PTH50 SERIES

SERVICE + PARTS MANUAL

From Serial No. SZ_____ __ on

Order no.: 812570-006

Revision: A • Printed in Germany
 This master manual is subject to continual updates.
It is intended solely for companies authorized by CROWN.
The content of this manual, including copies, may not be transmitted to third parties.

CROWN Gabelstapler GmbH & Co. KG

– European Headquarters –
Moosacher Str. 52
80809 Munich
Germany

Tel:+49 (0)89 93 00 2 – 0
Fax: +49 (0)89 93 00 2 – 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2007
CROWN Equipment Corporation
 TABLE OF CONTENTS

TABLE OF CONTENTS

SERVICE PAGE SERIAL NO. CUT REV.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lubrication and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hydraulic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Raise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Type of Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Key to Figure 15295 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic Unit Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lift Piston Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pump Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cartridge Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Forks Will Not Raise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Will Not Hold Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Lifts On Pump Stroke But Lowers When Handle Is
Raised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Leaks Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Will Not Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PARTS PAGE SERIAL NO. CUT REV.

Main Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydraulic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lift Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Load Roller Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Load Roller Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Load Roller Tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Load Roller Tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Labels and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PTH50

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TABLE OF CONTENTS

Notes:

PTH50

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SERVICE

1
Notes:

2

Introduction
This manual is intended for the service technician.
It includes information about maintenance, trouble-
shooting and a list of replacement parts for the hand
pallet truck PTH50.
Replacement Parts
When ordering replacement parts from this manual, al-
ways specify:
– the part number
– the model number of the truck
– the serial number of the truck
The data plate with model and serial number is located
on the rear of the fork carriage (see Fig. 15292).
15292
PTH50
SERVICE
Introduction
Model Number
This number is used as a brief description of the truck.
Refer to the example below for the method used to de-
termine the model number and its meaning.
1 2
PTH50-27-48
4 3
1 Image Generator (PTH = Hand Pallet Truck)
2 Fork Spread (in inches)
3 Fork Length (in inches)
4 Capacity* [50 = 2300 kg (5000 lbs)]
*Actual rated capacity may vary, depending on special
equipment or modifications. Refer to the data plate for
actual cpacity rating.
Lubrication
The truck is designed to require minimum lubrication.
Self-lubricating bushings and sealed bearings are used
throughout the truck with two exceptions:
– A single grease nipple is provided so the bear-
ing in the traverse can occasionally be lubri-
cated (use part number 063002-034).
– The handle lever ball detent needs occasional
lubrication (use part number 363108-001).
3
SERVICE
Lubrication and Inspection

Lubrication and Inspection

15310

Index Component Inspect / Lubricate

I-1 Handle, Actuating Lever Inspect handle; lubricate handle detent ball area.
I-2 Entry Roller, Load Roll- Check for cuts.
ers
I-3 Risers Keep risers lubricated. Check for signs of damage or wear.
I-4 Forks Inspect forks for cracks on exterior surface.
I-5 Grease Nipple Ensure bearing is properly lubricated; use part number 063002-034.
I-6 Steered Wheels Inspect wheels for cuts.
I-7 Hydraulic Unit Make sure pump is clean. Inspect for any signs of damage or wear.
I-8 Spring Check spring for wear, damage, and cleanliness.

PTH50

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 SERVICE
Hydraulic Unit

Hydraulic Unit Lower

Pulling the actuating lever up to lower position (2,
Fig. 15305EU) lowers the forks. This transmits the
Functions downward movement of upper check ball (24) in the
cartridge valve to the tappet and unseats the lower
(Refer to Figures 15295 & 15305EU) check ball (23) in the cartridge valve opening a pas-
sageway and allowing fluid to escape from the lift
Raise chamber, back into the reservoir, thus lowering the lift
piston ram and the forks.
Raise function is selected by pushing actuating lever
down to raise position (4, Fig. 15305EU). As the actuating lever is released, springs (5 & 22,
Fig. 15305EU) and the spring in the handle return all
When the handle is raised, the pump piston is actuated
components to their previous positions.
upward by means of spring (5, Fig. 15295) and draws
fluid from reservoir through control chamber, around
the upper check ball (24) in the cartridge valve, through 1
chamber (25) and into the pump cylinder. Fluid move-
ment continues in this direction until the top of the han-
dle stroke is reached.
2
Pushing the handle downward forces fluid out of the
pump cylinder and through the chamber. The upper 3
check ball (24) in the cartridge valve blocks the control
piston chamber and reservoir. This causes the fluid to 4
continue past the lower check ball (23) in the cartridge
valve and into lift chamber, moving the lift piston ram
upward. The forks are raised.
When the end of the handle stroke is reached, the han-
dle is raised again and the cycle repeats.
As the handle is raised, the lower check ball in the car-
tridge valve (23) closes, thus retaining fluid in the lift
chamber.

Neutral
Neutral function is selected by engaging actuating le-
ver in neutral position (3, Fig. 15305EU). In this posi-
tion tension is applied to the pull rod and chain. The
chain pulls the connector and rotates the cam shaft
moving the control piston downwards.
The downward movement of the control piston unseats
the upper check ball (24) in the cartridge valve in the
control piston chamber.
Raising the handle draws fluid from reservoir through
control piston chamber around the upper check
ball (24) in the cartridge valve through the control pis-
ton chamber and into the pump cylinder.
15305EU
1 Handle
2 Actuating lever in lower position
3 Actuating lever in neutral position
4 Actuating lever in raise position
Fluid Level
With the forks lowered, check hydraulic fluid by un-
screwing the filler plug. Insert a clean probe.

When the handle is pushed downwards, since the up-
per check ball in the cartridge valve (24) is held un-
seated, fluid returns to reservoir, by the same route.
• Maximum fluid level should be 38 mm (1.5 in) from
top of pump cover.
• Minimum level 57 mm (2.25 in) from top of pump
cover.

PTH50

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SERVICE
Hydraulic Unit

Capacity of the hydraulic unit is:
• 46 mL (15.4 US fl oz) minimum
• 58 mL (19.7 US fl oz) maximum
Hydraulic Fluid
Fill/Check Plug
cles attracted to the magnet can be cleaned off. The
hydraulic unit must be partially removed to remove the
ram.
Hydraulic Unit Removal
(Refer to page 12)
1. Raise forks completely and securely block rear of
truck approximately 100 mm (4.0 in).
2. Remove roll pin from frame.
3. Drive out roll pin. Remove hub caps & retaining
rings. Remove wheels from axle. Remove retain-
ing ring - not necessary for removal of ram to clean
magnet.
4. Pull actuating lever to lower position, while press-
ing lift piston ram into cylinder. The hydraulic unit
can now be lifted out.

Cartridge Valve
Torque to 50 Nm
(36.8 ft lbs)

15283

Type of Fluid
When operating in temperatures above freezing, use
Crown anti-wear hydraulic fluid, part number
363504-101, or equal. For units being operated in tem-
peratures below freezing, use Crown low temperature
hydraulic fluid, part number 363505-101, or equal. Do
not use brake fluid.
To obtain maximum life from the hydraulic unit, a mag-
net is located at the base of the ram to attract and hold
any metal particles that could cause damage to seals,
valve seats and other parts. Approximately every three
months, the ram should be removed so that any parti-

PTH50

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 SERVICE
Hydraulic Unit

15295

PTH50

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SERVICE
Hydraulic Unit

Key to Figure 15295

(1) Cartridge Valve (11) Handle Shaft (22) Control Spring
Torque to 50 Nm
(36.8 ft lbs)
(2) Piston Boss (12) Camshaft (23) Lower Check Ball
(3) Rod Seal (13) Seal (24) Upper Check Ball
(4) Seal (14) Circlip (25) Control Piston
(5) Compression Spring (15) Cylinder Ram (26) Chamber
(6) Washer (16) Pump Casting (27) Handle Roll Pin
(7) Piston Retainer (17) Rod Seal (28) O-Ring
(8) CirClip (18) Ram Piston (29) Wiper
(9) Pump Piston (19) Magnetic End (30) Oil Plug
(10) Camshaft Roll Pin (20) Back Ring (31) Washer
(21) O-Ring (32) Handle Pin

The entire handle assembly can now be removed. Ro-

tate cam shaft so roll pin is parallel to control piston.
Drive out roll pin from cam shaft. Remove control pis-
Hydraulic Unit Disassembly ton spring and O-ring. Finally, remove cam shaft.

(Refer to Figure 15295)

Lift Piston Ram

Remove by pulling through the top of unit out of cylin-
der. Seal (13) is then removed followed by circlip (14)
which allows removal of the bushing, seal (17) and
spacer. Once the ram is removed, the magnet (19)
should be cleaned.

Pump Piston
Circlip (8) is removed allowing pump cylinder to be re-
moved with O-rings (21), back-up ring, spring (22),
pump piston, washer and retaining ring (14). Seals (13)
and (17) may be removed at this time.
If pump piston and cylinder cannot be easily removed
(due to seals "sticking"), use gentle downward pres-
sure on the handle to push them out. Be careful not to
compress the spring too much since this may cause
the entire assembly to be released in a hazardous
manner.

Cartridge Valve
The cartridge valve controls the lift/lower functions. In-
ternally it has an upper and lower check ball and spring
that controls the flow of hydraulic fluid. Inspect seals on
cartridge valve, if needed, replace all seals on cartridge
valve. Disassemble cap screw from chain connector
and remove chain, link and connector through hole in
handle pin. Drive out roll pin and remove handle pin.

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 SERVICE
Hydraulic Unit

Troubleshooting – Using a needle nose locking pliers, push con-

necting link toward pull rod compressing the
spring. Hold this position and tighten barrel nut
Forks Will Not Raise by rotating clockwise.
1. Tension on actuating lever too tight.
– Position actuating lever in either neutral or
raise position.
– Using a needle nose locking pliers, push up on
connecting link toward pull rod compressing
the spring.
– Hold this position and loosen barrel nut by ro-
tating counter-clockwise.
2. Insufficient hydraulic fluid.
3. Cartridge valve or washer on ball housing leaking
or dirty. (Before disassembling, try pumping unit to
flush dirt out of the valve seats).
4. Seal on piston pump damaged.
5. O-rings on control piston damaged.

Unit Will Not Hold Load

1. Cartridge valve leaking or dirty. (Before disassem-
bling, try pumping unit to flush dirt out of the valve
seats).
2. Seal damaged.
3. Washers on ball housing and/or screw plug leak-
ing.

Unit Lifts On Pump Stroke But Lowers

When Handle Is Raised
1. Cartridge valve and/or washer on ball housing
leaking.

Unit Leaks Hydraulic Fluid

1. Damaged seals.
2. Unit overfilled with hydraulic fluid (maximum ca-
pacity is 58 mL (19.7 US fl oz)).
3. O-ring on piston pump is damaged.
4. Washer on cartridge valve plug is damaged.

Unit Will Not Lower

1. Insufficient tension on actuating lever.
– Position actuating lever in either neutral or
raise position.

PTH50

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Notes:

10
PARTS

11
PARTS
Main Frame

Main Frame

(see page 14)

15281

PTH50

12
 PARTS
Main Frame

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . . . 044521-001 . . . . . . . Handle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . . . 816104. . . . . . . . . . . . Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 050000-012 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 046235. . . . . . . . . . . . Pin Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 055084-001 . . . . . . . . Bushing DX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
053002-001 . . . . . . . . Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
5 . . . . . . . . . . 046236. . . . . . . . . . . . Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 055084-003 . . . . . . . . Bushing DX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
053002-001 . . . . . . . . Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
7 . . . . . . . . . . 044531. . . . . . . . . . . . Nut Barrel ................................................. 1
8 . . . . . . . . . . 044527. . . . . . . . . . . . Rod Pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9 . . . . . . . . . . 044586. . . . . . . . . . . . Kit Insert Includes Insert & Washers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . . . .NA . . . . . . . . . . . . . . Insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . . . .NA . . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . . . 079918-002 . . . . . . . . Spring .................................................... 1
13 . . . . . . . . . . 050005-002 . . . . . . . . Screw Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 044535. . . . . . . . . . . . Connector Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 044532. . . . . . . . . . . . Kit Chain Includes Chain & Links. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
NA . . . . . . . . . . . . . . Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
NA . . . . . . . . . . . . . . Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . . . . 044600. . . . . . . . . . . . Actuating Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 . . . . . . . . . . 055001-007 . . . . . . . . Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
063002-024 . . . . . . . . Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
18 . . . . . . . . . . 041292. . . . . . . . . . . . Spring .................................................... 1

Always Specify Model, Data & Serial Number

PTH50

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PARTS
Main Frame

(see page 12)

(see page 18)

15282

PTH50

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 PARTS
Main Frame

INDEX PART NUMBER PART NAME NUMBER REQUIRED

28 ....... 055001-010 . . . . . . . Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

29 ....... 816817* . . . . . . . . . . Handle Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 ....... 050000-015 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 ....... . . . . . . . . . . . . . . . . . Hydraulic Unit See Section 2.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
32 ....... 055018-001 . . . . . . . Bearing Thrust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
053002-001 . . . . . . . Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
33 . . . . . . . 046126 . . . . . . . . . . . Traverse Standard ............................................. 1
34 . . . . . . . 054011-001. . . . . . . . Fitting Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
35 . . . . . . . 050012-024 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
36 . . . . . . . 050000-012 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
37 . . . . . . . 050008-049 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
38 . . . . . . . 050006-053 . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . . . 044499 . . . . . . . . . . . Axle Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
40 . . . . . . . 050012-021 . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . . . 818273 . . . . . . . . . . . Hub Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . . . . . . . . . . . . . . . . . . . . Tire Assembly (see Table) ....................................... 2
43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Bearing (see Table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tire (see Table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

* This handle pin is only used with this pump. It is not compatible with older style pumps.

Tire Assembly

Index 42 Index 43 Index 44 Composition/Color

818275-001 055002-004 (Shielded) 818270 Poly/Dark Grey
818275-002 055002-004 (Shielded) 818271 Nylon/Orange
818275-101 055002-005 (Sealed) 818270 Poly/Dark Grey
818275-102 055002-005 (Sealed) 818271 Nylon/Orange
818275-201 055002-023 (Stainless Steel) 818270 Poly/Dark Grey
818275-202 055002-023 (Stainless Steel) 818271 Nylon/Orange

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

PTH50

15
PARTS
Hydraulic Unit

Hydraulic Unit

(see page 5)

(see page 5)

(see page 5)

15302

PTH50

16
 PARTS
Hydraulic Unit

INDEX PART NUMBER PART NAME NUMBER REQUIRED

0 . . . . . . . 816814-001 . . . . . . . Pump Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 . . . . . . . . . . 046234. . . . . . . . . . . . Ram Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . . . . 054001-008 . . . . . . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . . . . 050012-025 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . . . . 041165 . . . . . . . . . . . . Ram Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 . . . . . . . . . . 054015-001 . . . . . . . . Seal Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 . . . . . . . . . . 041181 . . . . . . . . . . . . Filler Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . . . . 050011-010 . . . . . . . . Washer ................................................... 2
8 . . . . . . . . . . 044456. . . . . . . . . . . . Spring .................................................... 1
9 . . . . . . . . . . 816819. . . . . . . . . . . . Control Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . . . . 818263. . . . . . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . . . . 818261. . . . . . . . . . . . Wiper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . . . . 050000-070 . . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . . . . 816818. . . . . . . . . . . . Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . . . . 818252. . . . . . . . . . . . Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
819180. . . . . . . . . . . . Seal Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . . . . 044452. . . . . . . . . . . . Washer ................................................... 1
16 . . . . . . . . . . 044570. . . . . . . . . . . . Spring .................................................... 1
17 . . . . . . . . . . 054001-009 . . . . . . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . 054015-005 . . . . . . . . Seal Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . 816815. . . . . . . . . . . . Piston Boss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . . . . 818262. . . . . . . . . . . . Backup Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . . . 818260. . . . . . . . . . . . O-Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . . . 050012-033 . . . . . . . . Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . . . . 816816. . . . . . . . . . . . Pump Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . NA. . . . . . . . . . . . . . . Hydraulic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

819934 . . . . . . . . . . . Seal Kit (Includes Index 2, 5, 7, 10-11, 14-15, 18, 20-21)

............... 1

Always Specify Model, Data & Serial Number

PTH50

17
PARTS
Lift Linkage

Lift Linkage

(see page 14)

15304

PTH50

18
 PARTS
Lift Linkage

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . . . . . . . . . . . . . . . . . . . Frame (see Table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 . . . . . . . 050000-015 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 045669 . . . . . . . . . . . Pin Lift Link - Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
045673 . . . . . . . . . . . Pin Lift Link - Optional (Skid Adaptor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 . . . . . . . 050000-017 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . 818250 . . . . . . . . . . . Lift Linkage Assembly 400 mm (16 in) Includes Index 14 & 15. . . . . . . . . . 1
818251 . . . . . . . . . . . Lift Linkage Assembly 450 mm (18 in) Includes Index 14 & 15. . . . . . . . . . 1
819176 . . . . . . . . . . . Lift Linkage Assembly 520 mm (20 in) Includes Index 14 & 15. . . . . . . . . . 1
819177 . . . . . . . . . . . Lift Linkage Assembly 685 mm (27 in) Includes Index 14 & 15. . . . . . . . . . 1
6 . . . . . . . . . . 055084-002 . . . . . . . . Bushing DX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
053002-001 . . . . . . . . Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
7 . . . . . . . . . . 041201. . . . . . . . . . . . Bushing DU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 045671 . . . . . . . . . . . Traverse Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Index 1

Fork Spread Fork Lenght

800 mm (32 in) 900 mm (36 in) 990 mm (39 in) 1050 mm (42 in) 1150 mm (45 in)
400 mm (16 in) 816572-001-01 816572-001-02 816572-001-03 816572-001-04 816572-001-05
450 mm (18 in) 816573-001-01 816573-001-02 816573-001-03 816573-001-04 816573-001-05
520 mm (20 in) 816574-001-01 816574-001-02 816574-001-03 816574-001-04 816574-001-05
685 mm (27 in) 816575-001-01 816575-001-02 816575-001-03 816575-001-04 816575-001-05

Index 1

Fork Spread Fork Lenght

1200 mm (48 in) 1350 mm (54 in) 1500 mm (60 in) 1800 mm (72 in) 2000 mm (80 in)
400 mm (16 in) 816572-001-06 816572-001-07
450 mm (18 in) 816573-001-06 816573-001-07 816573-001-08
520 mm (20 in) 816574-001-06 816574-001-07 816574-001-08 816574-001-09 816574-001-10
685 mm (27 in) 816575-001-06 816575-001-07 816575-001-08 816575-001-09 816575-001-10

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

PTH50

19
PARTS
Load Roller Single

Load Roller Single

15308

PTH50

20
 PARTS
Load Roller Single

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ....... . . . . . . . . . . . . . . . . . Pushrod Assembly (see Table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 ....... 042053-011. . . . . . . . Bushing DU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 ....... NA. . . . . . . . . . . . . . . Load Roller Single Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 ....... 044502 . . . . . . . . . . . Riser Single RH Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
044503 . . . . . . . . . . . Riser Single LH Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . . . . NA . . . . . . . . . . . . . . . Riser Single RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
NA . . . . . . . . . . . . . . . Riser Single LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . 041139 . . . . . . . . . . . Bushing DU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . 042053-011. . . . . . . . Bushing DU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 . . . . . . . 044777 . . . . . . . . . . . Roller Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 . . . . . . . 045676 . . . . . . . . . . . Axle Roller Single. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . 050000-017 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . . . . . . . . . . . . . . . . . . . . Load Roller Assembly (see Table next Page). . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . . . . 055002-004 . . . . . . . . Bearing Ball (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
055002-005 . . . . . . . . Bearing Ball (Sealed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
055002-023 . . . . . . . . Bearing Ball (Stainless). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
13 . . . . . . . . . . 044507. . . . . . . . . . . . Load Roller (Poly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
044508. . . . . . . . . . . . Load Roller (Nylon). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . 050008-049 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . 044461 . . . . . . . . . . . Roller Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
16 . . . . . . . 050006-053 . . . . . . . Bolt Hex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . 045670 . . . . . . . . . . . Pin Riser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 . . . . . . . 050000-010 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Pushrod

Index 1 Nominal Fork Length

818259-001 800 mm (32 in)
818259-002 900 mm (36 in)
818259-003 990 mm (39 in)
818259-004 1050 mm (42 in)
818259-005 1150 mm (45 in)
818259-006 1200 mm (48 in)
818278-007 1350 mm (54 in)
818278-008 1500 mm (60 in)
818278-009 1800 mm (72 in)
818278-010 2000 mm (79 in)

Always Specify Model, Data & Serial Number

PTH50

21
PARTS
Load Roller Single

Load Roller Single

15308

PTH50

22
 PARTS
Load Roller Single

INDEX PART NUMBER PART NAME NUMBER REQUIRED

Load Roller

Index 11 Remark
044506-001 Poly Standard Bearing Ball
044506-002 Nylon Standard Bearing Ball
044506-101 Poly Sealed Bearing Ball
044506-102 Nylon Sealed Bearing Ball
044506-201 Poly Stainless Bearing Ball
044506-202 Nylon Stainless Bearing Ball

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

PTH50

23
PARTS
Load Roller Tandem

Load Roller Tandem

15303

PTH50

24
 PARTS
Load Roller Tandem

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 . . . . . . . 044644 . . . . . . . . . . . Riser RH Assembly (included Bushing). . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

044645 . . . . . . . . . . . Riser LH Assembly (included Bushing) ............................. 2
2 . . . . . . . . . . NA . . . . . . . . . . . . . . . Riser RH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
NA . . . . . . . . . . . . . . . Riser LH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . 042053-012 . . . . . . . Bushing DU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . 041139 . . . . . . . . . . . Bushing DU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 . . . . . . . 055084-003 . . . . . . . Bushing DX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . 045678 . . . . . . . . . . . Pin Balance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . 046064 . . . . . . . . . . . Axle Roller Tandem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 050000-014 . . . . . . . Roll Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9 . . . . . . . 044514 . . . . . . . . . . . Plate Balance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
10 . . . . . . . 046062 . . . . . . . . . . . Washer Tandem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 . . . . . . . . . . . . . . . . . . . . . . . . Load Roller Assembly (see Table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 . . . . . . . . . . 055002-004 . . . . . . . . Bearing Ball (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
055002-005 . . . . . . . . Bearing Ball (Sealed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
055002-023 . . . . . . . . Bearing Ball (Stainless). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13 . . . . . . . . . . 044512. . . . . . . . . . . . Load Roller (Poly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
044513. . . . . . . . . . . . Load Roller (Nylon). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
14 . . . . . . . . . . . . . . . . . . . . . . . . Pushrod Assembly (see Table next Page). . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . . . . 042053-011 . . . . . . . . Bushing DU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Load Roller

Index 11 Remark
044511-001 Poly Standard Bearing Ball
044511-002 Nylon Standard Bearing Ball
044511-101 Poly Sealed Bearing Ball
044511-102 Nylon Sealed Bearing Ball
044511-201 Poly Stainless Bearing Ball
044511-202 Nylon Stainless Bearing Ball

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

PTH50

25
PARTS
Load Roller Tandem

Load Roller Tandem

15303

PTH50

26
 PARTS
Load Roller Tandem

INDEX PART NUMBER PART NAME NUMBER REQUIRED

Pushrod

Index 14 Nominal Fork Length

818259-001 800 mm (32 in)
818259-002 900 mm (36 in)
818259-003 990 mm (39 in)
818259-004 1050 mm (42 in)
818259-005 1150 mm (45 in)
818259-006 1200 mm (48 in)
818278-007 1350 mm (54 in)
818278-008 1500 mm (60 in)
818278-009 1800 mm (72 in)
818278-010 2000 mm (79 in)

* To select appropriate part number, refer to truck data number.

The truck data number represents truck features.
Refer to Introduction.

Always Specify Model, Data & Serial Number

PTH50

27
PARTS
Labels and Decals

Labels and Decals

(X)

(x) Align top of item 5 with bottom edge of slot

15206EU

PTH50

28
 PARTS
Labels and Decals

INDEX PART NUMBER PART NAME NUMBER REQUIRED

1 ....... 069469 . . . . . . . . . . . Crown Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 ....... 069467 . . . . . . . . . . . PTH Momentum Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 ....... 869105(1) . . . . . . . . . Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 ....... ................. Data Plate (Contact Factory). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 ....... 869290 . . . . . . . . . . . Warning Label - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Language Chart

(1) Choice of dash number depends on language. When

ordering, refer to chart and complete part number with
correct dash number. Example: If index 3 with German
language is required, order 869105-001.
Dash Number Language
001 German
002 French
003 Spanish
004 Dutch
005 Italian
006 English

Always Specify Model, Data & Serial Number

PTH50

29
Notes:

30