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CREON

CREON Control
Control System
System
List
List of
of Faults
Faults NSC
NSC E
E

Model: NSC E
Status quo: October 2010
Version: 3.04
Author: A. Weiss
Checked: J. Gaul

© 2010, Noell Mobile Systems GmbH


The contents of this publication and parts thereof may not be disclosed to third parties without the
written permission of the Noell Mobile Systems GmbH. All technical data, drawings etc. are subject to
the laws of copyright.

04.7A_List_of_Faults_NSC-E_E_V3.04

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List of Alarms and Warnings Corresponding to the Noell Straddle
Carrier NSC E:
The layout and intention of the PLC System is made for a failure diagnosis as easy as possible. If some damage or
failure on the machine occurs or some values go out of range for normal conditions, it will be indicated if there is a
sensor mounted.
The system distinguishes between warnings and alarms:

Warnings are signed by a variable that starts with the characters WRN_...
A warning is more or less information to the driver, that some value has the tendency to go out of range or the driver
makes a wrong manoeuvre. A warning means, that the machine is still in good conditions and able to run full, but if you
continue without checking you run into the risk to damage something.
Warnings are not stored in the system and need normally no reset. They vanish alone, if the value goes back to normal.
If a warning condition becomes worse or stays to long, follows always an alarm.
For example: wrn_low_fuel_level: = warning low fuel level.

Alarms are signed by a variable that starts with the characters ALM_...
An alarm signs a status that causes an approaching or existing BREAK DOWN and/or HEAVY DAMAGES for the
machine or DANGER for the diver. It normally takes away a permit or a release in the PLC System to proceed with the
started procedure and tries to protect automatically the driver and the machine.

Attention:
The system of the machine can not protect against heavy driver failures and takes not away the responsibility
from the driver. The driver is still able to crash the whole machine or flip it over.

All Alarms are stored in the PLC System. Alarms need to be reset after the failure is gone. They can not reset, if the
failure is still there. For example: alm_diesel_oil_low_pressure: = oil pressure in diesel engine is to low. Risk for diesel
engine damage

With some alarms is transmitted a fault code according to the belonging device. (inverter, steering system, encoder,
diesel engine). The fault code is described in the manual of the device.

For maintenance it is very helpful to check the stored or shown alarms and warnings for an easy failure diagnosis. The
following list shows the indicated alarms and faults, explains them and makes a suggestion how to proceed!

Index:
Chapter A: List of fault messages from the operating display
Chapter B: List of fault codes from the diesel engine
Chapter C: List of fault codes from the converters
Chapter D: List of fault codes from the steering computer (only if electric steering is installed)

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Fault No. 001 Battery voltage is lower then 19V Check battery voltage and load
CAN Variable alm_low_batt_voltage Check loading current from
Sub code battery_voltage alternator
Display Text engine battery low voltage Check alternator belt
Check diode bridge next to battery
Drawing Label =61+SMP1-D500 main switch
Drawing Location =61/1.2 Check battery current if machine is
completely switched off, for
unintended consumer
Fault No. 002 Total fuel on both tanks is lower Fill up fuel
CAN Variable alm_low_fuel than 2%.
Sub code not available
Display Text alarm low fuel level

Drawing Label =11+CRS/CLS-R104/-R105


Drawing Location =11/11
Fault No. 003 Smoke detector of diesel engine !!Attention!! : Machine could be on
CAN Variable alm_smoke housing detects smoke -> Fire at fire! DANGER!
Sub code not available the diesel engine or fresh paint at Check carefully for fire in the
Display Text smoke alarm diesel engine engine housing.

Drawing Label =12+MPF-A150


Drawing Location =12/6.5
Fault No. 004 Battery Voltage higher than 32V! Voltage controller at diesel
CAN Variable alm_high_batt_voltage alternator defective!
Sub code battery_voltage
Display Text engine battery high voltage

Drawing Label =61+SMP1-D500


Drawing Location =61/1.2
Fault No. 009 The PLC is energizing the main Check the relay
CAN Variable alm_main_contactor_feedback contactor relay but the auxiliary Check the wiring
Sub code not available contact signal for the PLC Check the PLC input
Display Text main contactor wrong feedback feedback is missing
Or relay is not energized but the
Drawing Label =11+SMP1-K101 signal to the PLC stays on
Drawing Location =11/13.3
Fault No. 010 One emergency button is pushed Check for existing danger
CAN Variable alm_emcy_stop_active or emergency system is not reset Pull out emergency button and
Sub code not available or emergency relay is broken or press RESET
Display Text emergency stop active wrong connected

Drawing Label =11+SMP1-K123


Drawing Location =11/12.3
Fault No. 011 Emergency button in the cabin is Check for existing danger
CAN Variable alm_emcy_stop_cabin pushed or emergency system is Pull out emergency button and
Sub code not available not reset or emergency relay is press RESET
Display Text emergency stop cabin broken or wrong connected

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label
Drawing Location
Fault No. 012 Emergency stop button on left Check for existing danger
CAN Variable alm_emcy_stop_gantry_left gantry is pushed or emergency Pull out emergency button and
Sub code not available system is not reset or emergency press RESET
Display Text emergency stop gantry left relay is broken or wrong
connected
Drawing Label
Drawing Location
Fault No. 013 Emergency stop button on right Check for existing danger
CAN Variable alm_emcy_stop_gantry_right gantry is pushed or emergency Pull out emergency button and
Sub code not available system is not reset or emergency press RESET
Display Text emergency stop gantry right relay is broken or wrong
connected
Drawing Label
Drawing Location
Fault No. 014 Emergency stop button on Check for existing danger
CAN Variable alm_emcy_stop_ht machinery platform is pushed or Pull out emergency button and
Sub code not available emergency system is not reset or press RESET
Display Text emergency stop at hoist unit emergency relay is broken or
wrong connected
Drawing Label
Drawing Location
Fault No. 030 8,5V Output of ESX 1Cabin Pin Check for short and remove it.
CAN Variable alm_cab_8_5_pwr_supply 23 has a short to ground. It is Check ESX if it works correctly.
Sub code not available possible that ESX doesn't work
Display Text ESX cabin 8.5V short circuit pin any more.
23
Drawing Label =71+CAB-D550
Drawing Location =71/4
Fault No. 031 8,5V Output of ESX 2Engine Pin Check for short and remove it.
CAN Variable alm_eng_8_5_pwr_supply 23 has a short to ground. It is Check ESX if it works correctly.
Sub code not available possible that ESX doesn't work
Display Text ESX engine 8.5V short circuit pin any more.
23
Drawing Label =61+SMP1-D500
Drawing Location =61/1
Fault No. 032 8,5V Output of ESX 7Hoist Pin 23 Check for short and remove it.
CAN Variable alm_ht_8_5_pwr_supply has a short to ground. It is Check ESX if it works correctly.
Sub code not available possible that ESX doesn't work
Display Text ESX hoist 8.5V short circuit pin any more.
23
Drawing Label =61+SMP2-D501
Drawing Location =61/2
Fault No. 050 Rear acceleration pedal not Calibrate pedal
CAN Variable alm_acc_f_not_calib calibrated. The potentiometer NOT USED by PWM pedal
Sub code not available value on the brake pedal is inside
Display Text acc. pedal front not calibrated the PLC system calibrated to 0
until 1000 promille and stored in
the EEPROM. If there is no valid

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =71+CAB-A550 the EEPROM. If there is no valid
Drawing Location =71/16.2 value in the EEPROM this failure
occurs

Fault No. 051 Wire acceleration pedal front or Check wiring


CAN Variable alm_acc_f_broken pedal itself is broken. Machine Check pedal for function
Sub code not available shuts down
Display Text acc. pedal front broken

Drawing Label =71+CAB-A550


Drawing Location =71/16.2
Fault No. 052 Front brake pedal not calibrated. calibrate brake pedal
CAN Variable alm_brake_f_not_calib The potentiometer value on the
Sub code not available brake pedal is inside the PLC
Display Text brake pedal front not calibrated system calibrated to 0 until 1000
promille and stored in the
Drawing Label =71+CAB-R450 EEPROM. If there is no valid
Drawing Location =71/15.2 value in the EEPROM this failure
occurs

Fault No. 053 Wire brake pedal front or pedal Check wiring
CAN Variable alm_brake_f_broken itself is broken. Machine shuts Check pedal for function
Sub code not available down
Display Text brake pedal front broken

Drawing Label =71+CAB-R450


Drawing Location =71/15.2
Fault No. 054 Rear acceleration pedal not Calibrate pedal
CAN Variable alm_acc_r_not_calib calibrated. The potentiometer NOT USED by one steering wheel
Sub code not available value on the brake pedal is inside cabin or PWM pedal
Display Text acc. pedal rear not calibrated the PLC system calibrated to 0
until 1000 promille and stored in
Drawing Label the EEPROM. If there is no valid
Drawing Location value in the EEPROM this failure
occurs

Fault No. 055 Wire acceleration pedal rear or Check wiring


CAN Variable alm_acc_r_broken pedal itself is broken. Machine Check pedal for function
Sub code not available shuts down
Display Text acc. pedal rear broken

Drawing Label
Drawing Location
Fault No. 056 Rear brake pedal not calibrated. calibrate brake pedal
CAN Variable alm_brake_r_not_calib The potentiometer value on the
Sub code not available brake pedal is inside the PLC
Display Text brake pedal rear not calibrated system calibrated to 0 until 1000
promille and stored in the
Drawing Label EEPROM. If there is no valid
value in the EEPROM this failure

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location value in the EEPROM this failure
occurs

Fault No. 057 Wire brake pedal rear or pedal Check wiring
CAN Variable alm_brake_r_broken itself is broken. Machine shuts Check pedal for function
Sub code not available down
Display Text brake pedal rear broken

Drawing Label
Drawing Location
Fault No. 100 Diesel engine coolant level is low Refill coolant water
CAN Variable alm_coolant_low_level
Sub code not available
Display Text low cooling water level

Drawing Label =11+SMP1-A104


Drawing Location =11/10.1
Fault No. 101 Diesel coolant temperature is or Could be reset, if temperature
CAN Variable alm_coolant_overtemp was higher than 110°C for at least becomes lower than 105°C.
Sub code not available 3sec. Keep diesel running in idle speed
Display Text engine overtemp. cooling water

Drawing Label =11+SMP1-A104


Drawing Location =11/10.1
Fault No. 102 Over temperature of diesel motor Check coolant level
CAN Variable alm_diesel_oil_overtemp oil. Temperature higher than 150 Check water pump of diesel engine
Sub code not available °C Check motor oil level
Display Text engine overtemp. diesel oil Check oil pump of diesel engine

Drawing Label =11+SMP1-A104


Drawing Location =11/10.1
Fault No. 103 Low oil pressure in the diesel Check motor oil level
CAN Variable alm_diesel_oil_low_pressure engine crankcase Check oil pump of diesel engine
Sub code not available
Display Text engine low oil pressure

Drawing Label =11+SMP1-A104


Drawing Location =11/10.1
Fault No. 104 Motor oil of diesel engine to low Refill oil to right level
CAN Variable alm_diesel_oil_low_level
Sub code not available
Display Text diesel oil low level

Drawing Label =11+DEN-S114


Drawing Location =11/12.6
Fault No. 110 CAN bus communication between Check CAN-wiring
CAN Variable alm_diesel_electronic PLC system and diesel engine is Check CAN bus topology (short,
Sub code not available broken down. ground, terminal resistor, baud rate
Display Text can bus fault diesel electronic terminal resistor missing …)

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
CAN-wire broken, short, ... Check Diesel controller
Drawing Label =11+SMP1-A104
Drawing Location =11/10.1
Fault No. 111 Failure transmitted from engine Shut down and try to restart
CAN Variable alm_diesel_lmp_red_stop control unit ECU: system
Sub code diesel_flt_code Diesel electronic detects a heavy Check diesel engine fault code
Display Text diesel red stop lamp malfunction in the diesel engine (diesel description on display or
indication lamps)
Drawing Label =11+DEN-A104 Diesel fault code gives a closer
Drawing Location =11/10.1 description
machine shuts down
A list of the diesel engine fault codes is located in Chapter B!
Fault No. 112 Failure transmitted from engine Shut down and try to restart
CAN Variable alm_diesel_lmp_protect control unit ECU: system
Sub code diesel_flt_code Diesel electronic detects that Check diesel engine fault code
Display Text diesel protection lamp something is wrong with the (diesel description on display or
emission detection or the injection indication lamps)
Drawing Label =11+DEN-A104 system
Drawing Location =11/10.1 Diesel fault code gives a closer
description
A list of the diesel engine fault codes is located in Chapter B!
Fault No. 113 Failure transmitted from engine Shut down and try to restart
CAN Variable alm_diesel_lmp_warning control unit ECU: system
Sub code diesel_flt_code Diesel electronic detects that Check diesel engine fault code
Display Text diesel warning lamp something is wrong with the diesel (diesel description on display or
itself. indication lamps)
Drawing Label =11+DEN-A104 Diesel fault code gives a closer
Drawing Location =11/101. description
A list of the diesel engine fault codes is located in Chapter B!
Fault No. 150 Generator has two 3~ windings as Check connection box of
CAN Variable alm_unbalanced_current output. To check if the load is generator.
Sub code not available distributed symmetric on both Check generator output voltage of
Display Text generator unbalanced current winding, we read in the two output each phase.
currents over the electronic Control current adjustment of
Drawing Label =41+SMP2-F450/-F460 overload relays and the analogue circuit breaker.
Drawing Location =41/1 input of the inverter and compare Check analogue output of circuit
them to each other breaker.

generator damaged: internal Check transmitted current value in


rectifier for excitation loop PLC system
excitation controller damaged
one winding internal broken or
short
power cable not connected
circuit breaker or its analogue
output damaged
analogue input of inverter card
broken
Fault No. 151 Electronic overload relays Check generator feed in
between generator winding 1 and

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
CAN Variable alm_gen_overload_winding_1 between generator winding 1 and Check current adjustment on circuit
Sub code not available diode bridge feed in tripped out. breaker. Should be adjusted to
Display Text generator overload winding 1 Too long too much current. 222A.

Drawing Label =41+SMP2-F450 Circuit breaker defect.


Drawing Location =41/1 Circuit breaker wrong adjusted.
Fault No. 152 One of the fuses for the cooling Check which circuit breaker tripped
CAN Variable alm_fuse_cooling_pumps pumps tripped out. out? Control the according device
Sub code not available to this fuse. Check current
Display Text fuses aux. power supply adjustments, if a motor circuit
breaker tripped out. Check the
Drawing Label =11+SMP2-Q consumer corresponding to the
Drawing Location =11/26 circuit breaker.

Fault No. 153 Electronic overload relays Check generator feed in


CAN Variable alm_gen_overload_winding_2 between generator winding 2 and Check current adjustment on circuit
Sub code not available diode bridge feed in tripped out. breaker. Should be adjusted to
Display Text overload generator winding 2 Too long too much current. 222A.

Drawing Label =41+SMP2-F460 Circuit breaker defect.


Drawing Location =41/1 Circuit breaker wrong adjusted.
Fault No. 154 DC link between inverters on REFU INVERTER:
CAN Variable alm_short_circuit_DC_link power line has or has had a short. Switch off all voltages. Inspect the
Sub code not available inverters and check out which
Display Text short circuit DC link Inverter broken inside. All inverter is broken. (Smoke, black
inverters except auxiliary have a crumbs beneath, smell..)
Drawing Label =41+SMP2-G450/G460 failure.
Drawing Location =41 Disconnect this one from DC bus
Generator excitement line is open. link. Switch on 24V. Take operation
panel and reset all other inverters:
Set Par 60, special quit, to 1, store
it and push reset button

The machine is now able to drive


back.
Change inverter.
If the contamination in the cabinet
is to heavy, change whole cabinet,
normally not needed.

Fault No. 200 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_ht_fault converter fix the problem and reset the
Sub code ffq_ht_fault_code Converter electronic detects that system
Display Text fault converter hoist unit something is wrong with the
converter itself or components
Drawing Label =21+SMP2-G350 connected to it.
Drawing Location =21/1 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Fault No. 201 CAN-Communication between Check CAN-wiring and connector
CAN Variable alm_ffq_ht_can_bus_fault hoist inverter and PLC broke
Sub code not available down. Check CAN bus topology (short,
Display Text can bus fault converter hoist ground, terminal resistor, baud rate
…)
Drawing Label =41+SMP2-G350 Check Communication card of
Drawing Location =21/1.2 inverter
Check parameter set of inverter
Fault No. 202 Overload hoist .
CAN Variable alm_ffq_ht_motor_overload
Sub code not available
Display Text overload hoist motor

Drawing Label
Drawing Location
Fault No. 203 Temperature sensor in the hoist Shut down machine and let the
CAN Variable alm_ffq_ht_motor_overtemp motor detects over headed motor motor cool down. Check inverter
Sub code not available winding. parameters.
Display Text overtemp. motor hoist Check overheat resistor. Can not
be repaired, change motor!
Drawing Label =21+MPF-M350
Drawing Location =21/2.5
Fault No. 204 The hoist motor has to follow the Check hoist motor and inverter for
CAN Variable alm_ht_overspeed reference speed all the time. damage
Sub code not available (reference speed = actual speed) Check parameter set of inverter
Display Text overspeed hoist motor Check encoder wire and plug
Hoist motor turns faster than Check controller card inverter (SR)
Drawing Label =21+MPF-M350 reference speed:
Drawing Location =21/2.4 Load to heavy by lowering Lower slower
Gearing damaged
Bouncing load on uneven surface
and lowering
Fault No. 208 Overload hoist. Too much load on Lower hoist
CAN Variable alm_overload_ht spreader!!! Unlock twistlocks
Sub code ht_load_indicated_t
Display Text overload hoist unit

Drawing Label
Drawing Location
Fault No. 210 The hoist motor has to follow the Check hoist motor and inverter for
CAN Variable alm_ffq_ht_spd_flt reference speed all the time. damage
Sub code not available (reference speed = actual speed) Check parameter set of inverter
Display Text speed fault converter hoist Motor can not follow reference Check encoder wire and plug
speed: Check controller card inverter (SR)
Drawing Label =21+SMP2-G350 Inverter damaged
Drawing Location =21/1 Motor damaged
Wrong parameter set
Mechanical brake damaged, load
slides to ground

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Gearing damaged
Load to heavy
Fault No. 211 There are 2 encoders on the hoist Try to shut down and restart the
CAN Variable alm_ht_speed_diff_inc_abs system, they watch each other. If machine.
Sub code not available absolute value of (speed Check encoders for damage.
Display Text speed diff. encoder-incr. encoder1 – speed encoder2) is
encoder bigger than a tolerance this failure
Drawing Label =21+MPF-S355 occurs.
Drawing Location =21/5.5 Encoder damaged
Fault No. 212 There are 2 encoders on the hoist Try to shut down and restart the
CAN Variable alm_ht_pos_diff_enc_inc system, they watch each other. If machine.
Sub code not available absolute value of (position Check encoders for damage.
Display Text position diff. encoder-incr. encoder1 – position encoder2) is Check the jumper for incremental
encoder bigger than a tolerance this failure encoder power supply at the hoist
Drawing Label =21+MPF-S355 occurs. inverter for 15V position.
Drawing Location =21/5.5 Encoder damaged Check inc. encoder cable
connection for moisture.
Fault No. 215 Cabin protection switch hasn't Make a correct PRESET. Preset
CAN Variable alm_ht_enc_lim_sw_cab switched at expected lifting height. Parameter has to be adjusted.
Sub code ht_abs_enc_height_mm Abs. encoder defective, wrong Check limit switch
Display Text fault encoder at cabin switch adjusted or switch defective. Check encoder

Drawing Label =21+MPF-S351


Drawing Location =21/6.5
Fault No. 220 PLC System does not receive a Restart System
CAN Variable alm_ht_abs_enc_alive correct CAN message from the Check encoder for CAN messages.
Sub code not available absolute encoder. Encoder has
Display Text can bus fault hoist encoder no power supply. Encoder has Check wiring.
wrong node ID or baud rate. Check adjustments of jumpers at
Drawing Label =21+MPF-S355 encoder.
Drawing Location =21/5.6 Check terminal resistors at
encoder.
Fault No. 221 Absolute encoder transmits not Check wiring!
CAN Variable alm_ht_flt_abs_enc plausible values or emergency Check encoder!
Sub code not available message. Replace encoder.
Display Text fault hoist absolut encoder Check mechanical mounting of
encoder
Drawing Label =21+MPF-S355
Drawing Location =21/5.6
Fault No. 222 Absolute encoder transmits not Check wiring and connection plug.
CAN Variable alm_ht_flt_inc_enc plausible values.
Sub code not available Check encoder!
Display Text fault hoist incremental encoder Replace encoder.
Check mechanical mounting of
Drawing Label =21+MPF-M350 encoder
Drawing Location =21/2
Fault No. 230 Hoist ran into hardware Turn key switch “hoist limit switch
CAN Variable alm_ht_emcy_lim_sw_lift emergency limit switch: override”
Sub code not available Wrong hoist offset Attention danger!!!!

04.7A_List_of_Faults_NSC-E_E_V3.04

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Display Text emergency limit switch lifting Encoder damaged All safeties overwritten:
Try carefully to lower.
Drawing Label =21+MPF-S350 If you moved the spreader away
Drawing Location =21/3.8 from the switch check function and
offset off encoders. Eventually do a
new HOIST PRESET.

Check for further damaged parts!!

Fault No. 231 Sensor in hydraulic oil reservoir Fill up hydraulic oil if necessary
CAN Variable alm_min_level_hydr_oil detects low hydraulic oil level: Check sensor function
Sub code not available Check for hydraulic leak
Display Text hoist min. hydraulic oil level Hydraulic oil low
Sensor defect
Drawing Label =21+MPF-S354 Sensor wire defect
Drawing Location =21/6.7 Input not connected
Fault No. 232 Mechanical stop circuit in not Reset circuit.
CAN Variable alm_mech_stop_ht_not_OK energized. Check relay K351.
Sub code not available Check wiring
Display Text hoist mech. stop circuit not ok

Drawing Label =21+SMP1-K351


Drawing Location =21/3.5
Fault No. 234 Level sensor hydraulic tank: Check sensor and wiring
CAN Variable alm_hydr_tank_sensor Cable broken
Sub code not available Sensor damaged
Display Text sensor fault hydraulic tank Short in cable
Sensor not connected
Drawing Label =21+MPF-S354
Drawing Location =21/4.7
Fault No. 236 Hydraulic system is to hot. Pumps Adjust hydraulic system
CAN Variable alm_overtemp_hydr_oil or hydraulic. System wrong Adjust pumps
Sub code not available adjusted. Check sensor
Display Text overtemp. hydraulic oil Sensor defective Check wiring
Sensor cable short to ground
Drawing Label =11+MPF-S115
Drawing Location =11/12.6
Fault No. 237 Temperature sensor hydraulic Check sensor and wiring
CAN Variable alm_hydr_temp_sensor tank:
Sub code not available Cable broken
Display Text fault temp. sensor hydraulic oil Sensor damaged
Short in cable
Drawing Label =11+MPF-S115 Sensor not connected
Drawing Location =11/12.6
Fault No. 240 Feed back pressure sensor(s) Check pressure sensor function
CAN Variable alm_ht_brake_not_open indicating hoist brake is not open. Check function of valve(s)
Sub code not available Hoist brake does not open after Check wiring of sensor(s) and
Display Text hoist brake not opened command, hoist not released: valve(s).
Check output of the PLC

04.7A_List_of_Faults_NSC-E_E_V3.04

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A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =21+MPF-Y356/-Y357 Pressure sensor(s) damaged
Drawing Location =21/3.2 Oil pressure to low
Valve damaged or not energized
Hydraulic leak
Fault No. 242 Hoist brake lining is worn out. NOT USED
CAN Variable alm_ht_brk_abrais_lining Maintenance free hoist brake
Sub code not available
Display Text ????

Drawing Label
Drawing Location
Fault No. 243 The left pressure sensor does not Check pressure sensor function
CAN Variable alm_ht_brake_press_sw_left indicates enough pressure in time. Check PLC-input
Sub code not available Not enough pressure to open the Check wiring to the pressure
Display Text fault left hoist brake pressure hoist brake. sensor
sw.
Drawing Label =21+MPF-B250
Drawing Location =21/4.3
Fault No. 244 The right pressure sensor does Check pressure sensor function
CAN Variable alm_ht_brake_press_sw_right not indicates enough pressure in Check PLC-input
Sub code not available time. Not enough pressure to Check wiring to the pressure
Display Text fault right hoist brake pressure open the hoist brake. sensor
sw.
Drawing Label =21+MPF-B251
Drawing Location =21/4.4
Fault No. 251 Key switch to override land pin
CAN Variable alm_twistlocks_override sensor and give a command to
Sub code not available drive the cylinders for unlock
Display Text twistlocks override active

Drawing Label =21+TRM-S351


Drawing Location =16/3.7
Fault No. 260
CAN Variable alm_enc_preset_rel_limitsw_overw
Sub code not available
Display Text enc preset limitsw overr.

Drawing Label
Drawing Location
Fault No. 261
CAN Variable alm_man_TWL_unlock
Sub code not available
Display Text manual TWL unlock

Drawing Label
Drawing Location
Fault No. 400 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_fl_fault converter fix the problem and reset the
Sub code ffq_fl_fault_code Converter electronic detects that system
something is wrong with the

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 12 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Display Text fault converter gantry front left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G450 connected to it.
Drawing Location =41/2 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 401 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_fr_fault converter fix the problem and reset the
Sub code ffq_fr_fault_code Converter electronic detects that system
Display Text fault converter gantry front right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G460 connected to it.
Drawing Location =41/6 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 402 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_rl_fault converter fix the problem and reset the
Sub code ffq_rl_fault_code Converter electronic detects that system
Display Text fault converter gantry rear left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G451 connected to it.
Drawing Location =41/4 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 403 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_rr_fault converter fix the problem and reset the
Sub code ffq_rr_fault_code Converter electronic detects that system
Display Text fault converter gantry rear right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G461 connected to it.
Drawing Location =41/8 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 404 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_fl_can_bus_fault inverter front left and PLC broke Check CAN bus topology (short,
Sub code not available down. ground, terminal resistor, baud rate
Display Text can bus fault converter front left …)
Check Communication card of
Drawing Label =41+SMP2-G450 inverter
Drawing Location =41/2 Check parameter set of inverter
Fault No. 405 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_fr_can_bus_fault inverter front right and PLC is Check CAN bus topology (short,
Sub code not available broken down. ground, terminal resistor, baud rate
Display Text can bus fault converter front …)
right Check Communication card of
Drawing Label =41+SMP2-G460 inverter
Drawing Location =41/6 Check parameter set of inverter
Fault No. 406 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_rl_can_bus_fault inverter rear left and PLC broke Check CAN bus topology (short,
down. ground, terminal resistor, baud rate

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 13 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Sub code not available down. ground, terminal resistor, baud rate
Display Text can bus fault conv. rear left …)
Check Communication card of
Drawing Label =41+SMP2-G451 inverter
Drawing Location =41/4 Check parameter set of inverter
Fault No. 407 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_rr_can_bus_fault inverter rear right and PLC broke Check CAN bus topology (short,
Sub code not available down. ground, terminal resistor, baud rate
Display Text can bus fault conv. rear right …)
Check Communication card of
Drawing Label =41+SMP2-G461 inverter
Drawing Location =41/8 Check parameter set of inverter
Fault No. 408 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_fr_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload motor gantry front right motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP2-F461/-F462 check, which one switched off.
Drawing Location =41/7
Fault No. 409 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_fl_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload gantry motor front left motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP2-F451/-F452 check, which one switched off.
Drawing Location =41/3.7
Fault No. 410 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_rl_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload gantry motor rear left motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP2-F453/-F454 check, which one switched off.
Drawing Location =41/5.7
Fault No. 411 One of the circuit breakers in the Check for bad wire connection.
CAN Variable alm_ffq_rr_motor_overload connection box on the gantry trip Current adjustment of circuit
Sub code not available out and reset automatically. Each breaker to low.
Display Text overload gantry motor rear right motor has two circuit breakers. Circuit breaker damaged. Set
circuit breakers to manual, to
Drawing Label =41+SMP1-F463/-F464 check, which one switched off.
Drawing Location =41/9.6
Fault No. 412 Temperature sensor in the front Keep machine running with
CAN Variable alm_ffq_fl_motor_overtemp left travel motor detects over energized generator and auxiliary
Sub code not available heated motor winding. inverter running. With the
Display Text overtemp. gantry motor front left generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CLS-M450
Drawing Location =41/3.6 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 14 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
can not be repaired, change motor!

Fault No. 413 Temperature sensor in the front Keep machine running with
CAN Variable alm_ffq_fr_motor_overtemp right travel motor detects over energized generator and auxiliary
Sub code not available heated motor winding. inverter running. With the
Display Text overtemp. gantry motor front generator also the cooling pumps
right in the gantry keep running.
Drawing Label =41+CRS-M460
Drawing Location =41/7.6 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!

Fault No. 414 Temperature sensor in the rear Keep machine running with
CAN Variable alm_ffq_rl_motor_overtemp left travel motor detects over energized generator and auxiliary
Sub code not available headed motor winding. inverter running. With the
Display Text overtemp gantry motor rear left generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CLS-M451
Drawing Location =41/5.3 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!

Fault No. 415 Temperature sensor in the rear Keep machine running with
CAN Variable alm_ffq_rr_motor_overtemp right travel motor detects over energized generator and auxiliary
Sub code not available headed motor winding. inverter running. With the
Display Text overtemp gantry motor rear right generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CRS-M461
Drawing Location =41/9.3 Let the motor cool down. Check
inverter parameters.
Check overheat resistor. If motor
can not be repaired, change motor!

Fault No. 420 Hydraulic system for operational Check for hydraulic leak
CAN Variable alm_low_press_drive_brake brake has to low pressure. Check pressure switch
Sub code not available Machine takes away the permit to Check hydraulic brake pump
Display Text low oil pressure operation brake travel: Check pressure accumulators
Pressure sensor damaged
Drawing Label =41+MPF-S453 Pressure accumulator damaged
Drawing Location =41/10.2
Oil leak
Fault No. 421 Pressure switch on left gantry Check oil pressure with gauge
CAN Variable alm_l_low_press_park_brk detects a too low pressure. Check pressure switch
Sub code not available Check for hydraulic leak
Display Text low oil press. left park brake Check pressure accumulator

Drawing Label =41+CLS-S455

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 15 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location =41/10.3
Fault No. 422 Pressure switch on right gantry Check oil pressure with gauge
CAN Variable alm_r_low_press_park_brk detects a too low pressure. Check pressure switch
Sub code not available Check for hydraulic leak
Display Text low oil press. right park brake Check pressure accumulator

Drawing Label =41+CRS-S455


Drawing Location =41/10.3
Fault No. 430 Temperature switch in the front Keep machine running with
CAN Variable alm_brk_fl_overtemp left driven wheel detects over energized generator and auxiliary
Sub code not available heated brake unit. inverter running. With the
Display Text overtemp. brake front left generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CLS-S472
Drawing Location =41/11.4 Let the brake unit cool down.
Check cooling system.
Check sensor and wiring!
Fault No. 431 Temperature switch in the rear left Keep machine running with
CAN Variable alm_brk_rl_overtemp driven wheel detects over heated energized generator and auxiliary
Sub code not available brake unit. inverter running. With the
Display Text overtemp. brake rear left generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CLS-S473
Drawing Location =41/11.5 Let the brake unit cool down.
Check cooling system.
Check sensor and wiring!
Fault No. 432 Temperature switch in the front Keep machine running with
CAN Variable alm_brk_fr_overtemp right driven wheel detects over energized generator and auxiliary
Sub code not available heated brake unit. inverter running. With the
Display Text overtemp. brake front right generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CRS-S470
Drawing Location =41/11.2 Let the brake unit cool down.
Check cooling system.
Check sensor and wiring!
Fault No. 433 Temperature switch in the rear Keep machine running with
CAN Variable alm_brk_rr_overtemp right driven wheel detects over energized generator and auxiliary
Sub code not available heated brake unit. inverter running. With the
Display Text overtemp. brake rear right generator also the cooling pumps
in the gantry keep running.
Drawing Label =41+CRS-S471
Drawing Location =41/11.3 Let the brake unit cool down.
Check cooling system.
Check sensor and wiring!
Fault No. 450 Steering system is a self Check steering computer and
CAN Variable alm_steer_fault controlled system, but transfers all steering computer documentation.
Sub code steer_failure_place its alarms to the PLC system. The
Display Text fault steering system error code is transferred too.

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 16 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =41+SMP1-A452 Fault code of the steering
Drawing Location =41/13 computer gives a closer
description
A list of the fault codes from the steering computer is located in Chapter D!
Fault No. 451 You drive a curve to fast to tight. Drive slower
CAN Variable alm_stability Machine becomes unstable and Steer straight
Sub code not available runs in danger to tip over.
Display Text alarm tip security system

Drawing Label
Drawing Location
Fault No. 452 Steering computer has lost Check wiring
CAN Variable alm_steer_comm_fault communication to PLC system Check steering computer
Sub code steer_failure_place Check CAN topology (short.,
Display Text steer computer com. fault ground., terminator , Baud rate … )

Drawing Label =41+SMP1-A452


Drawing Location =41/13.1
A list of the fault codes from the steering computer is located in Chapter D!
Fault No. 453 Main error in steering system Repair failure. Check steering
CAN Variable alm_steer_main_fault detected. Release to drive is computer. Restart the machine.
Sub code steer_failure_place gone.
Display Text main fault steering system

Drawing Label =41+SMP1-A452


Drawing Location =41/13.1
A list of the fault codes from the steering computer is located in Chapter D!
Fault No. 454 The two angle transducers on the Check poti and wiring
CAN Variable alm_steer_axle_diff gantries watch each other. If the Reprogram the potentiometer.
Sub code steer_failure_place difference between both is too big,
Display Text axle diff. steering system an error is created.

Drawing Label =41+SMP1-A452


Drawing Location =41/13.1
A list of the fault codes from the steering computer is located in Chapter D!
Fault No. 460 Fault code transmitted by the Determine the cause of the fault,
CAN Variable alm_ffq_bn_fault converter fix the problem and reset the
Sub code ffq_bn_fault_code Converter electronic detects that system
Display Text fault converter bordnet something is wrong with the
converter itself or components
Drawing Label =11+SMP2-G110 connected to it.
Drawing Location =11/22 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 461 CAN-Communication between Check CAN-wiring & connection
CAN Variable alm_ffq_bn_can_bus_fault auxiliary inverter and PLC broke Check CAN bus topology (short,
Sub code not available down. ground, terminal resistor, baud rate
Display Text can bus fault converter boardnet …)
Check Communication card of
inverter

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 17 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label =11+SMP2-G110 inverter
Drawing Location =11/22 Check parameter set of inverter
Fault No. 463 Sum current of all auxiliary Check connection of auxiliary
CAN Variable alm_ffq_bn_under_curr consumers (cooling pumps, Air consumers.
Sub code not available Con …) is checked for a minimum
Display Text undercurrent converter boardnet value. If the output current of the
auxiliary inverter is to low, it is
Drawing Label =11+SMP2-G110 supposed, that one system is not
Drawing Location =11/22 running and some part could
overheat.
Fault No. 464 Auxiliary inverter is not running If no reset able check aux inverter
CAN Variable alm_ffq_bn_not_active while machine is diving or for damage.
Sub code not available hoisting. Danger to overhead one
Display Text converter boardnet not active system in short time.

Drawing Label =11+SMP2-G110


Drawing Location =11/22
Fault No. 500 Lubrication line is blocked Check lubrication hose
CAN Variable alm_overpressure_lube_left Sensor in lubrication system is
Sub code not available damaged
Display Text overpressure left lube system

Drawing Label =16+CRS-S313


Drawing Location =16/2.3
Fault No. 501 Lubrication line is blocked Check lubrication hose
CAN Variable alm_overpressure_lube_right Sensor in lubrication system is
Sub code not available damaged
Display Text overpressure right lube system

Drawing Label =16+CLS-S301


Drawing Location =16/1.2
Fault No. 510 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_lf distribute unit front left. Unit has Distribute unit damaged
Sub code not available not served all lines with grease,
Display Text lube fault front left while grease pump timed out

Drawing Label =16+CLS-S301


Drawing Location =16/1.1
Fault No. 511 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_lr distribute unit rear left. Unit has Distribute unit damaged
Sub code not available not served all lines with grease,
Display Text lube fault rear left while grease pump timed out

Drawing Label =16+CLS-S302


Drawing Location =16/1.2
Fault No. 512 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_rf distribute unit front right. Unit has Distribute unit damaged
Sub code not available not served all lines with grease,
Display Text lube fault front right while grease pump timed out

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 18 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:

Drawing Label =16+CRS-S303


Drawing Location =16/2.1
Fault No. 513 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_rr distribute unit rear right. Unit has Distribute unit damaged
Sub code not available not served all lines with grease,
Display Text lube fault rear right while grease pump timed out

Drawing Label =16+CRS-S304


Drawing Location =16/2.2
Fault No. 514 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_yb_front distribute unit yoke beam front. Distribute unit damaged
Sub code not available Unit has not served all lines with
Display Text lube fault yb front grease, while grease pump timed
out
Drawing Label =16
Drawing Location =16/3.1
Fault No. 515 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_yb_rear distribute unit yoke beam rear. Distribute unit damaged
Sub code not available Unit has not served all lines with
Display Text lube fault yb rear grease, while grease pump timed
out
Drawing Label =16
Drawing Location =16/3.2
Fault No. 516 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_platform distribute machinery platform. Unit Distribute unit damaged
Sub code not available has not served all lines with
Display Text lube fault mach. platform grease, while grease pump timed
out
Drawing Label =16
Drawing Location =16/4.5
Fault No. 517 Lubrication fault on grease Grease line broken
CAN Variable alm_lube_fault_spreader distribute unit spreader. Unit has Distribute unit damaged
Sub code not available not served all lines with grease,
Display Text lube fault spreader while grease pump timed out

Drawing Label =16


Drawing Location =16/4.1
Fault No. 520 Sensor on central lubrication Check central lubrication system
CAN Variable alm_spr_stinis_lube_fault system on stinis spreader on stinis spreader
Sub code not available detected a fault. Pump time out
Display Text stinis spreader lube fault without greasing.

Drawing Label =81


Drawing Location
Fault No. 700 PLC System does not receive a Check keyboard for correct CAN
CAN Variable alm_key_alive correct CAN message from the messages.
Sub code key_fault_code keyboard. Keyboard has no Check wiring.
Display Text can bus fault keyboard power supply. Check glass fuse on the keyboard

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 19 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Replace keyboard!
Drawing Label =71+CCR-D570
Drawing Location =71/7.1
Fault No. 701 For additional hardware inputs Check module for correct CAN
CAN Variable alm_IO1_alive and outputs we use a CAN IO messages.
Sub code not available module. PLC system has no Check wiring.
Display Text can bus fault I/O module 1 correct communication with this Check power supply of module.
module or module is not started. Check parameters of module!
Drawing Label See description of the module!
Drawing Location
Fault No. 702 Same as 701 Same as 701
CAN Variable alm_IO2_alive
Sub code not available
Display Text can bus fault I/O module 2

Drawing Label
Drawing Location
Fault No. 703 CAN –bus communication Check CAN-wiring
CAN Variable alm_joy_alive between joystick and PLC Check CAN bus topology (short,
Sub code not available –system is broken down: ground, terminal resistor, baud rate
Display Text can bus fault joystick hoist joystick damaged …)
terminal resistor missing Check joystick controller and
Drawing Label =21+CCR-S350 CAN-wire broken, short, … power supply
Drawing Location =71/7.7 Joystick has wrong baud rate Adjust baud rate
power supply joystick missing or
low voltage
Fault No. 800 Spreader emergency stop is Release spreader emergency stop
CAN Variable alm_spr_emcy_stop pushed button
Sub code not available
Display Text spreader emcy stop

Drawing Label =81


Drawing Location =81
Fault No. 801 spreader electric is not connected Check wiring to spreader
CAN Variable alm_spr_not_connected
Sub code not available Machine is able to drive. Drive
Display Text spreader not connected releases for clear twist locks are
not valid!
Drawing Label =13
Drawing Location =13/3
Fault No. 810 CAN bus communication between Check CAN-wiring
CAN Variable alm_spr_asi_not_alive PLC and ASI gateway is down: Check CAN bus topology (short,
Sub code not available ground, terminal resistor, baud rate
Display Text can fault ASI-interface ASI gateway power supply …)
missing Check adjustments in gateway
Drawing Label =71+CBC1-D556 ASI-gateway wrong baud rate or settings:
Drawing Location =71/5.3 wrong node ID adjusted Node ID: 3
CAN wire damaged, short, baud rate: 250kbit/s
ground, terminal resistor missing

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 20 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:

ASI gateway damaged


Fault No. 811 ASI Master detects no slaves or Check ASI Sensors for
CAN Variable alm_spr_fault_ASI_configuration one not programmed Slave(Slave programming
Sub code not available 0) Program slave missing
Display Text spreader fault ASI configuration ASI Slave disconnected Setup ASI Master
ASI Master not set up Check program of ASI
Drawing Label =71+CBC1-D556
Drawing Location =71/5.3
Fault No. 812 ASI Master detects no slaves or Check ASI Sensors for
CAN Variable alm_spr_fault_ASI_no_slave one not programmed Slave (Slave programming
Sub code not available 0) Program slave missing
Display Text spreader fault ASI no slave ASI wire disconnected Setup ASI Master
ASI Slave disconnected Check wiring, yellow ASI cable
Drawing Label =71+CBC1-D556 ASI Master not set up Check program of ASI
Drawing Location =71/5.3
Fault No. 813 CAN-ASI Gateway to the Check ASI Sensors
CAN Variable alm_spr_fault_ASI_periphery spreader: Check Gateway
Sub code not available Gateway defect Check wiring, yellow ASI cable
Display Text spreader fault ASI periphery ASI Sensor defect Check program of ASI
ASI wire disconnected Check ASI power supply
Drawing Label =71+CBC1-D556 ASI Slave disconnected
Drawing Location =71/5.3 ASI-Periphery not properly
programmed
Fault No. 820 Spreader needs to long to move Check for mechanical damage on
CAN Variable alm_spr_max_time_twin_up the twin unit up: the spreader
Sub code not available hydraulic oil cold Check for hydraulic damage
Display Text fault max. time for twin up Mechanical damage or interlock Check for electric fault
on spreader, cylinder bend…
Drawing Label spreader
Drawing Location Oil system fault: leak, valve
damaged, control wire to valve
damaged or not connected.
PLC-output or output module
damaged
Limit switch spreader size
damaged
Oil hose or valve wire wrong
connected
Circulation valve damaged or not
energized
Fault No. 821 Spreader needs to long to move Check for mechanical damage on
CAN Variable alm_spr_max_time_twin_down the twin unit down: the spreader
Sub code not available hydraulic oil cold Check for hydraulic damage
Display Text fault max. time for twin down Mechanical damage or interlock Check for electric fault
on spreader, cylinder bend…
Drawing Label spreader
Drawing Location Oil system fault: leak, valve
damaged, control wire to valve
damaged or not connected.

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 21 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
damaged or not connected.
PLC-output or output module
damaged
Limit switch spreader size
damaged
Oil hose or valve wire wrong
connected
Circulation valve damaged or not
energized
Fault No. 822 Spreader needs to long for Check for mechanical damage on
CAN Variable alm_spr_max_time_telescope expansion or retraction: the spreader
Sub code not available hydraulic oil cold Check for hydraulic damage
Display Text fault max. time for telescoping Mechanical damage or interlock Check for electric fault
on spreader, cylinder bend…
Drawing Label
Drawing Location Oil system fault: leak, valve
damaged, control wire to valve
damaged or not connected.
PLC-output or output module
damaged
Limit switch spreader size
damaged
Oil hose or valve wire wrong
connected
Circulation valve damaged or not
energized
Fault No. 825 This fault is crated in unlock With that fault the driver is able to
CAN Variable alm_one_landp_hangs position after lifting more than 2' drive with slow speed.
Sub code not available above the last landed position and Free the stuck landpin
Display Text one landpin is hanging there is still one land pin signal Check the landpin prox switch
Check Asi / CAN module input
Drawing Label =81
Drawing Location =81
Module has wrong baud rate
Power supply of module is
missing or has low voltage
Fault No. 900 Total fuel in both tanks is lower Refill fuel
CAN Variable wrn_low_fuel than 5%
Sub code not available
Display Text wrn low fuel level

Drawing Label
Drawing Location
Fault No. 901 Generator is running for at least 5 Excitement board (AREP card)
CAN Variable wrn_dc_voltage_low sec, while the DC link voltage is possible damaged
Sub code not available below 385 Volts for at least 200 Diode bridge inside the rotor of the
Display Text wrn dc voltage low msec. generator defective - Change
Will be reset if the DC link voltage diodes or generator
Drawing Label reaches 410 volt or more One or more phases of the
generator defective - check

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 22 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location generator defective - check
currents of all 6 phases - change
generator
Rectifier of the feeding unit or the
big water-cooled frequency
converters defective - change
feeding unit or converter
Engine rpm breaks in under high
load conditions - check ramp times
of converter parameters and
display parameters

Engine rpm breaks in under high


load conditions - defective turbo
charger, engine control unit or
injection
Fault No. 902 Van Carrier number is adjusted by Call factory:
CAN Variable wrn_sc_number_wrong hardware inputs. In program is Wrong cabin program
Sub code not available hard coded the offset and the
Display Text wrn sc number wrong adjusted range. Connected input is out of
range.
Drawing Label
Drawing Location
Fault No. 903 Sequence to shut down the Wait
CAN Variable wrn_shutdown machine has started. Engine will
Sub code not available turn off within 30seconds. PLC
Display Text wrn PLC shutdown System stores all important values

Drawing Label
Drawing Location
Fault No. 904 If machine runs without any Push command park brake to
CAN Variable wrn_electr_load_sw_off command for a certain time excite the generator again.
Sub code not available (Parameter), it shuts down
Display Text wrn electric load switch off automatically bit by bit until the
machine is completely off. If the
Drawing Label generator excitation is shut off
Drawing Location and diesel turn back to idle, this
warning appears.
Fault No. 905 Attempt to start diesel engine, Put direction switch to neutral
CAN Variable wrn_direction_switch while direction selection switch is
Sub code not available not in neutral
Display Text wrn direction switch on

Drawing Label
Drawing Location
Fault No. 906 Diesel has not started within a Wait until warning vanishes for the
CAN Variable wrn_diesel_start_time certain time (10sec). Next next start attempt.
Sub code not available attempt, there is a timer to let the
Display Text wrn diesel start time battery recover.

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 23 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:

Drawing Label
Drawing Location
Fault No. 907 Parking brake is not closed, while Check pressure switches for park
CAN Variable wrn_park_brake_eng_start attempt to start up the machine. brake on the gantry
Sub code not available
Display Text wrn park brake engine start

Drawing Label
Drawing Location
Fault No. 909
CAN Variable wrn_sattel_no_authorisation
Sub code not available
Display Text SATTEL no authorisation

Drawing Label
Drawing Location =71/8.5
Fault No. 910 Diesel coolant temperature is or Reset automatically if temperature
CAN Variable wrn_coolant_overtemp was higher than 100°C for at least becomes lower than 95°C.
Sub code not available 3sec.
Display Text wrn coolant engine overtemp.

Drawing Label =11+SMP1-A104


Drawing Location =11/10.1
Fault No. 911 Diesel engine coolant and oil Wait with running engine until oil
CAN Variable wrn_diesel_preheating temperature is lower than 30°C. has higher temperature.
Sub code not available To prevent engine damages,
Display Text wrn diesel preheating machine allows only limited load.
Also wrn_drive_slow active
Drawing Label
Drawing Location
Fault No. 912 Failure transmitted from engine Shut down and try to restart
CAN Variable wrn_diesel_lmp_malfunction control unit ECU: system
Sub code diesel_flt_code Diesel electronic detects that Check diesel engine fault code
Display Text diesel emission malfunction something is wrong with the (diesel description on display or
lamp emission detection or the injection indication lamps)
Drawing Label =11+DEN-A104 system
Drawing Location =11/10.1 Diesel fault code gives a closer
description
A list of the diesel engine fault codes is located in Chapter B!
Fault No. 913 Engine oil pressure is lower than:
CAN Variable wrn_diesel_oil_low_pressure
Sub code not available 1500mBar (Mercedes Diesel)
Display Text wrn diesel oil low pressure 1200mBar (CAT)

Drawing Label =11+SMP1-A104


Drawing Location =11/10.1
Fault No. 914 Hydraulic oil level is too low. Fill up hydraulic oil.
CAN Variable wrn_min_level_hydr_oil

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 24 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Sub code not available
Display Text wrn minimum level hydr oil

Drawing Label =21+MPF-S354


Drawing Location =21/6.7
Fault No. 915 Hydraulic oil level is too high. Drain out hydraulic oil.
CAN Variable wrn_max_level_hydr_oil
Sub code not available
Display Text wrn maximum level hydr oil

Drawing Label =21+MPF-S354


Drawing Location =21/6.8
Fault No. 916 Fuel sensor left side: Check sensor and wiring
CAN Variable wrn_fuel_sensor_left Cable broken
Sub code not available Sensor damaged
Display Text fuel sensor fault left tank Short in cable
Sensor not connected
Drawing Label =11+CLS-R105
Drawing Location =11/11.7
Fault No. 917 Fuel sensor right side: Check sensor and wiring
CAN Variable wrn_fuel_sensor_right Cable broken
Sub code not available Sensor damaged
Display Text fuel sensor fault right tank Short in cable
Sensor not connected
Drawing Label =11+CRS-R104
Drawing Location =11/11.4
Fault No. 918 Diesel will be switched of delayed Wait until Diesel is off. Then a
CAN Variable wrn_diesel_stop_mode restart is possible.
Sub code not available
Display Text diesel engine stop mode

Drawing Label
Drawing Location
Fault No. 919 Code plug at the tow away cable Check plug
CAN Variable wrn_rel_eng_service_plug connection is damaged. No Check wiring
Sub code not available release to start the engine.
Display Text engine stop from service plug

Drawing Label =11+SMP2-10.1XS


Drawing Location =11/20.7
Fault No. 920 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_ht_warning converter warning, fix the problem and reset
Sub code not available Converter electronic detects that the system
Display Text wrn converter hoist something is wrong with the
converter itself or components
Drawing Label =21+SMP2-G350 connected to it.
Drawing Location =21/1 Converter fault code gives a
closer description
Fault No. 921 Analogue input of controller card Check wiring. Exchange controller
is broken or wrong connected card of inverter

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 25 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
CAN Variable wrn_ffq_ht_anal_inp_hw_fault is broken or wrong connected card of inverter
Sub code not available
Display Text wrn analog input conv. hoist

Drawing Label =21+SMP2-G350


Drawing Location =21/1
Fault No. 922 hoist ran into the limit switch turn key switch 'override limit
CAN Variable wrn_limit_sw_lift switch' and lower hoist.
Sub code not available Check switch, encoder and wiring
Display Text wrn limit switch lifting

Drawing Label
Drawing Location
Fault No. 923 The detected height difference
CAN Variable wrn_ht_pos_diff_enc_inc between incremental and absolute
Sub code not available encoder is higher than 60mm
Display Text wrn hoist pos diff enc inc

Drawing Label =21+MPF-S355


Drawing Location =21/5.5
Fault No. 925 Reference height of hoist system
CAN Variable wrn_ht_preset (Parameter: par_preset_height) is
Sub code not available stored into the absolute encoder.
Display Text wrn hoist preset done

Drawing Label
Drawing Location
Fault No. 927 Prohibited Command: Lower spreader for expand or
CAN Variable wrn_cabin_protection Spreader in 30 or 40feet position retract spreader
Sub code not available and/or side wards shifted to the
Display Text wrn cabin protection active cabin. Hoist movements will be
stopped to prevent, that the
Drawing Label spreader hits the cabin. Also
Drawing Location expand or retract movements are
not allowed in cabin protection
height.

Fault No. 928 Key switch for the emergency limit Deactivate the key switch.
CAN Variable wrn_emcy_limit_sw_override switch override is activated If spreader ran into the emergency
Sub code not available limit switch, lower spreader down
Display Text wrn emcy limit sw. override first and deactivate key switch.

Drawing Label =21+CBC2-S352 Check wiring


Drawing Location =71/8.6
Fault No. 929 Prohibited Command: Align container to spreader for twin
CAN Variable wrn_stop_lower_twin_gap Gap sensor on twin lift spreader: twenty
Sub code not available Spreader is in twin lift mode AND Lift up twin unit for 40 feet
Display Text stop lowering no gap hoist is lowering. Gap sensor dos conditions
NOT see free space, (gap Check sensor
between the two 20 feet

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 26 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Label between the two 20 feet
Drawing Location containers).
2x 20 feet containers to close
together.
40 feet container and twin unit
down
Container are not aligned to
spreader for twin mode
Sensor broken
Fault No. 930 Key for ground control is on. To get the commands back on
CAN Variable wrn_ground_control_on Machine accepts only commands joystick, turn back ground control
Sub code not available from lower display. key.
Display Text wrn ground control on

Drawing Label =16+TRM-S560


Drawing Location =16/3.4
Fault No. 931 NSC E has foreseen a feed in to Check if tow away cable is
CAN Variable wrn_tow_away_master the DC bus bar to power one connected in the right direction..
Sub code not available machine from another to tow away
Display Text wrn tow away master one with a damaged diesel engine
or generator by another. The
Drawing Label machine that gives the energy in
Drawing Location is the master; the machine that
takes the energy is the slave.

This is coded by the connection


cable and will be recognized
automatically from the PLC
System. Only the master can start
the engine. The maximum
transmitted power is limited to
30kW.
Fault No. 932 See 931 See 931.
CAN Variable wrn_tow_away_slave
Sub code not available
Display Text wrn tow away slave

Drawing Label
Drawing Location
Fault No. 934 Key switch For start permission in Unlock key
CAN Variable wrn_diesel_start_only_platform SMP1 is ON. The start permission
Sub code not available is only on the machinery platform
Display Text diesel start only from platform

Drawing Label
Drawing Location
Fault No. 935 A heavy load (55t - 60t) is picked, Deactivate the feature by pushing
CAN Variable wrn_special_load_rel the 'special load release' button the button again.
Sub code ht_load_indicated_t on the display was pushed, driving
and hoist speeds are limited.

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Page 27 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Display Text special load mode twin and hoist speeds are limited.

Drawing Label
Drawing Location
Fault No. 936
CAN Variable wrn_load_detection_invalid
Sub code not available
Display Text load detection active

Drawing Label
Drawing Location
Fault No. 938 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_bn_warning converter warning, fix the problem and reset
Sub code ffq_bn_fault_code Converter electronic detects that the system
Display Text wrn conv. boardnet something is wrong with the
converter itself or components
Drawing Label =11+SMP2-G110 connected to it.
Drawing Location =11/22 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 940 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_fl_warning converter warning, fix the problem and reset
Sub code ffq_fl_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry front left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G450 connected to it.
Drawing Location =41/2 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 941 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_fr_warning converter warning, fix the problem and reset
Sub code ffq_fr_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry front right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G460 connected to it.
Drawing Location =41/6 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 942 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_rl_warning converter warning, fix the problem and reset
Sub code ffq_rl_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry rear left something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G451 connected to it.
Drawing Location =41/4 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 943 Fault code transmitted by the Determine the cause of the
CAN Variable wrn_ffq_rr_warning converter warning, fix the problem and reset
the system

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Page 28 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Sub code ffq_rr_fault_code Converter electronic detects that the system
Display Text wrn conv. gantry rear right something is wrong with the
converter itself or components
Drawing Label =41+SMP2-G461 connected to it.
Drawing Location =41/8 Converter fault code gives a
closer description
A list of the converter error codes is located in chapter C!
Fault No. 944 Analogue input of controller card Check wiring
CAN Variable wrn_ffq_fl_anal_inp_hw_fault is broken or wrong connected Exchange controller card of
Sub code not available inverter
Display Text wrn analog input conv. gantry fl

Drawing Label =41+SMP2-G450


Drawing Location =41/2
Fault No. 945 Analogue input of controller card Check wiring
CAN Variable wrn_ffq_fr_anal_inp_hw_fault is broken or wrong connected Exchange controller card of
Sub code not available inverter
Display Text wrn analog input conv. gantry fr

Drawing Label =41+SMP2-G460


Drawing Location =41/6
Fault No. 946 Prohibited Command: Take foot off the pedal!!
CAN Variable wrn_acc_brk_together The machine brakes and If stays on, check adjustment and
Sub code not available accelerates electrically. It is not output value of brake pedal.
Display Text wrn both pedals together active possible to do that together. If Eventually calibrate brake pedal.
both pedals are pushed, machine
Drawing Label brakes and sets target speed to
Drawing Location zero. No permission to drive.

Fault No. 947 Machine can only drive with 10% Let machine warm up or remove
CAN Variable wrn_drive_slow power, because something is other failure
Sub code not available wrong or machine is cold, oil
Display Text wrn drive slow active temperature lower than 30°C or
some other release in not given:
Drawing Label
Drawing Location Key switch drive slow is on
Tow away mode
Failure in the machine system
Failure in the steering system …
Fault No. 948 One wheel has 10% more or less DANGER!!
CAN Variable wrn_spin_slide speed than the others. Wheel has Drive slow, slippery ground floor.
Sub code not available no bottom contact by acceleration
Display Text wrn spin slide or blocks by braking the machine.

Drawing Label
Drawing Location
Fault No. 949 The push button on the gantry to Pull out the push button
CAN Variable wrn_oper_inhibit_ground deactivate the Strad operation is Check the button
Sub code not available pushed. Check the wiring

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 29 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Display Text operation inhibit ground level Check the PLC input

Drawing Label =41+CRS/CLS-S491/493


Drawing Location =41/12.1
Fault No. 961 Steering system has a minor fault. Check description steering
CAN Variable wrn_steer_main_fault You got still permission to drive. computer
Sub code steer_failure_place
Display Text wrn steer computer main fault

Drawing Label =41+SMP1-A452


Drawing Location =41/13.1
A list of the fault codes from the steering computer is located in Chapter D!
Fault No. 962 Machine stability approaching Drive slower or steer straight
CAN Variable wrn_stability danger conditions
Sub code not available
Display Text wrn stability system

Drawing Label
Drawing Location
Fault No. 963 One or more of the doors of the Close the door(s).
CAN Variable wrn_sound_cover_opened sound cover for the engine is If the doors are closed check the
Sub code not available open. door switches.
Display Text sound cover opened

Drawing Label =12+MPF-S190


Drawing Location =12/6.3
Fault No. 964 The steering computer does not Check the PLC output.
CAN Variable wrn_steer_wheel_not_selected get the input for indication of Check the wire to the steering
Sub code not available which steering wheel to use. computer
Display Text steer wheel not selected If only one steering wheel is
installed, check the power to the
Drawing Label =71+CCL-S480/481 steering computer input for
Drawing Location =71/14.8 steering wheel 1.
Check the parameter inside the
steering computer.
Fault No. 966 There is no clear signal of the Move the seat to one of the fixed
CAN Variable wrn_seat_pos_not_clear prox switches to the PLC to positions (90° - 180° - 270°)
Sub code not available indicate the seat position of the Check the switches.
Display Text seat position not clear rotating seat. Check the PLC inputs.
Check the wiring.
Drawing Label =71+CAB-S570..
Drawing Location =71/10.6
Fault No. 970 Prohibited Command: Centre spreader
CAN Variable wrn_spr_not_centered Centre position of spreader is not Check Sensors
Sub code not available detected or reached for expand or Hydraulic system to fast adjusted.
Display Text wrn spreader not centered retract spreader. No release for
these spreader movements.
Drawing Label Hydraulic system to fast adjusted.
Drawing Location

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 30 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Fault No. 971 Prohibited Command: Lower spreader for side shift
CAN Variable wrn_side_shift_st_cab Spreader is higher than cabin
Sub code not available protection switch height and in
Display Text wrn side shift stop cabin 40feet position. Side shift front
towards the cabin side und rear
Drawing Label away from cabin side is not
Drawing Location allowed over centre position.

Fault No. 975 The override for the landpins is The operator is able to lock or
CAN Variable wrn_landpins_override selected. unlock without having all landpins
Sub code not available made.
Display Text landpins override active

Drawing Label =13+SMP1-S230


Drawing Location =13/1.3
Fault No. 976 The one shot override for the The operator is able to lock or
CAN Variable wrn_once_landp_override landpins is selected. unlock for only one time without
Sub code not available having all landpins made.
Display Text one shot landpins override

Drawing Label =71+CCR-D570 2A2


Drawing Location =71/7.1
Fault No. 980 Spreader stop has been pressed unlock spreader stop button
CAN Variable wrn_spr_stop_button quit error
Sub code not available
Display Text spreader stop button pressed

Drawing Label =13+CCR-S220


Drawing Location =13/8.3
Fault No. 991 Prohibited Command: Could be overwritten with
CAN Variable wrn_twin_security_alarm Gap sensor sees a gap (no command: Override gap sensor for
Sub code not available container surface) when spreader overhead frames.
Display Text wrn twin security alarm is landed on 40 feet and twin unit
is up. Machine supposes these
Drawing Label =81 are 2x20feet container and
Drawing Location prohibits lifting.
Fault No. 992
CAN Variable wrn_twin_security_sensor_fault
Sub code not available
Display Text wrn twin security sensor fault

Drawing Label =81


Drawing Location
Fault No. 993 Grease for central lubrication Fill up grease
CAN Variable wrn_spr_stinis_lube_low system on STINIS spreader has a
Sub code not available low level
Display Text wrn stinis spreader lube level
low
Drawing Label =81

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 31 of 32
A) Fault Code List
for the Noell Straddle Carrier E:

Possible cause of
Fault Code failure or explication: How to proceed:
Drawing Location
Fault No. 995 spreader command: RETRACT
CAN Variable wrn_no_telescope_twins_down will not be executed, as long as
Sub code not available twin unit is down
Display Text no telescope twins are down

Drawing Label
Drawing Location
Fault No. 996 spreader command: TWIN DOWN Lift off spreader from container to
CAN Variable wrn_cont_detect_no_twin_down will not be executed, because drive twin unit down
Sub code not available sensor detects a container
Display Text no twin down no gap

Drawing Label
Drawing Location
Fault No. 997 Switch inside the spreader Switch manual spreader control off!
CAN Variable wrn_spr_stinis_man_control terminal box for the manual
Sub code not available spreader control is switched on.
Display Text manual spreader control on

Drawing Label =81


Drawing Location =81

04.7A_List_of_Faults_NSC-E_E_V3.04

Page 32 of 32

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