Professional Documents
Culture Documents
MD·11
A Long Beach Swansong
Arthur A C Steffen
McDonnell Douglas
MD·11
A Long Beach Swansong
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11.10-11 Fre" h
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Dream no small dream; it lacks magic. also established an enviable reputation for reli- MOC was well ahead of the competition with
Dream large; then make the dream real - ability and profitability. The DC-10 has shown the new state-of-the-art tri-jet. Airbus launched
Donald Wills Douglas itself to be both enduring and adaptable. The its A340 half a year later than the MD-11, while
ongoing FedEx MD-1 0 programme is a further Boeing did not launch its 777 twin-jet until late
his thought of the founder of the Douglas prove of the tri-jet's qualities. Today 404 of the 1990. At the time MDC saw a market for over
T Aircraft Company (DAC) put a stamp on the
design and development of the propeller and
total 446 aircraft built are still in service around
the world.
300 aircraft of the new tri-jet. The majority of the
launch customers were operators who
jet aircraft built by what once was the world's When the last DC-1 Os were nearing comple- selected the aircraft to replace their DC-1 0 fleet
second largest aircraft manufacturer. tion on the assembly line of the Douglas Aircraft like American Airlines, Alitalia, Finnair, Japan
For DAC the jet age in commercial aviation Company in Long Beach, California, in 1988, a Airlines, KLM, Korean Air, Swissair and Thai
started with the introduction of the famous DC-8 new wide-body airliner was taking shape: the International. Fed Ex, launch customer of the
in 1958. When production stopped in 1972· a MD-11. The DC-10 was to be the last aircraft freighter version, selected the aircraft to
total of 556 aircraft of the different series had with the 'DC' prefix. In 1983, a name change, expand its large Douglas wide-body fleet.
been built. which would incorporate the company's full Production problems, a major managerial
Although Boeing sold nearly twice as many name, was decided upon by the Douglas man- reorganisation and layoffs severely hampered
examples of its competing 707, today's figures agement. All commercial would carry the des- the MD-11 programme and as a result the first
speak for the reliability and ruggedness of the ignation MD, for McDonnell Douglas. The name flight, originally scheduled for March 1989, was
Douglas product. Currently 233 DC-8s are still was introduced on the successful Super 80 delayed until January 1990. The advantage of
in service compared to 102 commercial 707s. family, the Super 81 and 82 series being an early introduction and early deliveries,
With the wide-body DC-10, which was renamed the MD-81 and MD-82. specifically ahead of Airbus Industrie's A340,
placed into service in 1971, McDonnell Dou- The first aircraft to carry the new name from dWindled.
glas (MDC) once more proved the company's the start of development was the MO-83, later Once in service, a serious shortfall in range
importance and influence in the airliner mar- followed by the MD-87, the MD-88 and the performance was reported by several airlines.
ketplace. Not only did the DC-10 outlast its MD-90. The successor to the DC-10 was Notably, American Airlines president Robert
rival, the Lockheed L-1 011 TriStar, the aircraft appropriately named MD-11. 'Bob' Crandall's airing of his unhappiness with
Bibliography Acknowledgements
McDonnell Douglas MD-11 Aircraft, Following my McDonnell Douglas DC-10 and ner, Fred Lerch, Michael F McLaughlin, Malcolm
Program and Product Reviews KC-10 Extender publication in the Aerofax Nason, Pierre-Alain Petit, Frank Poetsch,
Flight Times series it seems appropriate to pay tribute to the H Quander, Nico G J Roozen, J Ross, Nicky
McDonnell Douglas, Douglas Aircraft company's last tri-jet workhorse: the MD-11. Scherrer - VIP Photoservice; A J Smith, Arnold
Company, Long Beach, California, USA. First of all, my thanks to the people at Mid- Verwiel, Rolf Wallner and John Wegg - Airways.
Aero magazine, Boeing Commercial Airplane land Publishing for their support of the project. Although most of the air-to-air and factory
Group, The Boeing Company, Seattle, I would like to record my appreciation to the scene photographs were obtained before the
Washington, USA. following persons particularly: Don Hanson, McDonnell Douglas and Boeing merger, I wish
Boeing News, The Boeing Company, Seattle, retired Media Specialist, Douglas Products to thank the Boeing Historical Archives for their
Washington, USA. Division; John A Thom, Boeing Media Rela- permission to publish this material.
tions; Patricia M McGinnis, Boeing Historical I would also like to express my thanks to the
ACAR International- Airways
Archives; Leslie Nichols, Editor-in-chief Aero following companies, institutions and organi-
John Wegg, Sandpoint, Idaho, USA.
Magazine, the Boeing Company; the late Harry sations for supplying documentation and pho-
Aviation-Letter Gann, former Douglas Aircraft Company tographic material: Air International Magazine,
Lundkvist Aviation Research, Pahoa, Hawaii, Historian; Dietrich Seidl, Lufthansa Cargo Alitalia, AlliedSignal, American Airlines, Delta
USA. Media Relations; Christoph Titze, Lufthansa Air Lines, Euro Aviation Slides, Federal
Fleet Planning; Marlyse Bartis, Swissair Express, Finnair, General Electric Aircraft
Jet Airliner Production List Photo Archives; Detlev Anders, World Airways; Engines, Honeywell, Japan Airlines, KLM, LTU,
J R Roach & A B Eastwood, A J Altevogt, Mike Badrocke, Frank E Bucher- Lufthansa Cargo, Martinair Holland, NASA,
The Aviation Hobby Shop, West Drayton, Bucher & Co; Mark Busseniers - Exavia; Dario Rolls-Royce pic, Sabena, Swissair, The Avia-
Middlesex, England. Cocco, Jeffrey S DeVore, Ken Ellis, Eddy Gual tion Data Centre, United Technologies - Pratt &
- Aviation Photography of Miami; Reiner Whitney, VARIG, VASP and World Airways.
JP airline-fleets international
Geerdts - Luftfahrt Journal; P J Gralla, Ricky- Some photos shown were bought at slide
Ulrich Klee, Bucher & Co., Publikationen,
Dene Halliday, World Airline Fleets; George W conventions. If the photographer is unknown,
Zurich-Airport, Switzerland.
Hamlin, Theo Handstede, Heiko Hauptreif, 'Author's collection' is used in the caption. I
Luftfahrt Journal Harald M Helbig, Derek Hellmann, Bill Hough, would like to apologise for using these slides
Hamburg, Germany. M Kaspczak, Jan COG Keesen, Achim Leich- without stating the photographer's name.
Evolution of a Wide-Body
Final assembly work on the first aircraft is Although these planned series did not make it (12,038km) and 6,000nm (11, 112km) for the
conducted on the East Ramp of the Long Beach into production, it was a clear indication of what -20. Both aircraft would have an advanced
site. McDonnell Douglas
Douglas had in mind as a DC-10 successor. In three-crew flightdeck.
1982, further studies of an advanced and When McDonnell Douglas gave approval for
stretched DC-10 evolved. Named the MD-100, the MD-11 to be offered to the airlines in July
in line with the nomenclature used for the nar- 1985, the aircraft featured an advanced two-
s early as 1979, production of larger mod- row-body MD airliners, the long-range aircraft crew cockpit and the fuselage length ofthe MD-
A els of the efficient DC-10 was under con-
sideration at McDonnell Douglas in Long
would be offered in two versions. The MD-100
Series 10 was a 6ft 6in (1.95m) shorter version
11 X-20. The final refined MD-11 design was an
18ft 6in (5.66m) stretched DC-10-30 derivative.
Beach. Using the same nomenclature as for the of the DC-1 0 with a capacity of 270 passengers The stretch included the insertion of an 8ft 4in
DC-8, Douglas had three different variants in a typical three-class cabin layout. The Series (2.54m) plug forward of the wing and another
under study. The DC-1 0 Series 61 would be a 20 was 20ft. 6in (6.2m) longer than the DC-10 10ft 2in (3.12m) plug aft of the wing. The pro-
domestic-range model, while the Series 62 and and offered seating for 333 passengers in the jected range was 6,700nm (12,OOOkm) with a
63 would have intercontinental ranges. Both same cabin configuration. passenger load of 276 in a three-class configu-
the Series 61 and 63 tri-jets would be 40ft Advanced development work on the new tri- ration, up to 405 in an all-economy layout. The
(12.1 m) longer than the 182ft (55.4m) length of jet, which was now named MD-XXX, started in aircraft featured an all-new two-crew advanced
the existing DC-lOs, and the Series 62 would 1984. At the time Douglas proposed two ver- glass cockpit, redesigned wings with winglets,
be 26.7ft (8.1 m) longer. Maximum capacity of sions of the aircraft, named the MD-11 X-1 0 and and new turbofans.
these variants would be over 500 passengers, the MD-11X-20. Whereas the MD-11X-10 had The official production go-ahead for the
compared to the maximum of 380 for the DC- the same fuselage as the DC-10, the MD-11 X- widebody aircraft was announced on 30th
10s currently in service. Plans of the extended 20 would feature a fuselage stretch of 22ft 3in December 1986, almost one year behind
fuselage DC-lOs called for a 5ft (1.5m) tip (6.7m). The aircraft would be powered by GE schedule. At the time McDonnell Douglas had
extension on the wings and powerplants in the CF6-80C2 or P&W PW4460 engines. The envis- received orders and commitments for 92 air-
52,000 to 55,000 Ib (231 to 244kN) thrust range. aged range for the -10 was to be 6,500nm craft from 12 airlines and leasing companies.
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Above: The giant forged rings in the aft engine air duct serve as the main
vertical spars for the stabiliser. The Boeing Company
Top: The tail mounted engine support structure has been mated with the
rear fuselage section. The German flags were placed on the tooling fixture
because it was the first fuselage built for Lufthansa Cargo. The Boeing
Company
Centre: A look down the assembly line. Notice the cockpit section of the
next aircraft through the aft air intake. McDonnell Douglas
Above: The final assembly line. The aircraft's bare aluminium skins are still
covered in the anodised finish. McDonnell Douglas
Thilh.tlorcom'nllmoratosthol1ntflighto!th"McDonn"1I0ougl,,s
MD-1! tri_jot. Tho ol"t,,11 took off from long Beoc". <:alilomlo, whlJ,e II
WCI. ouomblod 01 Do~glo. Aircraft Compony. a divi.lon 01 M"Oonnell
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FAAcll,tllkotlonlnthofclloll990.
Th" 1100·11 reptono","" nOw .london:!)" wldo-cobln jotli"".. , combining
Iho benofit. 01 improv!l'd 9<:onomy. "dvonCl.d.I..,hnology avionics, and
pon"ng",r com/orl. lIs luol.of/ldenl onglnos ond oerodynomk fealure.
greollyincro<uobolhrongocopobliityondluel"conomy. The olre'olt ho.
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Opposite page:
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or the MD-11, MDC followed the DC-10 The all-passenger MD-11 proved to be the The mighty MD-11, a state-of-the-art and
F concept and offered three different versions
of the new jetliner from the start of production.
most successful aircraft in the family. A total of
131 examples left the Long Beach plant for
impressive airliner. McDonnell Douglas
The all-passenger version (MD-11 P), the 'Com- delivery mainly to international operators. The
bi' (MD-11 C) for mixed passenger and cargo range of this version is 7,865 statute miles Freighter aircraft. The Dutch carrier looked
transport and the all-freighter model (MD-11 F) (12,655km), carrying 298 passengers in a typi- back at years of profitable DC-1 0-30CF opera-
were available to meet the different customer cal three-class layout. tions and selected the MD-11 CF as its new
requirements. A further version, the Convertible The development of the combi aircraft was workhorse. The second airline to order the
Freighter (MD-11 CF) was introduced in August initiated by Alitalia. Only five aircraft of the type aircraft was World Airways. DAC built six
1991.The fifth and final version, the so-called were built. With 183 passengers and six main MD-11 CFs between 1994 and 1995. With an
ER - Extended Range - was launched at the deck pallets the MD-11C has a range 7,730 arrangement for all passenger or all cargo lay-
Singapore Air Show in February 1994. Unlike statute miles (12,435km). out, the aircraft was ideal for the two carriers
the DC-10 family of aircraft which included In December 1994, the first MD-11 CF was which operate in both fields. In the passenger
medium range versions, all MD-11 variants delivered to Martinair Holland. The Dutch car- layout the range of the aircraft is the same
were conceived as long range airliners. rier was the first airline to order the Convertible as the base passenger aircraft. In the freight
Centre: Cutaw
CF6-80C2 ay of the
(includes ePro~ulsion system
ngme n
nozzle). GE A' ,acelle and
Ph Ircraft E '
' nglnes
otographic Servlces
Right: Cutawa
Series turb fY of a PW4000
T 0 an eng"
echnologies-P me. United
ratt & Whitney
J052425
VG110Q61-19
OPTION
J055145DAC
VG110061-19
OPTION
All Economy - 409 Passengers
34 First Class or
Business Class
+ 180 Economy Class
34-in. Pitch = 214 Total Passengers
+ 6 Pallets
J053 103
OPTIONS
6-Pallet/3-Class Passenger Configuration 88- by 125- or 96- by 125-in. Pallets
SK082387
16 first Class
+ 41 Business Class + 124 Economy Class 181 Total Passengers
62-in. Pitch 38-in. Pitch 34-;n. Pitch + 6 Pallets
4-Pallet 10-Paliet
imr:I.' { i I- W-
~mr~
I.-- ~ J053270A
J053269A
CARGO
ROLLER BRAKE
Left: Schematic of the standard container and
FORWARD CARGO HANDLING SYSTEM pallet handling system, forward lower cargo
compartment. McDonnell Douglas
Dimensions
Cargo door 160in x 102in 4.06m x2.S9m
Weights
Max take-off 62S,000 Ib 283,SOOkg
Empty* 281 ,SOO Ib 127,688kg
Max fuel load 347,6001b 1S7,671kg
Max cargo load 169,8001b 77,021 kg
Capacity
Passengers 250-410 181-214 350-410 (pass)
Cargo Holds - main deck 6 pallets' 14,50811' (freight) 15,53011'
6 pallets' 411 m' (freight) 447m'
-lower deck b 6,85011' 194m' 6,85011' 194m' 6,85011' 194m' 6,85011' 194m'
Dimensions
Wingspan 169.511 51.70m 169.511 51.70m 169.511 51.70m 169.511 51.70m
Length overall with
General Electric engines 20111 4in 61.40m 201114in 61.40m 2011141n 61.40m 201114in 61.40m
Pratt & Whitney engines 20011 11in 61.28m 20011 11in 61.28m 20011 11in 61.28m 20011 11in 61.28m
Height overall: 57.811 17.60m 57.811 17.60m 57.811 17.60m 57.811 17.60m
Wing area
Including winglet 3,64811' 339m' 3,64811' 339m' 3,648ft' 339m' 3,648ft' 339m'
Sweepback 35° 35° 35· 35°
Landing gear
Tread (main wheels) 34.7ft 10.60m 34.7ft 10.60m 34.7ft 10.60m 34.7ft 10.60m
Wheel base (fore and aft) 80.8ft 24.60m 80.8ft 24.60m 808ft 24.60m 80.8ft 24.60m
Engines
Three engine options for all models 3 x GE CF6-80C2D1 Fturbofan 3 x P&W PW4460 turbofan 3 x P&W PW4462 turbofan
Take-off thrust 61,5001b 273kN 60,OOOIb 266kN 62,OOOIb 275kN
Delivery data
Max. take-off weight' 630,5001b 285,990kg 630,5001b 285,990kg 630,5001b 285,990kg 630,5001b 285,990kg
Max. landing weight: 430,OOOIb 195,045kg 458,OOOIb 207,745kg 481,500Ib' 218,405kg' 481,5001b' 218,405kg'
Max. zero fuel 400,OOOIb 181,437kg 430,OOOIb 195,045kg 451,3001b 204,706kg 451,3001b 204,706kg
Operator's empty weight 286,9651b 130,165kg 288,8851b 131,036kg 289,9651b (pass) 131,526kg 251,1491b 113,919kg
254,3721b (freight) 115,381 kg
Fuel capacity (volume) 38,615gal 146,174 litres 38,615gal 146,1741itres 38,615gal 146,174 litres 38,615gal 146,1741itres
Fuel capacity (weight) 258,721Ib 117,354kg 258,721Ib 117,354kg 258,7211b 117,354kg 258,721Ib 117,354kg
Weight limited payload 113,0351b 51,272kg 141,1151b 64,009kg 161 ,3351b (pass) 73,180kg 200,1511b' 90,787kg'
196,9281b (freight)· 89,325kg'
Performance
Maximum level flight speed at 588 sl. mph, M.87
31 ,000ft, all models 511 n. mph, 945km/h
FAA take-off field length
(max take-off weight) I 10,220ft 3,115m 10,220ft 3,115m 10,220ft 3,115m 10,220ft 3,115m
FAA landing field length
(max landing weight) 6,95011 2,118m 7,33011 2,234m 7,620ft 2,323m 7,62011 2,323m
Oesign range (FAR int'l reserves)
Statute miles 7,865' 7,730 I 7,865 (pass)' 4,540 (freight)" 4,540"
Nautical miles 6,840' 6,720 i 6,840 (pass)' 3,950 (freight) h 3,950"
Kilometers 12,655' 12,435 i 12,655 (pass)' 7,310 (freight) h 7,310"
• Pallet dimensions: 88in x 125in (2.23m x 3.18m) or 96in x 125in (2.44m x 3.18m) , 298 passengers with baggage, 3-class configuration
• Bulk capacity. Containerised capacity is 32 LD3 containers, or 5,566ft' (517m') h Weight limited payload
, Optional take-off weight (standard is 602,5551b/273,319kg) j 183 passengers with baggage, 3-class configuration plus 6 main deck freight pallets
, Optional landing weight (standard is 471 ,500 Ib/ 213,872kg) j With 3,000 US gallon (11 ,355Iitres) supplemental fuel tank
Bottom right: Like the nose gear, the centre twin bogie retracts forward.
Reiner Geerdts
ELEVATORS
SPOILERS
INBOARD AILERON
OUTBOARD AILERON
AUX
TANK
NO.2 TANK
NO. J TANK
NO.1 TANK
VENT BOX
FUEL ADAPTER
REFUEL CONTROL PANEL
NO.1 TANK
FILL VALVE
DUMP VALVE
~ VALVE
(t) PUMP
Fuel Distribution and Dump. McDonnell Douglas Below: Refuelling from an underground pipeline. Swissair
\
\\.
129 VOR localiser N01 aerial 138 Centre engine mounting beam
130 Fin tip aerial fairing 139 Bleed air pre-cooler
131 VOR localiser No 2 aerial 140 Pylon tail fairing
132 Rudder horn balance 141 Core engine, hot-stream, exhaust
133 Static dischargers nozzle
134 Double-acting rudder upper 142 Fan air, cold stream, exhaust duct
segment 143 Translating cowl thrust reverser
135 Rudder mass balance 144 Thrust reverser cascades
136 Rudder hydraulic actuators 145 Centre General Electric CF6-
137 Lower rudder segment rib 80C2Dl F turbofan engine
construction 146 Engine nacelle pylon structure
'"
164 Cabin attendant's folding seat and 171 Glassfibre/Kevlar trailing edge fillet 179 Twin-wheel centre main 223 Translating cowl thrust reverser
interphone construction undercarriage 224 Main engine mounting
165 Rear cabin doorway, port and 172 Inboard flap guide rail 180 Wing mounted mainwheelleg strut 225 Engine accessory equipment
starboard 173 Main undercarriage wheel bay pivot fixing gearbox
166 Bulk cargo door 174 Hydraulic reservoir 181 Port inboard spoiler panel 226 Fan casing
167 Underfloor bulk cargo hold, 510ft' 175 Hydraulic retraction jack 182 Inboard double slotted flap segment 227 Hinged cowling access panels
(14.4m'l 176 Centre main undercarriage wheel 183 Aileron hydraulic actuator 228 Intake duct acoustic lining
168 Cargo hold air distribution ducting bay 184 Port high-speed aileron 229 Intake lip de-icing air duct
169 Powered roller cargo handling floor 177 Centre main undercarriage leg and 185 Flap down position 230 Nacelle strake
170 Rear fuselage frame and stringer pivot fixing 186 Outboard double-slotted flap 231 Pratt & Whitney PW4460/4462
construction 178 Undercarriage bay keel member segment alternative power plant
MD·11 Operators
ver ten years have gone by since the first the individual aircraft operated by the large Although the majority of the MD-11s built were
O MD-11 entered service. During the pro-
duction period McDonnell DouglasfThe Boeing
users, as this material is readily available else-
where. (See the Bibliography, page 4) How-
passenger aircraft, the freighter version played
an important role from the start of production.
George Hall/Clay Lacy - Lufthansa Cargo
Company delivered new aircraft to 23 cus- ever, delivery details and present status of each
tomers. Following the cessation of production MD-11 built are made available in the Chapter
of the aircraft, some of the original customers Four.
have decided to sell their MD-11 s and replace With ever-changing 'corporate identities', all until December 1960 when the Boeing 720 was
them with aircraft such as the Boeing 747-400, MD-11 liveries used by the operators over the introduced. In 1970 the first of three 747s oper-
767-300/400, 777-200/300, Airbus A330 and years are described and every effort has been ated by the airline was added to the fleet. The
A340. The majority of these displaced MD-11 s made to illustrate them. This includes 'one-off' last 747 was retired in 1995. Transatlantic
will be converted to full-freighters. and 'celebration' schemes that may have only flights from Dublin, Shannon and Belfast to
In this chapter, specific MD-11 operations by been applied for a brief time. An index of lATA Boston, Chicago, New York, Newark and Los
user airlines are defined. Airlines are given in and ICAO codes of the airlines appears on Angeles are now conducted with Airbus A330s;
alphabetical order by 'operating' name and page 87. presently a total of seven A330s are operated.
abbreviation (if widely used to refer to the car- Aer Lingus wet-leased a World Airways
rier). Operators that ordered the,aircraft type, or MD-11 for the first time from May until Decem-
announced their intention to operate them, but Aer Lingus ber 1998. The aircraft was used on services
in the end failed to start MD-11 operations are between Ireland and the USA and carried the
also detailed. Additionally, airlines that 'name' Aer Lingus inaugurated transatlantic services attractive livery of the Irish airline. This paint
their aircraft are given in tabulated form. Brief from Dublin and Shannon to New York and scheme consists of a dark green cabin roof,
details of major accidents and write-offs are Boston with leased Lockheed Super Constella- divided by a twin light green and blue cheatline
also given. No attempt has been made to list all tions. The Constellations remained in service from the white lower fuselage.
Aero Lloyd
AirAsia
.............. ;...,..-,......--0:;;
Air Zaire
During March and April 1999 AirAsia leased 1988. The new routes and increasing passen-
two MD-11 aircraft from World Airways for Hadj ger traffic ultimately required suitable long Air Congo was founded in 1961 as the national
pilgrim flights between Kuala Lumpur Subang range equipment which led to the airline's deci- carrier. The name Air Zaire was introduced
Airport and Jeddah. The aircraft, N277WA and sion in 1988 to lease two MD-11 s from Mitsui when the country was renamed as Zaire in
N278WA, did not carry the airline's own colour- and Company. The GE-powered aircraft, fin 1971 following the country's independence
ful livery but displayed simple 'AirAsia' titles on 453 and 454, were amongst the first MD-11 s from Belgium.
the fUlly white fuselage while the white 'Tabung built and were expected to be delivered to the The airline deployed a fleet of Fokker F.27
Aji' title and logo of the Malaysian Hadj founda- airline during 1990. In February 1989, Air Friendships and Boeing 737s on its dense
tion within a black square was placed on the Europe announced an order for six MD-11 s domestic network and to other destinations in
tail fin. with options on a further 12 aircraft. MDC had Africa and the Middle East. For long range
assigned serial numbers 48506 through 48511 operations between Kinshasa to Brussels,
for the initial batch of aircraft. Following the Geneva, Paris, Rome and ZOrich the carrier
Air Europe bankruptcy of parent organisation ILG, Air acquired two DC-10-30s, of which the first one
Europe Ltd. ceased operations on 8th March was delivered on 8th June 1973. Of the two DC-
The airline was founded by British company 1991. The demise of the airline led to the irrev- 8-63CFs in the carrier's fleet one example was
ILG (International Leisure Group) in 1978. ocable cancellation of the pending MD-11 operated as a freighter. Despite the fact that the
Operations for major UK tour operators started orders and options. airline was transformed into a private company
with a fleet of Boeing 737-200s. The rapid The McDonnell Douglas rendering of the in 1978, the poor financial state of the airline
development of the carrier as a major charter Air Europe MD-11 shows the aircraft in the orig- required a major reorganisation. As part of this,
airline resulted in the purchase of 737-300s and inal livery. A multiple orange and red striping, the second DC-10 was sold to British Caledon-
400s and in 1983 the first Boeing 757s were together with the 'AE' initials, started at the ian Airways in 1985.
brought into service. Originally operating from forward fuselage and continued up into the The carrier ordered two MD-11 s for delivery
its London Gatwick base, the airline soon tail section. To underline the country of origin, in September 1992 and November 1993
became a familiar sight at other British airports the Union Flag was placed next to the black respectively. However the order was cancelled
conducting flights to Mediterranean destina- 'Air Europe' title on the upper fuselage. The and the aircraft, serial numbers 48529 and
tions. black 'Air Europe' title was also displayed on 48530, were not built.
Extending its route network, Air Europe intro- the tail fin. The Rolls-Royce emblems on the To replace the two Boeing 737s, Air Zaire
duced charter flights to North and Central wing engines show the carrier's powerplant had also placed an order for three McDonnell
America, the Caribbean and the Far East in selection. Douglas MD-82s for delivery during the 1990s.
AVIANCA
to the Boeing 747-400 and 777. Again, the was awarded the routes to South America, the A31 Os had already been sold in May 1986,
Seattle-based manufacturer won over MDC West and Central Africa in 1976 and was thus the fleet of eight DC-1Os and four 747s was
when BA placed an order for 777s in 1991. looking for a large capacity aircraft and decided transferred to the new owner. Whereas BA took
Besides its seven Concorde aircraft, BA to purchase DC-10-30s. At the time the airline delivery of the A320s ordered, the order for the
today operates a modern long range fleet con- operated a fleet of Vickers VC-1 0 and Boeing MD-11 aircraft was not taken up (see British
sisting of Boeing 747-236B, 747-436, 767-336 707 aircraft on international routes. Between Airways).
and 777-236 airliners. March 1977 and April 1981, eight DC-10-30s The MDC artist's impression shows the
The British Airways MD-11 artist's rendering were delivered. Further wide-body aircraft extremely attractive livery of British Caledonian:
show the aircraft in the airline's former distinc- operated by BCAl included the Airbus A310- a golden cheatline started below the nose and
tive livery. The top of the fuselage was pearl 200 and the 747-200. long range services were was separated from the blue upper cheatline
grey with midnight blue 'British Airways' letter- extended to North America, Africa, the Middle by a white pinstripe. Bold black 'British Cale-
ing at the front. The midnight blue belly had a and Far East. donian' titles and the Union Flag were placed
symbolised dark red 'Speedwing' which later long range expansion plans, which on the upper white fuselage. The most remark-
extended as a cheatline to the rear of the air- included further destinations in North and able part of the paint scheme was the dark blue
craft. The colours of the Union Flag appeared South America as well as the Far East, led to the tail with the gold lion rampant. The company
above the rear engine while the white crown order of a new generation wide-body airliner: was often referrec; to as BCAl, this lettering
highlighted the blue tail fin. The wing-mounted the MD-11. BCAl placed an initial order for together with a shield appeared on the wing-
engines were also kept in blue. three aircraft of the type on 3rd December mounted engines.
1986, weeks before the MD-11 program was
officially launched on 30th December. The air-
British Caledonian Airways line also was a launch partner for the A320 with China Airlines
an initial order for seven aircraft. The A320
British Caledonian Airways was founded on would have been a replacement for its ageing China Airlines (CAL) was established in Taipei,
30th November 1970 after British United Air- BAC One-Eleven aircraft. Republic of China on 16th December 1959. The
ways had been taken over by charter carrier However in 1988, after financial difficulties, carrier was appointed national airline of the
Caledonian Airways. As a result of government the ailing airline was taken over by one of its republic in 1965. International services to
policy, Britain's largest independent carrier strongest competitors, British Airways. While Saigon (now Ho Chi Minh City) with lockheed
World Airways N273WA was one of three MD-11s The carrier leased three MD-11 aircraft from
China Eastern Airlines leased from the US carrier. City Bird Seagull World Airways. While N271 WA and N273WA
displays the livery based on a white fuselage.
were operated on short term lease, N280WA
Nicky Scherrer - VIP Photoservice
Following a State Council directive, the Civil was with City Bird from June 1997 until March
Aviation Administration of China (CAAC) sepa- 1998, when the airline's second MD-11 was
rated its governmental, administrative and reg- The company's logo, a white stylised bird delivered. A third example joined the fleet in
ulatory role from the commercial airline within a red and dark blue circle, is displayed April 1998.
operations that were being conducted by the on the white tail fin. On the MD-11 aircraft this Two of the carrier's MD-11 shad GE engines
CAAC and its regional administrators. logo is also placed on the winglets. while one was powered by P&W PW4460
After separation from the CAAC, China East- engines.
ern Airlines started its own operations in 1988. Two aircraft, OO-CTS and OO-CTC, were
At the time the airline's fleet consisted of China Southern Airlines leased to Sabena in April and May 1998
McDonnell Douglas MD-82s, Airbus A310s and respectively and operated for the Belgian flag
BAe 146s. The airline was an early customer for After the reorganisation of the CAAC, China carrier until March 2001. See Sabena for more
the M0-11 and placed an order for five passen- Southern Airlines was established as an inde- details.
ger and one freighter aircraft in January 1989. pendent carrier in 1991 and is a member of the The airline's international scheduled network
The aircraft were delivered between 1991 and Southern Airlines Group. Formerly known as includes the destinations Las Vegas, Los Ange-
1993 and allowed the airline to offer passenger the CAAC Guangzhou Regional Administra- les, Mexico City, Miami, Orlando and San Fran-
services to Europe and the USA. Early destina- tion, the carrier already operated Western-built cisco. City Bird further operates charter flights
tions included Brussels, Chicago, Los Angeles, aircraft in the mid-eighties. Seven 737-200s to Cuba, the Dominican Republic, Guade-
Madrid and Seattle. The MD-11 F also permitted were in service at the time. loupe, Kenya, Mexico and Venezuela. The
the carrier to start full cargo flights to Europe Envisaging international operations, the air- MD-11 operated by the airline itself had a two-
and the USA. All aircraft were delivered with line signed a Memorandum of Understanding class 371 seat configuration, 36 Royal Eagle
P&W PW 4460 engines. The passenger aircraft (MoU) for the acquisition of six MD-11 s as early business and 335 Colibri economy passen-
have a seating arrangement for 44 first and 270 as 3rd July 1988. While serial numbers 48462 gers. City Bird ceased MD-11 operations at the
economy class passengers. through 48467 were allocated, the deal failed to end of April 2001. For long range services City
In September 1998 China Eastern Airlines materialise and the aircraft were never built. Bird currently operates two 767-300ERs
signed an agreement with Boeing's Long The airline today operates an extensive fleet Although the carrier planned to acquire two
Beach Division to convert two of its passenger of A320s, 737s and 757-200s on its domestic MD-11 freighters for dedicated cargo opera-
aircraft into freighters for its cargo subsidiary. network. In 1995 China Southern became the tions to Asia, South America and the USA, two
The conversion of the first aircraft was com- first Chinese airline to place the 777 into ser- Airbus A300C4-605Rs were ordered in 1998
pleted in December 1999. Ultimately, the vice. and delivered in July and August 1999 respec-
remaining three China Eastern MD-11 passen- The M0-11 artist's rendering shows the tively.
ger aircraft will be transferred to China Cargo planned livery of China Southern Airlines. A The airline chose an attractive, extraordinary
Airlines after conversion to freighters. The car- fivefold of light blue, golden, dark blue, golden livery which consisted of a dark green upper
rier plans to replace the aircraft with five addi- and light blue bands started at the nose section fuselage and tail section. The lower part of the
tional Airbus A340s. and became thinner towards the middle of the fuselage and wing engines were kept in a
As well as a dense domestic network, the air- forward fuselage. The same scheme was medium grey colour.
line has strongly developed its international repeated in reverse on the rear fuselage and tail A huge white 'City Bird' and a smaller 'The
operations. International destinations presently section. The Chinese and English 'China Flying Dream' title were placed on the forward
include Bangkok, Chicago, Fukuoka, Hong Southern' titles, respectively in dark and light section. The company's yellow and white 'bird'
Kong, Los Angeles, Madrid, Munich, Nagasaki, blue, were placed next to the national flag on logo was incorporated in the 'City Bird' title and
Nagoya, Okayama, Osaka, Paris, San Fran- the upper fuselage. The airline's white logo was was also displayed on the tail fin and winglets.
cisco, Seoul, Singapore, Sydney and Tokyo. displayed on the light blue tail fin. The Belgian and European Community flags
The current wide-body passenger fleet con- were displayed on the tail engine. The aircraft
sists of ten A300-605Rs, five A340-300s and on lease from World Airways featured a white
three MD-11 s. City Bird upper fuselage with dark green 'City Bird' and
The simple livery displays triple red, gold and 'The Flying Dream' titles. The company logo
dark blue cheatlines extending from the front to City Bird was founded by Victor Hasson in 1996 was placed on the white tail fin and grey
the rear of the fully white fuselage. 'China East- and is a subsidiary of City Hotels, SA The air- winglets.
ern' titles in English (blue) and Chinese (red) line took delivery of its first MD-11 on 13th OO-CTB A/batms
are placed on the upper fuselage. On the December 1996. Until the start-up of its own OO-CTC SeagUll (also used on N273WA
freighter aircraft a large 'Cargo' title is placed operations on 27th March 1997, City Bird and N280WA)
on the tail engine. leased the aircraft to STAR Europe. OO-CTS Cormorant
EVA Airways
Garuda Indonesia
po,--.,_"-_.......,..._'_00 j '"Ir'i....
II
.,,,,"'1 ....... • JI\6S83
JBird JBird
mD·n
JBird JBird JBird
mDn
rno=n
MCDONNELL DOUGLAS MCDONNELL DOUGLAS MCDONNELL OOUGLAS mOil MCDONNELL DOUGLAS rno:Il MCDONNELL DOUGLAS
J L J L J L
J J L J 1. JAL JAL
Lufthansa Cargo
Thiril~jflg ifl flew c1irB,:;tiofl3 The last MD·11 built, fIn 646, entered service
with Lufthansa Cargo in January 2001. MD-11
D·ALCN is seen at Frankfurt/Main Airport.
Author's collection
Opposite page:
--
Malaysia Airlines
Minerve
Nigeria Airways
MCDONNELL DOUGLAS
STAF
- ~ < -
STAR Europe
Swissair cessor. Swissair was a launch customer for the
STAR (Societe de Transport Mrien Regional) MD-11 and, after Finnair, the second European
Europe is a subsidiary of French tour operator The Swiss airline has been a long time cus- airline to take delivery of the aircraft. A total of
Look Voyages and Transat. STAR Europe tomer of the Long Beach manufacturer. Swis- sixteen aircraft were delivered between March
changed its name to STAR Airlines in Decem- sair ordered its first long range jet aircraft, the 1991 and December 1997.
ber 1997.The carrier started international char- Douglas DC-8-32, in 1956 and the type entered On 20th November 1997 Swissair was able
ter flights with a single Boeing 737-300 in service in 1960. A total of three were delivered, to announce the purchase of the four MD-11 s
December 1995. The current fleet consists of followed by one -53 in 1963. The DC-8-62 was which had been operated by German charter
five A-320-214s. Although consideration was introduced in 1967. The first wide-body aircraft airline LTU. Other carriers, including FedEx and
given to add leased DC-10 equipment to the to join the fleet was the Boeing 747-257B, intro- Gemini Air Cargo, had also been interested in
fleet at the end of 1996, these plans were not duced in 1971. During the following year the acquiring these aircraft which at the time were
realised. The company leased City Bird's first DC-10-30s made their entry with Swissair less than five years old. The decision provided
MD-11 OO-CTB for charter flights from Paris and by April 1982 the carrier operated 13 -30s the Swiss carrier with a substantial flexibility as
Orly Airport to Reunion from 15 December of which four were -30ERs. Further wide-body to how it would replace its five ageing Boeing
1996 until the end of March 1997. The aircraft aircraft operated by the airline were the 747- 747-300s. The LTU aircraft were delivered in
was operated in a 409 passengers all-economy 357B and the Airbus A31 0-300. November 1998 and after cabin configuration
configuration. No additional titles were added Based on the positive experiences with the modifications entered revenue service during
to the City Bird livery. DC-10, Swissair choose the MD-11 as its suc- the spring of 1999. All Swissair MD-11s are
UPS Airlines
USAFRICA Airways
special colour scheme.The colours of the MD-11 PP-SPM was delivered to KLM as
national flag were represented by a broad PH-KCI in November 1995 and sub-leased to
green and yellow diagonal band across the the Brazilian carrier the following month. The VIASA - Venezolana Internacional
fuselage, separating the white front and deep aircraft was returned to KLM in August 1998. de Aviacion SA
blue rear sections. Beside the three emblems Financial difficulties resulted in the return of
of the CBD (Confederacao Brasileira Desportos the first four MD-11 s to the leasing company in On 1st January 1961 VIASA was established to
- Confederation of Brazilian Sports) and the February 2000 and the suspension of interna- take over international flight operations from
emblem of the CBF (Confederacao Brasileira tional destinations New York, Toronto and Los Avensa and Linea Aeropostal Venezolana. The
de Futebol - Confederation of Brazilian Foot- Angeles. The carrier ceased MD-11 operations airline started operations with a fleet of three
ball) below the forward passenger windows, when the remaining four MD-11 s were with- Convair 880s which were replaced by two new
the title 'Transportadora official da Selecao drawn from use in late 2000. Currently a fleet of DC-8-50s and two new DC-8-63s. The airline
Brasileira de Futebol' (Official carrier of the 737s and A-300s is operated. The sole DC- chose another long range McDonnell Douglas
Brazilian football team) was applied. Four 10-30, PP-SFB, is sub-leased to subsidiary product to replace the DC-8 fleet; the first
golden and four deep blue stars were placed Ecuatoriana, Ecuador. DC-1 0-30 was accepted by VIASA in April 1974.
over the CBD and CBF emblems respectively. The colour scheme features a low twin blue A total of five Series -30s were delivered by the
The four stars and years, sweeping up from and black cheatline, from nose to tail, separat- manufacturer while a further example was
the belly into the tail section, indicate the foot- ing the white upper from the bare metal lower leased from Iberia.
ball world championship victories of the Brazil- fuselage. Large blue 'VASP' titles are displayed The international network included destina-
ian team: 1958 in Sweden, 1962 in Chile, 1970 between the second entry and the overwing tions in Europe, the USA and South America.
in Mexico and 1994 in the USA. It is of interest door. The tail section, which is also kept in the During the Canadian winter season charter
to note that a 737-3K9, PP-VOZ, was also dec- blue colour, displays the stylised white com- flights were flown to Toronto and Vancouver.
orated in this colourful scheme. pany bird motif. The white motif is also placed The carrier ordered two MD-11 passenger air-
on the blue winglets while the light grey craft which were to be delivered during 1992.
engines show the same in blue colour. Serial numbers 48524 and 48525 were assigned;
On 27th 1996 July VASP introduced its new however, the order was cancelled and the air-
VASP - Viacao Aerea Sao Paulo, SA Sao Paulo - Los Angeles - Osaka service. The craft were not built. In 1996 the fleet consisted
aircraft on the inaugural flight, MD-11 PP-SPK, of seven 727s and four DC-10-30s. Facing
VASP was founded in 1933 and was one of the was christened Kasato Maru, the name of the heavy losses and a lack of cash flow, VIASA
first airlines to offer scheduled services. The air- ship on which the first Japanese emigrants was forced to cease operations on 23rd Janu-
line over the years developed into the nation's arrived in Brazil on 18th June 1908. ary 1997 and was liquidated in March 1997.
second largest and, following privatisation, Celebrating the 500th anniversary of the dis- The artist's impression shows the MD-11 in a
started its first international service in 1990. covery of Brazil by Portuguese explorer Pedro slightly revised version of the colour scheme
For that purpose the airline leased two DC- Alvares Cabral in 1500, a '500' year sticker used by the airline between 1979 and 1996.
10-30s which were returned to the leasing com- together with a yellow and green 'sail' logo was Instead of a single dark blue cheatline, triple
panies in November 1992. The first two MD-11 s applied behind the cockpit windows in 1999 to cheatlines in different shades of blue, which
arrived in February and March 1992 and over mark the occasion. divide the white cabin roof from the bare metal
the years the fleet grew to a total of nine exam- PP-SFD Nossa Senhora Aparecida lower fuselage, are shown. The orange 'Viasa'
ples of the type. All aircraft were equipped with PP-SPK Kasato Maru, renamed Luis and dark blue 'Venezuela' titles were applied
GE CF6-80C2D1 F engines. The airline selected Eduardo Magalhaes above the passenger windows. A white 'Viasa'
a 325 passengers seat configuration consisting PP-SOW Armando Sales de Oliveira title was displayed on the orange tail engine.
Zambia Airways
LH/GEC Lufthansa Cargo, Germany 65, 66, 67 SVA Saudi Arabian Airlines - VIP aircraft,
IATAjlCAO Codes of MD-11 Operators, LM/ALM Air ALM, Netherlands Antilles 41,41 Saudi Arabia 75, 76
Planned, Past and Present LT/LTU LTU International Airways, Germany 64, 65 TG/THA Thai Airways International, Thailand 80, 81
LX/CRX Crossair, Switzerland 50 TLA TransAer International Airlines, Ireland 81
The airline name is followed by its country of origin, plus LY/ELY EI AI Israel Airlines, Israel 50,51 VA/VIA VIASA, Venezuela 84, 84
page references in italics for the illustration(s) and in MH/MAS Malaysia Airlines, Malaysia 67, 68, 68 VP/VSP VASP, Brazil 83,84
roman characters for the narrative. One operator with- MP/MPH Martinair Holland, The Netherlands 69,70 WO/WOA World Airways, USA 50,57,71,74,75,77,
out a designator is included for completeness. MU/CES China Eastern Airlines, China 47,48,49 85,85,86
PR/PAL Philippine Airlines, Philippines 71, 72 WT/NGA Nigeria Airways, Nigeria 71, 72
AA/AAL American Airlines, USA 43, 44, 45 QC/AZR Air Zaire, Zaire 42, 42 YP/AEF Aero Lloyd, Germany 41,41
AE/AOE Air Europe, UK 41,42 QN/AOM Air Outre Mer, France 42, 42 ZA/ZAS ZAS Airline of Egypt, Egypt 87, 87
AE/MDA Mandarin Airlines, Taiwan 69,70 QZ/ZAC Zambia Airways, Zambia 86, 86, 87 ZB/MON Monarch Airlines, UK 71, 72
AKJAXM AirAsia, Malaysia 41,41 RG/VRG VARIG, Brazil 82,82,83 E8/USF USAFRICA Airways, USA 82, 82
AY/FIN Finnair, Finland 55, 56, 56, 57 SN/SAB Sabena, Belgium 72,73,73 H2/CTB City Bird, Belgium 48,49,49
AV/AVA AVIANCA, Colombia 45,45 . SQ/SIA Singapore Airlines, Singapore 75, 76 2R/SEU STAR Europe, France 77
AZ/AZA Alitalia, Italy 43,43,44 SR/SWR Swissair, Switzerland 77, 78, 79, 80 5X/UPS UPS Airlines, USA 81,81
BA/BAW British Airways, UK 45,46 SV/SVA Saudi Arabian Airlines, Saudi Arabia 74, Sonair Servico Aereo, Angola 76, 77
BR/BCA British Caledonian Airways, UK 46,46 74, 75
BR/EVA EVA Airways, Taiwan 52,52
CI/CAL China Airlines, Taiwan 46,46
CK China Cargo Airlines, China 48
CZ/CSN China Southern Airlines, China 48, 49
DL/DAL Delta Air Lines, USA 50,50
EB/EWW Emery Worldwide Airlines, USA 51
EI/EIN Aer Lingus, Ireland 40,41
FS/STU STAF, Argentina 77,77
FX/FDX Federal Express, USA 53, 53, 54
FX/GEC German Cargo Services, Germany 58, 59
GA/GIA Garuda Indonesia, Indonesia 57,57
GH/GHA Ghana Airways, Ghana 58, 59
GR/GCO Gemini Air Cargo, USA 58,59
IW/MIN Minerve, France 71, 71
JL/JAL Japan Airlines, Japan 58, 59, 59, 60
JU/JAT Jugoslovenski AT, Yugoslavia 61,61
KE/KAL Korean Air, Korea 63, 65
NfCDONNELL DOUGLAS
KLlKLM KLM Royal Dutch Airlines,
The Netherlands 61,61,62, 63, 64
MD·11 Production
Top: China Airlines took delivery of MD-11 B-152, Above right: The Douglas Aircraft Company data
the third aircraft of the type in the carrier's fleet, plate on the first MD-11 built. MD-11 F fuselage
on 30th June 1993. The aircraft was the 100th 447, serial number 48401, is in service with
MD-11 delivered. McDonnell Douglas FedEx as N601FE. Author's collection
Above: 22nd February 2001. The final MD-11 Right: The Boeing data plate of Lufthansa Cargo
delivered from the Boeing Long Beach Division MD-11F D-ALCN. Fuselage 646, serial number
takes off to enter revenue service with 48806, was the last MD-11 built.
Lufthansa Cargo. With its departure, 30 years of Author's collection
tri-jet production at the facility ended.
The Boeing Company
MD-11D Proposal (1993) for forward lower 'Panorama MD-11X-20 Proposed (September 1984) 22ft 3in stretch of
MD-11 Variants - Real... Deck', 43 business-class seats DC-10-30
MD-11 Baseline passenger model (DAC: MD-11 P), MD-11 D1 MD-11 Dwith increased gross weight MD-11XMR Medium-Range, proposed (1985) version of
derivative of DC-1 0-30 with CF6-80C2/ PW4460- MD-11X-20
MD-11 D2 MD-11 Dwith increased gross weight and range
4462 engines, winglets, glass cockpit MD-12 Proposed (1987) 35ft stretch of MD-11 with new
MD-11 ER Extended Range, proposed (1985) combination of
MD-11AH Advanced Heavy, Swissair name for upgrade with wing, Fly by Wire (FBW) control system, renamed
MD-11 fe~tures with DC-10 fuselage (dropped
MGTOW 630,500 Ib, aerodynamic PIP MD-11 SS, then MD-12X
1988)
modifications, and composite panels MD-12X Proposed (October 1990) 35ft stretch of MD-11
MD-11 LR Long Range, proposed (December 1994) with
MD-11A-1 (DAC), MD-11 fitted with A-1 modification for 375-400 seats, new wing, FBW controls
wing tip extension and other refinements from
package MD-11 Stretch MD-12 Four-engine, double-deck proposal (1992)
MD-11 C Combi passenger/freighter model with rear MD-11 M Medium, proposed (1986) successor to MD-12XMR MD-12X for US transcontinental market, 450
fuselage left side cargo door (originally called MD-11XMR, centre gear removed seats (two class configuration)
MD-11 CB by DAC)
MD-11 MRS Medium Range Stretch, revised (1988) name for MD-12XSTR MD-12X with 15ft stretch, 450 seats (three class
MD-11 ER Extended Range (DAC), removable 3,000 US original MD-11 SS configurations)
gallon belly tank in forward cargo compartment,
MGTOW 630,500 Ib (DAC: MD-11 ER, MD-11 ERP) MD-11 S StretCh, proposal (1987) with 18ft stretch MD-12XX MD-12X with further stretch, 550 seats
MD·11 F Freighter, or Convertible Freighter MD-11 S/PD Stretch/Panorama Deck, MD-11 Svariant, later MD-XX Proposal (February 1996) for new wing with
(DAC: MD-11 CF), with forward cargo door with new wing 'Panorama Deck', MD-95 cockpit
MD-11 SS Super StretCh, MD-11 Sproposal with 35ft stretch MD-XXLR Long Range, MD-XX with 309 seats
and lower 'Panorama Deck', renamed MD-12XX
... and Imagined MD-XX MD-XX with 32ft stretch, 375-515 seats
MD-11 Proposed (1994) 22ft stretch for 363 passengers Stretch
MD-11ADV Advanced Stretch, proposed (1985) 40ft stretch Simple Stretch
MD-XXX Original proposal (March 1984) for improved
for 380 seats MD-11 Proposed (1994) 200-240in stretch with wing tip DC-1 0-30 with possible stretch, which led to the
MD-11 B Proposed (late 1992) increased gross weight extensions, centre fuselage tank Stretch MD-11X
MD-11 B1 MD-11 Bwith stretch for 20 more seats MD-11 Twin Proposals (1994) for twin-jet with MD-11 LR wing, AM-300 Proposed (1988) designation of MD-11 SS if
short-fuselage, long-haul, and 'optimised' stretch launched as joint Airbus/MDC project
MD-11 B2 MD-11 Bshort-fuselage for 250 seats versions
KC-1 DB Proposed (1987) USAF tanker/transport version
MD-11 C Proposal (late 1992) for stretch with 125in wing MD-11X Proposal (September 1984) for upgraded (power ofMD-11
root plugs plants, avionics, structures) US domestic DC-1 0
MD-11C1 MD-11 Cfor 329 seats MD-11X-10 Proposed (September 1984) DC-10-30ER
development Bold indicates official (FAA) designations from type certificate
MD-11 C2 MD-11 Cfor 353 seats
DAC = Douglas Aircraft Company in-house nomenclature
MD-11 CC Proposed (May 1996) 31ft stretch with new wing Source: John Wegg, Airways
NlCOOf'/tlNIEL.-L. oouOA-,AS
I tt •
f the launch date of 25th April 1968 for the an important role in future DC-10 and MD-11 flat panel, liquid crystal displays (LCD) showing
I DC-10 programme can be considered an
important date, 16th September 1996 may ulti-
modifications.
The conversion programme, which began in
all flight and systems information. Another
major benefit of the ACF is derived from the Air-
mately prove to be of equal importance in February 1997, takes about 120 days per air- craft System Controllers originally designed for
the aircraft's history. On this day McDonnell craft. It includes a heavy maintenance check, the MD-11. The system manages the functions
Douglas and freight and small package giant standardisation and reliability upgrades, and of all major aircraft systems such as the electri-
Federal Express Corporation announced the removal of passenger accommodations. Other cal, hydraUlic and fuel systems, thus eliminat-
MD-1O programme. The agreement included main conversion activities include the main ing the need for a flight engineer. The ACF also
the conversion of 70 DC-10s, and an option to deck cargo door installation, the rigid barrier uses state-of-the-art high-speed, high-capacity
retrofit an additional 50 aircraft, into advanced installation and structural changes to increase computers built around Honeywell's innovative
technology freighters. The conversion project the maximum takeoff gross weight. McDonnell Versatile Integrated Avionics (VIA) design, the
occurs in two phases. In the first phase of the Douglas designed special tooling for fabricat- VIA 2000. Three of the VIA computers, coupled
FedEx MD-10 programme passenger-config- ing and installing the cargo door to minimise with a pair of new aircraft interface units linking
ured DC-10s are converted to freighters and the time the aircraft is out of service and to them to the aircraft systems, replace 22 sepa-
redelivered to Fed Ex. improve flexibility in production rates. rate computers in the existing DC-10 design.
At the time MDC selected Dimension Avia- The cargo door is installed in the forward With other changes in the avionics bay, an
tion at Goodyear, Arizona, as the principal cen- port side fuselage and is common to that used overall savings of approximately 1,000 lb
tre for converting the former United Airlines and on the MD-11 freighter. The rigid cargo barrier (454kg) in removed equipment is achieved as
American Airlines aircraft. Today the site is (RCB) replaces the standard cargo net. (See a result of the ACF modification.
operated by Aviation Management Systems, Chapter 2 - Pure Freighters - for more details) Other major improvements during the ACF
Inc. as a maintenance repair and overhaul facil- A higher maximum take-off gross weight conversion will be the fitting of an advanced
ity. The massive programme however required (tylTOGW) for both the DC-1 0-1 0 and -30 air- weather radar system with predictive winds-
further conversion sites. Prior to the com- craft has been achieved by structural changes hear detection, a Category llib autoflight sys-
mencement of the Fed Ex MD-10 programme, made during the conversion. The Series -10 tem, landing gear reliability improvements as
long-time McDonnell Douglas partner Aeron- freighter'S gross payload has risen from well as aerodynamic drag reductions.
avali in Italy had already converted DC-10 air- 124,000 Ib (56,240kg) to 143,500 lb (65,091 kg). The operational reliability of the aircraft will
craft for operators including Gemini Air Cargo, The gross payload of a Series -~O freighter has be further enhanced by Satellite Communica-
DAS Air Cargo and United Airlines. The com- been increased from 163,0001b (73930kg) to tions SATCOM), Global Positioning System
pany was selected to be the second source 180,000 lb (81 ,720kg). (GPS) navigation capabilities, Future Air Navi-
location for the FedEx MD-1O conversion pro- The second phase of the programme gation System (FANS) compatibility and an On-
gramme. includes the installation of the Advanced Com- Board Maintenance Terminal. The MD-95
In 1998 the Boeing Company decided to mon Flightdeck (ACF) in the modified aircraft 100-passenger airliner, which was renamed
enter the conversion scene with its newly and other FedEx DC-1 Os, converting the three- Boeing 717 in January 1998, features a similar
formed Boeing Aerospace Support Center crew cockpit into a two-crew 'glass cockpit'. set of advanced cockpit displays and systems
(BASC) located at former Kelly Air Force Base The ACF is operationally based on Honeywell's which were also to be available for planned
in San Antonio, Texas. The division was initially integrated cockpit design for the two-crew MD- McDonnell Douglas aircraft. (MD-11 variants
contracted to convert a single DC-1 0-10 which 11, with six-across 8in x 8in (20.3cm x 20.3cm) see page 95)
arrived at the BASC site in September 1998. As
mentioned in the Chapter Two, Boeing Airplane
Services was launched in 1999, with modifica-
tion centres in Wichita, Kansas and San Anto-
nio, Texas. As well as Aeronavali and Israel
Aircraft Industries' Bedek division, Singapore-
based ST Aviation Services Co (SASCO), a
subsidiary of Singapore Technologies Aero-
space (ST Aero), became a partner of Boeing
Airplane Services' international network of
modification and engineering facilities in Feb-
ruary 2000. SASCO rolled out the first DC-10
freighter in November 2000 and will also play
DC·10 Production
Launch customer United Airlines operated an extensive fleet of DC-10-10s. N1801U was delivered in 1972 and was the airline's first DC-1O. After 25 years
of passenger service the aircraft was sold to FedEx in 1997 and entered service as a MD-10 freighter in 2001. McDonnell Douglas
Many airlines are attracted by the DC-10's capability as a freighter aircraft. This former Martinair Holland DC-10-30CF entered service as a freighter with
Cielos del Peru in late 2000. Exavia
365 48289 MX 3 Nl003W MX 3 15 5 CF6-50C2F 19.08.1981 03.12.1981 The Memphis Group/BU N152SY
366 47856 JL 18 JA8547 JL 18 40-1 40 JT9D-59A 04.09.1981 08.12.1981 JO JA8547
367 47857 JL 19 JA8548 JL 19 40-0 41 JT9D-59A 23.09.1981 25.01.1982 JL JA8548
368 48292 SR 12 HB-IHN SR 12 30 159 CF6-50C2 09.10.1981 27.02.1982 CO N87070
369 48286 GH 1 9G-ANA GH 1 30 160 CF6-50C2 02.11.1981 25.02.1983 GH 9G-ANA
370 48296 CP 7 C-GCPI CP 7 30 161 CF6-50C2 23.11.1981 19.02.1982 Centre Solutions/WFU/STD N296CR
371 48293 SR 13 HB-IHO SR 13 30 162 CF6-50C2 16.12.1981 01.04.1982 CO/WFU/STD N83071
372 48294 MX 4 XA-MEW MX 4 15 6 CF6-50C2F 18.01.1982 13.01.1983 ELC SX-CVP
373 48206 ZA 7 79-1946 ZA 7 30CF 34 CF6-50C2 10.02.1982 25.05.1982 KC-l0NUSAF 79-1946
374 48295 MX 5 XA-MEX MX 5 15 7 CF6-50C2F 05.03.1982 13.01.1983 SY N151SY
375 48207 ZA 8 79-1947 ZA 8 30CF 35 CF6-50C2 3003.1982 21.06.1982 KC-l0A/USAF 79-1947
376 48208 ZA 9 79-1948 ZA 9 30CF 36 CF6-50C2 23.04.1982 23.07.1982 KC-l0A/USAF 79-1948
377 48209 ZA 10 79-1949 ZA 10 30CF 37 CF6-50C2 18.05.1982 09.08.1982 KC-l0A/USAF 79-1949
378 48210 ZA 11 79-1950 ZA 11 30CF 38 CF6-50C2 11.06.1982 08.09.1982 KC-l0A/USAF 79-1950
379 48264 UA 42 N1848U UA 42 10CF 9 CF6-6D 06.08.1982 20.09.1982 FX N68057
380 48211 ZA 12 79-1951 ZA 12 30CF 39 CF6-50C2 31.08.1982 18.11.1982 KC-l0A/USAF 79-1951
381 48301 JL 20 JA8549 JL 20 40-0 42 JT9D-59A 19.10.1982' 15.03.1983 JL JA8549
382 48212 ZA 13 82-0190 ZA 13 30CF 40 CF6-50C2 20.12.1982 06.04.1983 KC-l0A/USAF/L 82-0190
383 48213 ZA 14 82-0191 ZA 14 30CF 41 CF6-50C2 08.02.1983 19.04.1983 KC-l0A/USAF 82-0191
384 4821~ ZA 15 82-0192 ZA 15 30CF 42 CF6-50C2 22.03.1983 20.05.1983 KC-l0A/USAF 82-0192
385 48215 ZA 16 82-0193 ZA 16 30CF 43 CF6-50C2 04.05.1983 28.07.1983 KC-l0A/USAF 82-0193
386 48216 ZA 17 83-0075 ZA 17 30CF 44 CF6-50C2 16.06.1983 23.08.1983 KC-l0A/USAF 83-0075
387 48217 ZA 18 83-0076 ZA 18 30CF 45 CF6-50C2 29.07.1983 16.09.1983 KC-l0A/USAF 83-0076
388 48218 ZA 19 83-0077 ZA 19 30CF 46 CF6-50C2 12.09.1983 02.11.1983 KC-l0NUSAF 83-0077
389 48219 ZA 20 83-0078 ZA 20 30CF 47 CF6-50C2 25.10.1983 13.12.1983 KC-l0NUSAF 83-0078
390 48220 ZA 21 83-0079 ZA 21 30CF 48 CF6-50C2 0812.1983 27.02.1984 KC-l0A/USAF 83-0079
391 48221 ZA 22 83-0080 ZA 22 30CF 49 CF6-50C2 17.02.1984 28.03.1984 KC-l0A/USAF 83-0080
392 48222 ZA 23 83-0081 ZA 23 30CF 50 CF6-50C2 27.04.1984 07.06.1984 KC-l0A/USAF 83-0081
393 48223 ZA 24 83-0082 ZA 24 30CF 51 CF6-50C2 12.06.1984 19.07.1984 KC-l0NUSAF 83-0082
394 48224 ZA 25 84-0185 ZA 25 30CF 52 CF6-50C2 26.07.1984 04.09.1984 KC-l0A/USAF 84-0185
395 48225 ZA 26 84-0186 ZA 26 30CF 53 CF6-50C2 30.08.1984 15.10.1984 KC-l0NUSAF 84-0186
396 48226 ZA 27 84-0187 ZA 27 30CF 54 CF6-50C2 05.10.1984 27.11.1984 KC-l0A/USAF 84-0187
397 48227 ZA 28 84-0188 ZA 28 30CF 55 CF6-50C2 12.11.1984 19.12.1984 KC-l0NUSAF 84-0188
398 48228 ZA 29 84-0189 ZA 29 30CF 56 CF6-50C2 19.12.1984 05.02.1985 KC-l0NUSAF 84-0189
399 48229 ZA 30 84-0190 ZA 30 30CF 57 CF6-50C2 01.02.1985 16.03.1985 KC-l0NUSAF 84-0190
400 48230 ZA 31 84-0191 ZA 31 30CF 58 CF6-50C2 08.03.1985 18.04.1985 KC-l0NUSAF 84-0191
401 48231 ZA 32 84-0192 ZA 32 30CF 59 CF6-50C2 12.04.1985 04.06.1985 KC-l0A/USAF 84-0192
402 48232 ZA 33 85-0027 ZA 33 30CF 60 CF6-50C2 10.05.1985 21.08.1985 KC-l0NUSAF 85-0027
403 48233 ZA 34 85-0028 ZA 34 30CF 61 CF6-50C2 10.06.1985 01.08.1985 KC-l0NUSAF 85-0028
404 48234 ZA 35 85-0029 ZA 35 30CF 62 CF6-50C2 09.07.1985 04.09.1985 KC-l0NUSAF 85-0029
405 48235 ZA 36 85-0030 ZA 36 30CF 63 CF6-50C2 06.08.1985 19.09.1985 KC-l0NUSAF 85-0030
406 48236 ZA 37 85-0031 ZA 37 30CF 64 CF6-50C2 04.09.1985 10.10.1985 KC-l0NUSAF 85-0031
407 48237 ZA 38 85-0032 ZA 38 30CF 65 CF6-50C2 25.09.1985 04.11.1985 KC-l0NUSAF 85-0032
408 48238 ZA 39 85-0033 ZA 39 30CF 66 CF6-50C2 16.10.1985 03.12.1985 KC-l0A/USAF 85-0033
409 48287 FM 1 N306FE FM 2 30F 1 CF6-50C2 07.11.1985 24.01.1986 FX N306FE
410 48239 ZA 40 85-0034 ZA 40 30CF 67 CF6-50C2 02.12.1985 04.02.1986 KC-l0A/USAF 85-0034
411 48240 ZA 41 86-0027 ZA 41 30CF 68 CF6-50C2 30.12.1985 27.02.1986 KC-l0NUSAF 86-0027
412 48291 FM 2 N307FE FM 3 30F 2 CF6-50C2 21.01.1986 07.03.1986 FX N307FE
413 48241 ZA 42 86-0028 ZA 42 30CF 69 CF6-50C2 11.02.1986 29.03.1986 KC-l0NUSAF 86-0028
414 48242 ZA 43 86-0029 ZA 43 30CF 70 CF6-50C2 04.03.1986 25.04.1986 KC-l0NUSAF 86-0029
415 48243 ZA 44 86-0030 ZA 44 30CF 71 CF6-50C2 25.03.1986 09.05.1986 KC-l0NUSAF 86-0030
416 48297 FM 3 N308FE FM 4 30F 3 CF6-50C2 16.04.1986 28.05.1986 FX N308FE
417 48244 ZA 45 86-0031 ZA 45 30CF 72 CF6-50C2 07.05.1986 23.06.1986 KC-l0NUSAF 86-0031
418 48245 ZA 46 86-0032 ZA 46 30CF 73 CF6-50C2 29.05.1986 18.07.1986 KC-l0A/USAF 86-0032
419 48298 FM 4 N309FE FM 5 30F 4 CF6-50C2 19.06.1986 31.07.1986 FX N309FE
420 48246 ZA 47 86-0033 ZA 47 30CF 74 CF6-50C2 11.07.1986 27.08.1986 KC-l0A/USAF 86-0033
421 48247 ZA 48 86-0034 ZA 48 30CF 75 CF6-50C2 01.08.1986 30.09.1986 KC-l0A/USAF 86-0034
422 48299 FM 5 N310FE FM 6 30F 5 CF6-50C2 22.08.1986 30.09.1986 FX N310FE
423 48248 ZA 49 86-0035 ZA 49 30CF 76 CF6-50C2 15.09.1986 31.10.1986 KC-l0NUSAF 86-0035
424 48249 ZA 50 86-0036 ZA 50 30CF 77 CF6-50C2 06.10.1986 30.11.1986 KC-l0NUSAF 86-0036
425 48250 ZA 51 86-0037 ZA 51 30CF 78 CF6-50C2 28.10.1986 24.12.1986 KC-l0NUSAF 86-0037
426 48251 ZA 52 86-0038 ZA 52 30CF 79 CF6-50C2 18.11.1986 31.01.1987 KC-l0NUSAF 86-0038
427 48303 ZA 53 87-0117 ZA 53 30CF 80 CF6-50C2 05.01.1987 28.02.1987 KC-l0NUSAF 87-0117
428 48304 ZA 54 87-0118 ZA 54 30CF 81 CF6-50C2 09.02.1987 17.04.1987 KC-l0NUSAF 87-0118
429 48305 ZA 55 87-0119 ZA 55 30CF 82 CF6-50C2 16.03.1987 26.05.1987 KC-l0NUSAF 87-0119
430 48306 ZA 56 87-0120 ZA 56 30CF 83 CF6-50C2 21.04.1987 30.06.1987 KC-l0NUSAF 87-0120
431 48307 ZA 57 87-0121 ZA 57 30CF 84 CF6-50C2 27.05.1987 21.08.1987 KC-l0NUSAF 87-0121
432 48308 ZA 58 87-0122 ZA 58 30CF 85 CF6-50C2 01.07.1987 17.11.1987 KC-l0NUSAF 87-0122
433 48300 FM 6 N312FE FM 7 30F 6 CF6-50C2 06.08.1987 30.09.1987 MD-l0-30F/FX N312FE
434 48267 TG 3 HS-TMA TG 3 30 163 CF6-50C2 11.09.1987 01.12.1987 NW N238NW
435 48290 TG 4 HS-TMB TG 4 30 164 CF6-50C2 16.10.1987 22.12.1987 NW N239NW
436 48315 JD 1 JA8550 JD 1 30 165 CF6-50C2 20.11.1987 30.03.1988 NW N243NW
437 48316 JD 2 JA8551 JD 2 30 166 CF6-50C2 05.01.1988 29.07.1988 NW N244NW
438 48319 TG 5 HS-TMC TG 5 30 167 CF6-50C2 02.02.1988 26.05.1988 NW N240NW
439 48309 ZA 59 87-0123 ZA 59 30CF 86 CF6-50C2 01.03.1988 24.08.1988 KC-l0NUSAF 87-0123
440 48311 FM 7 N313FE FM 8 30F 7 CF6-50C2 29.03.1988 28.05.1988 FX N313FE
441 48310 ZA 60 87-0124 ZA 60 30CF 87 CF6-50C2 25.05.1988 30.09.1988 KC-l0NUSAF 87-0124
442 48312 FM 8 N314FE FM 9 30F 8 CF6-50C2 23.06.1988 26.08.1988 FX N314FE
443 48313 FM 9 N315FE FM 10 30F 9 CF6-50C2 22.07.1988 29.09.1988 FX N315FE
444 48314 FM 10 N316FE FM 11 30F 10 CF6-50C2 19.08.1988 28.10.1988 MD-l0-30F/FX N316FE
445 48317 BG 1 S2-ACR BG 1 30 168 CF6-50C2 19.09.1988 30.12.19.88 BG S2-ACR
446 48318 WT 3 N3042W WT 3 30 169 CF6-50C2 17.10.1988 27.07.1989 Star & Sun Leasing* N117WA
Epilogue
ollowing the merger of McDonnell Douglas ference on 1st July 1998. Speaking during the mand, Charleston Air Force Base, South Car-
F and Boeing into the world's largest aero-
space company on 1st August 1997, on that
ceremony at Frankfurt/Main Airport Wilhelm
Althen, former chairman of Lufthansa Cargo,
olina, who jointly operate the aircraft. C-17As
are also stationed with the 97th Airlift Wing at
day the name of the Douglas Aircraft company criticised Boeing's decision to stop production Altus Air Force Base, Oklahoma, and the 62nd
was changed to Douglas Products Division. of the MD-11: 'As a customer I cannot under- Airlift Wing and associate 446th AFRES Airlift
The operations of the new Boeing Company stand why this decision was taken' and added Wing at McChord Air Force Base, Washington.
began on Monday 4th August 1997. 'Boeing now is a monopoly player in the heavy At the time of writing 68 examples of 'The best
It still was publicly unknown then what far freighter business, an unacceptable situation moving van in the world' had been delivered to
reaching effects the merger would have on the from a customer's point of view. It would be the USAF. In May 20~, the UK Ministry of
Long Beach employees and the fine products healthy for another manufacturer to develop an Defence announced its Intention to lease four
built by them. As mentioned in the introduction, alternative freighter aircraft to break this C-17As for the Royal Air F~rce beginning 2001.
Boeing announced the phase-out of the MD-80 monopoly.' In 1996, MDC presented a model of the MD-17,
and MD-90 in November 1997. TWA took deliv- However, two aircraft will carryon MDC's the civil cargo version of the C-17A. Although
ery of its final MD-83 from Boeing on 28th legendary reputation of designing and building the project rested for several years, Boeing
December 1999. The aircraft, N984TW, was profitable and reliable products. In October revived plans for this version, dubbed BC-17X,
also the last of the MD-BO series to be built at 1995, MDC launched the 100-passenger in 2000. With a possible launch in July 2001,
the Long Beach production facility and was MD-95, powered by latest technology BMW Boeing expects to complete the first civil air-
appropriately named 'Spirit of Long Beach'. Rolls-Royce BR715 engines. The aircraft was craft in 2004.
Saudi Arabian Airlines was the last customer for renamed Boeing 717-200 in January 1998. The In August 1998, Boeing announced a series
the MD-90 with an order for 29 aircraft of the first deliveries to launch customer AirTran, for- of consolidations and realignments to improve
type. Production of the MD-90 ceased in Spring merly ValuJet, took place in September 1999. the efficiencies of it operations. These changes
2000. Boeing aims to go ahead with the development included the opening a next-generation 737
The announcement of the phase-out of the of a regional jet version of the 717, dubbed the assembly line in Long Beach, supplementing
MD-11 on 3rd June 1998, came as another 717-100X . Parallel studies for a stretched 125- the capacity in Renton, Washington. However,
blow to the Long Beach site. Thousands of jobs seat 300X version are also conducted. this important change was never realised and
had already been lost and following Boeing's The C-17A Globemaster III is another work- was followed by the decision to only build the
decision thousands more employees would horse from the MDC days. A ~otal of 120 have Boeing 717 in Long Beach. In conjunction with
have to go. Neither was this decision easily been ordered by the US Air Force. The military the planned production of the 737, the com-
accepted by some operators. At least three airlifter is capable of carrying up to 169,000 lb mercial airplane operation in Long Beach was
freight carriers -FedEx, Lufthansa Cargo and (76,395kg) of cargo, yet can land on austere renamed the Long Beach Division. With this
Gemini Air Cargo- had shown an interest in fields as short as 3,OOOft (1 ,000m). The C-17A transformation the Douglas name disappeared
acquiring further new examples of the rugged shares the same flightdeck configuration and forever. However, employees, visitors and
workhorse. shape as the MD-11. The first aircraft was deliv- passers-by will be constantly reminded of a
Celebrating the arrival of the first two MD-11 ered to the 437th Airlift Wing and associate glorious past as the famous 'Fly DC JETS' neon
freighters Lufthansa Cargo held a press con- 315th AFRES Airlift Wing, Air Mobility Com- sign will remain as a landmark on BUilding 80,
•• d.J