 3: Double pedal, but only 1 0
　 3: Double pedal, but only running
panel

panel
Trimming mode after pause
0: automatic　trimming the pedal to control running the pedal to control
U97 AUT: automatic trimming 1 0
MAN: manual trimming 1: manual trimming
Intermediate presser foot control mode 0: No intermediate presser
0: No intermediate presser control control
After sewing, return to start sewing
2: Electromagnet control intermediate 2: Electromagnet control
position or back to home position 0: after sewing,return K02 presser foot intermediate presser foot 0　
0: after sewing, return to start s to start sewing
　 position
U135 1 0 3: Mechanical control intermediate 3: Mechanical control
ewing position 1: after sewing, back to presser foot intermediate presser foot
1: after sewing, back to home home position
position K19 Presser foot rise time 0~50(air valve only) 5 30
　 K21 Analog pedal switch position 1 50~200 1 70
Backlight automatically turns off
U190 OFF: cannot close automatically OFF: 　
now 0 K22 Analog pedal switch position 2 50~200 1 120
ON: automatically turns off ON: yes
K23 Analog pedal switch position 3 50~200 1 185
The wait time of backlight K27 Presser foot drop speed 100~4000pps 10pps 4000pps
U191 automatically turns off 1~9 1m 3m
K28 Presser foot rise speed 100~4000pps 10pps 1500pps
U192 LCD backlight brightness adjustment 20~100 100 Presser foot rise speed at the
K29 100~4000pps 10pps 3000pps
Prohibit counter modification end of sewing
0: allow modification
U193 OFF: allow modification 0
ON: prohibit modification 1: prohibit modification 400: trimming speed400
K43 Trimming speed 400rpm 400rpm
800: trimming speed800
The operation of the sewing machine 　
when the counter reaches the set value Whther has the empty feed
U194 OFF: stop sewing 0 K44 control in trimming OFF: invalid ON: valid 1 1
OFF: stop sewing ON: can continue sewing OFF: invalid ON: valid
ON: can continue sewing
Needle hole guide diameter when
U195 Volume 30~63 50 K45 trimming empty feed control 1.6~4.0mm 0.2mm 1.6mm
Language selection 0: Chinese 0: Chinese K56 Moving range+X direction 0~50mm 1mm 20mm
U200 1: English RU: pyccKNN 0
1: English
K57 Moving range-X direction 0~50mm 1mm 20mm

76 77
 BARTACKING MACHINE 1900BSK(LCD SCREEN) BARTACKING MACHINE 1900BSK(LCD SCREEN)

K58 Moving range+Y direction 0~30mm 1mm 10mm Model setting

K59 Moving range-Y direction 0~30mm 1mm 20mm Note: the base pattern will be 0: bartack
K241 reloaded when the model is 5: 1906 model 0
Thread wiping mode selection 0: Electromagnet changed, and the saved normal 7: button attaching
K64 0: Electromagnet thread wiping thread wiping 1 1 pattern will be deleted
1: motor thread wiping 1: motor thread wiping

Presser foot linkage thread (1) Factory reset

K66 wiping operation pulse number 30~60 1 45
enter the secondary parameters, click the K200 parameter, input the password 20000, press to factory
reset and then shut down and restart
Electromagnetic / pneumatic
0: pneumatic presser
presser foot selection (2) Button attaching model setting
K74 foot 1 1
AIR: pneumatic presser foot
1: motor presser foot Enter the secondary parameters, click the parameter K241, input the password 20000, press ,change 0
MOTO: motor presser foot
(bartack) to 7 (button attaching) and then press .Shut down and restart, and load the button pattern.
K95 Trimming angle -10~10 1 0
K112 Stop position compensation -10~10 1 0
6. Alarm information list
K122 OC -128~128 2 0
K123 OD -128~128 2 0 Error
Fault name Restoration method
-512~512 4 0 code
K124 BD
K125 OC 184.5~244.5 0.1 208 confirm that the pedal is depressed or not when entering
E-001 The pedal is not in the center
K126 OD 144.6~204.6 0.1 174 the preparation sewing interface
1900 touchable

1900 touchable
K127 BD 39~59 0.1 53
The machine enters an Press reset key after entering the emergency stop and
panel

panel
0: DSP1 closed loop E-002 moving to the frame state, or after pressing the reset switch
DSP2 closed loop emergency stop state
to cut the thread, start again or return to the home position.
K128 Step control mode 1: DSP1 open loop DSP2 0~3 1
closed loop 2: DSP1 closed press the OK button and it will not work when the head is
loop DSP2 open loop overturned.Please return to the normal position.The technician
3: DSP1 E-003 Head overturned error directly
can put the short-circuit block on the 2P blue plug on the
open loop DSP2 open loop SC047A head plate
K135 Electromagnet split thread delay -10~30 1 0 E-004 Main voltage (300V) too low shut down
Electromagnet catching line
K137 -150~150 1 0 E-005 Main voltage (300V) ）too high self-recovery error
angle offset
K138 Electromagnet pull-in delay -1~1 1 0 E-007 IPM over voltage or over current shut down
Thread tension control
0: Electronic thread clamp Auxiliary equipment voltage
K140 0: Electronic thread clamp 1 0 E-008 shut down
1: Mechanical thread clamp (24V) overvoltage abnormality
1: Mechanical thread clamp
Feeder tension electromagnet Auxiliary equipment voltage turn off the power and wait a little longer before turning it
K141 pull in force fine adjustment -20~20 1 0
E-009 (24V) undervoltage abnormality back on. Also make sure that the electromagnets connected
Feeder tension electromagnet to the X11 interface are not shorted
K142 holding force fine adjustment -40~40 1 0 Air valve (fan) failure
E-010 shut down
Motor split thread delay E-012 Presser foot position abnormal please turn off the power and check the system hardware
K144 (only square visible) -15~15 1 0

Motor trimming delay turn off the power and confirm that the connection of
Encoder malfunction
K145 (only square visible) -10~10 1 0 E-013 the X5 interface is correct and there is no problem with
or not connected
the virtual connection.
Prohibited selection of head
0: General E-014 Motor running abnormally shut down. check if the motor encoder signal is normal.
K150 safety switch input 0
1: Prohibited
ON: General OFF: Prohibited press the reset switch to confirm the pattern and X , Y
Exceeding the sewing area
E-015 magnification.Trigger condition: software pattern
K200 Restore factory parameters during the movement
calculation error

78 79
 BARTACKING MACHINE 1900BSK(LCD SCREEN) BARTACKING MACHINE 1900BSK(LCD SCREEN)

press enter key the spindle parking position is wrong, shut down. Check whether the spindle motor drive circuit
Abnormal position it may be the cause of the spindle drive, or it may be E-034 Abnormal current is normal, the encoder feedback signal is normal, or it may
E-016 caused by human rotation.Turn the handwheel to return be caused by abnormal mechanical load.
on the needle bar
the needle bar to the upper position.
shut down. Check whether the spindle motor drive circuit
E-017 Thread break detection error press enter key E-035 IPM frequent overcurrent 1 is normal, the encoder feedback signal is normal, or it may
be caused by abnormal mechanical load.
Turn off the power switch and check if the CZ024 on the
The position of the signal board of the machine head is loose. If it is not loose, shut down. Check whether the spindle motor drive circuit
E-018
trimmer is abnormal check the trimming coupling. E-036 IPM frequent overcurrent 2 is normal, the encoder feedback signal is normal, or it may
be caused by abnormal mechanical load.
Emergency stop switch is not in E-037 Motor stucked 1 press enter key
E-019 self-recovery error
the normal position
After the spindle operation command is sent, the spindle
shut down and confirm that the stepping board and motor does not reflect.Check whether the six-way PWM
E-020 Stepping software version error E-038 Motor stucked 2 waveform of the spindle motor drive circuit is normal,
stepping program are correct or not.
whether the encoder feedback signal is normal, or it
The machine enters an may be caused by mechanical jam.
E-021 emergency press reset key
E-039 　
Motor overspeed turn off the power, wait a little longer and turn it on again
stop state（Free）
The machine enters an E-040 Stop overcurrent shut down
E-022 emergency press reset key
E-041 　
Motor overload shut down
stop state（Ready）
E-023 Thread catching position abnormal shut down E-042 Busbar voltage abnormal press enter key
1900 touchable

1900 touchable
The operating head is connected Trimming motor home position
panel

panel
E-024 shut down E-043 press enter key
incorrectly to the sewing machine. abnormality

X home position turn off the power switch and check if the head signal circuit E-044 Panel EEROM read and write error press enter key
E-025
detection abnormal board CZ021 and control box X9 are loose or disconnected. E-045 Device abnormal shut down

Y home position turn off the power switch and check if the head signal circuit E-046 CRCverification error shut down
E-026
detection abnormal board CZ022 and control box X9 are loose or disconnected. E-047 Data verification error shut down

Presser foot home position turn off the power switch and check if the head signal circuit The main control board of the control box communicates
E-027 E-048 X verification error
detection abnormal board CZ025 and control box X9 are loose or disconnected. with the stepping board incorrectly.

Thread catching home position The main control board of the control box communicates
E-028 shut down E-049 Y verification error with the stepping board incorrectly.
detection abnormal

Intermediate presser foot home shut down and check if the stepping drive board and
E-029 position detection abnormal shut down E-050 MD1 stepping overcurrent
stepping motor are normal or not.

turn off the power and wait a little longer before turning
Stepping drive communication is shutdown, the stepping has not completed the current command,
E-030 it back. Check if the communication cable and main board E-051 MD1 X direction has not finished
abnormal but the main control has sent the action command again.
and drive board in the control box are faulty or not.

shutdown, the stepping has not completed the current command,

E-031 Stepping motor overcurrent turn off the power, wait a little longer and turn it on again E-052 MD1 Y direction has not finished but the main control has sent the action command again.

Stepping drive power supply is shut down and check if the stepping drive board and
E-032 shut down E-053 MD2 stepping overcurrent
abnormal stepping motor are normal or not.

80 81
 BARTACKING MACHINE 1900BSK(LCD SCREEN)
E-054 MD2 X direction has not finished
E-055 MD2 Y direction has not finished
Stepping closed loop DSP1
E-056
communication error
Stepping closed loop DSP1 first
E-057
road (X27) overcurrent
Stepping closed loop DSP1 first
E-058
road (X27) over tolerance
Stepping closed loop DSP1 first
E-059
road (X27) overspeed
Stepping closed loop DSP1
E-060
second oad (X25) overcurrent
Stepping closed loop DSP1
E-061
1900 touchable
second way (X25) over tolerance
panel
Stepping closed loop DSP1
E-062
second road(X25) overspeed
Stepping closed loop DSP2
E-063
communication error
Stepping closed loop DSP2
E-064
first road (X27) overcurrent
Stepping closed loop DSP2
E-065
first road (X27) over tolerance
Stepping closed loop DSP2
E-066
first road (X27 )overspeed
Stepping closed loop DSP2
E-067
second road (X25) overcurrent
Stepping closed loop DSP2
E-068
second road (X25) over tolerance
Stepping closed loop DSP2
E-069
second road (X25) overspeed
Stepping board 90V power
E-070
supply abnormal
E-254 Undefined error
BARTACKING MACHINE 1900BSK(LCD SCREEN)
7. Information reminder list
shutdown, the stepping has not completed the current command,
but the main control has sent the action command again.
Infor-
shutdown, the stepping has not completed the current command, mation Information name Sub-information content
but the main control has sent the action command again. number
M-001 Pattern data does not exist Please re-read or patter-making input
please turn off the power M-002 Setting value is too big please enter the value in the range
M-003 Setting value is too small please enter the value in the range
please turn off the power M-004 Storage parameter abnormal please press the enter button to restore the factory settings.
M-005 Communication error abnormal communication between operation panel and control box.
please turn off the power M-006 Letters embroidery font file read failed
The operating panel does not
M-007 please check the model and software version
please turn off the power match the control box type
M-008 Exceeding the maximum stitch length
please turn off the power M-009 Wrong password please enter again
found hardware clock failure, please contact the
M-010 Hardware clock failure factory for repair
please turn off the power
1900 touchable
please enter the pattern selection interface to select
panel
M-011 Letter embroidery pattern
saved successfully the newly generated letter embroidery pattern.
please turn off the power
clear all data in the SRAM, please turn off the power
M-012 SRAM initialization and restore the DIP switch position.
please turn off the power
M-013 shut down, goodbye
please turn off the power M-014 USB disk has been pulled out USB disk has been pulled out
M-015 No pattern data found in the U disk
please turn off the power
the installment password is set and the system time
M-016 Enter at least one letter
cannot be modified.
please turn off the power M-017 No alarm record
M-018 Input user ID is incorrect please enter again
please turn off the power M-019 Password confirmation failed please re-enter your password
the installment password is set and the system time
M-020 Do not modify system time
please turn off the power cannot be modified.
M-021 Password file writing failed
please turn off the power M-022 Password file read failed
M-023 Password saved successfully
please turn off the power
M-024 Failed to clear all passwords password file cannot be deleted
M-025 Failed to clear passwords file is written abnormally after clearing password
82 83
 BARTACKING MACHINE 1900BSK(LCD SCREEN) BARTACKING MACHINE 1900BSK(LCD SCREEN)

M-026 Password file was the password set by the user is deleted maliciously. the needle replacement setting value has reached,
maliciously deleted Please shut down M-052 Change the needle
please replace the needle
M-027 The user ID file is corrupted
M-028 Input can not be empty please enter password the oil change time setting has been reached, please
M-053 Change the oil
The current password change the oil.
M-029 please re-enter the current password
does not match
M-030 The new password is inconsistent please re-enter your new password and confirm again the cleaning machine time setting has reached Please
M-054 Cleaning machine
clean the machine.
Determine to enter touch yes or no？yes：enter no：X
M-031
screen calibration mode M-055 Determine to clear the needle
yes or no? yes: enter no: X
replacement count value
M-032 Touch screen calibration succeeded calibration is successful, please turn off the power and restart
please recalibrate Determine to clear the oil
M-033 Touch screen calibration failed M-056 yes or no? yes: enter no: X
replacement count value
M-034 Determine to clear the alarm record yes or no？yes：enter no：X
Determine to clear the yes or no? yes: enter no: X
The installment password cannot M-057
M-035 be the same as the total password please re-enter your password clearance time count value

Determine to clear the production

the current pattern data is incorrect and will be replaced M-058 yes or no? yes: enter no: X
M-036 Pattern data error management count value
by the factory pattern!
Determine to clear the
M-059 yes or no? yes: enter no: X
1900 touchable

Failed to open the pattern

1900 touchable
M-037 Restore factory pattern configuration! cumulative running time？
information file
panel

panel
Determine to clear the cumulative
please delete the unused patterns before performing the M-060 yes or no? yes: enter no: X
M-038 The number of patterns is full number of sewing pieces？
operation!

Whether to overwrite the pattern yes or no？yes：enter no：X Determine to clear the
M-039 M-061 yes or no? yes: enter no: X
cumulative power-on time？
M-040 Failed to open P pattern pattern file error, will be deleted

M-041 Failed to open C pattern pattern file error, will be deleted Determine to clear the cumulative yes or no? yes: enter no: X
M-062
number of stitches？
M-042 The pattern already exists cannot perform overwriting operation
Determine to clear the cumulative yes or no? yes: enter no: X
Whether to delete press the Enter key to delete and press the Cancel key to M-063
M-043 number of overcurrent ？
the pattern datas exit the current operation.

yes or no？yes：enter no：X Determine to clear the cumulative

M-044 Whether to delete the selected files M-064 yes or no? yes: enter no: X
number of stop errors ？
The pattern is quoted and
M-045 please unquote in P pattern or C pattern M-065 Whether to edit the new pattern? yes or no? yes: enter no: X
cannot be deleted!
M-066 Does it return to the sewing mode? yes or no? yes: enter no: X
M-046 Please keep at least one pattern! the last pattern cannot be deleted
M-067 Whether to restore all settings yes or no? yes: enter no: X
there is no pattern in the memory, you need to load the
M-047 Load the factory pattern yes or no? yes: enter no: X
factory pattern M-068 Whether to restore the selected entry
M-048 No pattern in memory press the Enter keyto load the factory pattern M-069 No entry is selected please select one or several entries

M-049 The input number does not exist please input again The sewing counter reaches
M-070 please press the Enter key to clear
P pattern does not exist please create a P pattern first. the setting value
M-050
Save the software version the software version has been successfully saved to The piece counter reaches the
M-051 M-071 please press the Enter key to clear
successfully the root directory of the U disk. setting value

84 85
 BARTACKING MACHINE 1900BSK(LCD SCREEN) BARTACKING MACHINE 1900BSK(LCD SCREEN)

M-072 Success the current operation has been successfully performed M-098 Pattern making general error

M-073 Failure current operation failed M-099 The pattern does not exist

M-074 Failed to file copy please check if the disk space is full M-100 Exceeding the movement range

M-075 Failed to file copy please check if the USB disk is unplugged M-101 Exceeding the sewing range please make sure that the pattern data is within the sewing range.

M-076 File read and write error
Verification failed when upgrading
M-077
the main board program
M-078 Pattern data cannot be deleted
Whether to perform parameter
M-079
transfer operations
Conversion pattern
M-080
cannot be opened
M-081 Pattern format conversion error
file read and write error The number of stitches
M-102 please reduce the number of stitches
is out of range
M-103 Pattern file data error
M-104 Confirmation point change
the selected sewing data is being used
Confirm automatic insertion
M-105 of trimming
yes or no? yes: enter no: X
M-106 Delete new editting pattern Enter key to confirm, Cancel key to exit
please confirm the pattern file M-107 Delete features Enter key to confirm, Cancel key to exit
please confirm the pattern file M-108 Execute ？ Enter key to confirm, Cancel key to exit

M-082 Pattern data conversion is too long please confirm the pattern file Delete the mechanical control
M-109 Enter key to confirm, Cancel key to exit
Update successed the upgrade is successful, please restart the machine commands？
M-083
M-084 Failed to open the file failed to open file in U disk M-110 Delete the needle drop point Enter key to confirm, Cancel key to exit
1900 touchable

1900 touchable
M-111 Move the presser foot ? Enter key to confirm, Cancel key to exit
panel

panel
the parameters recovery are successful, please
M-085 Successful recovery of parameters
restart the machine. M-112 Delete shape point Enter key to confirm, Cancel key to exit

please select the entries to be upgraded, at least one Warning: formatting will delete
M-086 Upgrade entries are not selected M-113 Enter key to confirm, Cancel key to exit
entry must be selected all data on the disk!

Some of the selected upgrade
M-087
entries do not exist
M-088 Whether to format the U disk
M-089 Whether to format the memory
M-090 Insufficient memory space
if an entry that does not have an upgrade file is returned, M-114 Whether to change the model Enter key to confirm, Cancel key to exit
it will be unchecked. If you want to upgrade the remaining
entries, please confirm again. M-115 The pattern is locked please unlock and then use
Forbidden to modify
press the Enter key to execute the format operation and M-116 the basic pattern
press the Cancel key to exit the current operation. All U
disk files will be deleted after formatting! M-117 Please shut down when the current operation ends, please restart the machine
press the Enter key to execute the format operation and M-118 Do not modify the counter When making changes, please turn off the settings.
press the Cancel key to exit the current operation. All
memory pattern datas will be deleted after formatting! please press the enter key to load the basic pattern, do
M-119 Loading the basic pattern not shut down!

M-091 Can't choose this feature Whether to restore Enter key to perform the operation, Cancel key to exit
M-120 factory settings the operation.
Constituted shape
M-092 point is repetitive Whether to clear all self -
M-121 yes or no? yes: enter no: X
M-093 Cannot perform a rollback operation deterministic parameters

M-094 No next stitch sewing data M-122 Panel parameter is abnormal press the Enter key to restore the factory value.

M-095 No previous stitching data M-123 Pattern calculation error

M-096 The pattern data is too large Whether to delete all P press the Enter key to execute the format operation
M-124 patterns and C patterns and press the Cancel key to exit the current operation.
M-097 Abnormal operation

86 87
 BARTACKING MACHINE 1900BSK(LCD SCREEN) BUTTON HOLE MACHINE JK-T1790B

Determine to recover panel 1790B MianYang 2nd Generation Penal Instruction

M-125 yes or no? yes: enter no: X
parameters?

M-126 Exceeded the setting value range 1. User U parameter

the current operation only supports self-made patterns,

M-127 Self-made patterns do not exist
and the basic patterns cannot be exported!

the current operation needs to be performed after

M-128 External presser foot ascending
dropping the external presser foot!

M-129 Cannot operate correctly

M-130 USB disk does not exist please insert a USB disk containing the mp3 file.

please save the vid.avi file to the pdat directory of the disk
M-131 No video files vid.avi and go to the upgrade interface to upgrade the video file.

Touch the user parameter button
on the main
menu screen to enter the <User
Parameter Selection>screen.
1900 touchable
Touch the button "U" to enter the
<User Parameter U>screen.
touch the button "K" to enter the
<User Parameter K> screen. Go to

the <User Preferences> screen.

1790B
panel

Note: Entering the U19 parameter requires entering the password 111790

Editorial Factory
S/L NO. Item range
unit settings

The presser foot raises the highest

U01 position and sets the highest position 0~17.0 0.1mm 14.0mm
height of the pedal action.

The presser foot raises the middle

U02 position and sets the middle position 0～14.0 0.1mm 6.0mm
height of the pedal action.

The position of the presser foot

lifting cloth is set, and the height
U03 of the cloth placing position of 0∼14.0 0.1mm 0.0mm
the pedal action is set.

The pedaling position of the two

pedals, the operation when setting
U04 5∼ 95 1% 80%
the double pedal。

88 89
 BUTTON HOLE MACHINE JK-T1790B BUTTON HOLE MACHINE JK-T1790B

The operation when set the double The setting of the sewing start
position (feeding direction) is for
pedals. the sewing start position of the
U17 2.5∼110.0 0.1mm 2.5mm
presser foot. Since there are high
Pedal toe down amount Presser lifting amount and low, you want to set when
you want to move the start position.
U05 5∼95 1% 50%

U04 Pedal toe U18 Cutting knife size 3.0∼32.0 0.1mm 32.0mm
down position of
2-pedal(%)
Knife’s several times action function (invalid/valid)
U19 - - invalid
:invalid :valid
Upper thread tension setting
U06 at the end of sewing 0∼200 1 35
Thread broken detection function (invalid/valid)
Upper thread tension setting U20 - - valid
U07 0∼200 1 35
when cutting. :invalid :valid

Set the upper thread tension The presser foot position when select the ready
U08 setting of the lower seam 0∼200 1 60 button is ON. The position of the presser foot
after pressing the ready button Presser
U21 - - foot rise
1790B

1790B
U09 Set the soft start speed (1st stitch) 400∼4200 100rpm 800rpm
: Presser foot rise : Presser foot drop

The position of the presser foot at the end of sewing

U10 Set the soft start speed (2nd stitch) 400∼4200 100rpm 800rpm the position of the presser foot after the end of
setting. (valid only for single pedal) Presser
U22 - -
foot rise
U11 Set the soft start speed (3rd stitch) 400∼4200 100rpm 2000rpm
: Presser foot rise : Presser foot drop

U12 Set the soft start speed (3th stitch) 400∼4200 100rpm 3000rpm
The starting distance of the action
when the upper tangent is opened.
the distance when the upper thread
U13 Set the soft start speed (5th stitch) 400∼4200 100rpm 4000rpm U23 trimming motor starts the scissors 0∼15.0 0.1mm 1.0mm
operation after the function of
starting sewing is input.
Press foot type (1, 2, 3, 5)
Please set the type of presser Type 1 The starting distance when the
U14 - -
foot. → Please refer to 6 bottom line is opened.
Setting the presser type. U24 The distance from which the bottom 0∼15.0 0.1mm 1.5mm
tangent motor starts to the knife’s
action after sewing starts.
This parameter is turned on after
U15 the presser foot width (5 type) 3.0∼10.0 0.1mm 3.0mm
U14 is set to type 5.
Counter update unit
This parameter is turned on after U25 Set the unit of updating the 1∼30 1 1
the presser foot length (type 5) sewing counter.
U16 10.0∼120.0 0.5mm 10.0mm
U14 is set to type 5.

90 91
 BUTTON HOLE MACHINE JK-T1790B BUTTON HOLE MACHINE JK-T1790B

Total stitches Do not display/display Number of Prohibition of selection of presser type

total stitching with/without - - Change
- - K03
U26 No display : Allow change : NO change allowed

without with
When the
Sewing shape level Selection (12/20/30)
registered
U27 Time setting 1∼60 - - patterns’s
: 12 shape
quantity is
are over
Correction of the upper thread K04 top 12 or - 12 shapes
U28 tension (S57) deviation at the -10∼10 0 : 20 shapes
top 20,the
start of sewing
parameter
K04 cannot
Correction of deviation of upper : 30 shapes select 12 or
U29 thread tension (S58) of lower -10∼10 0 20.
seam
Cutting knife power
K05 Set the output power 0~1 1 1
of the cutter.

2. User K parameter
K06 Select model(0-standard, 1-dry) 0~1 1 0

Max speed limitation settings

1790B

1790B
When the K06 is dry, the 3600rpm
U07 400 ~ 4200 100rpm
maximum speed is automatically
limited to 3300 rpm.

Upper thread tension is no stable Correct the

K08 output value of the entire balanced upper -30 ~ 30 1 0
thread tension.

Upper thread tension change value output time

After changing the data related to the upper
Touch the user parameter button Touch the button "U" to enter the thread tension, the changed value is output only
on the main menu screen to enter <User Parameter U>screen, at the set time.
the <User Parameter Selection> touch the button "K" to enter the K09 0 ~ 20 1s 0
screen. <User Parameter K> screen. : Set time output

Factory : no output
S/L NO. Catagory range unit settings

Pedal selection
: Double Pedal Each origin search function Origin search after
- - Double sewing
K01 : Single Pedal (No intermediate position) Pedal
: no
: Single Pedal (Intermediate position) K10 - - no
: After sewing
Parameter setting change Allow /prohibition
Set the change of the memory switch data. : After the end of the cycle sewing
- - Change
K02
allowed
: Allow change : NO change

92 93
 BUTTON HOLE MACHINE JK-T1790B BUTTON HOLE MACHINE JK-T1790B

Reverse the lifter needle: After setting the U01 The opening amount at the start
presser foot up to 14.0mm or more, automatically of sewing of the undercut motor
reverse the lifter needle and stop the sewing K21 sets the amount of opening of 0∼15 1 pulse 8
K11 machine. Its action can be set to prohibit. - - allow the bottom line scissors at the
start of sewing.
: Prohibition of reverse lift

: Prohibition of reverse lift

Presser foot lifting speed －
K22 1∼3 2
selection
K12 Set the cutter relay fall time 25∼100 5ms 35
Unoperated touch screen automatically turns
off the LCD backlight function enable/ disable
K23 - - Permitted
: Allow change : NO change
K13 Set the cutter relay lift time 5∼100 5ms 15

K51 Upper trimming adjustment mode － － －

K14 Cutting knife fall time (optional) 5∼300 5ms 50

Bottom line tangent adjustment － － －

K52
mode
1 pulse
K15 Y step motor origin correction -120∼400 0
(0.025mm)
1790B

1790B
K53 Input status test － － －
Needle swing motor origin 1 pulse
K16 -10∼10 0
correction (0.05mm)

K54 version number － － －

Presser foot lift motor origin 1 pulse
K17 -100∼10 0
correction (0.05mm)

K55 Screen calibration － － －

Direct select button display
K18 - - Non-display
Display Non-display

K56 LEDlight 0∼100 1 50

Cut line in the middle of continuous sewing:
When prohibited, the empty feed is set to
invalid, and the registered pattern is sewn to
K19 the same position and becomes overlapped. － － allow

prohibited allow 3. M parameter input

Touch the button on the main menu

screen to enter the <Password
Return to the power change of
Entry> screen. Press the number key
K20 the cutter: set the output power 0∼3 1 0
when returning the cutter. on the screen and enter the password
002376. Then press to enter the
<System Parameters> interface.

94 95
 BUTTON HOLE MACHINE JK-T1790B
(1) Restore factory settings
E310
E311
Press the button, the screen will
appear to restore the factory, please
select YES, click , shut down and
restart.
E489
4. Fault code
Errorcode Description of error How to recover Place of recovery
1. The presser foot is not
lowered during automatic E490
machining.
Detection of step-out
1790B
of presser lifting motor 2. If the presser foot has
The signal of the presser been lowered but still
The motor is detected foot zero sensor can still alarms, it may be that the
E023 when the presser foot be detected during presser foot sensor can
lift motor passes the still sense the :”inductive
automatic machining
origin sensor and when iron piece” signal after E495
the motion starts. pressing, it is recommended
to adjust the iron piece and
sensor position.
1. The nose is reversed.
2. If the prompt does not
appear over the head, E496
there may be a poor
When entering the machining
Confirmation of tilting mode, it detects that the installation of the sensor
E302
of machine head tipping switch signal is in iron on the head or a head
the overturned state over switch or damage to
the connection line. In
this case, check the iron
piece, the connection line
E498
and the sensor.
1. The cutter is not cut, check
whether the cutter
electromagnet and related
wiring are normal.
E304 2. the knife cuts out the alarm,
Cloth cutting knife
then It may be that the E499
sensor error.
sensor location is not
properly installed, or the
sensor is broken.
96
Needle up by reverse run
permitted.
presser foot height U1 is set
to be greater than 14 mm.
Needle up by reverse
run permitted.
Knife size error
The cutter size is larger
than the set cutter size
The number of cutters
exceeds the maximum
number of times
(50 times)
Presser size error (Width
direction: right only)
When s titching data
exceeds the size of right
only of width direction
of presser.
Presser size error (Width
direction: left only)
When s titching data
exceeds the size of left
only of width direction
of presser.
Presser size error (Width
direction: right and left)
When s titching data
exceeds the size of right
and left of width direction
of presser.
Presser size error
(Length direction : rear)
When the needle data
exceeds the size of the
inner side in the longitudinal
direction of the presser
foot
97
BUTTON HOLE MACHINE JK-T1790B
When entering the lower
trimming adjustment
function, the reverse Turn off k11 function
needle lifting function
or set U1 to be smaller
k11 is turned on and the than 14mm.
When entering the
lower trim adjustment
function, the spindle Turn the spindle to
the zero position.
does not stop at the
zero position.
"Setting value of cutter
size parameter u18" is
larger than "keyhole Modify U18 or S02
pattern data S02"
The number of cutters
exceeds the maximum
number of times Modify U18 or S02
(50 times)
1790B
Right width data (s03+
s05* s06/100+ s10)> u14 modification Sewing
corres ponding to half data S03、S05、S06
of the presse widthr. or U14
Left width data (s04 + s05 modification Sewing
+s11) >u14 corresponding
data S04、S05、S11
to half of the presser width. or U14
The total width of the
sewing data is larger
Modify S03, S05, S06,
than the corresponding
S10,S04, S05, S11 or u14
width of the presser
foot in u14
The total length of the
sewing data is greater
Modify S02, S22, S23,
than the corresponding
S18, S09
length of the presser
foot in u14
 BUTTON HOLE MACHINE JK-T1790B BUTTON HOLE MACHINE JK-T1790B

1. Check the upper trimming 1. Check if the U, V and

The upper trimming zero position sensor and W wiring of the spindle
Error of the needle "Induction iron piece"
motor has not found Principal axis’s actuator motor is correct;
E503 thread trimmer’s position. E740 Motor current is large
the zero signal after motor current is large 2. The spindle drive is
home position 2. Check if the motor
a given distance broken and the spindle
rotates normally. drive is replaced.
1. Check the lowertrimming
zero position sensor and The spindle motor power
The lower trimming Principal axis’s actuator
Error of the bobbin "Induction iron piece" Main circuit power cord is not connected or
motor has not found E741 motor power supper
E504 thread trimmer’s position. supply under voltage the power supply voltage
the zero signal after under voltage
home position 2. Check if the motor is low. Check the wiring.
a given distance
rotates normally.
Principal axis’s actuator The spindle drive is
Main circuit power
E742 motor power supper broken, replace the
supply over voltage
The presser foot motor 1. Check the presser foot over voltage spindle drive
The presser’s home has not found the zero zero sensor and"Induction
E505 position is not found signal after a given iron piece" position. If the spindle drive
distance 2. Check the motor rotation. Spindle drive motor Motor speed exceeds parameters are
E743 exceeds rated speed rated speed for a long incorrect or the drive
for a long time time is broken, replace the
1. Check if the power cable drive.
from the spindle motor to
the drive is connected. 1. The mechanical load
The spindle motor did 2. Check if the wiring from of the spindle is too heavy,
Error of the Principal the spindle drive to the and check whether the
E506 not find the zero signal
axis’s home position mot ion cont ro l c ard is spindle machinery is stuck.
within a given time. The speed regulator
1790B

1790B
connected. 2. The encoder and its
Spindle drive motor is saturated for a long wiring are faulty, check
3. Check the spindle motor.
E744 overload for a long time or the motor is the spindle motor wiring
4. Check the spindle drive.
time overloaded for a long or replace the spindle
time motor.
1. Check the pendulum
The pendulum axis zero position sensor 3. The spindle drive is
Alarm of X-axis and"Induction iron broken and the spindle
motorhas not found
E507 returning home piece" position. drive is replaced.
the zero signal after
position
a certain distance 2. Check if the motor
rotates normally.
The data in the EEPROM Data in the EEPROM 1. Reset the parameters.
1. Check the Y-axis zero E745 memory area of the spindle memory area is 2. The drive is faulty,
position sensor and drive motor is destroyed. corrupted replace the drive
Alarm of Y-axis The Y-axis motor has not "Induction iron piece"
E508 returning home found the zero signal after position.
position walking a given distance.
2. Check if the motor The spindle drive model 1. Reset the parameters.
Drive model is not within
rotates normally. E746 is not within the given 2. The drive is faulty and
the given range
range the drive is replaced.
Error of Eyelet width
When the width of the
E600 s16>s17 Modify S16, S17 Spindle drive motor
round eye exceeds the Current V phase The drive is faulty and
length of the round eye E747 current V phase
detection is too large the drive is replaced.
detection is too large

1. Check the spindle

Alarm of Principal Principal axis actuator motor. Spindle drive motor
E735 Current W phase The drive is faulty and
axis’s drive send alarm signal 2. Check the spindle E748 current W phase
detection is too large the drive is replaced.
drive. detection is too large

98 99
 BUTTON HOLE MACHINE JK-T1790B
1. The spindle motor
encoder cable is not
connected. Check
the wiring.
Spindle drive motor encoder U, V, W signal
E749 2. The encoder is broken
encoder signal error error. and the spindle motor is
replaced.
3. The drive is faulty and
the drive is replaced.
1. Check if the connection
between the stepper drive
and the motion control
Pendulum shaft card is loose.
E801 X-axis drive alarm stepper drive alarm
2. Replace the stepper
drive.
3. Replace the motion
control card.
1. Check if the connection
between the stepper drive
and the motion control
Y-axis stepper card is loose.
E802 Y-axis drive alarm
drive alarm 2. Replace the stepper
drive.
3. Replace the motion
control card.
1790B
1. Check if the connection
between the stepper drive
and the motion control
Upper shear drive Upper thread spool card is loose.
E803 stepper drive alarm
alarm 2. Replace the stepper
drive.
3. Replace the motion
control card.
1. Check if the connection
between the stepper drive
Alarm of the bobbin Alarm of bobbin thread and the motion control
thread trimmer’s trimmer axis card is loose.
E804
home position stepper actuator 2. Replace the stepper
drive.
3. Replace the motion
control card.
1. Check if the connection
between the stepper drive
and the motion control
Alarm of presser axis
Alarm of presser-axis’s card is loose.
E805 stepper actuator
drive 2. Replace the stepper
drive.
3. Replace the motion
control card.
DSP memory error DSP memory error Replace the motion
E807
alarm alarm control card.
100
BUTTON HOLE MACHINE JK-T1790B
Error of communication Turn the power off and
There was an error
of host computer writing then on again. If the 915
E915 while the display
When data communication alarm is still displayed,
was sending data.
is abnormal replace the display.
Re-boot after shutdown, if
Error of slave the 916 alarm is prompted
The data verification
computer’s data if the power is not activated,
E916 error of the lower
When data communication the display does not match
machine feedback
is abnormal the motion control card
software
Defeat of initializing of Turn it back on after turning
Defeat of initializing
communication it off. If the 917 alarm is
E917 of display panel still prompted, replace the
When data communication
communication display.
is abnormal
Turn it back on after turning
Did not receive the lower it off. If the button is not
The lower machine turned on, it will prompt 919
E919 machine feedback data
stops working alarm, check the display
for too long
screen, display cable and
motion control card.
1790B
Usually occurs at the
FPGA interpolation FPGA interpolation
E920 same time as the drive
stops stops
alarm.
The current speed
1. Reduce the processing
cannot complete
E995 Feeder fault speed.
the stitch processing
2. Reduce the stitch length.
of the set pattern
The alarm appears when
When cloth cutting
After the cutter action the cutter is cut. It may be
knife does not return.
is completed, the signal that the sensor position is
E999 When the cloth cutting
of the cutter zero sensor poorly installed, or the
knife cannot return
is not detected. sensor is broken, or the
after the specified time
connection line is faulty.
5. sensor instructions
Numbering icon Sensor content
X-axis sensor
Y-axis sensor
Upper trim sensor
101
 BUTTON HOLE MACHINE JK-T1790B BUTTON HOLE MACHINE JK-T1790B

1. Check if the mechanical installation is correct, whether the cutter

Lower trim sensor
Press foot sensor
Cutting knife sensor
Pause switch
Pedal sensor1
Pedal sensor2
Wire break detection
Head down sensor
1790B
Abnormal cutter can return to the original position normally, and the light shielding
EB018 position film can block the sensor.
2. Check if the cable L438 is correct and the connection is secure.
3. Check if the cable L453 (control box X9 interface cable) is correct
and the connection is secure.
Cloth knife can't 4. Enter the input detection mode to check whether the cutter sensor
EB037 works normally. When the occlusion is displayed, it is “OFF”, and when
return
it is not blocked, it is “ON”.
5. Check whether the cutter electromagnet works normally, whether
the connection cable is correct, the working current of the cutter
Cloth knife sensor electromagnet can be changed by parameter K05, and the output
EB038
is abnormal detection mode can be checked to check whether the cutter
electromagnet works normally.
1. Check if the mechanical installation position is correct and check
whether the sensor is installed correctly. Generally speaking, the
distance between the sensor and the shielding piece should be
kept within 3mm.
2. Check if the needle probe origin sensor cable is correct and the
connection is secure.
3. Check if the cable L453 (control box X9 interface cable) is correct
and the connection is secure;
X origin detection 4. Check if the needle motor is rotating normally, the cable is correct
EB025
is abnormal (control box X15 interface cable), and the connection is reliable.
5. Enter the input detection mode to check whether the needle-point
origin sensor works normally. When the needle position is on the left,
the display is “OFF”, and on the right, it is “ON”; from left to right or

1790B
from right to left, the needle is pushed. The display changes from
"OFF" to "ON" or from "ON" to "OFF". If there are multiple jumps,
Sewing machine meniscus sensor the installation position is incorrect and should be adjusted
appropriately.

1. Check if the mechanical installation position is correct and check

whether the sensor is installed correctly. Generally speaking, the
distance between the sensor and the shielding piece should be kept
6. Fault code table within 3mm.
2. Check if the cable of the origin detection sensor is correct and the
Fault connection is reliable.
Fault name Troubleshooting method and steps Y origin detection 3. Check if the cable L453 (control box X9 interface cable) is correct and
number EB026
is abnormal the connection is secure.
EB004 Main voltage is too low 4. Check if the feed motor rotates normally, the cable is correct (control
1. Check if the input voltage is correct and ensure that the input
EB005 Main voltage is too high voltage is stable. box X13 interface cable), and the connection is reliable.
2. Check if the spindle motor works normally. 5. Enter the input detection mode and check whether the feed origin
IPM overvoltage or
EB007 sensor works normally. When it is blocked by the iron piece, it is
overcurrent
displayed as “ON”. If it is not blocked, it is “OFF”.
Auxiliary equipment
EB008 voltage (24V) under 1. Check if the mechanical installation position is correct and check
voltage abnormality 1. Check if the cable L451 (control box X16 interface cable) is
correct and the connection is secure; whether the sensor is installed correctly. Generally speaking, the distance
2. Check whether the cutting line motor and the cutting bottom between the sensor and the shielding piece should be kept within 3mm.
Auxiliary equipment 2. Check if the presser foot origin sensor cable is correct and the
line motor are normal.
EB009 voltage (24V) under connection is secure.
voltage abnormality Abnormal presser 3. Check if the cable L453 (control box X9 interface cable) is correct
EB027 origin detection and the connection is secure.
Encoder malfunction 1. Check if the spindle motor cable (control box X4, X5 interface 4. Check if the presser foot motor rotates normally, the cable is
EB013
or for connection cable) is correct and the connection is reliable. correct (control box X12 interface cable), and the connection is reliable.
2, check whether the machine is stuck, whether there is a card 5. Enter the input detection mode and check whether the work function
Motor running point of the work clamp origin sensor is normal. When it is blocked by the iron
B014 abnormally 3. Check if the spindle motor is normal. piece, it is displayed as “ON”. If it is not blocked, it is “OFF”.

102 103
 BUTTON HOLE MACHINE JK-T1790B

1. Check if the mechanical installation position is correct, whether there

is a card point; check whether the sensor is installed correctly. Generally
Tangential line origin speaking, the distance between the sensor and the shielding piece
EB028
detection abnormal should be kept within 3mm.
2. Check whether the origin sensor of the tangent line is normal. It can
enter the input detection mode and block the sensor with iron. When it
is blocked, it is ON.
3. Check if the cable L453 (control box X9 interface cable) is correct and
the connection is secure.
Tangential line motor 4. Check if the connection cable L451 is correct and the connection is
EB035 secure.
is abnormal
5. Check if the motor is rotating normally, and the cable connected to the
motor is correct. If there is a problem with the motor, replace the motor.

1. Check whether the mechanical installation position is correct, whether

there is a card point, and check whether the sensor is installed correctly.
Cut line origin Generally speaking, the distance between the sensor and the shielding
EB029
detection abnormal piece should be kept within 3 mm.
2. Check whether the origin sensor of the bottom line is normal. You can
enter the input detection mode and block the sensor with iron. It is “ON”
when blocking, and “OFF” when not blocking.
3. Check if the cable L453 (control box X9 interface cable) is correct and
the connection is secure.
bottom thread 4. Check if the connection cable L451 is correct and the connection is
EB036 Cutting motor is secure.
abnormal 5. Check if the motor is rotating normally, and the cable connected to the
motor is correct. If there is a problem with the motor, replace the motor.
1790B

1. Check if the cable C059-1 in the control box is connected correctly

Stepper drive and the connection is secure.
EB030 communication 2. Check if the stepper driver software is correct.
is abnormal Note: The system will also report this error when the power is
turned off, which is normal.

Check whether the needle motor, feed motor, lifter motor, and
Stepper motor cutter solenoid are normal, and whether the machine is smooth.
EB031 After re-powering, if the error occurs repeatedly, the stepper drive
overcurrent
board MD301 must be replaced.

Stepper drive Check if the cable H079-1 in the control box is correct and the
EB032 power supply connection is secure.Measure whether the voltage of the X12
is abnormal interface of the step board is normal. The normal voltage is 300V.

Stepper driver Replace the stepper board software for the 1790 or the stepper
EB041 drive board MD301
version error

Check that the cable L453 (control box X9 interface cable) is correct
Headboard EEROM and the connection is secure. If there is a problem with the cable,
EB044 replace the cable.If there is no problem with the cable, replace the
read and write error
head adapter plate SC041

Check the connection between the operating head and the control
EP307 Communication error box (control box X7 interface cable)Is it correct, is the connection secure?

Inconsistent Replace the control box software or operating head software for
EP321
software versions the 1790

104