Swissma

BUILDING TECHNOLOGIES SDN BHD 444319-T

PAM Northern Chapter half day seminar

20th May 2017
BY : LOW PING HING
General Manager
2
Swissma Office & Factory
Shah Alam

3
SWISSMA BUILDING TECHNOLOGIES SDN BHD
ESTABLISHED IN 1997

ASSOCIATED STEEL INDUSTRIES (M) SDN BHD

[ASIM]
ESTABLISHED IN 1974
( JV Nippon Steel & Sumikin Busan Sdn Bhd and Sanko Metal
Industrial Co.Ltd )
 Certificates

CIDB Malaysia Malaysia Green Building Confederation

 Certificates

ISO 9001:2008 Certificate ISO 9001:2008 Certificate

The BrandLaureate President’s Award
2015-2016 – BestBrands Award
Sin Chew Business Excellence Awards
2016 – Product & Service Excellence
Award
 The Total Solution Provider In Metal
Roofing and Cladding.

Design
Fabrication
Installation
Acoustic STC prediction
Gutter and rwdp Sizing
U-Value Calculation

13
Single Skin Roof System
Typical Gable End Detail
• Clean Colorbond® Steel
• Zincalume®
• Titanium
• Titanium Zinc
• Copper
• Stainless Steel
• Aluminium
SWISSMA PRODUCT RANGE

 Swissma Doppelwelt Standing Seam

 Swissma Winkelwelt Standing Seam
 Swissma Snapwelt
 Swissma Zipwelt
 Swissma Casex Cladding
 Swissma Dach Metal Tiles
 Swissma Shingles
 Swissma Roll Cap Batten Seam
 Swissma SANKO Series
 Sika Membrane Roof
SWISSMA SANKO ROOF
SERIES

• Grip Deck (3-pan)

• Grip Deck
• SK Rib 38 II
• Speed Deck
• Astana AS760
• Roof Deck
• Seam Lock
• S-60
• Sapporo
• Sinusoidal
Tesco, Kuala Selangor
 HARTALEGA, SEPANG
SANKO Astana AS 760 in Clean Colorbond Ultra roof
SCC 2 Setia Alam Convention Centre 2
SANKO Grip Deck (3-pan) in Clean Colorbond XRW ROOF
SANKO Speed Deck Wall Cladding
 LABUAN JETTY

ROOF DECK IN TWO DIRECTIONAL CURVE

PERODUA ASSEMBLY PLANT, RAWANG
SANKO Seam Lock in Clean Colorbond XRW
KLIA 2, Sepang
Swissma Doppelwelt Standing Seam in Clean Colorbond XRW Steel
Kota Kinabalu International Airport (KKIA) , Sabah
Swissma Doppelwelt Standing Seam in Clean Colorbond XPD Steel
Swissma Snapwelt roofing

Swissma Snapwelt
roofing

Semi –D units
Anggun Rawang
 Hibiscus, Port Dickson
Swissma Zipwelt Standing Seam in Clean
Colorbond Ultra steel
Penang Swimming Club,
Tanjung Bungah
Swissma Winkelwelt Cladding System in Titanium Zinc
Swissma Winkelwelt Cladding System
Titanium Zinc
 Dewan Perdana, KL
in Titanium Zinc Swissma Doppelwelt Standing
Seam
Prime Minister’s Resident, Putrajaya
E&O Hotel Penang
- Copper dome
 Embossed stainless steel

3G2 Auditorium, Putrajaya

3G2 Auditorium, Putrajaya
Alamanda Shopping Centre, Putrajaya
Alamanda Shopping Centre, Putrajaya
Alamanda Shopping Centre, Putrajaya
The Curve Shopping
Centre, Damansara
Menara Axis, Petaling Jaya
MRT LINE 1, CHERAS ELEVATED STATION
Swissma Doppelwelt Standing Seam in Aluminium
Sentul D7
 Big Dutchman, Bukit Raja
Swissma Casex Cladding in Clean Colorbond Spectrum

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Menara PJ8
Swissma Casex Soffit
Ceiling in Clean Colorbond
Spectrum Steel
• Its 38mm crest height allows it to take
on roof pitch below 3 degrees
• Able to span far hence save purlin cost
• Installed using self drilling screws
FM Approvals
MALAYSIA INTERNATIONAL TRADE & EXHIBITION CENTRE
ALUCOBOND PANELS OVER SIKA SARNAFIL MEMBRANE ROOF ON SANKO
SK RIB 38 II ZINCALUME
MALAYSIA INTERNATIONAL TRADE & EXHIBITION CENTRE
ALUCOBOND PANELS CLADDED OVER SIKA SARNAFIL MEMBRANE ROOF
ON SANKO SK RIB 38 II ZINCALUME
AEROPOD, SABAH
SIKA SARNAFIL MEMBRANE ROOF & SANKO SK RIB 38 II IN ZINCALUME
IKEA, CHERAS
SIKA SARNAFIL MEMBRANE ROOF & SANKO SK RIB 38 II IN ZINCALUME
Method of selecting metal roof system
to meet design requirements.

52
 UBBL Clause 38A
Amendment 2012
Energy efficiency in buildings

The roof for all buildings (residential and non-

residential) shall not have a thermal transmittance
(U-value) greater than–

a) 0.4 W/m²K for Light (under 50kg/m²) weight roof;

b) 0.6 W/m²K for Heavy (above 50kg/m² weight roof,

Unless provided with other shading or cooling means.

(Source: MGBC)

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MS1525:2007 CLAUSE 5.2
OTTV applies to building envelope

MS1525:2007 CLAUSE 5.5

Roof U-value refers to the thermal
transmittance of the roof construction

MS1525:2007 CLAUSE 5.6

RTTV applies to roof with skylights

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 UBBL Clause 38A
• Metal Roof system to meet MS1525.
• U value 0.40 W/mk
• Light weight roof , < 50kg/m2

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Thermal Resistance
Relationships between thermal conductivity ( K
value) thermal resistance R Value) and thermal
Transmittance ( U Value)
k = Thermal conductivity

𝐌𝐚𝐭𝐞𝐫𝐢𝐚𝐥 𝒕𝒉𝒊𝒄𝒌𝒏𝒆𝒔𝒔
R= 𝒌

𝟏
U=
𝑹
56
How to construct metal roof
system to meet:

U = 0.4 W/m²K

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Type 1 : Self Supporting Metal Roof
System (Single Skin)
1

2
3
4 5

1) Metal Roof
2) Mineral Wool ( 85mm thk)
3) Top Hat
U-Value = 0.4 W/m²K 4) Double Sided Aluminium Foil
5) Purlin
U-Value Calculation
Type 2 : Self Supporting Metal Roof
System (Double Skin)
2
1

3
4
5 6

1) Metal Roof
2) Double Sided Aluminium Foil
3) 85mm thk. Mineral Wool
4) Zed Spacer
U-Value = 0.4 W/m²K 5) Metal Deck Underliner
6) Purlin
U-Value Calculation
Type 2 : Non-Self Supporting Metal
Roof – Basic System 2 3
1

4
5
6 7 8
1) Metal Roof
2) Noise Dampening Foam
3) Metal Strips
4) Metal Deck Underliner / Cement Board
5) 80mm thk. Mineral Wool
U-Value = 0.4 W/m²K 6) Zed Spacer
7) Double Sided Aluminium Foil
8) Purlin
U-Value Calculation
Light Weight Membrane Roof 5
• Fully adhered system

4
3

2
1

1) 0.75mm (BST) Metal Deck

2) Vapour Barrier
3) 60mm thk. PIR Insulation / 85mm
U-Value = 0.4 W/m²K Hardrock
4) 1 layer 9mm thk. Cement Board
5) 1.5mm thk. PVC / TPO Membrane Roof
6) Purlin
U-Value Calculation
Method of Selecting Metal
Roof System

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How to Select a Metal Roof System?

1. Establish performance criteria

1.1 Rainwater carrying capacity
1.2 Geometry of Roof
1.3 Spanning Ability
1.4 Durability
1.5 Aesthetic
1.6 Thermal (U-value)
1.7 Acoustic (STC value)
1.8 Budget
1.9 Any other compliances like FM Approval,
UBBL By-Law, Bomba, CIDB etc.

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1.1 Rainwater Carrying Capacity

 Roof Length
 Roof Pitch

Consideration: Roof Profile

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Typical Clip on profile

Rainfall Intensity 350mm

Pitch 3°
Max Length 90 M

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Medium height Rib profile

Rainfall Intensity 350mm

Pitch 3°
Max Length 100 M

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High Rib Profile

Rainfall Intensity 350 mm

Pitch 1°
Max Length 110 M

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Very high Rib Profile

Rainfall Intensity 350 mm

Pitch 1°
Max Length 210 M

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Standing Seam Profile

Rainfall Intensity 350mm

Pitch 3°
Max Length 110 M

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1.2 Roof Geometry

 Straight Roof
Curve on plan
 Concave and Convex
 3-D (eg. Dome)

Consideration: Roof Profile

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Straight , low pitch and long length
(90m, 2° pitch)

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Low pitch and long length

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Curve on plan
Alamanda Shopping Centre, Putrajaya
Alamanda Shopping Mall, Putrajaya

80
 Concave and convex Curve

Natural Curve (r > 20m)

Crimped Curve (r < 400mm)

 LCCT KLIA, SEPANG

Roof Deck Profile

SPEED DECK IN ONE DIRECTIONAL CURVE
UTAR, Kampar Perak
Straight and tapered.
Alamanda Shopping Centre, Putrajaya
Curved an tapered.

86
1.3 Spanning Ability

 Purlin Spacing

Considerations:
a) Roof Profile – Deeper profile, span further
b) Thickness – Thicker material, span further
c) Steel Grade – Higher tensile strength, span
further

87
Ability to Span

Purlin Spacing 6m c/c

Roof Deck Profile

SANKO S-60 IN NATURAL CURVE
1.4 Durability
 High corrosive industry
 Aggressive or corrosive environment
• Coastal area
• Building sited close to factories with corrosive emission

Considerations:
a) Metallic coating mass (eg AZ 150, AZ 200, Z 275)
b) Base metal thickness, thicker more durable but 1.0mm
c) Paint system and good corrosion inhibitive primer

NB*: PVDF paint is not meant for corrosive or aggressive

environment

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Salt Spray Test

Z200 AZ150 AZ150

After 240hours After 240hours After 2000hrs
(Source: NS BlueScope)

91
Salt Spray Test
Corrosion Resistance – Coating Class

Definition : Z12 = 120 gm/m2 Zinc coating

(Source: NS BlueScope)

92
1.5 Aesthetic
 Signature roof
Cladding as façade
Interplay of colours

Considerations:
a) Type of paint, colour fading
b) Roof or cladding profile
c) Detailings

93
1.6 Thermal Value

 U-Value

Considerations:
a) Roof built-up
 Sufficient thickness of mineral wool, air gap
with aluminium foil

94
Type 1 : Self Supporting Metal Roof
System (Single Skin)
1

2
3
4 5

1) Metal Roof
2) Mineral Wool
3) Top Hat
U-Value = 0.4 W/m²K 4) Double Sided Aluminium Foil
5) Purlin
1.7 Acoustic Requirement

 STC Value

Considerations:
a) Roof built-up
 Double skin roof
 Combination of mineral wool, air gap and high
density material like cement board.

96
Example of STC-37 Roof System
2
1

4
3
5 6
7
1) Metal Roof, non-self
supporting
2) Noise damping foam
3) Zed Spacer
4) 50mm thk. Hardrock
5) Metal Deck Underliner
6) Double Sided Aluminium Foil
7) Purlin
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Example of STC-60 Roof System
1 3

2
5
4

6
7 8
1) Metal Roof 6) Cement Board
2) 50mm thk. Mineral Wool (2 layers)
3) Single Sided Aluminum Foil 7) Metal Deck
4) 50mm thk. Mineral Wool Underliner
5) Top Hat with Rubber Pad, 8) Purlin 98
130mm ht
1.8 Budget
Considerations:
a) Choice of material
b) Material thickness
c) Choice of Profile
d) Choice of Roof System (Concealed fix & Screw fix)
e) Allowance for end lapping

Advise:
If cannot meet budget, value engineer or re-
examine performance criteria.

99
1.9 Other Compliances
 Statutory compliances:
 UBBL
 MS 1525 (U-Value)
 MS 2095 (Aluminum foil insulation)
 CIDB Malaysia
 Bomba (Class ‘O’)
 Department of Civil Aviation (non-reflective roof)
 Other compliances like FM Approvals, air-tight
building

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Incompatible or Weak
Specifications

101
 Proper roof system alone is
insufficient to ensure that
performance will meet overall
expectation.

102
Common incompatible / weak specification
1) Specify G.I. Flashing
Galvanized
Flashing

Incompatibility of material

103
Paint peel off
from G.I flashing

104
Flashing same as Roof material

105
2) Specify thickness by gauge number

Galvanized
Flashing

106
Common Gauge number
• Gauge 28 = 0.40mm ? 0.38mm ?
• Gauge 26 = 0.48mm ? 0.45mm?

• Hence, it is strongly advisable to avoid using

gauge number to avoid ambiguity.

107
Typical material thickness
Market typical/Common thk
AZ150 (Al/Zn Z18
alloy) (galvanised)
a) 0.35mm BST 0.40mm TCT 0.38mm TCT
b) 0.42mm BST 0.47mm TCT 0.45mm TCT
c) 0.48mm BST 0.53mm TCT 0.51mm TCT
d) 0.60mm BST 0.65mm TCT 0.63mm TCT

108
3) Specify G.I gutter for aggressive
environment without stating metallic
coating mass.
• Solution = Use Zincalume or Stainless Steel
• Specify metallic coating mass, AZ150
• Specify Grade 304 or 316 for stainless steel
• Specify thickness, 0.80mm BST or 1.2mm BST
• Specify fixing method, welded joint ( thk
>1.2mm, silicon stitch joint )
• NB: Avoid very wide gutter to avoid water
ponding.
109
4) Specify soldered joint for gutter or
welded joint for thickness less than 1.20mm

• Nowadays, no more soldering (joined by

screw and silicon)

• Welding on metal less than 1.20mm is

not recommended, can burn through

110
5) Specify chicken wire mesh for
aggressive environment

(Source: Home Depot & EdgeSafe)

111
6) Specify copper lightning arrestor

Corrosion due to incompatibility of material

112
 Aluminium lightning arrestor:
- Compatible material hence no corrosion.

113
7) Did not specify type of fastener

Fastener
deteriorates
much faster
than metal
roof

114
ACCESSORIES – Fasteners
AS3566 Class 3 FASTENERS

115
7) Specify Stainless Steel fasteners

(Source: BlueScope)

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 Incompatible fasteners

Stainless steel screws corroding G.I/Zincalume gutter.

THANK YOU

lowph@swissma.com

www.swissma.com