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Pigery Waste Water PDF
Pigery Waste Water PDF
Departament d’Enginyeria Quımica i Metallurgia, Universitat de Barcelona, Martı i Franques, no. 1, pta. 6, 08028 Barcelona, Spain
Received 5 September 2003; accepted 5 March 2004
Available online 16 April 2004
Abstract
Experiments in a lab-scale SBR were conducted to demonstrate the feasibility of using an internal carbon source (non-digested
pig manure) for biological nitrogen and phosphorus removal in digested piggery wastewater. The internal C-source used for
denitrification had similar effects to acetate. 99.8% of nitrogen and 97.8% of phosphate were removed in the SBR, from an initial
content in the feed of 900 mg/l ammonia and 90 mg/l phosphate.
Ó 2004 Elsevier Ltd. All rights reserved.
Keywords: Piggery wastewater treatment; Internal carbon source; Sequencing batch reactor; Nutrient removal; Nitrification; Denitrification;
Biological phosphorus removal
0960-8524/$ - see front matter Ó 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2004.03.002
8 D. Obaja et al. / Bioresource Technology 96 (2005) 7–14
2. Methods
Timers
Speed pH meter
2.1. Substrate and readily biodegradable C-source Regulator T1 T2 T3 T4
To be diluted
with SBR effluent number 7553-85, Chicago), one for feeding, the other for
Feed reservoir Piggery wastewater
(here, with tap drawing off effluent and excess sludge. The SBR opera-
water)
NH4+ -N concentration = reservoir NH +4 -N tion cycles were controlled by programmable timers.
concentration =
900 mg/l 1600 mg/l A data acquisition system (model CRISON pHrocon
(Table 1) 18, Barcelona) was used for the continuous recording of
Fig. 1. Feed preparation: after feed is prepared, it is introduced in the
the mixed liquor temperature and of pH. Optimum pH
reactor. As there are 2 l remaining from the previous cycle, the initial was set at 8.1. Higher pH was corrected by mechanical
concentration of NHþ 4 -N is 300 mg/l.
addition of hydrochloric acid HCl (0.5 N).
D. Obaja et al. / Bioresource Technology 96 (2005) 7–14 9
2.3. Analytical methods for removing nutrients from digested pig manure was
established. This consisted of three cycles of 8 h per day.
Chemical oxygen demand (COD), biochemical oxy- The maximum initial NHþ 4 -N concentration that could
gen demand (BOD5 ), alkalinity, total nitrogen (TN) and be treated in the reactor was 500 mg/l, with a hydraulic
solids (total suspended solids (TSS), volatile suspended retention time (HRT) set at one day. Thus, the total N
solids (VSS), total solids (TS) and volatile solids (VS)) removed was 1500 mg NHþ 4 -N/l day.
were all analysed following standard methods (APHA, However, later optimisation experiments (Obaja,
1992). 2002) improved removal efficiency. In these experiments,
Nitrogen compounds, nitrates, nitrites and phos- several cycle lengths, 4, 8, 12 and 24 h, were tested. In all
phates were analysed with an ionic chromatograph of them, a constant quantity of effluent was fed per day (1/
(KONIK model KNK-500-A Series, column Waters IC. 3 of reactor volume). As the number of cycles per day was
Pak) under the following conditions: automatic injector increased and the quantity of substrate fed per day re-
(Kontron model HPLC autosampler 465), 80 ll volume mained constant, the total amount of substrate fed was
sample, conductivity detector (Wescan) for concentra- increased and the HRT was decreased.
tions between 2 and 50 mg/l, and UV detector (Kontron The results obtained in these optimisation experi-
HPLC 332) for low concentrations (0.1–2 mg/l). ments are shown in Table 2 and Fig. 3. As can be seen,
Ammonium was determined by an ammonia-specific the best yields in terms of nitrification rate were ob-
electrode (Crison, model pH 2002, Barcelona). tained in 4-h cycles. With this strategy, the maximum
Volatile fatty acids (VFA) were analysed by gas initial NHþ 4 -N concentration that could be treated in the
chromatography (HP 5890 Series II, flame ionisation reactor was found to be 300 mg/l per cycle with an HRT
detector) under the following conditions: column from set at 0.5 days. Thus, the total N removed in 6 cycles/day
120 to 170 °C, injector at 280 °C, detector at 300 °C and was 1800 mg NHþ 4 -N/l day. Therefore, this was the ini-
volume sample 1 ll. Helium was employed as carrier gas. tial strategy chosen to remove the ammonium and or-
Samples were centrifuged at 10,000 rpm for 10 min ganic matter from the influent with an internal carbon
and filtrated through 0.45 lm to remove suspended sol- source for denitrification.
ids prior to being fed to the chromatographic columns.
3.2. Optimisation of the dose of easily degradable carbon
3. Results and discussion Reactor performance was studied under three oper-
ating conditions (experiments P1, P2 and P3), of which
3.1. Optimisation of the cycle length external (acetic acid) and internal (volatile fatty acids of
pig manure) carbon made up, respectively, 75% and
In a preliminary study using acetic acid as carbon 25%, 50% and 50%, and 0% and 100% (% expressed in
source (Obaja et al., 2003), a set of optimal conditions terms of mg of acetic acid). All these experiments were
Table 2
Influence of the cycle length
Cycle’s length Initial NHþ
4 -N Average NHþ4 -N NOx -N PO3
4 -P Maximum N HRT (days)
(h) concentration in nitrification removal (%) removal (%) removal (%) removal
reactor (mg/l) rate (mg NHþ 4 -N/l h) (mg N-NHþ
4 -N/day l)
400
NH4-N (mg/L)
300
NO3-N (mg/L)
200
NO2-N (mg/L)
100
PO4-P (mg/L)
0
0 1 2 3 4
Time (h)
Fig. 3. Profiles of the concentrations of the different species of N and P obtained during the cycle of 4 h.
10 D. Obaja et al. / Bioresource Technology 96 (2005) 7–14
conducted at 25 °C (estimated as a minimum for the 1994; Andreottola et al., 1997; Lee et al., 1997; Su et al.,
temperature of the digester effluent after centrifugation 1997; Tilche et al., 1999, 2001; Edgerton et al., 2000; Ra
in a full-scale plant). et al., 2000).
Each cycle began with an anaerobic stage of 1 h (the According to Bernet et al. (1996), at the denitrifica-
reactor was stirred but not aerated) for phosphorus re- tion stage, the C/N ratio needed for a complete removal
moval. Between the second and third hour of the cycle of NO
3 -N and NO2 -N is 1.7. Therefore, at the third
there was an aerobic stage, with stirring and aeration, hour of the cycle (anoxic stage), 1130 mg/l of VFA were
for nitrification. The fourth hour was anoxic for deni- added (25% coming from non-digested pig manure and
trification, adding initially the easily biodegradable 75% acetic acid). Fig. 4A shows the profiles of NHþ 4 -N,
carbon source, with stirring but no aeration. The cycle NO 3 -N and NO
2 -N during this cycle.
should have finished at this stage. However, as the main During this phase, which lasted 1 h, nitrate concen-
effect of adding the internal carbon source was to in- tration decreased from 257 to 0 mg NO 3 -N/l and all the
crease NHþ 4 -N concentration in the reactor, the cycle VFA introduced were consumed. When the 1130 mg/l of
length had to be extended. In fact, three additional VFA were introduced into the reactor, 74 mg/l of NHþ 4-
hours were needed (intermittently aerobic and anoxic N from the internal carbon source were introduced at
every 30 min) to remove this nutrient, resulting in an the same time. To remove these, another nitrification
HRT of 0.87 days. The operating conditions of this new stage was added, resulting in a nitrate concentration of
cycle length are shown in Table 3. 64 mg/l. As this stage had to be shorter, only 1 h was
After 7 h, the sludge was drawn, with stirring and programmed for nitrification, as against the 2 h of the
aeration throughout the stage to ensure a homogeneous previous stage. For complete denitrification, 153 mg/l of
purge. Thus, SRT (or sludge age) was kept constant and VFA were necessary. Following the same strategy for
equal to 11 days in all the experiments (Bortone et al., supplying easily degradable carbon, 35 mg/l of NHþ 4 -N
1994). The solids then settled and liquid was drawn were introduced at the same time, which again was re-
(approximately 1/3 of the reactor supernatant in each moved through a new nitrification stage that produced
cycle including the volume of the purge) in order to 31 mg/l of NO 3 -N. By this method, following the cycles
maintain the HRT level set. Then a new cycle started. consisting of successive phases of nitrification–denitrifi-
cation, all the nutrients were completely removed. Easily
degradable C-source was added six times during the
3.2.1. Period 1
entire cycle. Fig. 4A and B show the complete set of
In this period, the internal carbon source was estab-
stages (7 h overall) required for a complete removal of
lished as 25% from the VFA supplied by the wastewater
nitrogen, using 25% of VFA coming from non-digested
and 75% as acetic acid.
pig manure.
During the aerobic stage, NHþ 4 -N concentration de-
The first stage of phosphate removal, during the first
creased from 300 to 1 mg/l (i.e. 99.7% NHþ 4 -N removal).
hour of the cycle, saw an increase in phosphate con-
The average nitrification rate was 149.5 mg/l h, a figure
centration from 29.2 to 31.9 mg PO3 4 -P/l. During the
higher than other authors’ results, which oscillate
two hours of the aerobic stage, this concentration de-
mainly between 3 and 150 mg/l h (Bortone et al., 1992,
creased from 31.9 to 2.9 mg/l: 91% phosphate removal
(see Fig. 4C). The value of the P/C ratio was 0.045.
Table 3
Operational parameters of the lab-scale SBR used in this study 3.2.2. Periods 2 and 3
Parameters (in the reactor) Experiment All these results for P1 are summarised in Table 4 and
P1 P2 P3 Fig. 4A–C. The results for P2 and P3 are also reported
Volume (l) 3 3 3 in Table 4 and are shown in Figs. 5A–C and 6A–C,
Influent flow rate (l/day) 3.43 3.43 3.43 respectively.
Cycle length (h) 7 7 7 As Figs. 4–6 and Table 4 show, results were very
Number of cycles per day 3.43 3.43 3.43
similar and good in the three periods: nutrient removals
Influent volume per cycle (l) 1 1 1
mg of NHþ ranged from 97.8 to 99.9. In all periods, profiles of
4 -N removed per 1028 1028 1028
day and litre of reactor ammonia, nitrite and nitrate in the reactor were com-
HRT (day) 0.87 0.87 0.87 parable. Introduction of easily biodegradable carbon
SRT (day) 11 11 11 source at the beginning of the anoxic phase led to a high
pH <8.1 <8.1 <8.1
rate of denitrification, with all nitrate removed within
Temperature (°C) 30 30 30
% of internal C-sourcea 25 75 100 the first hour of this phase.
Number of easily 6 6 6 The almost identical performance of 100% internal
biodegradable C-source carbon feeding source and 25% internal/75% external
additions during the cycle carbon feeding source suggests that the internal carbon
a
Remaining up to 100 was acetic acid. source (non-digested pig manure) is a viable choice for
D. Obaja et al. / Bioresource Technology 96 (2005) 7–14 11
Species concentration
300
250
200 NH4-N
(mg/L)
150 NO3-N
100 NO2-N
50
0
0 1 2 3 4 5 6 7
(A) Time (h)
Species concentration
40
30
(mg/L)
20 PO4-P
10
0
0 1 2 3 4 5 6 7
(B) Time (h)
Species concentration
1500
(mg/L)
1000
VFA
500
0
0 1 2 3 4 5 6 7
Fig. 4. Profiles of the concentrations of the different species of N and P in a single cycle of the SBR operation during period 1.
Table 4
Results of the three periods studied and of a previous experiment with acetic acid as carbon source
Period 1 Period 2 Period 3 Previous operation without
internal C-source
Nitrification
Influent NHþ 4 -N concentration (mg/l) 300 301 300 300
Effluent NHþ 4 -N concentration (mg/l) 1 3 3 4.3
Average nitrification rate (mg/l h) 149.5 149 149.5 74.6
% Removal 99.9 99.8 99.8 99.7
Denitrification
Initial NO3 -N concentration (mg/l) 262 260 257 264
Final NO 3 -N concentration (mg/l) 0 0 0 0
Consumed VFA (mg/l) 447 442 437 450
% of VFA coming from the non-digested pig manure 25 75 100 0
Phosphorus removal
PO3
4 -P concentration (mg/l) at the beginning of the 29.2 28.3 28 29.6
anaerobic stage
PO3
4 -P concentration (mg/l) at the end of the anaerobic 31.9 30.2 30.1 41.2
stage
PO3
4 -P concentration (mg/l) at the end of the aerobic stage 2.9 3.2 3.2 3.2
% Removal 98.1 97.8 97.8 97.8
In all the experiments, values of C/N and P/C were maintained constant and equal to 1.7 and 0.045 respectively.
enhancing SBR performance. The extra nitrogen added these results with those obtained in the operation with-
by the internal carbon source offers no impediment to out internal C-source (Table 4) shows that results are
either nitrogen or phosphorus removal. Comparison of very similar in terms of removal yields, but are better
12 D. Obaja et al. / Bioresource Technology 96 (2005) 7–14
Species concentration
300
250
200 NH4-N
(mg/L)
150 NO3-N
100 NO2-N
50
0
0 1 2 3 4 5 6 7
(A) Time (h)
Species concentration
40
30
(mg/L)
20 PO4-P
10
0
0 1 2 3 4 5 6 7
(B) Time (h)
1200
Species concentration
1000
800
(mg/L)
600 VFA
400
200
0
0 1 2 3 4 5 6 7
(C) Time (h)
Fig. 5. Profiles of the concentrations of the different species of N and P in a single cycle of the SBR operation during period 2.
with an internal carbon source, as the average nitrifi- that functional groups in activated sludges are sensitive
cation rate obtained is around double. to the specific characteristics of their substrate.
Good nutrient removal results are not surprising, Table 5 also compares the average nutrient removal
since acetate constitutes 50% of products from the fer- rate, the AUR, the NUR and the OUR of the experi-
mentation of pig manure (Lee et al., 1997) and is rapidly ment with an internal carbon source, and the values
consumed and degraded by heterotrophic bacteria. obtained in a previous experiment (Obaja et al., 2003),
However, it has to be stressed that, in all the periods in which acetic acid was the sole carbon source. Using
using internal carbon source, three additional hours the same concentration of NHþ 4 -N, AUR, NUR and
were needed to remove the added nutrients. In conse- OUR were higher in experiments with non-digested pig
quence, the length of the cycle and thus the HRT need to manure used as internal C-source than in experiments
be extended considerably. with acetic acid. Thus, the type and dose of organic
carbon source affect the type of bacteria that develop
3.3. Batch experiments and the organism growth rate, making the viable bio-
mass more active (Tam et al., 1994).
In each period studied, the biomass in the activated
sludge was characterised by the determination of 3.4. Economic aspects
ammonia utilization rate (AUR), nitrogen utilization
rate (NUR) and oxygen utilization rate (OUR). The Comparison of experiments with internal and exter-
AUR test can also be used to identify possible inhibitory nal carbon sources for denitrification makes it clear that
effects from wastewater. the advantage of an internal carbon source is the saving
AUR, NUR and OUR increase when the percentage from not having to use an expensive easily biodegrad-
of internal carbon source increases. In fact, when the % able carbon source. However, there is another factor to
of non-digested pig manure is higher, more nutrients are take into account, and this has a negative effect on the
added, which gives higher rates of AUR, NUR and economics of this approach.
OUR because of the greater activity of the viable bio- As Table 3 shows, in experiments using the internal
mass (Table 5). Higher AUR, NUR and OUR show C-source, 1028 mg of NHþ 4 -N per day and litre of
D. Obaja et al. / Bioresource Technology 96 (2005) 7–14 13
Species concentration
300
250
200 NH4-N
(mg/L)
150 NO3-N
100 NO2-N
50
0
0 1 2 3 4 5 6 7
(A) Time (h)
35
Species concentration
30
25
(mg/L)
20
PO4-P
15
10
5
0
0 1 2 3 4 5 6 7
(B) Time (h)
1200
Species concentration
1000
800
(mg/L)
600 VFA
400
200
0
0 1 2 3 4 5 6 7
(C) Time (h)
Fig. 6. Profiles of the concentrations of the different species of N and P in a single cycle of the SBR operation during period 3.
Table 5
Average of nutrient removal rates, values of AUR, NUR and OUR, and percentage of nutrient removals obtained during the three periods
Parameters Units P1 P2 P3 Acetic acid as carbon
source (Obaja et al., 2003)
Ammonium removal rate mg NHþ 4 -N g VSS
1 1
h 57.7 62.5 68.2 24.3
Nitrate removal rate mg NO 3 -N g VSS1 1
h 98.8 107.0 116.8 105.6
1 1
Phosphate removal rate mg PO3
4 -P g VSS h 5.2 5.6 6.1 3.9
AUR mg NHþ 4 -N g VSS 1 1
h 31.6 32.7 34.2 27.5
NUR mg NO 3 -N g VSS
1 1
h 38.7 40.1 42.5 31.1
OUR mg O2 g VSS1 min1 3.5 3.6 3.7 1.7
Ammonium removal % 99.9 99.8 99.8 99.7
Nitrate removal % 99.9 99.8 99.9 99.9
Phosphate removal % 98.1 97.8 97.8 97.8
reactor can be removed in 3.43 cycles (7 h long), feeding substrate needed for denitrification, equipment to pre-
1/3 of the reactor volume in each cycle. However, a pare this substrate (filter, pump, etc.) should also be
much better yield in terms of N removal per volume of provided. In consequence, higher investment is needed,
reactor is obtained with acetic acid used as carbon if no raw acetic acid (or methanol) is used for the anoxic
source. With this latter chemical, 1800 mg of NHþ 4 -N step. The two aspects need to be balanced, though the
per day and litre of reactor can be removed, using six high prices of chemicals should make the period needed
cycles per day (4 h long) (see Table 2). This means that, to recover the additional investment short. The resource
if the internal C-source is used, a larger amount (75% conservation implicit in the use of an internal C-source
more) is needed to remove the same amount of NHþ 4 -N. is also a factor––not an economic one, but a question of
In addition, if fresh pig manure is to be used for the sustainability––that should be taken into account.
14 D. Obaja et al. / Bioresource Technology 96 (2005) 7–14