Professional Documents
Culture Documents
As an aid to determining requirements for PWHT (post- requirement in Division 2 as it is in Division 1. The omission
weld heat treatment) in accordance with the ASME Boiler and of this requirement could have been an oversight during the
Pressure Vessel Code, Section VIII, I have developed the preparation of Division 2; however, discussions with other
accompanying charts in the form of decision trees. The proper people knowledgeable in this area have not indicated a strong
use of these charts should remove most of the decision- position pro or con regarding the enhancement of toughness
making problems that arise when using the tables in the Code. by PWHT. Regardless of the reasons, there is evidently no
Code rules through the 1983 edition were considered in requirement for PWHT in Division 2 when impact tests are
developing these charts. required. The accompanying charts so indicate.
With a notable exception, the PWHT requirements for Note that these charts cover only those materials for which
Division 1 are essentially identical to those for Division 2. exemptions are shown in the PWHT tables; that is, there is no
This exception is as follows: chart for P-No. 10B material because there are no exemptions
in the PWHT requirements in the Code book. These charts
also do not cover electroslag or electron beam-welded
For vessels containing material required to be impact tested materials. Also note the requirement in Division 2 for
for low temperature operation, Division 1 requires PWHT material test specimens to have the same heat treatment
with no exemption. Division 2 has no such requirement. history as the vessel.
These charts should be used only as an aid in determining
PWHT requirements. They do not contain all requirements.
While the end result is the same, the requirements for
These charts are the result of a considerable amount of study
PWHT for vessels to be used in fired service are located in the
and consultation with people knowledgeable in the field.
PWHT tables in Division 2 and in a Service Restriction
paragraph (UW-2) in Division 1. Although not specifically
stated in Division 2, one may infer that for direct fired service, Use of the charts:
PWHT is required for P-No. 1 material that exceeds 5/8 in. in
thickness and for all thicknesses of low-alloy steels. 1 Select a chart based on the following:
Regarding the PWHT requirements for impact-tested (a) Division 1 or 2.
material as discussed earlier, I believe that PWHT should be a (b) Material.
2 Determine whether f o r W is to be considered. (See
UCS-56(d) or AF-402.3.)
The material presented represents the author's opinion alone and does not
necessarily represent the position of the ASME Boiler and Pressure Vessel
(a) Vindicates pressure part thickness.
Committee. (b) W indicates a fillet weld, a groove weld, a stud
Contributed by the Pressure Vessels and Piping Division for publication in
weld or a circumferential butt weld in pipe or tube.
the JOURNAL OF PRESSURE VESSEL TECHNOLOGY. Manuscript received by the It should only be used when determining exemp-
Pressure Vessels and Piping Division, December 8, 1983. tions to PWHT requirements as permitted in the
START HERE
IS PWHT REQ. IS PWHT REQ. IS T GREATER THAN
BY UCS-67? BY UW-2? 32mm (l-l/4in.)?
NO
IS W GREATER
••-YES-HTHAN 13mm
NO
PWHT IS NOT
REQUIRED.
I
PWHT IS
REQUIRED.
<l/2in.)?
NO
X
IS W ATTACHING A
NOZZLE GREATER
DOES THE NOZZLE CONNEC-
TION FORM A LIGAMENT THAT
X
THAN 51mm (2in.) REQUIRES AN INCREASE IN
I. P.? SHELL THICKNESS?
YES
-fPWHT IS REQUIRED. (-«
Fig. 1
START HERE
IS MATERIAL IS PWHT RED. IS PWHT REQ. IS T GREATER
P-NO.3 OR.3? —NO-a-BY UCS-67? -NO-HBY UW-2? THAN 16mm
(5/Bin.)?
YES
Yip
X
IS CARBON CONTENT OF
BASE MATERIAL GREATER
THAN 0.25X?
i
WILL THE WPS BE QUALIFIED
USING A T AT LEAST AS GREAT
AS THE PRODUCTION WELD?
(SEE UCS-56(a)>
YES t>0
hO YES
I IS W A FILLET OR
GROOVE WELD?
IS W A CIRCUMFERENTIAL
WELD IN A PIPE OR TUBE
HAVING A WALL THICKNESS
U IS W BETWEEN A NON-
PRESSURE PART fc A
PRESSURE PART?
OF 13sm (l/2in.) OR LESS?
YES
Fig. 2
START HERE
IS PWHT REQ. IS PWHT REQ. IS THE MATERIAL
t
BY UCS-67? BY UW2? SA-202 OR. A OR B?
T
YES
-»-lPWHT IS REQUIRED.I
Fig. 3
START HERE
IS W A CIRCUMFER- IS SPECIFIED CHRO- PWHT IS
ENTIAL BUTT WELD MIUM CONTENT GREAT- ->-YES-HFiEQU I RED.
IN PIPE OR TUBE? ER THAN 3.0'/.?
T
IS W BETWEEN A
NONPRESSURE PART
NO
i
IS NOM. O.D. GREATER
THAN 102mm (4in.)?
& PIPE OR TUBE?
IS NOM. T GREATER
IS W A 13mm THAN 16mm (5/Bin. )?
<l/2in ) OR
LESS FILLET
WELD?
IS SPECIFIED CARBON
CONTENT GREATER
THAN 0. 15'/.?
IS W A STUD
WELD? NO
NO IS 149C (300F) MIN.
PWHT IS
_1_ PREHEAT APPLIED?
REQUIRED.
±
PWHT IS NOT
REQUIRED.
Fig. 4
START HERE
IS PWHT REQUIRED IS PWHT REQUIRED IS T GREATER
BY UCS-67? BY UW-2? THAN 16mm
<5/8in.)?
T T
YES NO
IS W ONLY BEING IS W A IS W ONLY BEING
CONSIDERED? STUD
BJDfciELD.
WELD7M-YSS-IC0NSIDFREP?
n
PIPE OR TUBING?
ES NO a—,
NO* YES
.1
(SEE UCS-56(a>)
jn
L~2
IS 121C (250F)
• * N O * « H M I N . PREHEAT
31 IPWHT IS NOT REQ.ka.YES
IS W A FILLET OR GROOVE
WELD BETWEEN A PRESSURE
PWHT IS
—NO»~fr-JREQ.
NO
1
APPLIED? PART k A NONPRESSURE PART?
YES
T" NO-
IS O.D. GREATER THAN 102mtn IS W A FILLET WELD BE-
<4in.) OR T GREATER THAN 13 TWEEN AN ATTACHMENT &
mm (l/2in.) OR SPECIFIED PIPE OR TUBE & NOT LONG-
CARBON CONTENT GREATER THAN ER THAN 100mm <4ir..)?
O. 15X?
T YES NO*-
f
NO IS WPS QUALIFIED USING A T AT
IS M A CIRCUMFER- LEAST AS GREAT AS THE PRODUC
_L_
ENTIAL BUTT WELD- ••NO ' TION WELD? (SEE UCS-56(a)>
T -HPWHT IS NOT REQUIRED -YES
YES-
IPWHT IS REQUIRED^ *A CONSIDERATION OF T RATHER THAN W MAY
RESULT IN NO REQUIREMENT FOR PWHT.
Fig. 5
-YES
T
YES
<5/Sin.>?
YES NO
IS 93C (200F>
_L_ IS W ONLY
IS W ONLY
BEING CON-J-YES—»- MIN. PREHEAT BEING CON-
SIDERED? APPLIED? SIDERED?
m* YES NO
NO
-NO*-* IS W A FILLET OR
GROOVE WELD? -«-YES-
-HPWHT IS REQUIRED. I
IS CARBON CONTENT OF
BASE MATERIAL GREATER
I
*ES-»JIS W ONLY BEING
CONSIDERED?
THAN 0.25X?
NO
T
lis W A STUD WELD?!
NO YES PWHT IS PHHT IS
NOT REQ. REQ.
-a-*YES-HIS w GREATER THAN
13mm (l/2in. )?
NO
IS W A FILLET OR -YES- IS W BETWEEN A NON PRESSURE
GROOVE WELD? -NO PART & A PRESSURE PART?
Fig. 7
START HERE
IS PWHT REQ. IS PWHT REQ. IS T GREATER THAN
r
BY UCS-&7? -»-BY UW-2? 32mm (l-l/4in.)?
YES NO
I
IS M ONLY BEING -YES-* IS T GREATER PWHT IS NOT
CONSIDERED? THAN 38mm REQUIRED.
T (l-l/2in. )?
YES
T
NO- T
IS W A STUD IS T GREATER S 93C (200F)
HELD? THAN 32mm MIN. PREHEAT
(l-l/4in.)? APPLIED?
NO
i
NO
X
IS W GREATER
•a-YES-H THAN 13mm
<l/2in. )?
PWHT IS NOT
REQUIRED. i
PWHT IS
REQUIRED.
X
IS W ATTACHING A DOES THE NOZZLE CONNEC-
NOZZLE GREATER TION FORM A LIGAMENT THAT
THAN 51mm <2in.) REQUIRES AN INCREASE IN
I.D.? SHELL THICKNESS?
T
YES YES
-»^PWHT JL
IS REQUIRED.|-«-
Fig.8
START HERE
ARE CONTENTS
LETHAL PER
AG-301.1(c>?
ARE PRESSURE
PARTS SUBJECT TO
DIRECT FIRING? H IS T GREATER
THAN 32mm
(l-l/4tn. )?
ICO
1
IS W ONLY BEING-«-YE9— IS T GREATER THAN
CONSIDERED? 16mm (S/8in.>?
PWHT IS
•-NO——NOT REQ.
t
YES t-Y,ES—fls" T GREATER THAN 38mm (l-l/2in.)?|
f
[IS 93C (200F) MIN. PREHEAT APPLIED?
IS T GREATER>-VE:
THAN 32mm
<l-l/4in.)? T_* ¥
PWHT IS
A
PWHT IS
NOT REQ. REQUIRED.
IS W A FILLET
OR GROOVE WELD? IS U ATTACHING A NOZZLE
" GREATER THAN 51mm (2in.)
- M P ' ^ H T IS R E Q U I R E D } * — Y E S - H I . p . ?
Fig. 9
START HERE
IS MATERIAL ARE PRESSURE ARE CONTENTS IS T GREATER
P-NO.3 0R.3?h-N0-a- PARTS SUBJECT •-NOHLETHAL PER •-NOHTHAN 16mm
TO DIRECT AO-301. 1(c)? <5/8in>?
FIRING?
YES
IS W A FILLET OR|-e-*NO-
GROOVE WELD?
*Np
IS W A CIRCUMFERENTIAL ES-»- IS W BETWEEN A NON-
WELD IN A PIPE OR TUBE PRESSURE PART fc A
HAVING A WALL THICKNESS e- PRESSURE PART?
OF 13mm (l/2in.) OR LESS?
START HERE
ARE PRESSURE PARTS ARE CONTENTS IS THE MATERIAL
SUBJECT TO D I - LETHAL PER SA-202 OR.A OR B ?
RECT FIRING? AO-301.1(c)?
IS W A CIRCUMFER-
ENTIAL BUTT WELD
IN PIPE OR TUBE?
IS W ONLY
-YES-*- BEING CON-
SIDERED?
I NO
Y£S
IS NOM. O.D. IS W BETWEEN A
GREATER THAN NONPRESSURE PWHT IS
102mm (4in.)? PART & PIPE OR NOT REQ.
TUBE?
YES
-YES-«- IS T GREATER —YES-s-)IS W A 13mm <l/2in.>
THAN 16mm OR LESS FILLET WELD?
(5/8in.)?
X X PWHT
REQ.
l-YES-«-|IS W A ST
UD
WELD? _j»NO_
»| PWHT IS REQUIRED. |
Fig. 11
START HERE
IS W A CIRCUMFER- IS SPECIFIED CHRO- PWHT IS
ENTIAL BUTT WELD f-»-¥ES- MIUM CONTENT OREAT- •^a-YES-*- REQUIRED.
IN PIPE OR TUBE? ER THAN 3.0'/.?
NjD
NO
IS NOM. T GREATER
IS W A 13mm THAN 16mm <5/8in.)?
(l/2in.) OR
LESS FILLET
WELD'
I IS SPECIFIED CARBON
CONTENT GREATER
THAN 0. 15-/.?
IS W A STUD
WELD?
I
IS 149C (300F) MIN.
PREHEAT APPLIED?
PWHT IS
REQUIRED.
PWHT IS NOT
REQUIRED.
Fig. 12
START HERE
ARE PRESSURE PARTS ARE CONTENTS IS T GREATER
SUBJECT TO DIRECT |~NO LETHAL PER THAN I&IMS
FIRING? AG-301.KC)? (5/8in. )?
YES Nb
YES
ND» YE!
YES
Fig. 13
START HERE
ARE PRESSURE PARTS ARE CONTENTS IS T GREATER
SUBJECT TO DIRECT |*-NO- LETHAL PER THAN 16mm
FIRINO? A0-301.Kc>? <5/8in.)?
T i—r
YES YES NO
NO
_L
-«-YES«-«|lS W GREATER THAN
13mm <l/2in.)?
IS U A FILLET OR
GROOVE WELD?
-IPHHT IS REQUlREpTI
Fig. 14
START HERE
ARE PRESSURE PARTS ARE CONTENTS IS THE MATERIAL
SUBJECT TO DIRECT LETHAL PER SA-4B7 CL. 1Q?
FIRING? AO-3Q1.KC)?
YES NO
YES YES
I
IS W ONLY BEING IS T GREATER THAN
^
CONSIDERED? h lbmm (5/8in.)?
YES
JL
IS CARBON CONTENT OF -YES-» IS W ONLY BEINO
«-»YES-HBASE MATERIAL GREATER CONSIDERED?
THAN 0.25-/.?
1
f NO
NO
IS 93C <200F) MIN. WILL THE WPS BE QUALIFIED USING A
J_
PREHEAT APPLIED? T AT LEAST AS GREAT AS THE PRODUC-
TION WELD? <SEE AF-210.4)
I
YES YES r
NO
f^
IIS W A STUD WELD?1
Fig. 15