You are on page 1of 13

International Journal of Heat and Mass Transfer 127 (2018) 555–567

Contents lists available at ScienceDirect

International Journal of Heat and Mass Transfer


journal homepage: www.elsevier.com/locate/ijhmt

Experimental study of buoyancy effect and its criteria for heat transfer of
supercritical R134a in horizontal tubes
Ran Tian a,b, Yue Zhang a, Yuezheng Ma a, Hui Li a, Lin Shi a,⇑
a
Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China
b
School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China

a r t i c l e i n f o a b s t r a c t

Article history: Supercritical organic Rankine cycles (ORCs) are a promising waste heat recovery technology because of
Received 2 February 2018 their high thermal efficiency and lower exergy loss. Heat transfer characteristics must be considered
Received in revised form 24 July 2018 for vapor generator design in ORCs. This paper focuses on the buoyancy effect on heat transfer character-
Accepted 18 August 2018
istics in horizontal tubes of supercritical R134a, a widely used ORC working fluid, whose supercritical
Available online 23 August 2018
heat transfer characteristics have been less widely studied. Experiments of supercritical R134a flowing
in horizontal tubes with different inner diameters of 10.3 mm and 16 mm were conducted to obtain basic
Keywords:
experimental data. The influences of heat flux, mass flux, and tube diameter on heat transfer were inves-
Experiment
Buoyancy effect
tigated with an emphasis on the buoyancy effect. This study attempts to extend the applicability of exist-
Supercritical heat transfer ing buoyancy criteria to organic fluids in horizontal tubes to quantitatively analyze the buoyancy effect.
R134a Existing buoyancy criteria, which were developed for water, were evaluated and the threshold values
Horizontal tubes determining the onset of the buoyancy effect in heated horizontal tubes were determined for the present
data. A simple parameter of qd 0.7/G1.2 not based on wall temperature was developed to be correlated
with the maximum temperature difference between the top and bottom surfaces for convenience in engi-
neering use. This parameter was validated with both the present data and supercritical water data from
the literature.
Ó 2018 Elsevier Ltd. All rights reserved.

1. Introduction et al. [7] have comprehensively reviewed the experimental studies


on water and CO2, showing that the experimental parameters
Supercritical organic Rankine cycles (ORCs) are receiving con- cover wide ranges: pressures of 22.5–35 MPa, heat fluxes of
siderable attention owing to their advantages in the utilization of 0.018–9.44 MW/m2, mass fluxes of 100–10,000 kg/m2s, and inner
renewable energy and low-grade waste heat energy, such as higher diameters of 1.27–38.1 mm for water; and pressures of 7.4–21
thermal efficiency, lower exergy loss, and compact components MPa, heat fluxes of 3.5–2600 kW/m2, mass fluxes of 100–4170
[1,2]. In the vapor generator of a supercritical ORC unit, the work- kg/m2s and inner diameters of 0.099–29 mm for CO2. However,
ing fluid is heated by the heat source at supercritical pressures, there is a lack of heat transfer experimental data for organic fluids
where the thermophysical properties of the working fluid undergo at supercritical pressures compared with water and CO2. Limited
significant variations (as shown in Fig. 1), leading to unique and studies can be found in the literature for organic fluids, the
complex heat transfer phenomena [3]. Therefore, investigation of majority of which were conducted in vertical tubes, such as
the supercritical heat transfer characteristics of organic fluids is R134a [8–10], R12 [11], and R22 [12–14] heated in vertical tubes.
of considerable importance for the vapor generator design of ORC The vapor generators in ORC units are commonly horizontally
systems. oriented, but unfortunately supercritical heat transfer of organic
Supercritical heat transfer has mostly been studied in the field fluids in heated horizontal tubes has been seldom studied. R134a
of supercritical water-cooled reactors and fuel-fired boilers; thus, [15], 410a [16], and 404a [17] have been studied in horizontal
previous studies mainly focused on water and CO2 in vertical tubes, but in a cooling process. Therefore, the development of a
heated tubes. Pioro and Duffey [4,5], Huang et al. [6], and Cabeza supercritical ORC raises new requirements for the study of super-
critical heat transfer.
The buoyancy effect due to a density gradient is the most
⇑ Corresponding author.
important factor for interpreting heat transfer mechanisms at
E-mail address: rnxsl@mail.tsinghua.edu.cn (L. Shi).

https://doi.org/10.1016/j.ijheatmasstransfer.2018.08.072
0017-9310/Ó 2018 Elsevier Ltd. All rights reserved.
556 R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567

Nomenclature

Bo Jackson buoyancy criterion for vertical flow, ¼ Grb =Re2:7


b Greek symbols
BuJ Jackson buoyancy criterion for horizontal flow, b volumetric expansion coefficient (1/K)
  
¼ Gr b Re2 qb x 2 q density (kg/m3) RT
b q d
w
q average density, ð1=ðT w  T b ÞÞ T bw qdT (kg/m3)
cp specific heat (kJ/kgK) l dynamic viscosity (lPas)
d diameter (m) k thermal conductivity ðW  m1  K1 Þ
G mass flux ðkg  m2  s1 Þ m kinetic viscosity (m2/s)
Grb Grashof number based on bulk density,
3
¼ gd ðqb  qw Þ=qb m2b Subscripts
Gr b Grashof number based on average density b bulk
3
¼ gd ðqb  q  Þ=qb m2b c critical point
Gr 
4
Grashof number based on heat flux ¼ gbb qw d =kb m2b cal calculated
h enthalpy (kJ/kg) exp experimental
Kv acceleration criterion, ¼ 4qw dbb =ðRe2 lb cp;b Þ top top surface
Nu Nusselt number bottom bottom surface
p pressure (MPa) pc pseudo-critical point
Pr Prandtl number fc forced convection
Pr average Prandtl number w Wall
q heat flux (kW/m2) in inner
Re Reynolds number
T temperature (K) Abbreviations
DT w wall temperature difference between the top and bot- DB Dittus–Boelter correlation
tom surface HTC heat transfer coefficient
x axial location of the tube ORC organic Rankine cycle

80
40 1200 Tpc 160
buoyancy force [29], which is a special phenomenon that differs
(mW/m-K) from that of vertical flows. The top surface wall temperature is
35 70 140
1000 always higher than that of the bottom surface in buoyancy-aided
30
60
120 flow. Heat transfer on the top surface will be impaired at high
25 800 100 q/G conditions, leading to a local wall temperature peak, which is
viscosity
20 50 similar to that in vertical flows [30].
600 ( Pa-s) 80
15
For the purpose of quantitative analysis, various criteria for
3
400
desnity(kg/m ) 40 60 determining the onset of buoyancy effect in vertical heated tubes
10
cp(kJ/kg-K) 40 were proposed, such as Grb/Re2 [29,31], Gr  =ðRe3:425 Pr 0:8 Þ [19],
5 200 30  0:5  
20 lw
0
Gr b =Re2:7 [19,32], and Gr b qqb 0:4 2:625
l =ðPr w Reb Þ [33]. Li [34]
w b
0 20 0
and Huang et al. [6] have reviewed the buoyancy parameters.
40 60 80 100 120 140 160
o Among these buoyancy parameters, Bo ¼ Gr b =Re2:7 (or
T( C)   3:425 0:8
Bo ¼ Gr =ðRe Pr Þ, which is equivalent to Bo) obtained from
Fig. 1. Thermophysical properties variations of R134a at 4.2 MPa and data is taken the theory of Hall and Jackson [24] appears to be the most appro-
from NIST Refprop database [44]. priate parameter and has been widely tested. Jackson noted that
the effect of buoyancy on heat transfer would be >5% when
Gr b =Re2:7 > 105 . Li [34] demonstrated that the mixed convection
supercritical pressures in both vertical and horizontal tubes data of air in vertical flows (both upwards and downwards) was
[18,19]. In vertical tubes, at a lower ratio of heat flux to mass flux well described by the buoyancy parameter of Bo. Licht et al. [35]
(q/G, kJ/kg), forced convection heat transfer is enhanced near the showed that Bo can distinguish forced convection from mixed con-
pseudo-critical point because much of the boundary layer is cov- vection for water in vertical flows. Jiang’s [36] results indicated
ered with a high-specific-heat fluid, which is called the integrated that Bo was consistent with CO2 experimental data for upward
effect of specific heat [20–22]. In mixed convection with a rela- flows. However, Liu [37] found that the threshold value of Bo⁄ for
tively high q/G, local heat transfer deterioration (HTD) [23] hap- n-decane was much smaller than that proposed by Jackson. Exper-
pens with a sharp wall temperature peak. Hall and Jackson [24] imental results of water in horizontal tube by Bazargan et al. [29]
proposed a two-layer density theory to explain HTD. The buoyancy showed that Bo was not applicable to horizontal flows. Deng et al.
force due to a radial density gradient accelerates the flow near the [38] found that Bo was inaccurate in predicting the buoyancy force
wall and further modifies the shear stress distribution, which con- of RP-3 kerosene. Therefore, further examination is required to see
sequently causes ‘‘relaminarization” in turbulent flow. As a result, whether these criteria are applicable for organic fluids in horizon-
the heat transfer ability is reduced. Computational results have tal flows.
proven this theory [25]. Experimental results have shown that Compared with vertical flows, studies on buoyancy criteria for
the heat flux, mass flux, and tube diameter affect the buoyancy horizontal flows are relatively limited. Petukhov and Polyakov
intensity [26–28]. In horizontal flows, significant temperature vari- [39] have proposed a buoyancy criterion for horizontal flows of
ation was observed in the circumferential direction caused by the Grq/Grth. When Grq/Grth > 1, the buoyancy effect is expected to
R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567 557

x2  q 
become significant. Jackson used BuJ ¼ Gr b Re2
b d
b
qw < 10 [18] 2. Experiment facilities and data reduction
to show the absence of buoyancy effects. Inconsistent results from
2.1. Experimental loop
the evaluation of these buoyancy criteria were reported. Bazargan
[29] demonstrated that Grq/Grth could show the buoyancy effect for
A schematic of the experimental loop, which consisted of the
water effectively in horizontal flows, even a small effect can be
main R134a circulating loop, cooling system, and pressure control
detected by the criterion of Petukhov and Polyakov. Yu et al. [40]
system, is shown in Fig. 2. Supercritical R134a was driven by the
found that both Grq/Grth and Grb/Re2 could predict buoyancy effects
circulating pump to flow through the loop. One part of the fluid
when HTD occurred on the top surface for supercritical water, but
was heated in the preheater to the desired inlet temperature. Then,
neither of the two criteria were adequate when heat transfer
the fluid flowed into the test tube where it was heated with a uni-
enhancement occurred on the top surface. Experimental results
form heat flux at a specific mass flux. The other part of the fluid
by Adebity and Hall [18] showed that BuJ and Grq/Grth were too
was not heated and flowed through the bypass directly to the plate
conservative in predicting the buoyancy effect for supercritical
heat exchanger inlet, where it mixed with the high-temperature
CO2 in a horizontal tube. Tanimizu and Sadr [41] concluded that
fluid from the test tube. The design of the bypass effectively
Grb/Re2 was more adequate for predicting the buoyancy effect than
reduced the cooling load on the heat exchanger and enlarged the
BuJ, however, results in [42] showed that BuJ gave improved predic-
adjustment range of the mass flow rate. After mixing, the fluid
tion compared to Grb/Re2. Thus, these criteria need to be re-
was cooled by water in the plate heat exchanger to reach a safe
examined for organic fluids.
temperature for the circulating pump and the flowmeter.
R134a is a widely used working fluid in ORC systems owing to
The main circulating pump was a key component in the loop
its high thermodynamic performance [43], whose property varia-
and should be chosen carefully. A shielded centrifugal pump
tions are shown in Fig. 1. Properties such as density and dynamic
designed for organic fluids was used because it provided a good
viscosity undergo a significant drop within a very narrow temper-
seal, a stable mass flow, and reduced pressure pulsations in the
ature range, while the specific heat and thermal conductivity have system. The preheater and test tube were heated electrically by a
a peak near the pseudocritical points. In this study, the buoyancy DC power supply with a large current and low voltage. The super-
effect on the heat transfer characteristics of supercritical R134a critical pressure was provided by a bladder-type pressurizer con-
in horizontal tubes was experimentally investigated. The influence nected to a nitrogen cylinder. The charging and discharging
of heat flux, mass flux, and tube inner diameter on heat transfer are processes of the nitrogen were completed by a set of electromag-
discussed in detail with an emphasis on the buoyancy effect. To netic valves, which could control the system pressure to the
quantitatively analyze the buoyancy effect, existing buoyancy cri- desired value. The pressurizer can also damp out pressure pulses
teria were evaluated. This study attempted to extend the applica- through the contraction and expansion of the bladder.
bility of these buoyancy criteria to organic fluids and determine A Coriolis mass flowmeter (Krohne Optimass 6000) was used to
their threshold values for the onset of the buoyancy effect in measure the mass flow rate. The pressure was measured by pres-
heated horizontal tubes. Finally, a simple parameter correlated sure transmitters (Yokogawa EJA510A). The temperatures in the
with the maximum temperature difference between the top and loop were measured with Pt100 sensors. The currents through
bottom surfaces was developed for convenience in engineering the test section and preheater were measured by current trans-
use. formers and the voltage was measured by an Agilent 34972A.

10.3 mm test section


P T T P
Cooling tower
16 mm test section

Water bypass
Bypass control
T

DC T
T

Water tanke power


T

plate
heat
P

Y-filter Electric preheater


exchanger N2
N2
supply
Water pump Pressurizer cylinders P
P T T P
Filter Coriolis
Water flow meter flow meter
Circulating pump

Low-temperature R134a Ball valve Pressure safety valve


Flow rate control valve P Pressure transmitter
High-temperature R134a
R134a charging valve
Cooling water T Temperature sensor (pt100)
Electromagnetic valve

Fig. 2. Schematic of the experimental system.


558 R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567

The main technical parameters of the experimental system are current and voltage of the test section power supply. When the
listed in Table 1. parameters became stable, the data was recorded by the data
acquisition system. Tests with the same pressure, mass flux, and
2.2. Test sections heat flux, but different inlet temperatures, were conducted to col-
lect experimental data covering a wide enthalpy range.
Two test sections of 316L stainless steel with different inner
diameters of 10.3 mm (1.2-mm-thick) and 16 mm (1.5-mm- 2.4. Data reduction and uncertainty analysis
thick) were used in the experiments. The arrangement of the two
test sections was the same as shown in Fig. 3. Supercritical In the present study, pressures were in the range 4.14–4.87 MPa
R134a flowed horizontally through the test section. The heating (1.02–1.2 pc), which is the optimal pressure range in an ORC sys-
length was 2500 mm. A 500 mm non-heating section was set tem [2]. The mass flux was from 400 to 1500 kg/m2s and the heat
before the heating electrodes at the inlet for the fully developed flux varied from 10 to 110 kW/m2 with an inlet temperature of 70–
flow and a 100 mm non-heating section after the heating elec- 95 °C.
trodes to avoid the influence of the elbows at the outlet. The inlet The local heat transfer coefficient (HTC) was calculated as:
and outlet temperatures of the fluid were measured with Pt100 q q
HTC ¼ ¼ ð1Þ
sensors inserted in the tube after the mixing section. Differential DT T w;in  T b
pressure transducers (Yokogawa EJA110A) were used to measure
the pressure drop. 118 T-type (Omega) thermocouples were The heat flux q (kW/m2) in Eq. (1) was calculated as:
attached to the outer wall surface at 32 axial locations to measure Q e UI  Q loss
the wall temperature distribution. Types A and B were alternated q¼ ¼ ð2Þ
Ain pdL
along the tube every 70 mm. There were two locations that used
type C to examine the temperature symmetry around the tube. where Qe is the heating power and Ain is the inside surface area of
the test tube. Qloss is the heat loss, which was measured before
the experiments by first evacuating the tube, and it was found to
2.3. Experimental procedure be <1% of the power applied to the tube. U and I are the voltage
and current applied to the test tube. L is the heating length.
The experiments were conducted at various pressures, mass The local bulk temperature, Tb, in Eq. (1) was determined by the
fluxes, heat fluxes, and inlet temperatures. The first step was to local bulk enthalpy and the pressure using the database of NIST
increase the pressure stepwise using the pressurizer. Then, the Refprop, i.e. T = f (h, p). The bulk enthalpy was calculated from
cooling system and the circulating pump were started. The mass the energy balance equation as:
flow rate was controlled by the pump frequency converter together
qx
with the control valve. The required inlet temperature was hb ¼ hin þ 4 ð3Þ
achieved by carefully adjusting the current and voltage of the pre- Gd
heater power supply. The heat flux was controlled by adjusting the where the inlet enthalpy, hin, was determined from the inlet tem-
perature and pressure. x is the distance from the start of the heating
section and G is the mass flux (kg/m2 s).
Table 1
The inner wall temperature, Tw,in, in Eq. (1) was calculated from
Technical parameters of the test loop.
the outer wall temperature and the heat flux as:
Parameter Value
2 2
! 2  
q do d q d do
Design pressure 6 MPa T w;in ¼ T w;out þ v   v o ln ð4Þ
Design temperature 300 °C 4k 4 4 2k 4 d
Max. heating power for test section 20 kW
Max. heating power for preheater 40 kW where qv is the volumetric heat generation rate, do is the outer
Mass flow rate 0–2 m3/h
diameter, and k is the thermal conductivity of the solid wall.
Cooling capacity 50 kW
The uncertainties were then calculated using Eq. (5):

P
DC power

PT100 100 2500 500 PT100


T T
Heated length Inlet

thermocouples 70 70 70 185
Isolation Isolation
B A B A
electrode electrode

top

bottom
A B C

Fig. 3. Test section.


R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567 559

"  2 #1=2
dy Xn
@lnf 6
¼ dxi ð5Þ
y i¼1
@xi
5
The uncertainty of the HTC was calculated as:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

HTCcal (kW/m K)
 2  2 4
d DT

2
dðHTCÞ dq
¼ þ ð6Þ
HTC q DT
3
According to Eqs. (2)–(5), the uncertainties of the heat flux and
the temperature difference are calculated by:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2
 2  2  2  2  2 Gungor & Winterton
dq dd dL dU dI dQ loss
¼ þ þ þ þ ð7Þ Kandlikar
q d L U I Q loss 1
1 2 3 4 5 6
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2
HTCexp (kW/m K)
dDT ðdT w;in Þ2 þ ðdT b Þ2
¼ ð8Þ
DT T w;in  T b Fig. 4. Comparison of measured HTC with predictions of correlations [45,46].

vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
" !
u
u 2 2  #2
t 2 1 do din 1 2 do 3.1. Heat flux effect
dT w;in ¼ ðdT w;o Þ þ   do ln ðdqv Þ2 ð9Þ
4k 4 4 8k din
To analyze the heat flux effect on heat transfer, wall tempera-
The uncertainty of the bulk fluid temperature was estimated tures and HTCs at various heat fluxes with constant mass flux are
from Eq. (3). In this research, the relevant uncertainties of the mea- shown in Fig. 5. For the top surfaces, as shown in Fig. 5a with
sured temperature, pressure and mass flux are given in Table 2. The increasing heat flux, the wall temperature increases and the nor-
temperature difference between the bulk fluid and the inner wall is malized Nusselt number decreases. At a relatively low heat flux
>5 K. Then, the maximum uncertainty of the HTC is 11.03%. of q = 10 kW/m2, the wall temperature profile is flat, while at
higher heat fluxes of 40 and 60 kW/m2 there exist wall tempera-
2.5. Validation ture peaks on the top surface. Correspondingly, Nuexp/NuDB is much
smaller than 1, indicating that the heat transfer deteriorated for
As no experimental data for supercritical R134a heated in hor- these conditions.
izontal tubes is found in the literature, two-phase boiling experi- For the bottom surfaces, as shown in Fig. 5b, the wall tempera-
ments for R134a, which have been extensively studied in the ture also increases with increasing heat flux, but unlike the top sur-
field of air-conditioners and heat pumps, were conducted at vari- face, the bottom wall temperature increases slowly with the bulk
ous conditions to validate the present experimental system. Some enthalpy without a temperature peak. This is because the heat
well-validated heat transfer correlations have been developed and transfer is enhanced on the bottom surface as shown by
the experimental HTC was compared with the calculated data by Nuexp/NuDB, which is >1. The heat transfer enhancement is reduced
using the Gungor and Winterton correlation [45] and the Kandlikar with an increasing heat flux. When the heat flux increases to
correlation [46]. The parameters of the boiling experiment were 60 kW/m2, Nuexp/NuDB is near 1, which means the heat transfer
p = 0.6–1.2 MPa, q = 2–12 kW/m2, G = 300–1000 kg/m2s, and vapor on the bottom becomes normal and is no longer enhanced owing
qualities of 0.1–0.4, which are well within the validated ranges of to the high heat flux. Even though Nuexp/NuDB fell below 1.0 near
the two correlations. The validation results are shown in Fig. 4 with the pseudo-critical point (hpc), the heat transfer is not considered
the average error within 10%. This indicates that the test system to be deteriorated here on the bottom surface. Owing to the sharp
used in this study is reliable and convincing. property variations, the DB correlation usually over-predicts the
HTC near the pseudo-critical point. Therefore, the values of
Nuexp/NuDB for all conditions are smaller than 1 near the pseudo-
3. Heat transfer characteristics
critical enthalpy (hpc).
By comparing the heat transfer characteristics on the top and
In this section, the effects of heat flux, mass flux, and tube diam-
bottom surfaces, it can be seen that the top wall temperature is
eter size on the heat transfer characteristics in horizontal tubes are
always higher than that on the bottom surface, and the tempera-
discussed with an emphasis on the buoyancy effect. The experi-
ture difference between the top and bottom surfaces increases
mental Nusselt number (Nuexp) was normalized by the Dittus–
with increasing heat flux. The heat transfer ability on the bottom
Boelter correlation (NuDB) [47] to determine whether the heat
surface is stronger than that on the top surface. The difference in
transfer is enhanced or deteriorated. Nuexp/NuDB > 1 means that
heat transfer ability between the top and bottom surfaces is caused
heat transfer is enhanced, otherwise it is deteriorated.
by the buoyancy effect, as reported in the literature [28–31]. If
there is no buoyancy force, the temperature on the top and bottom
Table 2 surfaces should be consistent. For supercritical pressure fluids, the
Uncertainties of various parameters in the experiments. significant density changes lead to a strong buoyancy force. The
Parameter Uncertainty
heated fluid of high temperature and low density near the tube
wall flows up to the top region of the tube owing to the buoyancy
Pressure, p 0.2%
Tin, Tout 0.1 °C
force; the low temperature fluid with high density moves down to
Mass flow rate, G 0.2% the bottom part of the tube, leading to a secondary flow in the
Outer wall temperature, Tw,out ±0.5 °C cross section. Chu [48] demonstrated that this buoyancy-driven
Current, I 0.5% secondary flow restrained the turbulent energy in the top part,
Voltage, U 0.5%
while the turbulence is enhanced in the bottom part, raising the
HTC 11.03%
non-uniform wall temperature profile in the circumferential
560 R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567

300 320 340 360 380 400 420 440 460 300 320 340 360 380 400 420 440 460
520 520
Top surface Bottom surface
480 480
hpc

Tw,in(K)

Tw,in(K)
440 440

400 400

360 360
2
2.5
2
2.5 G=400 kg/m s
G=400 kg/m s hpc 2
2
q=10 kW/m
2.0 q=10 kW/m 2.0 q=20 kW/m
2
2
q=20 kW/m q=40 kW/m
2
2
1.5 q=40 kW/m 1.5 q=60 kW/m
2

Nuexp/NuDB
2
Nuexp/NuDB

q=60 kW/m
1.0 1.0

0.5 0.5

0.0 0.0
300 320 340 360 380 400 420 440 460 300 320 340 360 380 400 420 440 460
hb(kJ/kg) hb(kJ/kg)
(a) (b)
Fig. 5. Wall temperature and normalized Nusselt number at various heat fluxes with din = 10.3 mm, p = 4.26 MPa, and G = 400 kg/m2s for (a) the top surfaces and (b) the
bottom surfaces.

direction and leading to HTD at the top at high heat fluxes. From various experimental conditions. The experimental results show
the experimental results, it can be seen that heat flux is an impor- that the effect of tube diameter on the heat transfer differs at various
tant parameter that influences the buoyancy intensity. Higher heat q/G values. In the case of G600-q20, which has a relatively low q/G
flux leads to larger temperature deviation between the top and value of 0.03 kJ/kg, there is no obvious difference in the wall temper-
bottom surfaces, indicating a stronger buoyancy effect. ature with an almost overlapped HTC of the two tubes. In the case of
G600-q30, which has an increased q/G of 0.05 kJ/kg, obvious wall
3.2. Mass flux effect temperature differences occur on the top surfaces of the two tubes
with Tw of the 16-mm tube higher than that of the 10.3-mm tube.
Mass flux effects are shown in Fig. 6. An increase in mass flux has However, the wall temperature on the bottom surface of the two
a similar effect on heat transfer as that of a decrease in heat flux. For tubes are close to each other. With q/G increasing to 0.1 kJ/kg, as in
the top surfaces, with an increasing mass flux, the wall temperature the case of G600-q60, the Tw difference on the top surfaces of the
decreases and the normalized Nusselt number increases from two tube is further enlarged to 40 K at the Tw peaks. HTD on the
below unity to larger than unity. At G = 1500 kg/m2 s, Nuexp/NuDB top surface is more severe with larger tube diameters. Even though
is >1, indicating that the heat transfer on the top surface can also a large Tw difference exists between the top surfaces, the bottom
be enhanced. For the bottom surfaces, the heat transfer is signifi- wall temperatures are still almost consistent in the two tubes.
cantly improved at mass fluxes of 1000 and 1500 kg/m2s with It can be seen that the tube diameter mainly affects the wall
Nuexp/NuDB much >1. The mechanisms of the heat transfer enhance- temperature on the top surfaces, and it has little influence on the
ment can be ascribed to the combination of the buoyancy effect and bottom surfaces. Heat transfer of supercritical flow was prone to
the integrated effect of the specific heat, as indicated in [49]. These deteriorate in the larger tube. The tube diameter effect on heat
experimental results reveal that mass flux is also an important fac- transfer can be explained by the tube diameter effect on the buoy-
tor affecting the heat transfer, with a higher mass flux leading to a ancy effect. In tubes with larger diameter the buoyancy has more
weaker buoyancy effect. With very low q/G, i.e. the buoyancy effect space to develop, leading to a stronger buoyancy force and greater
can be neglected, the circumferential temperature will be uniform temperature nonuniformity in the circumferential direction. Simi-
and heat transfer can be enhanced on both the top and bottom lar results have also been reported in vertical flows [20] where heat
surfaces. transfer deteriorates more easily in larger tubes.

3.3. Tube diameter size effect


4. Buoyancy effect criterion
Besides the effects of heat flux and mass flux, tube diameter is
another important parameter influencing the heat transfer charac- 4.1. Evaluation of the buoyancy criteria and the onset values
teristics and buoyancy intensity in supercritical horizontal flows.
Fig. 7 shows the wall temperature and HTC of two horizontal To quantitatively evaluate the buoyancy effect on heat transfer,
tubes with different inner diameters of 10.3 mm and 16 mm at a proper buoyancy criterion is needed to alert the investigator as to
R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567 561

300 320 340 360 380 400 420 440 300 320 340 360 380 400 420 440
480 480
Top surfaces Bottom surfaces
460 460

440 440

Tw,in(K)
2
q=40 kW/m

Tw,in(K)
420 420

400 400

380 380

360 360
2
2.5 2.5 G=400 kg/m s
hpc
2
q=40 kW/m 2
G=600 kg/m s
hpc
2
G=400 kg/m s 2
2.0 2 2.0 G=1000 kg/m s
G=600 kg/m s 2
2 G=1500 kg/m s
G=1000 kg/m s
1.5 2
G=1500 kg/m s 1.5
Nuexp/NuDB

Nuexp/NuDB
1.0 1.0

0.5 0.5

0.0 0.0
300 320 340 360 380 400 420 440 300 320 340 360 380 400 420 440
hb(kJ/kg) hb(kJ/kg)
(a) (b)
Fig. 6. Wall temperature and normalized Nusselt number at various mass fluxes with din = 10.3 mm, p = 4.26 MPa, and q = 40 kW/m2 for (a) the top surfaces and (b) the
bottom surfaces.

whether buoyancy may have a significant influence on heat trans- data are scattered abundantly. Therefore, BuJ is discussed no further
fer and, if so, how much it may affect heat transfer. This study in this section.
chooses the three most widely used criteria to evaluate their appli- Petukhov and Polyakov [39] proposed using Grq/Grth to evaluate
cability for the present data of supercritical R134a in horizontal the buoyancy effect on heat transfer for supercritical heat transfer
tubes. Before analyzing the buoyancy effect, the thermal accelera- in horizontal tubes. The buoyancy effect is expected to be signifi-
tion effect is evaluated by the Kv number [23]. Kv in the present cant when Grq/Grth > 1.
experiments ranges from 0.13 to 4.08  108, two orders of magni- 4
tude smaller than the threshold value of 3  106, which indicates Grq ¼ gbqw d =kb m2b and ð13Þ
that the thermal acceleration effect is quite weak and can be !
neglected in the present experiments. Pr 2=3  1
Grth ¼ 3  105 Pr0:5 Re2:75
b 1 þ 2:4 ð14Þ
Grb/Re2 represents the ratio of the buoyancy force to the inertial Re1=8
b
force and is used as a criterion to determine the free convection
1 qb qw e
effect [29,31]. When Grb/Re2 > 0.01, the effect of free convection where b ¼ ; q at T ¼ T w þT b
; Pr ¼ Thww h b lb
.The ranges of the
e
q T w T b 2 T b kb
cannot be ignored. Jackson proposed a different threshold value three buoyancy criteria in the present experiments are listed in
for horizontal flows; he stated that when Grb/Re2 < 103 [50], buoy- Table 3.
ancy has no effect on heat transfer in horizontal flows. The thresh- To evaluate the three criteria in Eqs. (10), (11), (13), and (14),
old value of this criterion will be evaluated in this section. the profiles of the three criteria together with the wall tempera-
Grb =Re2 < 0:01; or 103 ; ð10Þ tures are shown in Fig. 8. Fig. 8a shows the case with HTD. The
Grq/Grth criterion successfully predicts the weak buoyancy effect
3
where Gr b ¼ gd ðqb  qw Þ=q m Re ¼ Gd=lb .Jackson gave the
2
b b,
at the inlet with a lower value; then it exhibits a maximum value
following criteria through theoretical analysis [19] for negligible of 250 before the Tw peak. Afterwards, Grq/Grth decreases and
buoyancy effect in vertical and horizontal flows: reaches the minimum value of 10 at a higher enthalpy of
440 kJ/kg. The Grb/Re2 and Bo criteria have similar trends by which
5
Vertical : Bo ¼ Grb =Re2:7
b < 10 and ð11Þ they monotonously decrease with the bulk enthalpy but failed to
  predict the weak buoyancy at the inlet. Values of all the three
qb  x  2 criteria are much larger than their threshold values, indicating a
Horizontal : BuJ ¼ Grb Re2
b < 10 ð12Þ
qw d strong buoyancy effect, which is consistent with the HTD phe-
R Tw nomenon in this case.
 Þ=qb m2b , q ¼ T 1T
where Grb ¼ gd ðqb  q
3
Tb
qdT. Even though BuJ is In the case of G600-q20 in Fig. 8b, there is no HTD, but there is
w b

proposed for horizontal tubes, the validation results in this paper an obvious temperature difference between the top and bottom
showed that the criterion of Bo showed better prediction perfor- surfaces. The values of the three parameters declined more com-
mance than BuJ. When BuJ is correlated with Nuexp or with the tem- pared to that in Fig. 8a, which means the buoyancy effect intensity
perature difference between the top and bottom surface (DTw), the is reduced. The peak of Grq/Grth is approximately at a position
562 R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567

395
7000 p = 1.05 pc
390 2
6000 G=600 kg/m s
2
385 q = 20 kW/m
5000

HTC (W/m K)
380 din = 16 mm

2
Tw,in (K)

4000 din = 10.3 mm


375 p = 1.05 pc
2
370 G=600 kg/m s 3000
2
q = 20 kW/m
365 2000
din = 16 mm
360 din = 10.3 mm 1000

300 320 340 360 380 400 300 320 340 360 380 400
hb(kJ/kg) hb(kJ/kg)
(a) (b)
430 4500
p = 1.05 pc p = 1.05 pc
420 2
4000 2
G=600 kg/m s G=600 kg/m s
2 2
410 q = 30 kW/m 3500 q = 30 kW/m
3000 16 mm
HTC (W/m K)
Tw,in(K)

400 2 10.3 mm
2500
390
2000
380
1500
370
16 mm
10.3 mm 1000

360 500
300 320 340 360 380 400 420 300 320 340 360 380 400 420
hb(kJ/kg) hb(kJ/kg)

(c) (d)

500
p = 1.05 pc 3000 p = 1.05 pc
2
480 G=600 kg/m s
2 G=600 kg/m s
2
q = 60 kW/m
2
2500 q = 60 kW/m
460 16 mm
HTC(W/m -K)

2000 10.3 mm
440
2
Tw,in(K)

1500
420

400 1000

16 mm
380 10.3 mm 500

300 320 340 360 380 400 420 440 460 300 320 340 360 380 400 420 440 460
hb(kJ/kg) hb(kJ/kg)
(e) (f)
Fig. 7. Effects of the tube diameter on heat transfer for supercritical R134a in horizontal tubes (p = 1.05 pc). Filled symbols refer to the top surface and open symbols refer to
the bottom surface. (a) wall temperature with G = 600 kg/m2s, q = 20 kW/m2, (b) heat transfer coefficient with G = 600 kg/m2s, q = 20 kW/m2, (c) wall temperature with
G = 600 kg/m2s, q = 30 kW/m2, (d) heat transfer coefficient with G = 600 kg/m2s, q = 30 kW/m2, (e) wall temperature with G = 600 kg/m2s, q = 60 kW/m2, (f) heat transfer
coefficient with G = 600 kg/m2s, q = 60 kW/m2.

Table 3 To closely observe values near the threshold of these criteria for
Ranges of the buoyancy criteria in the present experiments.
better assessment, a case with a further reduced buoyancy effect is
Buoyancy criterion Grb/Re2 Bo Grq/Grth examined in Fig. 8c. The temperature differences between the top
Range in the present 0.001–0.79 2  107–2  104 1.5–882 and bottom surfaces are <3.5 K. In this case, the values of Grq/Grth
experiments and Grb/Re2 are still beyond the corresponding thresholds, which
means the buoyancy effect on heat transfer should be considered.
However, Bo is already 10 times smaller than 105, indicating a
where the DTw is at its maximum. However, the Bo and Grb/Re2 cri- negligible buoyancy effect. The three criteria give inconsistent pre-
teria reach their maximum values earlier at a lower bulk enthalpy, diction results in this case. Therefore, the threshold values of these
which is not as reasonable as that of Grq/Grth. parameters need to be reexamined.
R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567 563

2
G=600 kg/m s, q=60 kW/m
2 developed model for ‘‘Nufc” at supercritical pressures. In horizontal
-5
0.25 300 7×10 480 tubes, the difference in the HTC or the wall temperature between
Tw Bo
2 6 the top and bottom surfaces is the most representative parameter
0.20
250 Grb/Re Grq/Grth 460 to show the buoyancy effect. Therefore, Nutop/Nubottom was used as
5
200 the indicator and the onset of buoyancy effect is defined as
0.15
150
4 440
Nutop =Nubottom < 0:9; ð15Þ
0.10 top 3
420 where Nutop and Nubottom are the Nusselt number on the top and
100
2 bottom, respectively.
0.05
50 The Nutop/Nubottom is correlated with the buoyancy criteria in
1 400
Figs. 9–11. To intuitively show the wall temperature difference
0.00 0 bottom 0 influenced by the buoyancy, distributions of DTw versus the
380
300 320 340 360 380 400 420 440 460 buoyancy criteria were also given. As shown in these figures,
hb(kJ/kg) Nutop/Nubottom decreases and DTw increases with the increasing
buoyancy criteria, indicating a stronger buoyancy effect. The data
(a) is scattered more significantly at higher buoyancy criteria values.
2 2
This may be caused by the instability of heat transfer with strong
0.16 70 G=600 kg/m s, q=20 kW/m ×10
-5
420 buoyancy. When Nutop/Nubottom equals 0.9, the threshold
Tw 2.2
values of the buoyancy criteria for the onset of buoyancy can be
0.14 Bo
determined as follows: Grb/Re2 = 0.009, Bo = 1.2  106 and
60 top 2.0
2
Grb/Re 400
0.12 1.8 Grq/Grth = 5. The wall temperature difference, DTw, corresponding
50 Grq/Grth 1.6 to the onset of buoyancy is consistently to be 2–3 K. It can be seen
0.10
1.4 380 that the critical values for Grb/Re2 and Grq/Grth are close to the val-
0.08 40 ues given earlier. However, the critical value for Bo determined
1.2
bottom here is one order of magnitude smaller than the value given by
1.0
0.06 30
0.8
360 Jackson for vertical flow. This is caused by the difference in flow
0.04 direction. Buoyancy affects heat transfer at a lower Bo value in
20 0.6
horizontal tubes.
0.02 0.4 340
300 320 340 360 380 400
4.2. Simple criterion for engineering use: qd0.7/G1.2
hb(kJ/kg)
(b) The buoyancy criteria discussed above are based on the wall
-5 temperature and require iterative calculations to determine the
2 2 ×10
0.018 9 G=1500 kg/m s, q=40 kW/m 0.12 420 wall temperature. Therefore, the prediction accuracy is dependent
Tw 410
on the accuracy of heat transfer correlations [52]. Therefore, it is
0.016 8
Bo not convenient for engineering use. If a criterion that uses the
0.10 400
0.014
7 Grb/Re
2
operating parameters directly can be defined, it will be much
0.012 Grq/Grth 390 easier to use. As discussed in Sections 3.1 and 3.2, the mass flux
6
0.08 380
and heat flux have considerable effects on heat transfer, so the
0.010 top ratio of q/G is a widely used parameter to roughly predict heat
5 370
0.008 transfer characteristics. Some researchers have used q/G to predict
bottom 0.06 360 the onset of HTD in vertical flow [53]. However, the form of q/G is
4
0.006
350
too simple to provide adequate prediction performance. As shown
0.004 3 in Fig. 12, even though the four sets of experimental cases have the
0.04 340
same value of q/G (0.05 kJ/kg), the heat transfer phenomena differ
300 320 340 360 380 400
considerably. The increase in heat flux increases Tw, while the
hb(kJ/kg)
increase in mass flux decreases Tw. From G1500 to G600, q and G
(c) increase by the same multiples to keep q/G constant, but Tw on
the top surfaces increases obviously with HTD occurring at
Fig. 8. Variations of buoyancy criteria and wall temperature under various G = 600 kg/m2s. The HTC increases with increasing mass flux for
conditions, din = 10.3 mm and p = 4.62 MPa: (a) G = 600 kg/m2s, q = 60 kW/m2, (b) both the top and bottom surfaces. These results reveal that the
G = 600 kg/m2s, q = 20 kW/m2, and (c) G = 1500 kg/m2s, q = 40 kW/m2.
mass flux has a stronger influence on heat transfer than the heat
flux. Therefore, if the form qm/Gn is used, then m < n instead of
The above analyses show the qualitative applicability of the m = n must be used.
three criteria for buoyancy effect prediction. However, the thresh- According to Section 3.3, apart from the mass flux and heat flux,
old value proposed mainly based on water data appears to not be the tube diameter is also an important parameter affecting super-
applicable for the present data because of the differences in fluid critical heat transfer, and it should be considered as well. As shown
properties and experimental conditions. Then, this study attempts in Fig. 13, Grq/Grth in a 16-mm-diameter tube is always larger than
to extend the applicability of these criteria to organic fluids in hor- that in a 10.3-mm-diameter tube, indicating that a larger tube
izontal tubes and to determine their threshold values. diameter leads to stronger buoyancy. Schatte et al. [53] and Li
Before attempting to determine the threshold value, a definition et al. [54] studied the influence of the tube diameter in vertical
for the onset of buoyancy effect should be given. In vertical flow, flow. Bazargan [55] took the diameter effect into account for forced
Nu/Nufc < 0.95 [33] was set as the critical point where buoyancy convection in horizontal flow by using a parameter of qd0.2/G0.8.
has a significant effect on heat transfer. Nufc is the Nu of forced ver- However, it is quite ambitious to correlate this parameter with
tical flow without the buoyancy effect, calculated using the Jackson the wall temperature when stating that cases having the same
correlation [51]. However, in horizontal flows, there is no well- value of qd0.2/G0.8 should also have the same wall temperature.
564 R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567

1.1 20

1.0
(0.009,0.9) 15
Nutop/Nubottom 0.9

0.8 10

Tw(K)
0.7
5
0.6

0.5 0 (0.009, 3)

0.00 0.05 0.10 0.15 0.20 0.00 0.05 0.10 0.15 0.20
2
Grb/Re Grb/Re
2

(a) (b)
Fig. 9. Effect of Grb/Re on heat transfer and its threshold value for the onset of buoyancy. (a) Nutop/Nubottom versus Grb/Re2, (b) DTw versus Grb/Re2.
2

1.1 20

1.0
-6
(1.2×10 , 0.9) 15
0.9
Nutop/Nubottom

0.8 10
Tw(K)

0.7
5
0.6
-6
0.5
0 (1.2×10 , 2)

0.0 1.0x10
-5
2.0x10
-5
3.0x10
-5 0.0 1.0x10
-5
2.0x10
-5
3.0x10
-5

Bo Bo
(a) (b)
Fig. 10. Effect of Bo on heat transfer and its threshold value for the onset of buoyancy. (a) Nutop/Nubottom versus Bo, (b) DTw versus Bo.

1.1 20

1.0
(5, 0.9) 15
0.9
Nutop/Nubottom

10
Tw(K)

0.8

0.7
5
0.6

0.5
0 (5, 2)

0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
Grq/Grth Grq/Grth
(a) (b)
Fig. 11. Effect of Grq/Grth on heat transfer and its threshold value for the onset of buoyancy. (a) Nutop/Nubottom versus Grq/Grth, (b) DTw versus Grq/Grth.

However, the experimental results of [49] together with the results qd0.2/G0.8 was obtained based on the forced flow correlation, which
in this study showed that this parameter failed to describe the is not suitable for buoyancy-influenced flow. Moreover, the index
effect of q, G, and d on heat transfer. As shown in Fig. 14, for the of G is smaller than that of q, which is not consistent with the
two cases that have the same value of qd0.2/G0.8, there exist signif- heat transfer phenomena. Based on these analyses, the parameter
icant differences in the wall temperature. This is partly because qmdl/G n can be used with the following considerations:
R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567 565

10.0
G600-q30 bottom
410 q/G = 0.05 kJ/kg G800-q40 8.0

HTC(kW/m )
2
G1000-q50
G1500-q70 6.0
400 4.0
2.0
390
Tw,in (K)

0.0
6.0 top
q/G=0.05 kJ/kg G600-q30

HTC(kW/m )
2
380 bottom G800-q40
4.0
G1000-q50
G600-q30
G1500-q70
370 top G800-q40
G1000-q50 2.0
G1500-q70
360 0.0
300 320 340 360 380 400 420 300 320 340 360 380 400 420
hb(kJ/kg) hb(kJ/kg)
(a) (b)
Fig. 12. Heat transfer characteristics on conditions with the same q/G: (a) wall temperature and (b) HTC.

500 10.3 mm-G1000-q100


500 0.2 0.8
qd /G = 0.1594
2
G=600 kg/m s
2
20 kW/m
400 10.3mm 16 mm-G600-q60
480 0.2 0.8
qd /G = 0.1572
16mm
2
30 kW/m
300
10.3mm 460
16mm
Grq/Grth

Tw,in (K)

2
200 60 kW/m 440 top
10.3mm
16mm bottom
100 420

0 400

0.75 0.80 0.85 0.90 0.95 1.00 1.05 1.10 1.15 300 320 340 360 380 400 420 440
h/hpc hb(kJ/kg)
0.2
Fig. 13. Buoyancy effect in different diameter tubes (corresponds to the cases in Fig. 14. Wall temperature in cases with the same value of qd /G0.8 [55]. (q is in
Fig. 7). kW/m2, d is in mm and G is kg/m2s).

(1) The indexes of q and G should satisfy the following condi- increasing qd0.7/G1.2, DT w increases, indicating that a larger
tion: m < n. qd0.7/G1.2 corresponds to stronger buoyancy. At relatively small
(2) The diameter d should be the numerator. The value of l rep- qd0.7/G1.2, max(DTw) increases slowly with increasing qd0.7/G1.2.
resents the effect of diameter on the heat transfer, with a lar- At relatively large qd0.7/G1.2, the max(DTw) increases fast, then, a
ger l indicating a stronger influence. small increase in heat flux or decrease in mass flux may result in
(3) The target of qmdl/G n is to provide a simple and easy- to-use significant deterioration and a considerable rise of DTw. According
tool to predict the heat transfer characteristics quickly, and to the results in Section 4.1, the wall temperature difference corre-
not to predict the wall temperature. sponding to the onset of buoyancy is 2–3 K. When max(DTw)
equals to 3 K, the qd0.7/G1.2 > 0.03 can be used as the critical value.
As mentioned above, the temperature difference between the
To further validate the proposed qd0.7/G1.2 parameter, experi-
top and bottom surfaces, DT w , is a typical characteristic of super-
mental data for supercritical water taken from the literature were
critical heat transfer in horizontal tubes. Herein, the maximum
used in Fig. 15b. The parameter ranges of this water data are listed
DTw at a given operating condition is taken as the target variable
in Table 4. qd0.7/G1.2 can also provide acceptable prediction results
to predict. The final form is determined to be qd0.7/G1.2 through
for water. It should be noted that the range of the y-coordinates is
data fitting and empirical analysis. Fig. 15 shows the relationship
different because the parameter is not nondimensional. As the
between qd0.7/G1.2 and the max(DTw). Fig. 15a uses all the data of
number of data points taken from literature is limited, the critical
R134a from the present experiments, which contains data for
value for water cannot be obtained here. In the future, when more
two different diameters and various pressures. The max(DTw) is
data from various fluids are available, a look-up chart of
clearly correlated with the proposed parameter of qd0.7/G1.2. The l
data was fitted by an empirical equation of a quadratic function maxðDT w Þ  qm d =Gn can be developed for engineering use. In addi-
l
with zero intercept. When the buoyancy is negligible, qd0.7/G1.2 tion, the form of qm d =Gn needs further validation with more data,
equals to zero, corresponding to the zero intercept. With an especially with multiple fluids.
566 R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567

300
100
din=10mm din=6.3 mm
250
1.02Pc R134a din=7.5 mm H2O
80
1.05Pc 200 din=26 mm
1.2Pc
din=43 mm

max( Tw)
60
max( Tw)

150
din=16mm
40 1.05Pc 100
1.2Pc
20 50
2
0 y=1696x +90x 0

0.01 0.1 1 2 3 4
0.7 1.2 0.7 1.2
qd /G qd /G
(a) (b)
Fig. 15. Relationship between qd0.7/G1.2 and the maximum wall temperature difference between the top and bottom surfaces: (a) R134a in present data, (b) water data from
the literature (see Table 4). (q is in kW/m2, d is in mm and G is kg/m2s).

Table 4
Parameter ranges of experimental data of supercritical water used in Fig. 15b.

din (mm) p (MPa) G (kg/m2 s) q (kW/m2)


Bazargan et al. [29] 6.3 24.2, 24.4 340, 432 300
Yamagata et al. [20] 7.5 24.5 1260 698, 930
Yu et al. [40,49] 26 23–25 100–1000 50–400
Lei et al. [28,30] 26, 43 23–25 100–300 50–180

5. Conclusions 4. A simple criterion of qd0.7/G1.2 was developed to provide a sim-


ple and easy-to-use tool to predict heat transfer characteristics
The buoyancy effects on the heat transfer characteristics of quickly as the previous buoyancy criteria are based on the wall
supercritical R134a in horizontal tubes were experimentally inves- temperature. The present experimental data and supercritical
tigated. The effects of heat flux, mass flux, and tube diameter were water data from the literature were used to validate this param-
discussed in detail. This study attempts to extend the applicability eter. The maximum temperature difference between the top
of the buoyancy criteria to organic fluids in horizontal tubes and to and bottom surfaces is clearly correlated with the proposed
determine their threshold values. Finally, a simple criterion was parameter of qd0.7/G1.2.
developed for engineering use.
Conflict of interest
1. The buoyancy effect was intensified by the increase in heat flux
and decrease in mass flux for horizontal flows. This heat The authors declare that there is no conflict of interest.
transfer enhancement can occur on both the top and bottom
surfaces. HTD was observed on the top surface at higher q/G.
There is no HTD on the bottom surface in the present Acknowledgements
experiments.
2. A larger tube diameter leads to a stronger buoyancy force. The This work was supported by the National Key Research and
effect of tube diameter on heat transfer differs at various q/G Development Program of China under (Grant No.
values. At lower q/G with weak buoyancy, the wall temperature 2016YFB0901405), the State Key Program of the National Natural
and HTC are consistent in the two tubes. At higher q/G with Science Foundation of China (Grant No. 51236004) and the Science
strong buoyancy, heat transfer on the top surface was prone Fund for Creative Research Groups (No. 51621062).
to deteriorate in the larger tube.
3. The buoyancy criteria of Grb/Re2, Bo, and Grq/Grth can predict the References
buoyancy effect qualitatively. The Grq/Grth criterion successfully
predicted the weak buoyancy at the inlet and its peak location [1] S. Lecompte, H. Huisseune, M.V.D. Broek, B. Vanslambrouck, M.D. Paepe,
Review of organic Rankine cycle (ORC) architectures for waste heat recovery,
shows good agreement with the wall temperature profiles.
Renew. Sustain. Energy Rev. 47 (2015) 448–461.
Nutop/Nubottom < 0.9 was used to determine the onset value of [2] H.X. Zhai, Q.S. An, L. Shi, V. Lemort, S. Quoilin, Categorization and analysis of
the criteria for the buoyancy effect for the present data in hor- heat sources for organic Rankine cycle systems, Renew. Sustain. Energy Rev. 64
(2016) 790–805.
izontal tubes. The critical values for Grb/Re2 and Grq/Grth are
[3] I.L. Pioro, S. Mokry, S. Draper, Specifics of thermophysical properties and
0.009 and 5, respectively, which are close to previously given forced-convective heat transfer at critical and supercritical pressures, Rev.
values. However, for the Bo criterion, it was 1.2  106, an order Chem. Eng. 27 (3–4) (2011) 191–214.
of magnitude smaller than 105 for vertical flow, which means [4] I.L. Pioro, R.B. Duffey, Experimental heat transfer in supercritical water flowing
inside channels (survey), Nucl. Eng. Des. 235 (22) (2005) 2407–2430.
that buoyancy influences heat transfer at a lower Bo value in [5] I.L. Pioro, R.B. Duffey, Heat Transfer and Hydraulic Resistance at Supercritical
horizontal tubes. Pressures in Power-Engineering Applications, ACME, New York, 2006.
R. Tian et al. / International Journal of Heat and Mass Transfer 127 (2018) 555–567 567

[6] D. Huang, Z. Wu, B. Sunden, W. Li, A brief review on convection heat transfer of [31] M. Yang, Numerical study on the heat transfer of carbon dioxide in horizontal
fluids at supercritical pressures in tubes and the recent progress, Appl. Energy straight tubes under supercritical pressure, PloS one. 11 (7) (2016) e0159602.
162 (2016) 494–505. [32] J.D. Jackson, Fluid flow and convective heat transfer to fluids at supercritical
[7] L.F. Cabeza, A.D. Gracia, A.I. Fernández, M.M. Farid, Supercritical CO2 as heat pressure, Nucl. Eng. Des. 264 (2013) 24–40.
transfer fluid: a review, Appl. Therm. Eng. 125 (2017) 799–810. [33] S.H. Liu, Y.P. Huang, G.X. Liu, J.F. Wang, L.K.H. Leung, Improvement of
[8] S.X. Zhang, H.Y. Gu, X. Cheng, Z.Q. Xiong, Experimental study on heat transfer buoyancy and acceleration parameters for forced and mixed convective heat
of supercritical Freon flowing upward in a circular tube, Nucl. Eng. Des. 280 transfer to supercritical fluids flowing in vertical tubes, Int. J. Heat Mass Transf.
(2014) 305–315. 106 (2017) 1144–1156.
[9] Y.L. Cui, H.X. Wang, Experimental study on convection heat transfer of R134a [34] J.K. Li, Studies of buoyancy-influenced convective heat transfer to air in a
at supercritical pressures in a vertical tube for upward and downward flows, vertical tube PhD Thesis, The, University of Manchester, 1994.
Appl. Therm. Eng. 129 (2018) 1414–1425. [35] J. Licht, M. Anderson, M. Corradini, Heat transfer and fluid flow characteristics
[10] F. Feuerstein, S. Coelho, D. Klingel, X. Cheng, Large-scale heat transfer in supercritical pressure water, ASME J. Heat Transf. 131 (7) (2009) 072502.
experiments with supercritical R134a flowing upward in a circular tube, [36] P.X. Jiang, Y. Zhang, C.R. Zhao, R.F. Shi, Convection heat transfer of CO2 at
ATW-Int. J. Nucl. Power 62 (2) (2017) 121–125. supercritical pressures in a vertical mini tube at relatively low Reynolds
[11] G. Richards, G.D. Harvel, I.L. Pioro, A.S. Shelegov, P.L. Kirillov, Heat transfer numbers, Exp. Therm. Fluid Sci. 32 (2008) 1628–1637.
profiles of a vertical, bare, 7-element bundle cooled with supercritical Freon [37] B. Liu, Research, on in-tube convection heat transfer and thermal cracking of
R12, Nucl. Eng. Des. 264 (2013) 246–256. supercritical pressure fluids PhD Thesis, Tsinghua University, 2013.
[12] P.X. Jiang, C.R. Zhao, B. Liu, Flow and heat transfer characteristics of r22 and [38] H.W. Deng, K. Zhu, G.Q. Xu, Z. Tao, Heat transfer characteristics of RP-3
ethanol at supercritical pressures, J. Supercrit. Fluids 70 (2012) 75–89. kerosene at supercritical pressure in a vertical circular tube, J. Enhanc. Heat
[13] H. Mori, T. Kaida, M. Ohno, S. Yoshida, Y. Hamamoto, Heat transfer to a Transf. 19 (2012) 409–421.
supercritical pressure fluid flowing in sub-bundle channels, J. Nucl. Sci. Tech. [39] B.S. Petukhov, A.F. Polyakov, Gravitational effects on heat transfer in a single-
49 (4) (2012) 373–383. phase fluid near the critical point, in: B.E. Launder (Ed.), Heat Transfer in
[14] S.K. Dubey, R.P. Vedula, K.N. Iyer, A.J. Gaikwad, Local heat transfer coefficient Turbulent Mixed Convection, 1988. pp. 196–201.
measurements using thermal camera for upward flow of Freon 22 in a vertical [40] S.Q. Yu, H.X. Li, X.L. Lei, Y.F. Feng, Y.F. Zhang, H. He, T. Wang, Influence of
tube at supercritical conditions and development of correlations, Nucl. Eng. buoyancy on heat transfer to water flowing in horizontal tubes under
Des. 328 (2018) 80–94. supercritical pressure, Appl. Therm. Eng. 59 (1) (2013) 380–388.
[15] C.R. Zhao, P.X. Jiang, Experimental study of in-tube cooling heat transfer and [41] K. Tanimizu, R. Sadr, Experimental investigation of buoyancy effects on
pressure drop characteristics of R134a at supercritical pressures, Exp. Therm. convection heat transfer of supercritical CO2 flow in a horizontal tube, Heat
Fluid Sci. 35 (7) (2011) 1293–1303. Mass Transf. 52 (4) (2016) 713–726.
[16] U.C. Andresen, Supercritical gas cooling and near-critical-pressure [42] T.H. Kim, J.G. Kwon, M.H. Kim, H.S. Park, Experimental investigation on validity
condensation of refrigerant blends in microchannels, Georgia Institute of of buoyancy parameters to heat transfer of CO2 at supercritical pressures in a
Technology (2006). horizontal tube, Exp. Therm. Fluid Sci. 92 (2018) 222–230.
[17] Y.R. Jiang, Heat transfer and pressure drop of refrigerant R404A at near-critical [43] C. Yu, J.L. Xu, Y.S. Sun, Transcritical pressure organic Rankine cycle (ORC)
and supercritical pressures PhD thesis, Iowa State University, 2004. analysis based on the integrated-average temperature difference in
[18] G.A. Adebiyi, W.B. Hall, Experimental investigation of heat transfer to evaporators, Appl. Therm. Eng. 88 (2015) 2–13.
supercritical pressure carbon dioxide in a horizontal pipe, Int. J. Heat Mass [44] E.W. Lemmon, M.L. Huber, M.O. MeLinden, NIST reference fluid
Transf. 19 (7) (1976) 715–720. thermodynamic and transport properties RFFPROP, version 9.1, Nat. Inst.
[19] J.D. Jackson, W.B. Hall, Influences of buoyancy on heat transfer to fluids Standard Technol. (2013).
flowing in vertical tubes under turbulent conditions, in: Turbulent forced [45] K.E. Gungor, R.H.S. Winterton, A general correlation for flow boiling in tubes
convection in channels and bundles, Hemisphere, Washington vol. 2(1), 1979, and annuli, Int. J. Heat Mass Transf. 29 (3) (1986) 351–358.
pp. 613–640. [46] S.G. Kandlikar, A general correlation for saturated two-phase flow boiling heat
[20] K. Yamagata, K. Nishikawa, S. Hasegawa, T. Fujii, S. Yoshida, Forced convective transfer inside horizontal and vertical tubes, ASME J. Heat Transf. 112 (1)
heat transfer to supercritical water flowing in tubes, Int. J. Heat Mass Transf. 15 (1990) 219–228.
(12) (1972) 2575–2593. [47] F.W. Dittus, L.M.K. Boelter, Heat Transfer in Automobile Radiators of the
[21] J.R. Licht, Heat transfer and fluid flow characteristics in supercritical water, Ph. Tubular Type vol. 2 (1930) 443–461.
D. Thesis, University of Wisconsin Madison, 2008. [48] X. Chu, E. Laurien, Flow stratification of supercritical CO2 in a heated horizontal
[22] Z.H. Li, Y.X. Wu, G.L. Tang, D.L. Zhang, J.F. Lu, Comparison between heat pipe, J. Supercrit. Fluids 116 (2016) 172–189.
transfer to supercritical water in a smooth tube and in an internally ribbed [49] S.Q. Yu, H.X. Li, X.L. Lei, Y.C. Feng, Y.F. Zhang, H. He, T. Wang, Experimental
tube, Int. J. Heat Mass Transf. 84 (2015) 529–541. investigation on heat transfer characteristics of supercritical pressure water in
[23] D.M. McEligot, J.D. Jackson, ‘‘Deterioration” criteria for convective heat transfer a horizontal tube, Exp. Therm. Fluid Sci. 50 (2013) 213–221.
in gas flow through non-circular ducts, Nucl. Eng. Des. 232 (3) (2004) 327–333. [50] J.D. Jackson, W.B. Hall, Forced convection heat transfer to fluids at supercritical
[24] W.B. Hall, J.D. Jackson, Laminarization of a turbulent pipe flow by buoyancy pressure, Turb. Forced Convect. Channels Bundles 2 (1) (1979) 563–611.
forces. In: Mechanical Engineering. 345 E 47TH ST, New York, NY 10017: [51] J.D. Jackson, Consideration of the heat transfer properties of supercritical
ASME-Am. Soc. Mech. Eng., 1969, vol. 91(11), p. 66. pressure water in connection with the cooling of advanced nuclear reactors,
[25] S. He, K. He, M. Seddighi, Laminarisation of flow at low Reynolds number due in: Proceedings of the 13th Pacific Basin Nuclear Conference, Shenzhen City,
to streamwise body force, J. Fluid Mech. 809 (2016) 31–71. China, October 21–25, 2002.
[26] Y.Y. Bae, Mixed convection heat transfer to carbon dioxide flowing upward and [52] Z.H. Hu, Heat transfer characteristics of water at near-critical and supercritical
downward in a vertical tube and an annular channel, Nucl. Eng. Des. 241 (8) pressures in vertical and inclined tubes PhD Thesis, Xi’an Jiaotong University,
(2011) 3164–3177. 2001.
[27] S. Mokry, I. Pioro, P. Kirillov, Y. Gospodinov, Supercritical-water heat transfer [53] G.A. Schatte, A. Kohlhepp, C. Wieland, H. Spliethoff, Development of a new
in a vertical bare tube, Nucl. Eng. Des. 240 (3) (2010) 568–576. empirical correlation for the prediction of the onset of the deterioration of heat
[28] X.L. Lei, H.X. Li, N.T. Dinh, W.Q. Zhang, A study of heat transfer scaling of transfer to supercritical water in vertical tubes, Int. J. Heat Mass Transf. 102
supercritical pressure water in horizontal tubes, Int. J. Heat Mass Transf. 114 (2016) 133–141.
(2017) 923–933. [54] Z.H. Li, D.L. Zhang, Y.X. Wu, J.F. Lu, Q. Liu, A new criterion for predicting
[29] M. Bazargan, D. Fraser, V. Chatoorgan, Effect of buoyancy on heat transfer in deterioration of heat transfer to supercritical water in smooth tubes, vol. 34,
supercritical water flow in a horizontal round tube, J. Heat Transf. 127 (8) in: Proceedings of the CSEE, 2014, pp. 6304–6309.
(2005) 897–902. [55] M. Bazargan, Forced Convection Heat Transfer to Turbulent Flow of
[30] X.L. Lei, H.X. Li, W.Q. Zhang, N.T. Dinh, Y.M. Guo, S.Q. Yu, Experimental study Supercritical Water in a Round Horizontal Tube PhD thesis, University of
on the difference of heat transfer characteristics between vertical and British Columbia, 2001.
horizontal flows of supercritical pressure water, Appl. Therm. Eng. 113
(2017) 609–620.

You might also like