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04.7A List of Faults NSC-E E V3.04 PDF
04.7A List of Faults NSC-E E V3.04 PDF
CREON Control
Control System
System
List
List of
of Faults
Faults NSC
NSC E
E
Model: NSC E
Status quo: October 2010
Version: 3.04
Author: A. Weiss
Checked: J. Gaul
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 1 of 32
List of Alarms and Warnings Corresponding to the Noell Straddle
Carrier NSC E:
The layout and intention of the PLC System is made for a failure diagnosis as easy as possible. If some damage or
failure on the machine occurs or some values go out of range for normal conditions, it will be indicated if there is a
sensor mounted.
The system distinguishes between warnings and alarms:
Warnings are signed by a variable that starts with the characters WRN_...
A warning is more or less information to the driver, that some value has the tendency to go out of range or the driver
makes a wrong manoeuvre. A warning means, that the machine is still in good conditions and able to run full, but if you
continue without checking you run into the risk to damage something.
Warnings are not stored in the system and need normally no reset. They vanish alone, if the value goes back to normal.
If a warning condition becomes worse or stays to long, follows always an alarm.
For example: wrn_low_fuel_level: = warning low fuel level.
Alarms are signed by a variable that starts with the characters ALM_...
An alarm signs a status that causes an approaching or existing BREAK DOWN and/or HEAVY DAMAGES for the
machine or DANGER for the diver. It normally takes away a permit or a release in the PLC System to proceed with the
started procedure and tries to protect automatically the driver and the machine.
Attention:
The system of the machine can not protect against heavy driver failures and takes not away the responsibility
from the driver. The driver is still able to crash the whole machine or flip it over.
All Alarms are stored in the PLC System. Alarms need to be reset after the failure is gone. They can not reset, if the
failure is still there. For example: alm_diesel_oil_low_pressure: = oil pressure in diesel engine is to low. Risk for diesel
engine damage
With some alarms is transmitted a fault code according to the belonging device. (inverter, steering system, encoder,
diesel engine). The fault code is described in the manual of the device.
For maintenance it is very helpful to check the stored or shown alarms and warnings for an easy failure diagnosis. The
following list shows the indicated alarms and faults, explains them and makes a suggestion how to proceed!
Index:
Chapter A: List of fault messages from the operating display
Chapter B: List of fault codes from the diesel engine
Chapter C: List of fault codes from the converters
Chapter D: List of fault codes from the steering computer (only if electric steering is installed)
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 2 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Fault No. 001 Battery voltage is lower then 19V Check battery voltage and load
CAN Variable alm_low_batt_voltage Check loading current from
Sub code battery_voltage alternator
Display Text engine battery low voltage Check alternator belt
Check diode bridge next to battery
Drawing Label =61+SMP1-D500 main switch
Drawing Location =61/1.2 Check battery current if machine is
completely switched off, for
unintended consumer
Fault No. 002 Total fuel on both tanks is lower Fill up fuel
CAN Variable alm_low_fuel than 2%.
Sub code not available
Display Text alarm low fuel level
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 3 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label
Drawing Location
Fault No. 012 Emergency stop button on left Check for existing danger
CAN Variable alm_emcy_stop_gantry_left gantry is pushed or emergency Pull out emergency button and
Sub code not available system is not reset or emergency press RESET
Display Text emergency stop gantry left relay is broken or wrong
connected
Drawing Label
Drawing Location
Fault No. 013 Emergency stop button on right Check for existing danger
CAN Variable alm_emcy_stop_gantry_right gantry is pushed or emergency Pull out emergency button and
Sub code not available system is not reset or emergency press RESET
Display Text emergency stop gantry right relay is broken or wrong
connected
Drawing Label
Drawing Location
Fault No. 014 Emergency stop button on Check for existing danger
CAN Variable alm_emcy_stop_ht machinery platform is pushed or Pull out emergency button and
Sub code not available emergency system is not reset or press RESET
Display Text emergency stop at hoist unit emergency relay is broken or
wrong connected
Drawing Label
Drawing Location
Fault No. 030 8,5V Output of ESX 1Cabin Pin Check for short and remove it.
CAN Variable alm_cab_8_5_pwr_supply 23 has a short to ground. It is Check ESX if it works correctly.
Sub code not available possible that ESX doesn't work
Display Text ESX cabin 8.5V short circuit pin any more.
23
Drawing Label =71+CAB-D550
Drawing Location =71/4
Fault No. 031 8,5V Output of ESX 2Engine Pin Check for short and remove it.
CAN Variable alm_eng_8_5_pwr_supply 23 has a short to ground. It is Check ESX if it works correctly.
Sub code not available possible that ESX doesn't work
Display Text ESX engine 8.5V short circuit pin any more.
23
Drawing Label =61+SMP1-D500
Drawing Location =61/1
Fault No. 032 8,5V Output of ESX 7Hoist Pin 23 Check for short and remove it.
CAN Variable alm_ht_8_5_pwr_supply has a short to ground. It is Check ESX if it works correctly.
Sub code not available possible that ESX doesn't work
Display Text ESX hoist 8.5V short circuit pin any more.
23
Drawing Label =61+SMP2-D501
Drawing Location =61/2
Fault No. 050 Rear acceleration pedal not Calibrate pedal
CAN Variable alm_acc_f_not_calib calibrated. The potentiometer NOT USED by PWM pedal
Sub code not available value on the brake pedal is inside
Display Text acc. pedal front not calibrated the PLC system calibrated to 0
until 1000 promille and stored in
the EEPROM. If there is no valid
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 4 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =71+CAB-A550 the EEPROM. If there is no valid
Drawing Location =71/16.2 value in the EEPROM this failure
occurs
Fault No. 053 Wire brake pedal front or pedal Check wiring
CAN Variable alm_brake_f_broken itself is broken. Machine shuts Check pedal for function
Sub code not available down
Display Text brake pedal front broken
Drawing Label
Drawing Location
Fault No. 056 Rear brake pedal not calibrated. calibrate brake pedal
CAN Variable alm_brake_r_not_calib The potentiometer value on the
Sub code not available brake pedal is inside the PLC
Display Text brake pedal rear not calibrated system calibrated to 0 until 1000
promille and stored in the
Drawing Label EEPROM. If there is no valid
value in the EEPROM this failure
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 5 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location value in the EEPROM this failure
occurs
Fault No. 057 Wire brake pedal rear or pedal Check wiring
CAN Variable alm_brake_r_broken itself is broken. Machine shuts Check pedal for function
Sub code not available down
Display Text brake pedal rear broken
Drawing Label
Drawing Location
Fault No. 100 Diesel engine coolant level is low Refill coolant water
CAN Variable alm_coolant_low_level
Sub code not available
Display Text low cooling water level
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 6 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
CAN-wire broken, short, ... Check Diesel controller
Drawing Label =11+SMP1-A104
Drawing Location =11/10.1
Fault No. 111 Failure transmitted from engine Shut down and try to restart
CAN Variable alm_diesel_lmp_red_stop control unit ECU: system
Sub code diesel_flt_code Diesel electronic detects a heavy Check diesel engine fault code
Display Text diesel red stop lamp malfunction in the diesel engine (diesel description on display or
indication lamps)
Drawing Label =11+DEN-A104 Diesel fault code gives a closer
Drawing Location =11/10.1 description
machine shuts down
A list of the diesel engine fault codes is located in Chapter B!
Fault No. 112 Failure transmitted from engine Shut down and try to restart
CAN Variable alm_diesel_lmp_protect control unit ECU: system
Sub code diesel_flt_code Diesel electronic detects that Check diesel engine fault code
Display Text diesel protection lamp something is wrong with the (diesel description on display or
emission detection or the injection indication lamps)
Drawing Label =11+DEN-A104 system
Drawing Location =11/10.1 Diesel fault code gives a closer
description
A list of the diesel engine fault codes is located in Chapter B!
Fault No. 113 Failure transmitted from engine Shut down and try to restart
CAN Variable alm_diesel_lmp_warning control unit ECU: system
Sub code diesel_flt_code Diesel electronic detects that Check diesel engine fault code
Display Text diesel warning lamp something is wrong with the diesel (diesel description on display or
itself. indication lamps)
Drawing Label =11+DEN-A104 Diesel fault code gives a closer
Drawing Location =11/101. description
A list of the diesel engine fault codes is located in Chapter B!
Fault No. 150 Generator has two 3~ windings as Check connection box of
CAN Variable alm_unbalanced_current output. To check if the load is generator.
Sub code not available distributed symmetric on both Check generator output voltage of
Display Text generator unbalanced current winding, we read in the two output each phase.
currents over the electronic Control current adjustment of
Drawing Label =41+SMP2-F450/-F460 overload relays and the analogue circuit breaker.
Drawing Location =41/1 input of the inverter and compare Check analogue output of circuit
them to each other breaker.
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 7 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
CAN Variable alm_gen_overload_winding_1 between generator winding 1 and Check current adjustment on circuit
Sub code not available diode bridge feed in tripped out. breaker. Should be adjusted to
Display Text generator overload winding 1 Too long too much current. 222A.
Fault No. 200 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_ht_fault converter fix the problem and reset the
Sub code ffq_ht_fault_code Converter electronic detects that system
Display Text fault converter hoist unit something is wrong with the
converter itself or components
Drawing Label =21+SMP2-G350 connected to it.
Drawing Location =21/1 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 8 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Fault No. 201 CAN-Communication between Check CAN-wiring and connector
CAN Variable alm_ffq_ht_can_bus_fault hoist inverter and PLC broke
Sub code not available down. Check CAN bus topology (short,
Display Text can bus fault converter hoist ground, terminal resistor, baud rate
…)
Drawing Label =41+SMP2-G350 Check Communication card of
Drawing Location =21/1.2 inverter
Check parameter set of inverter
Fault No. 202 Overload hoist .
CAN Variable alm_ffq_ht_motor_overload
Sub code not available
Display Text overload hoist motor
Drawing Label
Drawing Location
Fault No. 203 Temperature sensor in the hoist Shut down machine and let the
CAN Variable alm_ffq_ht_motor_overtemp motor detects over headed motor motor cool down. Check inverter
Sub code not available winding. parameters.
Display Text overtemp. motor hoist Check overheat resistor. Can not
be repaired, change motor!
Drawing Label =21+MPF-M350
Drawing Location =21/2.5
Fault No. 204 The hoist motor has to follow the Check hoist motor and inverter for
CAN Variable alm_ht_overspeed reference speed all the time. damage
Sub code not available (reference speed = actual speed) Check parameter set of inverter
Display Text overspeed hoist motor Check encoder wire and plug
Hoist motor turns faster than Check controller card inverter (SR)
Drawing Label =21+MPF-M350 reference speed:
Drawing Location =21/2.4 Load to heavy by lowering Lower slower
Gearing damaged
Bouncing load on uneven surface
and lowering
Fault No. 208 Overload hoist. Too much load on Lower hoist
CAN Variable alm_overload_ht spreader!!! Unlock twistlocks
Sub code ht_load_indicated_t
Display Text overload hoist unit
Drawing Label
Drawing Location
Fault No. 210 The hoist motor has to follow the Check hoist motor and inverter for
CAN Variable alm_ffq_ht_spd_flt reference speed all the time. damage
Sub code not available (reference speed = actual speed) Check parameter set of inverter
Display Text speed fault converter hoist Motor can not follow reference Check encoder wire and plug
speed: Check controller card inverter (SR)
Drawing Label =21+SMP2-G350 Inverter damaged
Drawing Location =21/1 Motor damaged
Wrong parameter set
Mechanical brake damaged, load
slides to ground
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 9 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Gearing damaged
Load to heavy
Fault No. 211 There are 2 encoders on the hoist Try to shut down and restart the
CAN Variable alm_ht_speed_diff_inc_abs system, they watch each other. If machine.
Sub code not available absolute value of (speed Check encoders for damage.
Display Text speed diff. encoder-incr. encoder1 – speed encoder2) is
encoder bigger than a tolerance this failure
Drawing Label =21+MPF-S355 occurs.
Drawing Location =21/5.5 Encoder damaged
Fault No. 212 There are 2 encoders on the hoist Try to shut down and restart the
CAN Variable alm_ht_pos_diff_enc_inc system, they watch each other. If machine.
Sub code not available absolute value of (position Check encoders for damage.
Display Text position diff. encoder-incr. encoder1 – position encoder2) is Check the jumper for incremental
encoder bigger than a tolerance this failure encoder power supply at the hoist
Drawing Label =21+MPF-S355 occurs. inverter for 15V position.
Drawing Location =21/5.5 Encoder damaged Check inc. encoder cable
connection for moisture.
Fault No. 215 Cabin protection switch hasn't Make a correct PRESET. Preset
CAN Variable alm_ht_enc_lim_sw_cab switched at expected lifting height. Parameter has to be adjusted.
Sub code ht_abs_enc_height_mm Abs. encoder defective, wrong Check limit switch
Display Text fault encoder at cabin switch adjusted or switch defective. Check encoder
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 10 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Display Text emergency limit switch lifting Encoder damaged All safeties overwritten:
Try carefully to lower.
Drawing Label =21+MPF-S350 If you moved the spreader away
Drawing Location =21/3.8 from the switch check function and
offset off encoders. Eventually do a
new HOIST PRESET.
Fault No. 231 Sensor in hydraulic oil reservoir Fill up hydraulic oil if necessary
CAN Variable alm_min_level_hydr_oil detects low hydraulic oil level: Check sensor function
Sub code not available Check for hydraulic leak
Display Text hoist min. hydraulic oil level Hydraulic oil low
Sensor defect
Drawing Label =21+MPF-S354 Sensor wire defect
Drawing Location =21/6.7 Input not connected
Fault No. 232 Mechanical stop circuit in not Reset circuit.
CAN Variable alm_mech_stop_ht_not_OK energized. Check relay K351.
Sub code not available Check wiring
Display Text hoist mech. stop circuit not ok
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 11 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =21+MPF-Y356/-Y357 Pressure sensor(s) damaged
Drawing Location =21/3.2 Oil pressure to low
Valve damaged or not energized
Hydraulic leak
Fault No. 242 Hoist brake lining is worn out. NOT USED
CAN Variable alm_ht_brk_abrais_lining Maintenance free hoist brake
Sub code not available
Display Text ????
Drawing Label
Drawing Location
Fault No. 243 The left pressure sensor does not Check pressure sensor function
CAN Variable alm_ht_brake_press_sw_left indicates enough pressure in time. Check PLC-input
Sub code not available Not enough pressure to open the Check wiring to the pressure
Display Text fault left hoist brake pressure hoist brake. sensor
sw.
Drawing Label =21+MPF-B250
Drawing Location =21/4.3
Fault No. 244 The right pressure sensor does Check pressure sensor function
CAN Variable alm_ht_brake_press_sw_right not indicates enough pressure in Check PLC-input
Sub code not available time. Not enough pressure to Check wiring to the pressure
Display Text fault right hoist brake pressure open the hoist brake. sensor
sw.
Drawing Label =21+MPF-B251
Drawing Location =21/4.4
Fault No. 251 Key switch to override land pin
CAN Variable alm_twistlocks_override sensor and give a command to
Sub code not available drive the cylinders for unlock
Display Text twistlocks override active
Drawing Label
Drawing Location
Fault No. 261
CAN Variable alm_man_TWL_unlock
Sub code not available
Display Text manual TWL unlock
Drawing Label
Drawing Location
Fault No. 400 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_fl_fault converter fix the problem and reset the
Sub code ffq_fl_fault_code Converter electronic detects that system
something is wrong with the
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 12 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Display Text fault converter gantry front left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G450 connected to it.
Drawing Location =41/2 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 401 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_fr_fault converter fix the problem and reset the
Sub code ffq_fr_fault_code Converter electronic detects that system
Display Text fault converter gantry front right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G460 connected to it.
Drawing Location =41/6 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 402 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_rl_fault converter fix the problem and reset the
Sub code ffq_rl_fault_code Converter electronic detects that system
Display Text fault converter gantry rear left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G451 connected to it.
Drawing Location =41/4 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 403 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_rr_fault converter fix the problem and reset the
Sub code ffq_rr_fault_code Converter electronic detects that system
Display Text fault converter gantry rear right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G461 connected to it.
Drawing Location =41/8 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 404 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_fl_can_bus_fault inverter front left and PLC broke Check CAN bus topology (short,
Sub code not available down. ground, terminal resistor, baud rate
Display Text can bus fault converter front left …)
Check Communication card of
Drawing Label =41+SMP2-G450 inverter
Drawing Location =41/2 Check parameter set of inverter
Fault No. 405 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_fr_can_bus_fault inverter front right and PLC is Check CAN bus topology (short,
Sub code not available broken down. ground, terminal resistor, baud rate
Display Text can bus fault converter front …)
right Check Communication card of
Drawing Label =41+SMP2-G460 inverter
Drawing Location =41/6 Check parameter set of inverter
Fault No. 406 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_rl_can_bus_fault inverter rear left and PLC broke Check CAN bus topology (short,
down. ground, terminal resistor, baud rate
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 13 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Sub code not available down. ground, terminal resistor, baud rate
Display Text can bus fault conv. rear left …)
Check Communication card of
Drawing Label =41+SMP2-G451 inverter
Drawing Location =41/4 Check parameter set of inverter
Fault No. 407 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_rr_can_bus_fault inverter rear right and PLC broke Check CAN bus topology (short,
Sub code not available down. ground, terminal resistor, baud rate
Display Text can bus fault conv. rear right …)
Check Communication card of
Drawing Label =41+SMP2-G461 inverter
Drawing Location =41/8 Check parameter set of inverter
Fault No. 408 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_fr_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload motor gantry front right motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP2-F461/-F462 check, which one switched off.
Drawing Location =41/7
Fault No. 409 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_fl_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload gantry motor front left motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP2-F451/-F452 check, which one switched off.
Drawing Location =41/3.7
Fault No. 410 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_rl_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload gantry motor rear left motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP2-F453/-F454 check, which one switched off.
Drawing Location =41/5.7
Fault No. 411 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_rr_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload gantry motor rear right motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP1-F463/-F464 check, which one switched off.
Drawing Location =41/9.6
Fault No. 412 Temperature sensor in the front Keep machine running with
CAN Variable alm_ffq_fl_motor_overtemp left travel motor detects over energized generator and auxiliary
Sub code not available heated motor winding. inverter running. With the
Display Text overtemp. gantry motor front left generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CLS-M450
Drawing Location =41/3.6 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 14 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
can not be repaired, change motor!
Fault No. 413 Temperature sensor in the front Keep machine running with
CAN Variable alm_ffq_fr_motor_overtemp right travel motor detects over energized generator and auxiliary
Sub code not available heated motor winding. inverter running. With the
Display Text overtemp. gantry motor front generator also the cooling pumps
right in the gantry keep running.
Drawing Label =41+CRS-M460
Drawing Location =41/7.6 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!
Fault No. 414 Temperature sensor in the rear Keep machine running with
CAN Variable alm_ffq_rl_motor_overtemp left travel motor detects over energized generator and auxiliary
Sub code not available headed motor winding. inverter running. With the
Display Text overtemp gantry motor rear left generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CLS-M451
Drawing Location =41/5.3 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!
Fault No. 415 Temperature sensor in the rear Keep machine running with
CAN Variable alm_ffq_rr_motor_overtemp right travel motor detects over energized generator and auxiliary
Sub code not available headed motor winding. inverter running. With the
Display Text overtemp gantry motor rear right generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CRS-M461
Drawing Location =41/9.3 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!
Fault No. 420 Hydraulic system for operational Check for hydraulic leak
CAN Variable alm_low_press_drive_brake brake has to low pressure. Check pressure switch
Sub code not available Machine takes away the permit to Check hydraulic brake pump
Display Text low oil pressure operation brake travel: Check pressure accumulators
Pressure sensor damaged
Drawing Label =41+MPF-S453 Pressure accumulator damaged
Drawing Location =41/10.2
Oil leak
Fault No. 421 Pressure switch on left gantry Check oil pressure with gauge
CAN Variable alm_l_low_press_park_brk detects a too low pressure. Check pressure switch
Sub code not available Check for hydraulic leak
Display Text low oil press. left park brake Check pressure accumulator
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 15 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location =41/10.3
Fault No. 422 Pressure switch on right gantry Check oil pressure with gauge
CAN Variable alm_r_low_press_park_brk detects a too low pressure. Check pressure switch
Sub code not available Check for hydraulic leak
Display Text low oil press. right park brake Check pressure accumulator
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 16 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =41+SMP1-A452 Fault code of the steering
Drawing Location =41/13 computer gives a closer
description
A list of the fault codes from the steering computer is located in Chapter D!
Fault No. 451 You drive a curve to fast to tight. Drive slower
CAN Variable alm_stability Machine becomes unstable and Steer straight
Sub code not available runs in danger to tip over.
Display Text alarm tip security system
Drawing Label
Drawing Location
Fault No. 452 Steering computer has lost Check wiring
CAN Variable alm_steer_comm_fault communication to PLC system Check steering computer
Sub code steer_failure_place Check CAN topology (short.,
Display Text steer computer com. fault ground., terminator , Baud rate … )
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 17 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =11+SMP2-G110 inverter
Drawing Location =11/22 Check parameter set of inverter
Fault No. 463 Sum current of all auxiliary Check connection of auxiliary
CAN Variable alm_ffq_bn_under_curr consumers (cooling pumps, Air consumers.
Sub code not available Con …) is checked for a minimum
Display Text undercurrent converter boardnet value. If the output current of the
auxiliary inverter is to low, it is
Drawing Label =11+SMP2-G110 supposed, that one system is not
Drawing Location =11/22 running and some part could
overheat.
Fault No. 464 Auxiliary inverter is not running If no reset able check aux inverter
CAN Variable alm_ffq_bn_not_active while machine is diving or for damage.
Sub code not available hoisting. Danger to overhead one
Display Text converter boardnet not active system in short time.
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 18 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 19 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Replace keyboard!
Drawing Label =71+CCR-D570
Drawing Location =71/7.1
Fault No. 701 For additional hardware inputs Check module for correct CAN
CAN Variable alm_IO1_alive and outputs we use a CAN IO messages.
Sub code not available module. PLC system has no Check wiring.
Display Text can bus fault I/O module 1 correct communication with this Check power supply of module.
module or module is not started. Check parameters of module!
Drawing Label See description of the module!
Drawing Location
Fault No. 702 Same as 701 Same as 701
CAN Variable alm_IO2_alive
Sub code not available
Display Text can bus fault I/O module 2
Drawing Label
Drawing Location
Fault No. 703 CAN –bus communication Check CAN-wiring
CAN Variable alm_joy_alive between joystick and PLC Check CAN bus topology (short,
Sub code not available –system is broken down: ground, terminal resistor, baud rate
Display Text can bus fault joystick hoist joystick damaged …)
terminal resistor missing Check joystick controller and
Drawing Label =21+CCR-S350 CAN-wire broken, short, … power supply
Drawing Location =71/7.7 Joystick has wrong baud rate Adjust baud rate
power supply joystick missing or
low voltage
Fault No. 800 Spreader emergency stop is Release spreader emergency stop
CAN Variable alm_spr_emcy_stop pushed button
Sub code not available
Display Text spreader emcy stop
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 20 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 21 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
damaged or not connected.
PLC-output or output module
damaged
Limit switch spreader size
damaged
Oil hose or valve wire wrong
connected
Circulation valve damaged or not
energized
Fault No. 822 Spreader needs to long for Check for mechanical damage on
CAN Variable alm_spr_max_time_telescope expansion or retraction: the spreader
Sub code not available hydraulic oil cold Check for hydraulic damage
Display Text fault max. time for telescoping Mechanical damage or interlock Check for electric fault
on spreader, cylinder bend…
Drawing Label
Drawing Location Oil system fault: leak, valve
damaged, control wire to valve
damaged or not connected.
PLC-output or output module
damaged
Limit switch spreader size
damaged
Oil hose or valve wire wrong
connected
Circulation valve damaged or not
energized
Fault No. 825 This fault is crated in unlock With that fault the driver is able to
CAN Variable alm_one_landp_hangs position after lifting more than 2' drive with slow speed.
Sub code not available above the last landed position and Free the stuck landpin
Display Text one landpin is hanging there is still one land pin signal Check the landpin prox switch
Check Asi / CAN module input
Drawing Label =81
Drawing Location =81
Module has wrong baud rate
Power supply of module is
missing or has low voltage
Fault No. 900 Total fuel in both tanks is lower Refill fuel
CAN Variable wrn_low_fuel than 5%
Sub code not available
Display Text wrn low fuel level
Drawing Label
Drawing Location
Fault No. 901 Generator is running for at least 5 Excitement board (AREP card)
CAN Variable wrn_dc_voltage_low sec, while the DC link voltage is possible damaged
Sub code not available below 385 Volts for at least 200 Diode bridge inside the rotor of the
Display Text wrn dc voltage low msec. generator defective - Change
Will be reset if the DC link voltage diodes or generator
Drawing Label reaches 410 volt or more One or more phases of the
generator defective - check
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 22 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location generator defective - check
currents of all 6 phases - change
generator
Rectifier of the feeding unit or the
big water-cooled frequency
converters defective - change
feeding unit or converter
Engine rpm breaks in under high
load conditions - check ramp times
of converter parameters and
display parameters
Drawing Label
Drawing Location
Fault No. 904 If machine runs without any Push command park brake to
CAN Variable wrn_electr_load_sw_off command for a certain time excite the generator again.
Sub code not available (Parameter), it shuts down
Display Text wrn electric load switch off automatically bit by bit until the
machine is completely off. If the
Drawing Label generator excitation is shut off
Drawing Location and diesel turn back to idle, this
warning appears.
Fault No. 905 Attempt to start diesel engine, Put direction switch to neutral
CAN Variable wrn_direction_switch while direction selection switch is
Sub code not available not in neutral
Display Text wrn direction switch on
Drawing Label
Drawing Location
Fault No. 906 Diesel has not started within a Wait until warning vanishes for the
CAN Variable wrn_diesel_start_time certain time (10sec). Next next start attempt.
Sub code not available attempt, there is a timer to let the
Display Text wrn diesel start time battery recover.
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 23 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label
Drawing Location
Fault No. 907 Parking brake is not closed, while Check pressure switches for park
CAN Variable wrn_park_brake_eng_start attempt to start up the machine. brake on the gantry
Sub code not available
Display Text wrn park brake engine start
Drawing Label
Drawing Location
Fault No. 909
CAN Variable wrn_sattel_no_authorisation
Sub code not available
Display Text SATTEL no authorisation
Drawing Label
Drawing Location =71/8.5
Fault No. 910 Diesel coolant temperature is or Reset automatically if temperature
CAN Variable wrn_coolant_overtemp was higher than 100°C for at least becomes lower than 95°C.
Sub code not available 3sec.
Display Text wrn coolant engine overtemp.
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 24 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Sub code not available
Display Text wrn minimum level hydr oil
Drawing Label
Drawing Location
Fault No. 919 Code plug at the tow away cable Check plug
CAN Variable wrn_rel_eng_service_plug connection is damaged. No Check wiring
Sub code not available release to start the engine.
Display Text engine stop from service plug
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 25 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
CAN Variable wrn_ffq_ht_anal_inp_hw_fault is broken or wrong connected card of inverter
Sub code not available
Display Text wrn analog input conv. hoist
Drawing Label
Drawing Location
Fault No. 923 The detected height difference
CAN Variable wrn_ht_pos_diff_enc_inc between incremental and absolute
Sub code not available encoder is higher than 60mm
Display Text wrn hoist pos diff enc inc
Drawing Label
Drawing Location
Fault No. 927 Prohibited Command: Lower spreader for expand or
CAN Variable wrn_cabin_protection Spreader in 30 or 40feet position retract spreader
Sub code not available and/or side wards shifted to the
Display Text wrn cabin protection active cabin. Hoist movements will be
stopped to prevent, that the
Drawing Label spreader hits the cabin. Also
Drawing Location expand or retract movements are
not allowed in cabin protection
height.
Fault No. 928 Key switch for the emergency limit Deactivate the key switch.
CAN Variable wrn_emcy_limit_sw_override switch override is activated If spreader ran into the emergency
Sub code not available limit switch, lower spreader down
Display Text wrn emcy limit sw. override first and deactivate key switch.
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 26 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label between the two 20 feet
Drawing Location containers).
2x 20 feet containers to close
together.
40 feet container and twin unit
down
Container are not aligned to
spreader for twin mode
Sensor broken
Fault No. 930 Key for ground control is on. To get the commands back on
CAN Variable wrn_ground_control_on Machine accepts only commands joystick, turn back ground control
Sub code not available from lower display. key.
Display Text wrn ground control on
Drawing Label
Drawing Location
Fault No. 934 Key switch For start permission in Unlock key
CAN Variable wrn_diesel_start_only_platform SMP1 is ON. The start permission
Sub code not available is only on the machinery platform
Display Text diesel start only from platform
Drawing Label
Drawing Location
Fault No. 935 A heavy load (55t - 60t) is picked, Deactivate the feature by pushing
CAN Variable wrn_special_load_rel the 'special load release' button the button again.
Sub code ht_load_indicated_t on the display was pushed, driving
and hoist speeds are limited.
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 27 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Display Text special load mode twin and hoist speeds are limited.
Drawing Label
Drawing Location
Fault No. 936
CAN Variable wrn_load_detection_invalid
Sub code not available
Display Text load detection active
Drawing Label
Drawing Location
Fault No. 938 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_bn_warning converter warning, fix the problem and reset
Sub code ffq_bn_fault_code Converter electronic detects that the system
Display Text wrn conv. boardnet something is wrong with the
converter itself or components
Drawing Label =11+SMP2-G110 connected to it.
Drawing Location =11/22 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 940 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_fl_warning converter warning, fix the problem and reset
Sub code ffq_fl_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry front left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G450 connected to it.
Drawing Location =41/2 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 941 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_fr_warning converter warning, fix the problem and reset
Sub code ffq_fr_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry front right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G460 connected to it.
Drawing Location =41/6 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 942 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_rl_warning converter warning, fix the problem and reset
Sub code ffq_rl_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry rear left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G451 connected to it.
Drawing Location =41/4 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 943 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_rr_warning converter warning, fix the problem and reset
the system
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 28 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Sub code ffq_rr_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry rear right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G461 connected to it.
Drawing Location =41/8 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 944 Analogue input of controller card Check wiring
CAN Variable wrn_ffq_fl_anal_inp_hw_fault is broken or wrong connected Exchange controller card of
Sub code not available inverter
Display Text wrn analog input conv. gantry fl
Fault No. 947 Machine can only drive with 10% Let machine warm up or remove
CAN Variable wrn_drive_slow power, because something is other failure
Sub code not available wrong or machine is cold, oil
Display Text wrn drive slow active temperature lower than 30°C or
some other release in not given:
Drawing Label
Drawing Location Key switch drive slow is on
Tow away mode
Failure in the machine system
Failure in the steering system …
Fault No. 948 One wheel has 10% more or less DANGER!!
CAN Variable wrn_spin_slide speed than the others. Wheel has Drive slow, slippery ground floor.
Sub code not available no bottom contact by acceleration
Display Text wrn spin slide or blocks by braking the machine.
Drawing Label
Drawing Location
Fault No. 949 The push button on the gantry to Pull out the push button
CAN Variable wrn_oper_inhibit_ground deactivate the Strad operation is Check the button
Sub code not available pushed. Check the wiring
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 29 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Display Text operation inhibit ground level Check the PLC input
Drawing Label
Drawing Location
Fault No. 963 One or more of the doors of the Close the door(s).
CAN Variable wrn_sound_cover_opened sound cover for the engine is If the doors are closed check the
Sub code not available open. door switches.
Display Text sound cover opened
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 30 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Fault No. 971 Prohibited Command: Lower spreader for side shift
CAN Variable wrn_side_shift_st_cab Spreader is higher than cabin
Sub code not available protection switch height and in
Display Text wrn side shift stop cabin 40feet position. Side shift front
towards the cabin side und rear
Drawing Label away from cabin side is not
Drawing Location allowed over centre position.
Fault No. 975 The override for the landpins is The operator is able to lock or
CAN Variable wrn_landpins_override selected. unlock without having all landpins
Sub code not available made.
Display Text landpins override active
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 31 of 32
A) Fault Code List
for the Noell Straddle Carrier E:
Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location
Fault No. 995 spreader command: RETRACT
CAN Variable wrn_no_telescope_twins_down will not be executed, as long as
Sub code not available twin unit is down
Display Text no telescope twins are down
Drawing Label
Drawing Location
Fault No. 996 spreader command: TWIN DOWN Lift off spreader from container to
CAN Variable wrn_cont_detect_no_twin_down will not be executed, because drive twin unit down
Sub code not available sensor detects a container
Display Text no twin down no gap
Drawing Label
Drawing Location
Fault No. 997 Switch inside the spreader Switch manual spreader control off!
CAN Variable wrn_spr_stinis_man_control terminal box for the manual
Sub code not available spreader control is switched on.
Display Text manual spreader control on
04.7A_List_of_Faults_NSC-E_E_V3.04
Page 32 of 32