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Controlled Switching and Circuit Breaker

Monitoring
Marc Lacroix Eng, M. Eng. Andrea Gutierrez Eng, M. Eng.
Senior Member IEEE VIZIMAX Inc.
VIZIMAX Inc. Longueuil, Canada
Longueuil, Canada

x Improves the system’s power quality and


Abstract— Power systems require modifications to the grid stability;
network’s topology or isolation of major electrical x Decreases electrical and mechanical stress
equipment. These switching operations generate inrush on electrical apparatus;
currents and voltage disturbances on the electrical
x Decreases equipment failures;
network that may affect the network stability, produce
stresses on the power apparatus and accelerate the x Avoids undesired protection trips;
circuit breaker (CB) wearing. x Lowers maintenance costs;
x Extends the lifespan of existing assets;
These transients and their negative consequences can be
mitigated by control switching (CS). Furthermore, real- During several years, utilities have used this evolving
time circuit breaker monitoring allows power utilities to technology to switch shunt reactors, shunt capacitor
anticipate to an event and evaluate equipment banks and unloaded power transformers.
performance.
This paper describes how circuit breaker switching
Keywords— control switching; circuit breaker; can generate transients and how controlled switching
monitoring; transients; inrush
mitigates them. It illustrates benefits of this approach
and includes a description of Hydro-Québec’s
experience using controlled switching for over twenty
I. INTRODUCTION years.
Operations can cause inrush current or restrike inside
the breaker and often generate important disturbances II. SWITCHING TRANSIENTS
on the electric network. These transients can cause
electrical and mechanical stresses on the power
equipment and decrease its life expectancy. Inrush current and voltage transients are direct results
Moreover, the energy quality and the grid stability of energizing reactive loads at the wrong moment.
can be affected. Moreover, restrikes can occur when de-energizing
shunt reactors with insufficient arcing time, thereby
threatening the physical integrity of the apparatus.
Utilities have used CS as an effective inrush current
mitigation technique for the high-voltage (HV) power
systems. New technological advances have led to the The following sections describe transients phenomena
development of affordable controlled switching during switching of capacitors banks, reactors or
device (CSD) for medium voltage applications. power transformers.
A. Capacitor bank energization
Twenty five years on the field have demonstrated Mechanically Switched Capacitors (MSC) or
several benefits that can be expected by transmission, Mechanically Switched Capacitors with Damping
distribution and generation utilities, as a CSD: Network (MSCDN) are widely deployed by power
utilities for reactive power compensation, voltage
control and power factor improvement.
Random switching of capacitors banks may generate C. Transformer Energization
transients caused by the voltage level difference
between the capacitor and the power system. Uncontrolled power transformer energization may
cause significant inrush current, voltages disturbances
and stress on the equipment.
This inrush current formation is caused by residual
flux inside the transformer. The sum of the voltage
component caused by residual flux, plus the level of
voltage in the transformer’s input produce
overvoltage.

Figure 3 shows field results of a 31.5 MVA power


transformer uncontrolled energization.

Fig. 1. Disturbances caused by the energization of a capacitor bank

Figure 1 shows a capacitive load’s uncontrolled


energization causing inrush current on the network.
High-frequency oscillations may develop as well.
These inrush currents and voltage disturbances
accelerate the wearing of the circuit breakers and the
capacitors banks.
B. Shunt reactor de-energization
Mechanically Switched Reactors (MSR) systems are
used to regulate the reactive power balance and to Fig. 3. Inrush current when random closing of a transformer’s
control voltage level on power lines. In the case of circuit breaker
shunt reactor switching, its inductive characteristics
cause an opposition to the sudden III. CONTROLLED SWITCHING APPROACH
current change.
Mitigation techniques must be used more and more
often. Circuit Breaker Controlled Switching (CBCS)
Figure 2 illustrates a shunt reactor uncontrolled de-
is a powerful solution that allows precise control of
energization. The contacts separation inside the
the CB opening and/or closing to minimize
breaker is not optimal when the breaker opens. As a
disturbances. Taking the voltage or current as a
consequences CB restrike occurs, load current is
reference, the CSD is used to open and/or close the
decreased and excessive energy is dissipated causing
CB at an optimum electrical switching target. This
premature CB wear.
target is selected according to the load type, the CB
characteristics and operating conditions such as
ambient temperature, the CB’s control voltage level,
the idle time since the last operation and drive
mechanism pressure, if applicable. It also takes into
consideration past operations history (adaptive
control). This way, the CSD can predict the CB's
timing behavior and adjust the CB’s timing variation
caused by electrical and mechanical wear.

Figure 4 shows an example of a controlled switching


device (CSD) implementation.

Fig. 2. Opening a shunt inductance breaker with reignition event

2
C/B control coils
For power The arc duration must be long enough for the
dielectric strength recovery to exceed the overvoltage
SW CT SW transformers only
Source/
Bus CB Load

PT PT or Bushing across the CB contacts. To achieve this target, the


CVPT

Open
V 52a/b I VL CSD ensures that the CB contact gap occurs soon
Close
Discrete Inputs
Open cmd after the zero current crossing, thereby providing
Close cmd
Station Power
Mode sufficient dielectric strength to sustain the
battery
Annunciator/ Alarms
Ethernet
communication overvoltage.
RTU
4-20mA USB or
Ethernet
C/B Compensation
Sensors (temperature,
pressure)
Local
maintenance Figure 6 illustrates an example of shunt reactor de-
Fig. 4. Typical CSD implementation energization using controlled switching

This paper considers major switching cases such as


capacitor bank, shunt reactor and power transformer.

A. Capacitor Bank energization


Establish the electrical conduction at the precise
moment when the network’s voltage is equal to the
capacitor’s bank voltage, is the optimal moment to
eliminate inrush currents when energizing the
capacitor bank. In order to control partially
discharged capacitors banks energization, the CSD
must adapt to the discharging curve of the capacitor Fig. 6. De-energization of a shunt reactor using controlled
bank. switching

Figure 5 illustrates a capacitor banks controlled C. Transformer energization


energization. It can be noticed that the inrush current
is mitigated. In this case, CS mitigate the inrush current and
network overvoltage that are mainly related to the
CB’s closing time and to the remaining residual flux
in the transformer’s core after its previous de-
energization. The optimal closing target is different
for each operation and depends on the residual flux.

Even if the power transformer de-energization was


uncontrolled, the re-energization must be controlled
and take into account its residual flux.

During many years, this evolving technology was


reserved to independent pole operated (IPO) CB.
Now, it is also successfully applied to reduce inrush
current when using simultaneous pole operated CB
(gang operated: GO).
Fig. 5. Capacitor banks controlled energization
Figure 7 shows field result of a 31.5 MVA power
B. Shunt reactor de-energization transformer controlled energization using a gang-
operated CB. It can be noted that the inrush current is
The primary purpose of the CSD is to decrease the mitigated.
probability of CB restrike and re-ignition, thereby
avoiding fast overvoltage transients on the reactor
insulation. In this case, the best strategy is to pick the
optimal moment to open the breaker in order to
eliminate restrike events.

3
Fig. 9. Residual flux of transformer’s phase while C/B opening
Fig. 7. Inrush current when controlled closing of a transformer’s
circuit breaker
V. CONTROLLED SWITCHING BENEFITS
Figure 8 shows the average inrush current during
eighteen transformer energization using three In 2004, CIGRÉ WG A3.07 produced a technical
different strategies. The operations fifteen to eighteen brochure about the CS benefits & economic aspects
were done with the most effective inrush current [4] and the following benefits were concluded on this
mitigation technique that uses a CSD that takes study.
residual flux into account.
By mitigating transients, CS:

x Increases of equipment life expectancy.


x Reduces maintenance cost.
x Reduces stress on power equipment.
x Reduces failure risk.
x Increases the power quality and reliability.
x Has a positive impact on capital investment.
Since the equipment’s lifespan is increased,
its replacement can be delayed for many
years.
Fig. 8. Comparison of inrush currents (PU)
VI. HYDRO-QUÉBEC EXPERIENCE
IV. CB AND CSD MONITORING Hydro-Québec was one of the first major users of
The CSD acquires real-time monitoring of substation controlled switching devices. For over twenty years,
equipment, evaluates their performance and provides Hydro-Québec has been using CS for the attenuation
direction regarding future maintenance and repairs. and elimination of switching transients.
This information can be manage through a secure
operation interface or may be integrated to a SCADA. During all these years, CSD has proved their positive
It provides access to collected and stored operating impact on maintenance strategies, extension of the
data to schedule predictive maintenance and avoiding useful life of the existing CB and prevention of its
costly system downtimes. costly replacement.
The CSD generates events and alarms related to all
switching operations. Alarms and events indicate CB Initially used for shunt reactors, then for shunt
degradation of performances and capacitor banks, this proven technology is now often
mechanical/electrical problems. applied to the energization of unloaded power
transformers, as well.
Figure 9 illustrates the CSD waveform recorder.

4
These systems have been commissioned in Hydro- switching. CIGRÉ session #13/14/36-01, 2000.
Québec’s transmission network on more than 245
[3] CIGRÉ WG 36.05/CIRED 2 CC02. Capacitor
CBs from a variety of manufacturers and technologies
switching and its impact on power quality.
at various voltage levels from 120 kV to 735 kV, and
ELECTRA No. 195, April 2001, pages 27-37.
under extreme environmental conditions on the CBs,
ranging from -40 °C to +40 °C. [4] CIGRÉ Working Group A3.07. Controlled
switching of HVAC circuit breakers: Benefits &
economic aspects. CIGRÉ TB 262, 2004.
Hydro-Québec’s long-term experience has proved
that these systems are reliable and stable over the [5] CIGRÉ Working Group A3.07. Controlled
long term. It also confirms that precise control of switching of HVAC circuit breakers: Guidance
bulky and heavy circuit breakers is not only feasible, for further applications including unloaded
but can also extend the life of existing equipment. In transformer switching, load and fault
fact, controlled switching has proven to be the interruption and circuit-breaker uprating.
optimal solution, provided that diligent CSD CIGRÉ TB 263, 2004.
commissioning, ongoing system monitoring and CB [6] CIGRÉ Working Group A3.07. Controlled
maintenance are performed. switching of HVAC circuit breakers: Planning,
specification and testing of controlled switching
systems. CIGRÉ TB 264, 2004.
VII. CONCLUSION
[7] R.J. Rajotte, et al. Controlled switching of 735-
With more dynamic electrical network management, kV reactor circuit breakers at Hydro-Québec.
transients produced during an ever increasing number CIGRÉ session #13-201, 1996.
of CB operations are a threat to the energy reliability,
availability and quality. [8] A. Mercier, Y. Filion, E. Portales, A. Salibi.
Transformer controlled switching taking into
account the core residual flux: A real case study.
CS has proved to be a reliable and cost effective CIGRÉ session #13-201, 2002.
alternative to minimize negative impacts of transients
on the power system. Moreover, it provides extensive
monitoring and auto-diagnosis of the system that
allow event anticipation. CS has become a smart
system that can detect timing problems and adverse
operating conditions which could eventually lead to
catastrophic failures.

This approach has a positive impact on capital


expenditures since equipment`s life expectancy is
increased and its replacement can be delayed for
many years.

During the last thirty years, several utilities have


experienced real benefits on HV systems by using
CS. Thanks to recent technological advances, MV
systems can now benefit from the advantages of this
technology that was previously reserved for HV
systems.

REFERENCES
[1] R. Smeets, et al. Switching in Electrical
Transmission and Distribution Systems. Wiley,
2015.
[2] M. Stanek, A.C. Carvalho, et al. Experience
with improving power quality by controlled

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