Professional Documents
Culture Documents
Table of Contents........................................................................................................................i
List of Figures...........................................................................................................................iii
List of Tables............................................................................................................................iii
Abbreviations.............................................................................................................................v
Acknowledgement....................................................................................................................vi
CHAPTER ONE........................................................................................................................1
INTRODUCTION..................................................................................................................1
1.1.0 Background..........................................................................................................1
1.4.0 Methodology........................................................................................................3
CHAPTER TWO.......................................................................................................................6
LITERATURE SYNTHESIS.................................................................................................6
2.1.0 Introduction...............................................................................................................6
CHAPTER THREE..................................................................................................................14
RESEARCH METHODOLOGY.........................................................................................14
3.1.0 Introduction........................................................................................................14
CHAPTER FOUR....................................................................................................................17
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RESEARCH FINDINGS.....................................................................................................17
4.1.0 Introduction.............................................................................................................17
4.7.0 Discussion...............................................................................................................48
CHAPTER FIVE......................................................................................................................49
CONCLUSION....................................................................................................................49
REFERENCES.........................................................................................................................52
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List of Figures
Figure 1: Conventional wall partitions and ACOTEC wall partitions (MABETON 2016)......3
Figure 2: Different Types of Waste Generated from ACOTEC and Brick Wall Construction
(Project A)................................................................................................................................20
Figure 3: Overall Wastage of Each Method (Project A)..........................................................20
Figure 4: Construction Speed of Brick Wall and ACOTEC Wall (Project A)........................22
Figure 5: Different Types of Waste Generated from ACOTEC and Brick Wall Construction
(Project A)................................................................................................................................26
Figure 6: Overall Wastage of Each Method (Project B)..........................................................26
Figure 7: Construction Speed of Brick Wall and ACOTEC Wall (Project B).........................28
Figure 8: Different Types of Waste Generated from ACOTEC and Brick Wall Construction
(Overall)...................................................................................................................................30
Figure 9: Avg. Wastage............................................................................................................31
Figure 10: Different Types of Waste Generated from Plastering (Overall).............................31
Figure 11: Avg. Coverage Area per Labour Day.....................................................................33
Figure 12: Avg. Labour Cost per Square Meter.......................................................................34
Figure 13: Actual view of Project A........................................................................................35
Figure 14: Project A (3D Design)............................................................................................35
Figure 15: Floor Plan of Project A...........................................................................................35
Figure 16: Floor Plan of Project B...........................................................................................36
Figure 17: Actual view of Project B........................................................................................36
Figure 18: Project B (3D design).............................................................................................36
Figure 19: Structure of Questioner Survey..............................................................................37
List of TablesY
Table 1: Material Properties of ACOTEC Panels (Nanayakkara 2014)..................................10
Table 2: Compressive Strength of a Panel (Nanayakkara 2014).............................................11
Table 3: Compressive Strength Results (Nanayakkara 2014)..................................................12
Table 4: Flexural Strength of Panels (Nanayakkara 2014)......................................................12
Table 5: Water Absorption and Moisture Content of Specimens (Nanayakkara 2014)..........13
Table 6: Wastage of Brick and ACOTEC Panel (Project A)...................................................18
Table 7: Wastage of Plastering and ACOTEC Panel (Project A)............................................19
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Table 8: Labour Involvement & Coverage of Work (Project A).............................................21
Table 9: Labour Cost of ACOTEC panel and Brick Wall Partioning (Project - A)................23
Table 10: Wastage of Brick & ACOTEC Panels (Project - B)................................................24
Table 11: Wastage of ACOTEC Panel and Plastering Work (Project – B).............................25
Table 12: Labour Involvement & Coverage of Work (Project B)...........................................27
Table 13: Labour Cost of ACOTEC panel and Brick Wall (Project - B)................................29
Table 14: Background of Interviews........................................................................................44
Table 15: Overall Coding Structure of Interviews...................................................................45
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Abbreviations
VE – Value Engineering
VM – Value Management
Avg. – Average
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Acknowledgement
I would like to express my thankfulness to the ICBT and Sheffield Hallam University, UK for
giving me this opportunity to write up this dissertation as a part of completion of my degree
in Quantity Surveying and Construction Management. I would like to convey special
gratitude towards our lecturer Mr. S. K Weragoda and my supervisor Mr. Nadeeka
Jayasooriya to guide me through in this research in many aspects. I also take this opportunity
to thank my parents and colleagues who supported me throughout this research and made me
possible completing this project successfully on time. I am glad I took this opportunity to
thank each and every one who made available helping me in numerous ways on this task.
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CHAPTER ONE
INTRODUCTION
1.1.0 Background
There is an extreme requirement for substitute construction methods, and technologies that
can reduce waste and energy consumption during the construction process and throughout the
life-cycle of the building (Elsevier Ltd 2013). Most of the Sri Lankan condominium projects
are carried out using conventional brick wall partitioning system. The conventional
brickwork required a lot of skilled labour and time. A new survey has showed that the
Government of Sri Lanka should concern about the shortage of skilled and unskilled work
force in some certain industries including the building construction sector (The Sundaytimes
Sri Lanka 2014). Due to the high demand for residential apartment in Colombo area the
developers need to carry out few projects at a time. But shortage of labour and time
consuming for conventional construction work, it has been rather difficult to complete these
projects on time. Through an informal survey I carried out recently through few masonry
subcontractors, they said, it was extremely difficult to find unskilled and skilled workers for
their teams.
The wastage factor is very high for conventional brickwork construction. It can be due to
transport, storing, handling and poor workmanship. For calculating wastage of brickwork,
there is no such particular method. Generally, to calculate brick wastage and breakage, 5
percent of allowance is added to the estimated quantity that is to be delivered to the
construction site. Condition of the construction site and the experience level of the labour are
directly effect on the amount of wastage (The Brick Industry Association 2009).
Another factor is in condominium projects around the Colombo area is space. The prices of
the lands are very expensive and increasing day by day. It is reported that nearly 25 percent
increment of the land prices throughout the previous few months and after the November
budget. This was happened due to the high demand for lands throughout the past 18 months
especially for the high end residential properties (The Sundaytimes Sri Lanka 2015).
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The ACOTEC wall panels that are going to be discussed under this research have the exact
dimensions and extremely uniform surface which ensure that no plastering is required.
Additionally, the thin structure of these panels allows added floor space for other
commitments in a building (Elematic 2016).
Sri Lankan construction industry faces a significant rate of delays in project delivery. The
causes of delays in construction in Sri Lankan have been identified and have been addressed
individually by stakeholders. However, the delay occurs in almost all projects in Sri Lanka
continuously (Jayalath 2010). Hence, there should be proper controlling methods to eliminate
these delays systematically. As in this research there should be one of the two main problems
can be identified that is the shortage of labour and time consuming on conventional building
construction methods. In order to overcome the project delays, it is necessary to find
solutions with respect to the above two problems.
It is intended to evaluate and rationalize the applicability of ACOTEC wall panels over
conventional brickwork. In this case there should be proper reasons to determine why
choosing ACOTEC panels over traditional methods are beneficial. It should be discussed till
the depth in terms of cost, quality and time.
There were several reasons for me to select this topic as my research project. One reason is an
incident that took place recently which was discussed with the project team and directors of
our company. It is to use new internal wall paneling system rather than using traditional brick
construction to speed up the construction process. These panels are made out of concrete and
have very smooth surface which required no plaster work. According to the manufacturers’
and suppliers’ statements, this method is seven times faster than the conventional brickwork.
Therefore, this research is to find out the practicability of using ACOTEC panels in
condominium projects in Sri Lanka by using some advance research techniques.
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Figure : Conventional wall partitions and ACOTEC wall partitions (MABETON 2016)
Investigate the applicability of ACOTEC panels for project delays, shortage of labour,
material wastage and cost overrun due to conventional brick wall partitioning system in
condominium projects in Sri Lanka.
To study the wastage, labour involvement and quality of brickwork and ACOTEC
wall partitioning systems.
To evaluate & discuss the cost effectiveness of ACOTEC wall partitioning systems
over conventional brickwork.
1.4.0 Methodology
Extensive literature survey and analysis is to recognize innovative wall partition systems and
its effectiveness in terms of cost, quality and time throughout the construction progression by
referring journals, books, theses etc.
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1.4.2.0 Case Studies:
Case study approach is to be implemented so as to do an examination of the labour
arrangements, wastage, quality and time impact on construction of ACOTEC partition
systems.
1.4.3.0 Direct Observation:
Direct observations to be done within case studies to inspect the wastage levels, time
consumption, quality of work, labour requirement, etc.
1.4.4.0 Structured Interview & Questionnaires:
Structured interviews to be done to identify the professional preference and awareness of
these innovative wall partition systems.
Chapter one introduces wider research range and classifies problematic within the research
with respect to the aim, objectives, scope, methodology, and limitations of this study and also
represents the organization of this report.
Chapter two reflects the theoretic standing and problems within the research over complete
literature assessment and synthesis so as to realize and institute the implication of the
research issue and develop suggestions to report the research issue primarily to deliver
prominence for data collection.
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Chapter Three: Research Methodology
Chapter three delivers the research technique and research procedure practice within the
research. The data collection and analysis will be discussed in this chapter in a detailed
manner.
The research findings and analyzed data constantly by within and across cases in detailed will
be discussed in chapter four.
Chapter five draws decisions of the above study with regards to the research issues to be
addressed. Second, it clarifies applied implications of the study. Third, it discourses limits
and prospects accessible for more examination under this area of the research.
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Chapter Two Literature
Synthesis
CHAPTER TWO
LITERATURE SYNTHESIS
2.1.0 Introduction
The intention of this section is to discover the theoretic position and research matters over
inclusive literature evaluation and synthesis so as to recognize and institute the consequence
of the study problematic.
The above problem has been an extreme problem throughout the past few years and getting
worse. It is important to find a proper solution for this problem as soon as practicable.
Without the labour capacity, it is not only construction industry but also other types of
industries are facing numerous problems as they cannot meet the required demand within the
time frame.
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Chapter Two Literature
Synthesis
The most of the condominium developers are willing to offer high rates for labours to attract
them for their works due this shortage of labour. But it is regrettable, even for high rates they
find it difficult to tackle required labour for construction work especially for masonry,
formwork and reinforcement work.
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Chapter Two Literature
Synthesis
The above methods have been using past few decades and still continuing in Sri Lanka.
Cement blocks are not widely used in condominium projects due to some certain
characteristics that the developers and clients do not approve.
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Chapter Two Literature
Synthesis
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Chapter Two Literature
Synthesis
Panel Thiknes
75mm 100mm 140mm
Weight 120 kg/m2 150 kg/m2 190 kg/m2
Concrete Density 2200 kg/m3 2200 kg/m3 2200 kg/m3
Cube Compressive Strength 30-35 N/mm2 30-35 N/mm2 30-35 N/mm2
Fire Resistance 120 mins 150 mins 180 mins
Sound Insulation 41dB 44dB > 44dB
Thermal Resistance 0.4m2K/W > 0.4m2K/W > 0.4m2K/W
Sectional Compressive 20 N/mm2 > 25 N/mm2 > 30 N/mm2
Strength
Load that can be hung 200 kg 300 kg 350 kg
Flexural Strength 1.08 N/mm2 - -
Loading Test 299.7 kN - -
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Chapter Two Literature
Synthesis
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Chapter Two Literature
Synthesis
2 0.8
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Chapter Two Literature
Synthesis
2.3.2.3.2.5.0 Comments
The compressive strength results obtained from previous research studies on brickwork
column specimens and walls were in the range 1.0 ~ 1.3 N/mm2 depending on the mortar
mixes used. The compressive strength of ACOTEC panel tested was 5.47 N/mm 2 which is
very much higher than the strength of normal brick walls (Nanayakkara 2014).
From the previous studies, it was found that the flexural strength for local brickwork were in
the range of 0.02 ~ 0.25 N/mm2 when failure is parallel to bed joints and in the range of 0.173
~ 0.29 N/mm2 when failure is perpendicular to bed joints These strength values are relatively
low when compared with the flexural strength of ACOTEC panels tested (Nanayakkara
2014).
Furthermore, flexural strength for block masonry given in BS 5628: Part I: 1992, are in the
range 0.2 ~ 0.25 N/mm2 (when failure is parallel to bed joint) and 0.4 ~ 0.6N/mm2 (when
failure is perpendicular to bed joints). The ACOTEC panels tested had much higher flexural
strength (0.8 & 1.08 N/mm2) than flexural strength of block masonry given in BS 5628: Part
I (Nanayakkara 2014).
The water absorption of ACOTEC samples tested was in the range of 7.5% ~ 8.0%.
According to SLS 39: 1978 specification, for normal clay brick (Type 2), the water
absorption should not exceed 28%. For blocks, SLS 855: Part I: 1989 specifies that
absorption should not exceed 240 kg/m3. The absorption of ACOTEC specimens tested was
well below this specified value (Nanayakkara 2014).
The moisture content (based on maximum possible moisture in the sample) of the samples
tested is higher than the maximum specified value given in SLS 855: Part I: 1989 (i.e. 40%)
for blocks (Nanayakkara 2014).
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Chapter Three Methodology
CHAPTER THREE
RESEARCH METHODOLOGY
3.1.0 Introduction
The purpose of this episode is to explain the complete research procedure of this research in
comprehensive routine.
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Chapter Three Methodology
implication of research problem. The literature exploration was prepared in publications such
as books and journal articles, web publications, thesis, dissertations available in common
databases and University library.
3.3.3.0 Research Problem Statement
The research problem emerged as “how ACOTEC wall partitioning system can be adopted as
solution for projects delays and high wastage?” through background study. This research
problem was reinforced concluded a inclusive literature appraisal.
3.3.4.0 Case Study Design
Two case studies are carried out in ongoing residential construction sites of reputed property
development organization, based on access and time limitations. In this case study design
there are few main aspects has been considered; coverage of work done with respect to the
number of labour involvement, wastage and labour cost. The next stage of the research
procedure which established on case study technique was to adopt on research technique for
data collection.
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Chapter Three Methodology
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Chapter Four Research
Findings
CHAPTER FOUR
RESEARCH FINDINGS
4.1.0 Introduction
The aim of this chapter is to present the research findings of the empirical investigation. First,
this chapter will present within-case analysis of two case studies which identifies labour
involvement in conventional and innovative wall partitioning systems, coverage of work with
respect to labour involvement, quality of work, wastage, advantages and limitations of each
system. Second, it will present overall result in relation to traditional brick wall construction
and ACOTEC wall panel construction systems with respect to the above identified aspects.
Third, it will present the analysis of questioner survey and interviews in detailed in order to
formulate solutions to mitigate construction delays, wastage and poor workmanship due to
conventional wall partitioning systems and finally, it will be attempting to prove hypothesis
formulated through a discussion across the two case studies.
As shown in the Table-6 the waste level of brickwork and ACOTEC panels due to different
cases as analyzed, brick has considerable accumulation of waste which is 4.26% higher than
the ACOTEC panels. Table-7 illustrates that almost 0% wastage due to transport, transits
within the site, fixing and residue waste while considerable wastage due to cutting was
reported for ACOTEC panel which is 73% of total waste produced.
Table-8 presents the labour involvement and the coverage of area during the observation of
project A under each method. According to the Table-8, 136.66 m2 were covered using
ACOTEC panels with 24 labour days which approximately 6 m 2/ (Labour Day). But it took
48 labour days to cover 91.95m2 brickwork with the both side plaster work which is
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Chapter Four Research
Findings
approximately 2 m2/ (Labour Day). Hence, according to the figures of project A ACOTEC
panel installation is 3 times faster than the brick wall partitioning work.
The figures that have shown in Table-6 are based on the waste incurred during both brick
wall constriction and ACOTEC panel installation work. It has been carefully categorized by
means of how these wastes were generated at site, whether it was due to cutting, handling,
etc. The collections of wastes were cautiously put into a 1m 3 box made out of plywood and
timber frame to measure the volume of waste properly (see Appendix B). The area of actual
volume is the measured area for brick and panels including mortar bonds, bonding material,
glue, etc. which multiply by the thickness of the walls. Then the total wastes calculated in
both methods were divided by the actual volume of construction to find the percentage of
waste of each system.
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Chapter Four Research
Findings
In that way all the figures have been systematically recorded in a excel spread sheet. Then it
was entered in a table to show all details in a proper manner to understand the overall results
of each method under Project A. Figure-2 represent the same for easy comparison of waste
generated in the both systems and type of waste. The summary of overall wastage of
ACOTEC panel and brick wall construction is shown in Figure-3 in the respective project.
In the Table-7, there is no calculation was needed for the areas where the ACOTEC panels
were installed. However, it was necessary to relate the wastage incurred during the plaster
work that is to make the brick surface smooth and prepare for the putty and paint work.
ACOTEC panels are ready for the putty and paint work directly. In the same way, the
collections of wastes were cautiously put into a 1m 3 box made out of plywood and timber
frame to measure the volume of waste properly (see Appendix B). The area of actual volume
is the measured area for brick and panels including mortar bonds which multiply by the
thickness of the walls.
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Chapter Four Research
Findings
2.50%
2.24%
2.11%
2.00%
1.65%
1.50% 1.37%
1.28%
1.00% 0.92%
ACOTEC
0.50% 0.42% Brick
0.14% 0.21%
0.07%
0.00%
te te te te te
as as as as as
yW sit
W gW gW eW
er n n in u
eliv Tr
a u tti Fix esid
D e C R
Sit
al
ern
t
In
Figure : Different Types of Waste Generated from ACOTEC and Brick Wall Construction
(Project A)
8.00%
7.33%
7.00%
6.00%
5.00%
4.00% ACOTEC
Brick
3.07%
3.00%
2.00%
1.00%
0.00%
Overall Wastage
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Chapter Four Research
Findings
Figure 4 represents the analysis of work done over labour involvement referred to the table 8
for the easy understanding. Cumulative work done of both systems is shown clearly. As it is
shown, in brickwork series, work done will be same even though there was labour
involvement. The reason is plastering work. Brick walls need to be plastered but ACOTEC
walls do not required a plaster work.
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Chapter Four Research
Findings
70
60
50
Area Covered (m2)
40
30 ACOTEC
Brick
20
10
0
0.00 10.00 20.00 30.00 40.00 50.00 60.00
Number of Labour Days
According to the figures of Table-8, if the labours used for brickwork could have been used
for ACOTEC panel work, they could have completed approx.280m 2 which is a massive work
done.
Labour cost of each method is representing by the Table-9. To cover up 137.97m 2 of internal
wall area, it took only Rs.34,200.00/- for ACOTEC panels while it took 76,400.00/- to
construction of brick wall partitioning cost including the both side plaster work. The Labour
cost of brick wall construction is approximately 330% is greater the installation of ACOTEC
panel as per the observation records of project A.
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Chapter Four Research
Findings
Table : Labour Cost of ACOTEC panel and Brick Wall Partioning (Project - A)
Project - A
Note: - Actual cost of panel installation was higher as it was not direct labour. The above
costs were based on the prevailing rates of the market in Colombo, Sri Lanka and as per the
labour analysis at the observed site.
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Chapter Four Research
Findings
Table-10 and Table-11 represent the levels of waste measured during the observation of
project B with relate to the brickwork and ACOTEC panel installation. Table-11 clearly
shows that there is no plastering work involved for the partition walls where ACOTEC panels
were used. Hence wastage due to plastering is zero level for ACOTEC panels while it was
2.60% for brick wall construction. As shown in the Table-10 the waste level of brickwork
and ACOTEC panels due to different cases as analyzed, brick has considerable accumulation
of waste which is 2.5% is higher than the ACOTEC panel. Table-10 illustrates that almost
0% wastage due to transport, transits within the site, fixing and residue waste while
considerable wastage due to cutting was reported for ACOTEC panel which is 77% of total
waste produced.
The figures that have shown in Table-10 are based on the waste incurred during both brick
wall constriction and ACOTEC panel installation work. It has been carefully categorized by
means of how these wastes were generated at site, whether it was due to cutting, handling,
25049038 Page
Chapter Four Research
Findings
etc. The collections of wastes were cautiously put into a 1m 3 box made out of plywood and
timber frame to measure the volume of waste properly. The area of actual volume is the
measured area for brick and panels including mortar bonds, bonding material, glue, etc.
which multiply by the thickness of the walls. Then the total wastes calculated in both
methods were divided by the actual volume of construction to find the percentage of waste of
each system.
In that way all the figures have been systematically recorded in a excel spread sheet. Then it
was entered in a table to show all details in a proper manner to understand the overall results
of each method under Project B. Figure-5 represent the same for easy comparison of waste
generated in the both systems and type of waste. The summary of overall wastage of
ACOTEC panel and brick wall construction is shown in Figure-6 in the respective project.
In the Table-11, there is no calculation was needed for the areas where the ACOTEC panels
were installed. However, it was necessary to relate the wastage incurred during the plaster
work that is to make the brick surface smooth and prepare for the putty and paint work.
ACOTEC panels are ready for the putty and paint work directly.
In the same way, the collections of wastes were cautiously put into a 1m 3 box made out of
plywood and timber frame to measure the volume of waste properly. The area of actual
25049038 Page
Chapter Four Research
Findings
volume is the measured area for brick and panels including mortar bonds which multiply by
the thickness of the walls.
3.00%
2.68%
2.50%
2.00%
1.68%
0.49%
0.50%
Figure : Different Types of Waste Generated from ACOTEC and Brick Wall Construction
(Project A)
7.00%
5.97%
6.00%
5.00%
4.00%
3.47%
ACOTEC
3.00% Brick
2.00%
1.00%
0.00%
Overall Wastage
Day). But it took 44 labour days to cover 66.14 m2 with brickwork (including the both side
plaster work) which is less than 2 m2/ (Labour Day). Hence according to the figures of project
B ACOTEC panel installation is approximately 3 times faster than the brick wall partitioning
work.
According to the figures of Table-12, if the labours used for brickwork could be used for
ACOTEC panel work, they could have completed approx.264m 2 which is a massive work
done.
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Chapter Four Research
Findings
2
Labour cost of each method is representing by the Table-13. To cover up 157.89m of
internal wall area, it took only Rs.39,900.00/- for ACOTEC panel while it took 70,200.00/- to
construction of brick wall partitioning cost including the both side plaster work. The Labour
cost of brick wall construction is approximately 420% is greater the installation of ACOTEC
panel as per the observation records of project B.
Figure-7 represents the analysis of work done over labour involvement referred to the Table-
12 for the easy understanding. Cumulative work done of both systems is shown clearly. As it
is shown, in brickwork series, work done will be same even though there was labour
involvement. The reason is plastering work. Brick walls need to be plastered but ACOTEC
walls do not required a plaster work.
70.00
60.00
50.00
Area Covered (m2)
40.00
30.00 ACOTEC
Brick
20.00
10.00
0.00
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00
Number of Labour Days
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Chapter Four Research
Findings
Item
Description Unit Qty Rate Amount
Nr
Labour cost of installing ACOTEC
1.00
panels
1,800.0 12,600.0
1.01
Skilled Labour day 7.00 0 0
1,300.0 27,300.0
1.02
Unskilled Labour day 21.00 0 0
Total Labour cost of installing ACITEC 39,900.0
panels 0
157.8
Total Coverage of work m2 9
252.7
Rate per 1m2 Rs. 1
2.00 Labour cost of brick wall construction
Brick Laying
1,800.0 18,000.0
2.01
Skilled Labour day 10.00 0 0
1,300.0 13,000.0
2.02
Unskilled Labour day 10.00 0 0
31,000.0
Total for brick laying 0
Plastering
1,800.0 28,800.0
2.03
Skilled Labour day 16.00 0 0
1,300.0 10,400.0
2.04
Unskilled Labour day 8.00 0 0
39,200.0
Total for Plastering both sides 0
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Chapter Four Research
Findings
3.00%
2.50% 2.46%
2.00% 1.90%
1.51%
1.50%
1.18% 1.22%
ACOTEC
1.00% 0.84% Brick
0.50% 0.45%
0.13% 0.17%
0.07%
0.00%
te te te te te
as as as as as
W W W W W
y it ng g ue
er ns in is d
le iv Tr
a
Cu
tti Fix
D Re
Figure : Different Types of Waste Generated from ACOTEC and Brick Wall Construction
(Overall)
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Chapter Four Research
Findings
7.00% 6.65%
6.00%
5.00%
4.00%
3.27% Brick
ACOTEC
3.00%
2.00%
1.00%
0.00%
Partitioning System
1.20%
1.09%
1.00%
0.81%
0.80%
0.60%
ACOTEC
0.40%
Plastering
0.20%
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Chapter Four Research
Findings
Special Note:-
There was wastage for ACOTEC panels which cannot be avoided due to cutting required to
rest the lintel where the doors, windows and opening are located. It was a common problem
in ACOTEC panels.
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