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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST

OVERPRESSURE VALVE

Part Number
6740E010000
6740E010000 Amdt. A

LIEBHERR-AEROSPACE TOULOUSE SAS


(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero

TP1

Initial Issue: Nov 29/98 36-11-58 Revision No. 5


Jun 01/13
COMPONENT MAINTENANCE MANUAL

Copyright ©2013 Liebherr-Aerospace Toulouse SAS

This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Liebherr-Aerospace Toulouse SAS.

Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaims all liability arising from its use.

TP2

Initial Issue: Nov 29/98 36-11-58 Revision No. 5


Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

LIEBHERR-AEROSPACE TOULOUSE SAS


(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
techpub.toulouse@liebherr.com
Or contact us on our Web Site:
http://www.liebherr.aero

TRANSMITTAL LETTER

TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR THE OVERPRESSURE VALVE ATA


36-11-58.

The revision No. 5, dated Jun 01/13, is attached and covers all components held by every operator.

This Component Maintenance Manual (CMM) is addressed to all Liebherr Authorized Repair Stations and
all operators having this right.

FILING INSTRUCTIONS:

– THIS CMM IS A FULLY REISSUED:

• Remove and destroy the previous CMM

• File the new complete reissued CMM.

– Affected pages are recorded on the “LIST OF EFFECTIVE PAGES”.

– Install the TRANSMITTAL LETTER separately.

THE DATA CONTAINED IN THIS CMM ALLOWS LEVEL 2 MAINTENANCE ACTIVITIES.

For more instructions applicable to this document contact, Liebherr Aerospace Toulouse Technical Publication
Department:

Phone: +33 (0)561352865

E-Mail: techpub.toulouse@liebherr.com

Fax: +33 (0)561352801

Or contact us on our Web Site: http://www.liebherr.aero/

TL

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HIGHLIGHTS

Revision No.5 - Jun 01/13

Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

TITLE PAGE R

SERVICE BULLETIN R

LIST OF EFFECTIVE PAGES R

INTRODUCTION R Complete reissue

DESCRIPTION AND OPERATION R Complete reissue

TESTING AND FAULT ISOLATION R Complete reissue

DISASSEMBLY R Complete reissue

CLEANING R Complete reissue

ASSEMBLY R Complete reissue

FITS AND CLEARANCES R Complete reissue

SPECIAL TOOLS, FIXTURES, R Complete reissue


EQUIPMENT AND CONSUMABLES

STORAGE (INCLUDING R Complete reissue


TRANSPORTATION)

APPENDIX A R Complete reissue

ILLUSTRATED PARTS LIST R Complete reissue

HLTS

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RECORD OF REVISIONS

INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY

ROR

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RECORD OF TEMPORARY REVISIONS

TEMP REV INSERTED REMOVED


ISSUE DATE PAGE No.
No. DATE BY DATE BY
1 May 19/03 May 19/03 LTS Apr 01/06 LTS 3 pages

RTR

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SERVICE BULLETIN

SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

6740-36-04 00 Oct 02/00 01 AIRBUS A319/A320/A321 A/C


BLEED SYSTEM OVERPRESSURE
VALVE P/N 6740E010000
MODIFICATION OF THE ACTUATOR
BODY DESIGN

SBL

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 6 R Jun 01/13


1 R Jun 01/13 7 R Jun 01/13
2 R Jun 01/13 8 Blank Jun 01/13

RECORD OF REVISIONS TESTING AND FAULT ISOLATION


1 Nov 29/98 1001 R Jun 01/13
2 Blank Nov 29/98 1002 R Jun 01/13
1003 R Jun 01/13
RECORD OF TEMPORARY REVISIONS 1004 R Jun 01/13
1 Apr 01/06 1005 R Jun 01/13
2 Blank Apr 01/06 1006 R Jun 01/13
1007 R Jun 01/13
SERVICE BULLETIN LIST 1008 R Jun 01/13
1 R Jun 01/13 1009 R Jun 01/13
2 Blank Jun 01/13 1010 R Jun 01/13
1011 R Jun 01/13
LIST OF EFFECTIVE PAGES 1012 R Jun 01/13
1 R Jun 01/13 1013 R Jun 01/13
2 R Jun 01/13 1014 Blank Jun 01/13

TABLE OF CONTENTS DISASSEMBLY


1 R Jun 01/13 3001 R Jun 01/13
2 R Jun 01/13 3002 Blank Jun 01/13
3 R Jun 01/13
4 Blank Jun 01/13 CLEANING
4001 R Jun 01/13
LIST OF ILLUSTRATIONS 4002 R Jun 01/13
1 Jun 01/13
2 Blank Jun 01/13 ASSEMBLY
7001 R Jun 01/13
INTRODUCTION 7002 R Jun 01/13
1 R Jun 01/13
2 R Jun 01/13 FITS AND CLEARANCES
3 R Jun 01/13 8001 R Jun 01/13
4 R Jun 01/13 8002 R Jun 01/13
5 R Jun 01/13
6 R Jun 01/13 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
7 R Jun 01/13 CONSUMABLES
8 R Jun 01/13 9001 R Jun 01/13
9 R Jun 01/13 9002 R Jun 01/13
10 R Jun 01/13
STORAGE (INCLUDING TRANSPORTATION)
DESCRIPTION AND OPERATION 15001 R Jun 01/13
1 R Jun 01/13 15002 Blank Jun 01/13
2 R Jun 01/13
3 R Jun 01/13 APPENDIX A
4 R Jun 01/13 A-1 R Jun 01/13
5 R Jun 01/13 A-2 Blank Jun 01/13

LEP

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LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

ILLUSTRATED PARTS LIST


10001 R Jun 01/13
10002 Blank Jun 01/13

INTRO IPL
10003 R Jun 01/13
10004 R Jun 01/13
10005 R Jun 01/13
10006 R Jun 01/13
10007 R Jun 01/13
10008 R Jun 01/13

ALPHA/NUMERIC INDEX
10009 R Jun 01/13
10010 Blank Jun 01/13

DETAILED PARTS LIST


10011 R Jun 01/13
10012 R Jun 01/13
10013 R Jun 01/13
10014 Blank Jun 01/13

LEP

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TABLE OF CONTENTS
PAGE

INTRODUCTION .............................................................................................................................. INTRO 1


1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 2
D. CMM Page Blocks ............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 6
F. Units of the Measure .......................................................................................................... INTRO 6
G. Measurement Conversion Table ........................................................................................ INTRO 8
H. Temperature Conversion Table .......................................................................................... INTRO 9
I. Abbreviations ..................................................................................................................... INTRO 9
J. Geometric Tolerance Symbols ........................................................................................... INTRO
10
K. Verifications ........................................................................................................................ INTRO
10

DESCRIPTION AND OPERATION .................................................................................................. 1


1. Description ................................................................................................................................ 1
A. General Description ........................................................................................................... 1
B. Data ................................................................................................................................... 1
C. Detailed Description ........................................................................................................... 4
2. Operation .................................................................................................................................. 6
A. General Operation ............................................................................................................. 6
B. Detailed Operation ............................................................................................................. 6

TESTING AND FAULT ISOLATION ................................................................................................. 1001


1. Testing Procedure ..................................................................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1002
D. Procedure .......................................................................................................................... 1003
E. Close-up ............................................................................................................................. 1009
2. Fault Isolation ............................................................................................................................ 1011
A. Reason for the Job ............................................................................................................. 1011
B. Job Set-up Information ....................................................................................................... 1011
C. Job Set-up .......................................................................................................................... 1011
D. Fault Isolation Procedure ................................................................................................... 1012
E. Close-up ............................................................................................................................. 1013

SCHEMATIC AND WIRING DIAGRAMS ........................................................................ NOT APPLICABLE

DISASSEMBLY ................................................................................................................................ 3001


1. Disassembly of the Overpressure Valve ................................................................................... 3001
A. Reason for the Job ............................................................................................................. 3001
B. Job Set-up Information ....................................................................................................... 3001
C. Job Set-up .......................................................................................................................... 3001
D. Procedure .......................................................................................................................... 3001
E. Close-up ............................................................................................................................. 3001

TOC

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TABLE OF CONTENTS (Continued)


PAGE

CLEANING ....................................................................................................................................... 4001


1. External Cleaning Procedure .................................................................................................... 4001
A. Reason for the Job ............................................................................................................. 4001
B. Job Set-up Information ....................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4001
D. Procedure .......................................................................................................................... 4001
E. Close-up ............................................................................................................................. 4002

INSPECTION/CHECK ..................................................................................................... NOT APPLICABLE

REPAIR ........................................................................................................................... NOT APPLICABLE

ASSEMBLY ...................................................................................................................................... 7001


1. Assembly of the Overpressure Valve ........................................................................................ 7001
A. Reason for the Job ............................................................................................................. 7001
B. Job Set-up Information ....................................................................................................... 7001
C. Job Set-up .......................................................................................................................... 7001
D. Procedure .......................................................................................................................... 7001
E. Close-up ............................................................................................................................. 7002

FITS AND CLEARANCES ................................................................................................................ 8001


1. Fits and Clearances .................................................................................................................. 8001
2. Tightening Torques .................................................................................................................... 8002
A. Table of Tightening Torques ............................................................................................... 8002

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001


1. Special Tools, Fixtures and Equipment ..................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9002
A. Consumable Materials Table .............................................................................................. 9002

SPECIAL PROCEDURES ............................................................................................... NOT APPLICABLE

REMOVAL ....................................................................................................................... NOT APPLICABLE

INSTALLATION ............................................................................................................... NOT APPLICABLE

SERVICING ..................................................................................................................... NOT APPLICABLE

STORAGE (INCLUDING TRANSPORTATION) ............................................................................... 15001


1. Storage Instructions .................................................................................................................. 15001
A. Reason for the Job ............................................................................................................. 15001
B. Job Set-up Information ....................................................................................................... 15001
C. Job Set-up .......................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15001
E. Close-up ............................................................................................................................. 15001

REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ...................... NOT APPLICABLE

TOC

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TABLE OF CONTENTS (Continued)


PAGE

APPENDIX A .................................................................................................................................... A-1


1. Approved Repairers .................................................................................................................. A-1
A. List of Approved Repairers ................................................................................................ A-1

APPENDICES ................................................................................................................. NOT APPLICABLE

ILLUSTRATED PARTS LIST ............................................................................................................ 10001


1. Introduction ............................................................................................................................... 10003
A. General .............................................................................................................................. 10003
B. How to Use the Illustrated Parts List .................................................................................. 10003
C. Vendors List (VL) ............................................................................................................... 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006

VENDOR LIST .......................................................................................................................... 10008

Alpha/Numeric Index ................................................................................................................. 10009

Detailed Parts List ..................................................................................................................... 10011

TOC

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LIST OF ILLUSTRATIONS

FIGURE TITLE PAGE

1 Overall Dimensions ..................................................................................................... 2


2 General View .............................................................................................................. 5
3 Operation .................................................................................................................... 7
1001 Operating Pressure ..................................................................................................... 1004
1002 Test through Test Union .............................................................................................. 1006
1003 Internal Leakage Test ................................................................................................. 1008
1004 External Leakage Test ................................................................................................ 1010

Detailed Parts List

01 OVERPRESSURE VALVE .......................................................................................... 10012

LOI

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INTRODUCTION

TASK 36-11-58-871-801-A01
1. Introduction

A. General

(1) This Component Maintenance Manual (CMM) agrees with the Air Transport Association (ATA)
iSpec 2200. It is written in ASD-STE100 Simplified Technical English when applicable.

(2) This CMM gives the necessary set of the instruction at the maintenance level (level 2), to
allow the Continuous Aircraft Airworthiness Operation, testing replacing and, or repairing
LRU, SRU, Parts as shown in this manual.

Maintenance data at the depot level (level 3) is given in the Component Repair Manual
(CRM 36-11-58-R) available through our Liebherr-Aerospace Customer Support portal:
http://www.liebherr.aero.

This Component Repair Manual (CRM) is provided upon signature of a General Terms
Agreement (GTA) with Liebherr-Aerospace.

(3) For more instructions concerning the documents contact, Liebherr-Aerospace Toulouse:

Technical Publication Department


Portal: http://www.liebherr.aero
E-Mail: techpub.toulouse@liebherr.com
Phone: +33 (0)561352865

(4) This manual uses the identification of the tasks and subtasks which is specified in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
have special MTOSS numbers because the manual uses Electronic Data Processing (EDP).
The user of the manual can ignore the MTOSS numbers.

(5) This manual contains:

– The technical data for the component.


– The maintenance and repair procedures for the component.
– An Illustrated Parts List (IPL) with the data for the component parts. The parts are identified
in all the Page Blocks of the manual by the IPL Figure and the item number.

(6) A check of DISASSEMBLY, TESTING, and ASSEMBLY procedures was made in the workshop.

B. How to Use the Manual

(1) Make sure that the manual contains the applicable data for your component. Look for the part
number on the Title Page.

(2) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.

(3) Use the instructions in this manual for all the maintenance steps of a component. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.

(4) When you use consumable materials, a code number from a list in the Consumable Materials
Table identify these materials.

INTRO

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(5) When you use special tools, a code number which is in a list in the Special Tools Table
identify these tools.

(6) For the tightening torque values of the parts, refer to the Table of Tightening Torques.

C. Related Publications

Nomenclature Part Number Publication Number Type


OVERPRESSURE VALVE 6740E010000 36-11-58-R CRM
6740E010000 Amdt. A

(1) List of Approved Repairers (LOAR)

The issuer of this CMM is LIEBHERR-AEROSPACE.

This document is in the appendix of this CMM.

D. CMM Page Blocks

(1) The data for each component in the CMM is divided into Page Blocks. Each Page Block has its
subject and its page numbering. These Page Blocks have these titles:

PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY


VERIFICATIONS
Description and 0001 to 0999
Operation
Testing and Fault 1001 to 1999
Isolation
Schematics and Wiring 2001 to 2999 Not applicable
Diagrams
Disassembly 3001 to 3999
Cleaning 4001 to 4999
Inspection, Check 5001 to 5999
Repair 6001 to 6999
Assembly 7001 to 7999
Fits and Clearances 8001 to 8999
Special Tools, Fixtures, 9001 to 9999
Equipment, and
Consumable
Illustrated Parts List 10001 to 10999
Special Procedure 11001 to 11999 Not applicable
Removal 12001 to 12999 Not applicable
Installation 13001 to 13999 Not applicable
Servicing 14001 to 14999 Not applicable

INTRO

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PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY


VERIFICATIONS
Storage (With 15001 to 15999
Transportation)
Rework (Service 16001 to 16999 Not applicable
Bulletin Instructions)

(2) Description and Operation

This Page Block gives general data.


It gives a mechanical description and an electrical description.
It gives a description of the configuration and operation of the component.

(3) Testing and Fault Isolation

(a) It contains special tests and procedures which you must do to find the condition of a
component. The general test procedure is given in the FAULT ISOLATION TABLE. For
each test, this table refers to a special procedure which gives all the parameters which
you must set. It also gives all the parameters for which you must do a check.

(b) The pressure values in the tests are gage-pressure values.

(c) Before you use a measuring instrument, make sure that it is in correct operating condition
and that it is calibrated.

(d) If applicable, do a check for pneumatic system tightness.

(e) Do the tests in a room at ambient temperature.

(4) Schematic and Wiring Diagrams

This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams of the cards.

It also contains the diagrams of:

– Chassis wiring, modules, and subassemblies


– External connector interconnections in the equipment.

(5) Disassembly

(a) This Page Block gives step-by-step disassembly instructions in a correct sequence: it
refers to the figure item numbers from the IPL illustration, when they are applicable.
Identify the type of fault to know how much disassembly is necessary. (To the prevent
disassembly, reassembly work that is not necessary). The preceding procedure given is
when the full disassembly is necessary.

INTRO

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(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion to them after disassembly.

NOTE: All the seals and gaskets are discarded during the disassembly.

If the washers, the nuts and, the screws are damaged, you replace them during
the assembly.

(6) Cleaning

(a) This Page Block gives a step-by-step description of the cleaning operations for the
component and its parts.

(b) Always use the recommended procedures for the component parts of the unit.

(7) Inspection, Check

(a) This Page Block gives the full check procedures which are necessary during shop
maintenance.

(b) If the document does not give a repair procedure, discard all the defective parts.

(c) Do all the inspections, checks on the cleaned parts.

(8) Repair

This Page Block contains the full repair procedures and specifications which are necessary
to repair a worn or damaged part. Replace the defective parts with new parts as specified in
the INSPECTION, CHECK section. If the document does not give a repair procedure, you
reject the defective parts.

(9) Assembly

(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
refer to the figure item numbers from the IPL illustration, if applicable.

(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and hit damage to them.

(c) Be sure to remove the storage protection layer from all the new parts before assembly.
Clean the new part if necessary.

(10) Fits and Clearances

(a) This Page Block gives a table and some figures which give the fits and clearances data
and the torque values for assembly. It also gives the permitted wear for in-service,
service, and the design wear-tolerances of the manufacturer.

(b) Fits and Clearances Table

1 The identifiers in the column (1) show the location of the clearance or the dimension
that you must measure.

2 The identifiers in the column (2) identify the parts in the IPL (Figure + Item number).

INTRO

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3 Column (3) gives the initial manufacturing dimensions and clearances.

4 In-service Wear Limits (Columns 4).

a The maximum limits are the maximum wear limits. If the part is in these limits,
then it is serviceable.

b If the parts have more wear than the specified limits, you repair or replace them.

(c) Torque Values

1 All torque values in this manual are shown in the Table of Tightening Torques. The
figure number and the item number of the IPL identify the parts.

(11) Special Tools, Fixtures, Equipment and, Consumable

(a) This Page Block shows all the special tools, the fixtures, the equipment, and the
consumable which are necessary to do the maintenance procedures (which are given in
the other page blocks).

(b) All the items shown are identified in this manual by a standard code number: Txx for
Tools, Fixtures, and Equipment, and Mxx or IDSxx for Consumable Materials.

(12) Illustrated Parts List

This Page Block contains the full list of all the parts of the component (For the description,
refer to the IPL INTRO).

(13) Special Procedures

This Page Block contains tasks which are given in other Page Blocks of the manual, but which
are necessary because of other maintenance tasks. The tasks are self-contained repairs or
maintenance procedures.

(14) Removal

This Page Block gives the procedure for the removal of modules, subassemblies from complex
modular components.

(15) Installation

This Page Block gives the procedure for the installation of modules, subassemblies in complex
modular components.

(16) Servicing

This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.

(17) Storage

This Page Block gives the requirements for transportation, for special handling, for packaging,
for storage and for preservation: these requirements are for the component after assembly or
test.

INTRO

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(18) Rework

This Page Block gives the rework procedures which are necessary for in-service components.

E. Measurements

(1) The measurements which are given in this manual come from the manufacturing drawings.

(2) This CMM uses the “System International” (S.I.) units for quantities and values. It also gives the
U.S. Units in parentheses.

F. Units of the Measure

(1) S.I. Units

A Ampere

bar Bar

daN.cm Decanewton centimeter

daN.m Decanewton meter

g Gram

g/min Gram for each minute

g.mm Gram millimeter

g/s Gram for each second

Hz Hertz

l/min Liter for each minute

l/h Liter for each hour

mbar Millibar

min Minute

m³ Cubic meter

N Newton

N.m Newton meter

Nl Liter in standard conditions: Temperature = 20 °C (68 °F) Pressure =


1013.2 hPa (14.691 psi)

Pa Pascal

rpm Revolution for each minute

s Second

INTRO

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tr/min tour/min

W Watt

°C Degree Celsius

Ω Ohm

(2) U.S. Units

cu Cubic

cu.ft/min Cubic foot for each minute in standard conditions: Temperature = 20 °C (68
°F) Pressure = 1013.2 hPa (14.691 psi)

cu.in Cubic inch

ft Foot

gr Grain

gr/lb Grain for each pound

in Inch

lb Pound

lb/min Pound for each minute

lbf.in Pound force inch

oz Ounce

psi Pound for each square inch

psia Absolute pressure in pounds for each square inch

psig Relative pressure in pounds for each square inch

°F Degree Fahrenheit

(3) Multiplying Prefixes

p Pico

d Deci

n Nano

da Deca

µ Micro

h Hecto

m Milli

INTRO

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k Kilo

c Centi

M Mega

G. Measurement Conversion Table

(1) From S.I. Measurement to U.S. Standard System

1 kPa 0.1450 psi

1 cm 0.3937 in

1 cm² 0.1550 in²

1 mbar 0.0145 psi

1N 0.2248 lbf

1g 0.0353 oz

1 kg 2.2046 lb

1 kg/min 2.2046 lb/min

1l 0.2642 gal (u.s.)

1l 0.0353 cu.ft

1 l/min 0.2642 gal(u.s.)/min

1 l/min 0.0353 cu.ft/min

1 mm 0.0394 in

1 N.m 8.8507 lbf.in

1 N.m 0.7376 lbf.ft

(2) From U.S. Standard System to S.I. Measurement

1 cu.ft/min 28.317 l/min

1 psi 6.8948 kPa

1 psi 68.948 mbar

1 in 2.54 cm

1 in 25.4 mm

1 in² 6.4516 cm²

1 lbf 4.4482 N

1 oz 28.3495 g

INTRO

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COMPONENT MAINTENANCE MANUAL
6740E SERIES

1 inHg 3.3864 kPa

1 lb 0.4536 kg

1 lb/min 0.4536 kg/min

1 gal (U.S.) 3.7854 l

1 lbf.in 0.1130 N.m

1 lbf.ft 1.3558 N.m

H. Temperature Conversion Table

S.I. MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees


(°C) Fahrenheit (°F)
Degrees °C = (°F - 32) x 0.5555 Degrees °F = (°C x 1.8000) + 32

I. Abbreviations

abs. Absolute

ATA Air Transport Association of America

CMM Component Maintenance Manual

CRM Component Repair Manual

dia. Diameter

Fig. Figure

HP High-Pressure

ID Internal Diameter

IPL Illustrated Parts List

LP Low-Pressure

max. Maximum

Mfr Manufacturer

min. Minimum

MTOSS Maintenance Task Oriented Support System

No Number

PNR Part Number

para. Paragraph

Ref. Refer to

INTRO

36-11-58 Page 9
Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

rel. Relative

S-A Subassembly

SB Service Bulletin

SIL Service Information Letter

TBD To be defined

VAC Volt alternating current

VDC Volt direct current

% Percent

J. Geometric Tolerance Symbols

(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.

K. Verifications

(1) The simulation validates the functions (tasks) which are given in this manual. This component
maintenance manual is "shop validated" after all the functions (tasks) are done on the equipment.

(2) This statement is revised after all verifications are done.

(3) The list of Page Blocks gives the shop verifications which are done. We will revise this
statement after all verifications are made.

INTRO

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

DESCRIPTION AND OPERATION

TASK 36-11-58-872-801-A01
1. Description

A. General Description

The pneumatically controlled overpressure valve of the butterfly type, is installed in the engine air
bleed system of the aircraft, in the pressure control/limitative section of the system. It enables to
interrupt the pressure supply of the system when the bleed pressure reaches a certain level of
overpresssure.

B. Data

(1) Physical Data

– Overall dimensions: (Ref. Fig. 1).


– Weight: ≤ 3.5 kg (7.72 lb).
– Max. supply air pressure with the valve closed: 18 bar rel. (261 psig).
– Max. supply air temperature: 440 °C (824 °F).
– Closing pressure (beginning): 5.46 bar rel. (79 psig).
– Full closing pressure: 5.86 bar rel. (85 psig).
– Ambient temperature conditions:

• normal: - 40 °C to + 205 °C (- 40 °F to 401 °F)


• unusual: - 54 °C to + 230 °C (- 65.2 °F to 446 °F).

– Ambient pressure conditions: 0.16 to 1.45 bar rel. (2.32 to 21.03 psig).
– Microswitch:

• Voltage supply: 28 VDC


• Nominal current: 0.5 mA < I < 20 mA.

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COMPONENT MAINTENANCE MANUAL
6740E SERIES

133 mm max.
(5.236 in max.)
130 mm max.
(5.118 in max.) 89 mm max.
A (3.503 in max.)

LOCKWIRE
LOCKWIRES

F1958 LIEBHERR

REF
S/N

Amdt.
DATE
B
PROTECTIVE
CAP
LOCKWIRES
POSITION
INDICATOR
4 in O.D.
JANITROL
FLANGE END
254 mm max.
(10 in max.)

4 in O.D.
JANITROL
FLANGE END

PROTECTIVE TEST PORT


PROTECTIVE CAP MS33514-4
CAP

A
IDENTIFICATION ENGRAVED
FOR PNR 6740E010000 FOR PNR 6740E10000 Amdt A

F1958 LIEBHERR F1958 LIEBHERR


OVERPRESSURE VALVE OVERPRESSURE VALVE
REF 6740E010000 REF 6740E010000
S/N DATE S/N DATE

Amdt. Amdt. A
ai5847b01.cgm

POST SB 6740-36-04

Overall Dimensions
Figure 1/GRAPHIC 36-11-58-991-001-A01

36-11-58 Page 2
Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

B
ELECTRICAL
CONNECTOR
EN2997-SE08-3MN
(STANDARD NFL 54143)

LOCKWIRE
KEY
POSITION

1
3 2

LOCKWIRE

WIRING DIAGRAM

1
OPEN
2
NOT OPEN
3
ai5848b01.cgm

Overall Dimensions
(Sheet 2 of 2)
Figure 1/GRAPHIC 36-11-58-991-001-A01

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

C. Detailed Description
(Ref. Fig. 2)

The overpressure valve consists of the major subassemblies that follow:

– A Butterfly Valve S-A


– A Pneumatic Actuator S-A
– A regulator.

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

PNEUMATIC
ACTUATOR S-A

ELECTRICAL
CONNECTOR

MICROSWITCH
BOX

TEST
CONNECTION

BUTTERFLY
VALVE S-A
ai5849b01.cgm

LOCATING
GROOVE

General View
Figure 2/GRAPHIC 36-11-58-991-002-A01

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COMPONENT MAINTENANCE MANUAL
6740E SERIES

TASK 36-11-58-873-801-A01
2. Operation

A. General Operation

With no bleed pressure supply, the butterfly is held in the full opening position under the actuator
spring load. When the valve is supplied with bleed pressure, the regulator clapper is submitted to the
valve upstream pressure on one side, and to the regulator spring load on the other side.

B. Detailed Operation

(1) Full Opening

The clapper is held against its seat by the spring load.

(2) Beginning of Valve Closing

The overpressure valve starts to close from 5.46 bar rel. (79 psig).

(3) Full Closing

Over 5.86 bar rel. (85 psig), the overpressure valve is fully closed. The overpressure causes
the clapper opening, then the upstream pressure is sent into the pneumatic actuator closing
chamber and causes the butterfly valve full closing.

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

VALVE FULL
OPENING

VALVE FULL
CLOSING

UPSTREAM

DOWNSTREAM

UPSTREAM

DOWNSTREAM
ai5853b01.cgm

Operation
Figure 3/GRAPHIC 36-11-58-991-003-A01

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COMPONENT MAINTENANCE MANUAL
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TESTING AND FAULT ISOLATION

TASK 36-11-58-700-801-A01
1. Testing Procedure

A. Reason for the Job

Self-explanatory

B. Job Set-up Information

(1) Tools, Fixtures, and Equipment

(a) Instrumentation

DESIGNATION QTY CHARACTERISTICS


MEGOHMMETER 1 CAPABLE OF MEASURING: 500 V / 1000 MΩ
MILLIOHMMETER 1 CAPABLE OF MEASURING: 0 TO 20 mΩ / 1 A
PRESSURE GAUGE 3 CAPABLE OF MEASURING: 0 TO 15 BAR REL.
(0 TO 218 PSIG)
ACCURACY 1%
FLOWMETER 1 CAPABLE OF MEASURING: 50 TO 500 L/MIN
(1.76 TO 17.65 CU.FT/MIN)
ACCURACY 5%
FLOWMETER 1 CAPABLE OF MEASURING: 5 TO 50 L/MIN
(0.176 TO 1.76 CU.FT/MIN)
ACCURACY 5%

(b) Energy Sources

DESIGNATION QTY CHARACTERISTICS


AIR SUPPLY SOURCE CAPABLE 1 CAPABLE TO SUPPLY: 0 TO 15 BAR REL. (0
OF FLOWING 1 KG/MIN TO 218 PSIG)
(2.2046 LB/MIN) AMBIENT TEMPERATURE 5 TO 45 °C (41 TO
113 °F)

(c) Connections

DESIGNATION QTY CHARACTERISTICS


BLANKING CAP 1 FOR 4” JANITROL TYPE END-PIECE
CLAMP 2 BESTOBELL REF. E71C2074454-A
SPECIAL NUT 2 FOR BESTOBELL CLAMPS
SEAL 2 IMPERVIA REF. 105-8X2Z109
ADAPTER 1 CONNECTION TO THE TEST CONNECTOR

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COMPONENT MAINTENANCE MANUAL
6740E SERIES

(d) Equipment

DESIGNATION QTY CHARACTERISTICS


CHRONOMETER 1 STANDARD
SEALED CHAMBER 1 LOCAL MANUFACTURER

(e) Special Tools

CODE REFERENCE QTY DESIGNATION


T01 OS22868A 1 CONNECTING FLANGES WITH ATTACHMENT
CLAMPS SBE1736-400
T02 92008A010000 (NP) 1 POSITION INDICATION BOX
OR
92086A01
T03 782000189-706 (USED 1 CONNECTION CABLE
WITH 92008A010000)
OR
782000189-708 (USED
WITH 92086A01)

(2) Referenced Information

REFERENCE PAGE DESIGNATION


BLOCK
GRAPHIC-36-11-58-991-004-A01 1000 FIGURE 1001
GRAPHIC-36-11-58-991-005-A01 1000 FIGURE 1002
GRAPHIC-36-11-58-991-006-A01 1000 FIGURE 1003
GRAPHIC-36-11-58-991-007-A01 1000 FIGURE 1004
PGBLK-36-11-58-1 1 DESCRIPTION AND OPERATION

C. Job Set-up

SUBTASK 36-11-58-220-001-A01
(1) Visual Check

(a) Make sure that the lockwires are correctly installed.

(b) Make sure that there are protective caps.

(c) Make sure that there is the specified identification plate.

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COMPONENT MAINTENANCE MANUAL
6740E SERIES

D. Procedure

SUBTASK 36-11-58-750-001-A01
(1) Insulation Test

(a) Measurement of the insulation resistance shall be carried out between the electrical
connector pins connected together and any point of the equipment, at a measurement
voltage of 50 VDC.

(b) Make sure that insulation resistance is more than 100 megohms.

SUBTASK 36-11-58-750-002-A01
(2) Electrical Bonding Test

(a) The electrical resistance shall be measured between any two points of the equipment.

(b) The resistance shall be less than or equal to 20 milliohms.

SUBTASK 36-11-58-780-001-A01
(3) Operating Pressure
(Ref. Fig. 1001)

NOTE: The closing and reopening pressure values are different from those mentioned in
DESCRIPTION AND OPERATION because of the difference of temperature, the tests
being performed at normal ambient temperature.

(a) With the position indication box (T02), do a check of the indication:

– OPEN indicator light illuminated.

(b) Do a check of the beginning of closing, for a P1 supply pressure between 5.6 and 5.9 bar
rel. (81.22 to 85.57 psig) with the position indication box (T02):

– NOT OPEN indicator light illuminated.


– CLOSED position indicator.

(c) Reduce P1 supply pressure and make sure that OPEN indicator light comes on for a P1
pressure between 1.38 and 3.944 bar rel. (20.02 to 57.20 psig).

– OPEN indicator light illuminated.

(d) Switch off the pneumatic and electrical power supplies, and remove the equipment
from installation.

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

T02
POSITION INDICATION BOX
28 VDC
VOLTAGE SUPPLY

POWER
SUPPLY

T03
CONNECTION CABLE

P1
PRESSURE GAUGE

F195
8 LIEB
HER
R
REF

S/N

DATE

Amd
t.

AIR
PRESSURE
SUPPLY

T01
CONNECTING FLANGES
ai5857b01.cgm

Operating Pressure
Figure 1001/GRAPHIC 36-11-58-991-004-A01

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

SUBTASK 36-11-58-780-002-A01
(4) Operation by Test Connector
(Ref. Fig. 1002)

(a) Through the test connector, apply a pressure between 6 and 6.1 bar rel. (87 to 88.45 psig).

(b) With the position indication box (T02), make sure that the valve begins to close. OPEN
indicator light extinguished.

(c) Switch off the pneumatic and electrical power supplies and remove the equipment from
installation.

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

T02
POSITION INDICATION BOX
28 VDC
VOLTAGE SUPPLY

POWER
T03 SUPPLY
CONNECTION CABLE

P1
F195
PRESSURE GAUGE
8 LIEB
HER
R
REF

S/N

DATE

Amd
t.

CONNECTION TO
TEST UNION
0

AIR
PRESSURE
SUPPLY

ai5858b01.cgm

Test through Test Union


Figure 1002/GRAPHIC 36-11-58-991-005-A01

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

SUBTASK 36-11-58-790-001-A01
(5) Internal Leakage Test
(Ref. Fig. 1003)

(a) The shut-off valve shall compulsorily be closed.

(b) Apply a P1 pressure of 13.6 bar rel. (197.2 psig).

(c) Make sure that the pointer is set to CLOSED position.

(d) Progressively open the shut-off valve.

(e) Measure leak rate read on flowmeter, which should be less than or equal to 300 Nl/min
(10.59 cu.ft/min) at 20 °C (68 °F).

(f) After taking readings, the shut-off valve must be closed.

(g) Progressively reduce supply pressure.

(h) Switch off the pneumatic and electrical power supplies, and remove the equipment
from installation.

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

P1
PRESSURE GAUGE
F195
8 LIEB
HER
R
REF

S/N

DATE

Amd
t.

FLOWMETER
SHUT-OFF
VALVE

AIR
PRESSURE
SUPPLY

T01
CONNECTING FLANGES
ai5859b01.cgm

Internal Leakage Test


Figure 1003/GRAPHIC 36-11-58-991-006-A01

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Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

SUBTASK 36-11-58-790-002-A01
(6) External Leakage Test
(Ref. Fig. 1004)

(a) Apply a P1 pressure of 3.8 bar rel. (55.1 psig).

(b) Measure leak with flowmeter, leak rate should be less than or equal to 25 Nl/min
(0.88 cu.ft/min) at 20 °C (68 °F).

(c) Switch off pneumatic and electrical power supplies, and remove the equipment from
installation.

E. Close-up

Not applicable

36-11-58 Page 1009


Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

P1
PRESSURE GAUGE
F195
8 LIEB
HER
R
REF

S/N

DATE

Amd
t.

FLOWMETER

AIR
PRESSURE
SUPPLY
SEALED CHAMBER

ai5860b01.cgm

External Leakage Test


Figure 1004/GRAPHIC 36-11-58-991-007-A01

36-11-58 Page 1010


Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

TASK 36-11-58-810-801-A01
2. Fault Isolation

A. Reason for the Job

Self-explanatory

B. Job Set-up Information

(1) Referenced Information

REFERENCE PAGE DESIGNATION


BLOCK
SUBTASK 36-11-58-220-001-A01 1000 VISUAL CHECK
SUBTASK 36-11-58-750-001-A01 1000 INSULATION TEST
SUBTASK 36-11-58-750-002-A01 1000 ELECTRICAL BONDING TEST
SUBTASK 36-11-58-780-001-A01 1000 OPERATING PRESSURE
SUBTASK 36-11-58-780-002-A01 1000 OPERATION BY TEST CONNECTOR
SUBTASK 36-11-58-790-001-A01 1000 INTERNAL LEAKAGE TEST
SUBTASK 36-11-58-790-002-A01 1000 EXTERNAL LEAKAGE TEST
CRM ATA No. 36-11-58-R COMPONENT REPAIR MANUAL

C. Job Set-up

Not applicable

36-11-58 Page 1011


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

D. Fault Isolation Procedure

DEFECT POSSIBLE CAUSE CORRECTION


Visual Check (Ref. SUBTASK 36-11-58-220-001-A01)
Visual defect Incorrect attachment of an external Tighten the attachment components
component (loose of missing screw). concerned.
(Refer to CRM ATA No. 36-11-58-R)
Presence of traces of shocks or cracks. Replace the defective parts.
Flaking of protection on the actuator body. (Refer to CRM ATA No. 36-11-58-R)
The lockwire is broken or missing. Carry out safetying, after you do a
check of tightness.
(Refer to CRM ATA No. 36-11-58-R)
Insulation (Ref. SUBTASK 36-11-58-750-001-A01)
Insulation The electrical connector is damaged. Replace the connector.
resistance is out (Refer to CRM ATA No. 36-11-58-R)
of tolerance
The microswitch is deteriorated. Replace the microswitch assembly.
(Refer to CRM ATA No. 36-11-58-R)
Foreign matter. Clean the connector.
Electrical Bonding Test (Ref. SUBTASK 36-11-58-750-002-A01)
Electrical resistance The electrical bonding is defective Do the protection procedure.
is out of tolerance (Refer to CRM ATA No. 36-11-58-R)
Operating Pressure (Ref. SUBTASK 36-11-58-780-001-A01)
If on the position The microswitch is de-adjusted. Carry out adjustment of the microswitch
indication (Refer to CRM ATA No. 36-11-58-R)
box (T02), test light
The microswitch is damaged. Replace the microswitch.
OPEN is off
(Refer to CRM ATA No. 36-11-58-R)
Beginning of closing The regulating valve is de-adjusted, soiled, Adjust the regulator or clean
out of tolerance or damaged. components. Do a check and
replace if necessary.
(Refer to CRM ATA No. 36-11-58-R)
The springs are out of tolerance. Remove the spring and do a check of
its characteristics.
(Refer to CRM ATA No. 36-11-58-R)
The pneumatic actuator sealing rings are Disassemble the pneumatic actuator
defective. and replace the sealing rings assembly.
(Refer to CRM ATA No. 36-11-58-R)
The internal sealing is defective. Disassemble the sealing rings on the
butterfly, then carry out replacement.
(Refer to CRM ATA No. 36-11-58-R)
End of closing out of The regulator is inefficient. Disassemble, clean, do a check.
tolerance Replace any component necessary.
Carry out adjustment.
(Refer to CRM ATA No. 36-11-58-R)

36-11-58 Page 1012


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

DEFECT POSSIBLE CAUSE CORRECTION


Operation by Test Connector (Ref. SUBTASK 36-11-58-780-002-A01)
If the butterfly does The test connector is soiled or deteriorated. Do a check of components.
not move (Refer to CRM ATA No. 36-11-58-R)
Internal Leakage Test (Ref. SUBTASK 36-11-58-790-001-A01)
Internal leakage is Incorrectly adjusted butterfly. Do the adjustment of the equipped
out of tolerance butterfly.
(Refer to CRM ATA No. 36-11-58-R)
Defective sealing ring. Replace the sealing ring.
(Refer to CRM ATA No. 36-11-58-R)
External Leakage Test (Ref. SUBTASK 36-11-58-790-002-A01)
External leakage is Leak at the upper ball bearing. Check the sealing of the components of
out of tolerance the upper ball bearing and replace the
defective parts.
(Refer to CRM ATA No. 36-11-58-R)
Leak at the lower ball bearing. Check the sealing of the components of
the lower ball bearing and replace the
defective parts.
(Refer to CRM ATA No. 36-11-58-R)

E. Close-up

Not applicable

36-11-58 Page 1013


Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

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36-11-58 Page 1014


Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

DISASSEMBLY

TASK 36-11-58-000-801-A01
1. Disassembly of the Overpressure Valve

A. Reason for the Job

Self-explanatory

B. Job Set-up Information

(1) Referenced Information

REFERENCE PAGE DESIGNATION


BLOCK
GRAPHIC-36-11-58-991-008-A01 10000 IPL FIGURE 01

C. Job Set-up

SUBTASK 36-11-58-010-001-A01
(1) Preliminary Removal
(Ref. IPL Fig. 01)

(a) Remove the protective caps (01-050).

(b) Remove the protective cap (01-060).

(c) Cut and remove the lockwire (01-040).

D. Procedure

SUBTASK 36-11-58-010-002-A01
(1) Disassembly of the Overpressure Valve
(Ref. IPL Fig. 01)

(a) Remove the threaded plug (01-010) from the overpressure valve.

(b) Remove the plumbers (01-020) and the cable (01-030).

E. Close-up

Not applicable

36-11-58 Page 3001


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

This page intentionally left blank.

36-11-58 Page 3002


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COMPONENT MAINTENANCE MANUAL
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CLEANING

TASK 36-11-58-100-801-A01
1. External Cleaning Procedure

A. Reason for the Job

WARNING: USE SOLVENTS/CLEANING AGENTS, SEALANTS AND ALL OTHER SPECIAL


MATERIALS ONLY WITH A GOOD FLOW OF AIR THROUGH THE WORK AREA,
AND:

– OBEY THE MANUFACTURERS INSTRUCTIONS


– PUT ON PROTECTIVE CLOTHING
– DO NOT GET THEM IN YOUR MOUTH
– DO NOT SMOKE
– DO NOT BREATHE THE GAS
– GET MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.

THESE MATERIALS ARE POISONOUS AND FLAMMABLE AND SKIN IRRITANTS.

WARNING: USE A PROTECTION EYE SHIELD OR GOGGLES WHEN YOU USE COMPRESSED
AIR. UNWANTED MATERIAL AND, OR HIGH-PRESSURE AIR CAN CAUSE INJURY
TO PERSONNEL.

(1) This procedure is applicable to external parts of the unit.

B. Job Set-up Information

(1) Consumable Materials

CODE REFERENCE DESIGNATION


IDS20022 ETHYL ALCOHOL ETHANOL CLEANING MATERIAL

C. Job Set-up

Not applicable

D. Procedure

SUBTASK 36-11-58-160-001-A01
(1) Cleaning of Electrical Parts

(a) Remove the contamination from the electrical components with a soft-bristle brush or a
lint-free cloth and a small quantity of cleaning material (IDS20022).

WARNING: BE CAREFUL WHEN YOU DO WORK WITH COMPRESSED AIR. USE A


PROTECTION EYE SHIELD OR GOGGLES. COMPRESSED AIR CAN CAUSE
INJURY TO PERSONNEL.

36-11-58 Page 4001


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

(b) Dry the parts with dry compressed air at a pressure less than or equal to 1.4 bar (20 psi).

SUBTASK 36-11-58-160-002-A01
(2) External Cleaning of the Unit

WARNING: BE CAREFUL WHEN YOU USE THIS MATERIAL. OBEY THE MATERIAL
INSTRUCTIONS OF THE MANUFACTURER. THIS MATERIAL CAN CAUSE
INJURY TO PERSONNEL.

CAUTION: THE CLEANING PROCEDURE ON THE IDENTIFICATION PLATE CAN ERASE


THE SERIAL NUMBER AND THE MODIFICATION DATE.

(a) Clean the unit with a lint-free cloth, which you keep moist with cleaning
material (IDS20022). As an alternative, use a soft brush.

(b) Let the unit, dry at ambient temperature.

E. Close-up

Not applicable

36-11-58 Page 4002


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

ASSEMBLY

TASK 36-11-58-400-801-A01
1. Assembly of the Overpressure Valve

A. Reason for the Job

Self-explanatory

B. Job Set-up Information

(1) Consumable Materials

CODE REFERENCE DESIGNATION


IDS7114 NEVER SEEZ LUBRICATING MATERIAL

(2) Referenced Information

REFERENCE PAGE BLOCK DESIGNATION


TASK 36-11-58-820-802-A01 8000 TIGHTENING TORQUES
GRAPHIC-36-11-58-991-008-A01 10000 IPL FIGURE 01

C. Job Set-up

Not applicable

D. Procedure

SUBTASK 36-11-58-460-003-A01
(1) Installation of the Cable (01-030)
(Ref. IPL Fig. 01)

(a) Install the cable (01-030) and the two plumber (01-020) on the threaded plug (01-010) and
the overpressure valve.

SUBTASK 36-11-58-460-001-A01
(2) Installation of the Threaded Plug (01-010)
(Ref. IPL Fig. 01)

(a) Apply a layer of Lubricating material (IDS7114 ) on the threads.

(b) Install the threaded plug (01-010).

(c) Torque the threaded plug (01-010) to the specified torque value (Ref. TASK
36-11-58-820-802-A01).

36-11-58 Page 7001


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

E. Close-up

SUBTASK 36-11-58-460-002-A01
(1) Installation of the Lockwire (01-040)
(Ref. IPL Fig. 01)

(a) Install the lockwire (01-040).

SUBTASK 36-11-58-460-004-A01
(2) Installation of the Protective Caps (01-050) and (01-060)
(Ref. IPL Fig. 01)

(a) Install the protective caps (01-050).

(b) Install the protective cap (01-060).

36-11-58 Page 7002


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

FITS AND CLEARANCES

TASK 36-11-58-820-801-A01
1. Fits and Clearances

Not applicable

36-11-58 Page 8001


Jun 01/13
COMPONENT MAINTENANCE MANUAL
6740E SERIES

TASK 36-11-58-820-802-A01
2. Tightening Torques

A. Table of Tightening Torques

CAUTION: THE TIGHTENING TORQUES IN THE TABLE HEREUNDER ARE THE MINIMUM
AND MAXIMUM ADVISED VALUES. TO GET A CORRECT TORQUE, TIGHTEN TO
THE RATED TORQUE.

IPL FIG. TIGHTENING TORQUE


AND ITEM DESCRIPTION daN.m and (lbf.in)
No Minimum Maximum
01-010 THREADED PLUG 0.65 (57.53) 0.75 (66.38)

36-11-58 Page 8002


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COMPONENT MAINTENANCE MANUAL
6740E SERIES

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

TASK 36-11-58-940-801-A01
1. Special Tools, Fixtures and Equipment

A. Special Tool Table

NOTE: Alternative tool can replace the tool recorded on the table.

CODE QTY PART NUMBER DESCRIPTION USE


T01 1 OS22868A CONNECTING FLANGES To test the complete unit.
WITH ATTACHMENT
CLAMPS SBE1736-400
T02 1 92008A010000 (NP) POSITION INDICATION BOX To test the complete unit
OR and adjust the microswitch
92086A01 assy.
T03 1 782000189-706 (USED CONNECTION CABLE To use with the position
WITH 92008A010000) indication box (T02).
OR
782000189-708 (USED
WITH 92086A01)

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TASK 36-11-58-941-801-A01
2. Consumable Materials

A. Consumable Materials Table

NOTE: Alternative consumable can replace the consumable recorded on the table.

DESIGNATION PART NUMBER AND MANUFACTURER OR CODE PAGE BLOCK


SPECIFICATION SUPPLIER CAGE CODE WHERE USED
NEVER SEEZ D9700 IDS7114 7000
ETHYL ALCOHOL ETHANOL LOCAL VENDOR IDS20022 4000

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STORAGE (INCLUDING TRANSPORTATION)

TASK 36-11-58-550-801-A01
1. Storage Instructions

A. Reason for the Job

Self explanatory

B. Job Set-up Information

Not applicable.

C. Job Set-up

SUBTASK 36-11-58-550-001-A01
(1) Storage Parts

(a) Make sure that the protection caps are installed on the unit.

D. Procedure

SUBTASK 36-11-58-530-001-A01
(1) Packing

(a) Do the packing as specified in the specification ATA 300.

SUBTASK 36-11-58-550-002-A01
(2) Storage

(a) Keep the unit in a clean, dry room or building.

SUBTASK 36-11-58-800-001-A01
(3) Transportation

(a) Not applicable

E. Close-up

Not applicable

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APPENDIX A

TASK 36-11-58-880-801-A01
1. Approved Repairers

A. List of Approved Repairers

TRADE NAME ADDRESS COMMENTS


LIEBHERR-AEROSPACE SALINE 1465 Woodland Drive
Saline
MI 48176-1259
U.S.A.
Tel. +1 734 429 7225
Fax. +1 734 429 5357
LIEBHERR-AEROSPACE 8 Pandan Avenue
SINGAPORE 609384 SINGAPORE
Tel. +65 62 65 2305
Fax. +65 62 65 2657
LIEBHERR-AEROSPACE 408, Avenue des Etats-Unis
TOULOUSE SAS B.P. 52010
31016 TOULOUSE CEDEX 2
FRANCE
Tel. +33 (0)5 61 35 28 28
Fax. +33 (0)5 61 35 29 29

APPENDIX A

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APPENDIX A

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ILLUSTRATED PARTS LIST

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TASK 36-11-58-871-802-A01
1. Introduction

A. General

The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed
parts of the unit, in the disassembly sequence. It includes these sections:

– Introduction (INTRO)
– Optional Vendor Table (OVT)
– Vendors List (VL)
– Equipment Designator Index (EDI)
– Numerical Index (NI)
– Detailed Parts List (DPL).

B. How to Use the Illustrated Parts List

(1) If you know the part number, you can find the illustration for a part. Refer to the Numerical Index
and look for the part number and the related figure and item number. Refer to the Detailed
Parts List and look for the first figure and item number found in the Numerical Index for this
part. It is possible that this figure shows the part in a section or a system of the component
other than the one necessary. If it does, refer to the other figure numbers which are given in
the Numerical Index.

(2) To determine the part number of a given part, refer to the illustration which shows the assembly
with this part. Record the item number of the illustrated part and refer to the Detailed Parts List,
which gives its part number and its description.

C. Vendors List (VL)

The manufacturer codes have the capital letter "V" in front of them. These codes are used in the
nomenclature of the Detailed Parts List to identify the source of procurement for the vendor items. A
list of these codes and the names and addresses of the manufacturer is given in the Vendors List.

D. Numerical Index (NI)

(1) In this index, the part numbers are classified in this sequence:

(a) The classification is made from the left to the right. Each digit (letter, numeral, dash)
has its own meaning.

(b) The sequence in the first left row is:

1 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),

2 a numeral 0 to 9.

(c) For the subsequent rows, the sequence is:

1 a dash,

2 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),

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3 a numeral 0 to 9.

(d) The part number column contains all the part numbers which are included in the Detailed
Parts List. The part numbers which are deleted or superseded in the Detailed Part List are
recorded in the Numerical Index, and they are identified as deleted or superseded.

E. Detailed Parts List (DPL)

(1) Figure and Item Number

(a) Each assembly, subassembly and part which has a part number, and which is given in the
parts list, has an item number.

(b) The figure number which is related to the item number is shown on the first line, at
the top of each page.

(c) Assemblies, the subassemblies numbered parts which are in the list, but which are not
illustrated, are identified with a dash (-) before the item number.

(d) An index letter before the item number is cross-referenced to the figure which shows the
modification of the part.

(2) Part Number of the manufacturer

The part number is given to each assembly and to each detailed part.

(3) Nomenclature

(a) The nomenclature is given with an indenture, to show how the parts and the assemblies
and related to their next higher assemblies.

123 4 5 6 7

Assembly

• Detailed parts for the assembly

• Subassembly

• Attaching parts and, or storage parts for the subassembly

***

• • Detailed parts for the subassembly

• • Subsub-assembly

• • Attaching parts and, or storage parts for the subsub-assembly

***

• • • Detailed parts for the subsub-assembly

(b) The attaching parts are shown immediately after the assembly of the part. In the list,
they are below the same indenture number as the item they attach, and the words
"Attaching Parts" identify the attaching parts.

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(c) The code of the manufacturer, or the abbreviation NP (not procurable), is put at the end
right-hand side of the first line of the nomenclature column on the right side. Where
there is no code number or the abbreviation NP (not procurable), the manufacturer is
LIEBHERR AEROSPACE TOULOUSE SAS (Manufacturer code: F1958).

(4) Effectivity Code

(a) An alphanumerical index gives the effectivity of the subassemblies, and it gives the
detailed parts list in relation to the next higher assemblies or subassemblies.

(b) When the effectivity is fully applicable, the use code column stays empty.

(c) The use code for the assemblies, and the detailed parts list, refer to the figure, item
number of the next higher assemblies or subassemblies. Example: Effectivity 1A, 1B, 1C
is written 1ABC.

(5) Units per Assembly

(a) The units per assembly column show the quantity of units necessary for one next
higher assembly.

(b) In some cases, the abbreviation RF (for reference) or AR (as required) replace the data.

(6) Abbreviations Used

ALT FROM PNR A part which is functionally and physically interchangeable with the initial part
XXX after repair

AMDT Amendment

AR As required

DELETED Deleted part

DPL Detailed Parts List

EDI Equipment Designator Index

EFFECT CODE Effectivity code

IPL Illustrated Parts List

LH Left-hand

MFR Manufacturer Manufacturer or Optional


Manufacturer in the DPL

MODIFIED A part got after a different part is modified


FROM

NHA Next higher assembly

NP Not procurable

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OPT PNR Optional part number Optional part number which is


fully interchangeable with the
part in the part number column

OPT SEE TABLE Refer to the optional table

ORDER A part number with more than fifteen characters


OVERLGTH
PNR

OVERSIZE A part with a size which is larger than its nominal dimension

PNR Part number

POST SB After a modification given up by a Service Bulletin

PRE SB Before a modification given up by a Service Bulletin

R Revised

RF For reference

RH Right hand

SEE CMM Refer to the Component Maintenance Manual

SEE FIG FOR Refer to the figure for details


DET

SEE FIG FOR Refer to the figure for the next higher assembly
NHA

SEL FROM Selected from. A part that you must select from a collection of parts, as necessary

SUPSD BY Superseded by xxx

SUPSDS Supersedes xxx

UNDERSIZE A part with a size which is smaller than its nominal dimension

UNITS PER Units Per Assembly


ASSY

VL Vendors List

F. Updating

(1) General

(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).

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(2) Added Items

(a) The basic sequence of the items is given in steps of 10. It is thus possible to add new
items between the old ones, in the correct sequence of the breakdown. If you add more
than nine new items, you add new figure at the end of the IPL.

(3) New Figures Added

(a) When new illustrations are necessary, the alternative figures are added. They refer to the
same nomenclature. The alternative figure is given the basic figure number, with a letter.
This letter is in front of the item number in the nomenclature.

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VENDOR LIST

CODE NAME ADDRESS

VF0111 BUREAU NORMALISATION 199 RUE JEAN-JACQUES ROUSSEAU


AERONAUTIQUE ESPACE 92130 ISSY LES MOULINEAUX
FRANCE

VF1958 LIEBHERR AEROSPACE TOULOUSE 408 AV DES ETATS UNIS


SAS BP 52010
31016 TOULOUSE CEDEX 2
FRANCE

VF2521 PLASTIFRANCE 845 AVE DU PIC DE BERTAGNE


BP 110 13881 GEMENOS CEDEX
FRANCE

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ALPHA/NUMERIC INDEX

PART NUMBER AIRLINE FIGURE ITEM TOTAL


STOCK NUMBER NUMBER REQ’D
NUMBER

CABLEIN0XD1 01 030A AR

N100-140 01 060A 1

S4051 01 020A 2

S4095 01 010A 1

S637-01280143 01 060B 1

S637-11601222 01 050B 2

SR1400-31965 01 050A 2

23320CA050 01 040A AR

6740E010000 01 001A RF
001B RF

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DETAILED PARTS LIST

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60

50

20

50 40
40

20

30
10
ai5876b01.cgm

OVERPRESSURE VALVE
Figure 01/GRAPHIC 36-11-58-991-008-A01

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FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS


STOCK 1234567 CODE PER
NUMBER ASSY

01 – 001A 6740E010000 VALVE, OVERPRESSURE A RF


(VF1958(NP))
SEE 36-11-58-R FOR COMPLETE
BREAKDOWN

– 001B 6740E010000 VALVE, OVERPRESSURE B RF


AMDT A
SEE 36-11-58-R FOR COMPLETE
BREAKDOWN
POST SB 6740-36-04

010A S4095 . PLUG, THREADED 1

020A S4051 . PLUMBER 2

030A CABLEIN0XD1 . CABLE AR


ITEM TO BE ORDERED
CABLE-IN0X-D1
LENGTH: 200 MM (7.87 IN.)

040A 23320CA050 . LOCKWIRE AR


(VF0111)

050A SR1400-31965 . CAP, PROTECTIVE 2


(VF9108(NP))

– 050B S637-11601222 . CAP, PROTECTIVE 2

060A N100-140 . CAP, PROTECTIVE 1


(VF2521(NP))

– 060B S637-01280143 . CAP, PROTECTIVE 1

– ITEM NOT ILLUSTRATED

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