Professional Documents
Culture Documents
Beer Brewing Pfmea
Beer Brewing Pfmea
Process
[Brewer]
Fails to sterilise
container
used to carry
water
[Brewer]
Does not wash
hands
beforehand
[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)
[Steriliser]
insufficent
concentra-
tion / ratios
[Home]
Poor air quality
(micro
organisms
present)
[Brewer]
Washes out
sterilising flu-
id too early
[Water]
Domestic supply
quality
is contaminated
(micro
organisms
present)
[Fermentation
Bucket &
lid]
Volume
measurements
are illegible
[Fermentation
Bucket &
lid]
Volume
measurements
are illegible
[Brewer]
Impatientience /
care-
lessness or
inexperience
Characteristics: Add the ingredients to the fermentation bucket = 1 kg beer enhancer (sugar)
1.8kg Malt & Hops
[5% Indian Pale Ale Beer] 5 Excessive [Scales]
Beer is too gaseous quantity of Batteries are flat
sug-
[5% Indian Pale Ale Beer] 7 ar
Beer tastes yeasty
[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)
[Brewer]
Incorrect type of
sugar
used (e.g. brown
sugar /
Muscovado)
[Scales]
Out of
calibration
[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Brewer]
Experimentation
with
process (Brewer
has a
'good' idea!)
[Brewer]
Fails to rinse out
Malt &
Hops container
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Brewer]
Incorrect type of
sugar
used (e.g. brown
sugar /
Muscovado)
[Scales]
Out of
calibration
[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Scales]
Bacterial
contamination
present
[Brewer]
Does not wash
hands
beforehand
[Home]
Poor air quality
(micro
organisms
present)
[Sugar]
Bacterial
contamination
present
[Brewer]
Washes out
sterilising flu-
id too early
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Spoon]
Bacterial
contamination
present
[Malt & Hops]
Poor quality
product /
batch
[Spoon]
Insufficient
length
[Brewer]
Omits a stage
to it beforehand
[5% Indian Pale Ale Beer] 9
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Instructions]
Beer is cloudy/hazy Ambiguous
methodolo-
[5% Indian Pale Ale Beer] 8 gy
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9
Beer makes the party
goers unwell
[5% Indian Pale Ale Beer] 9 [Home]
Beer is too gaseous (bad) Poor air quality
(micro
[5% Indian Pale Ale Beer] 8 organisms
present)
40 pints of beer is scapped [Spoon]
Bacterial
contamination
present
malty
[Fermentation
Bucket &
lid]
Volume
measurements
are illegible
[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Fermentation
Bucket &
lid]
Insufficient
capacity
organisms
present)
[Brewer]
Impatientience /
care-
lessness or
inexperience
Function: Cover fermentation bucket and insert airlock whilst temperature settles
[5% Indian Pale Ale Beer] 7 Wort is [Fermentation
contami- Bucket &
Beer taste has a bitterness nation lid]
to it Bacterial
contamination
[5% Indian Pale Ale Beer] 9 present
Beer aroma is poor (e.g.
vinegary)
[5% Indian Pale Ale Beer] 7 [Airlock]
Beer is cloudy/hazy Airlock or fluid
content is
[5% Indian Pale Ale Beer] 8 contaminated
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9 [Brewer]
Beer makes the party Impatientience /
care-
goers unwell lessness or
inexperience
[5% Indian Pale Ale Beer] 9
9
Beer is too gaseous (bad)
[Fermentation
Bucket &
lid]
Plastic fatigue
(cracks /
orange peel)
[Brewer]
Omits a stage
[Thermometer]
Bacterial
contamination
present
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Thermometer]
Out of
calibration
[Brewer]
Omits a stage
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Water]
Domestic supply
quality
is contaminated
(micro
organisms
present)
[Water]
Domestic supply
quality
is contaminated
(chlo-
rine content)
[Home]
Ambient
temperature is
too low /
incorrect prox-
imity to heat
source
[Home]
Ambient
temperature is
too high /
incorrect prox-
imity to heat
source
[Yeast]
Past best before
date
[Instructions]
Ambiguous
methodolo-
gy
[Instructions]
Ambiguous
methodolo-
gy
[Keg]
Bacterial
contamination
present
[Syphon]
Insufficient
length
[Syphon]
Multi-section
product
[Keg]
Insufficient
capacity
[Instructions]
Ambiguous
methodolo-
gy
vinegary)
[5% Indian Pale Ale Beer] 7 [Scales]
Beer is cloudy/hazy Bacterial
contamination
[5% Indian Pale Ale Beer] 8 present
Beer is not ready for
Gavin's 40th birthday party
[5% Indian Pale Ale Beer] 9 [Sugar]
Beer makes the party Bacterial
contamination
goers unwell present
[5% Indian Pale Ale Beer] 9
Beer is too gaseous (bad)
[5% Indian Pale Ale Beer] 8
40 pints of beer is scapped
[Spoon]
Bacterial
contamination
present
[Brewer]
Does not wash
hands
beforehand
[5% Indian Pale Ale Beer] 5 Excessive [Instructions]
Beer is too gaseous quantity of Metric /
sug- imperial
[5% Indian Pale Ale Beer] 6 ar weights and
volumes
Alcohol content is not as not specified
(including
per product description U.S. imperial)
[5% Indian Pale Ale Beer] 4
Beer is too sweet
[5% Indian Pale Ale Beer] 6
Party goers are inebriat-
ed to early in the night
[5% Indian Pale Ale Beer] 7 [Brewer]
Beer is cloudy/hazy Impatientience /
care-
[5% Indian Pale Ale Beer] 6 lessness or
inexperience
Brewing process takes
longer than required
[Brewer]
Adds more
sugar than
required
[Instructions]
Ambiguous
methodolo-
gy
[Scales]
Out of
calibration
[Scales]
Batteries are flat
[5% Indian Pale Ale Beer] 5 Incorrect [Brewer]
ingre-
Beer is too gaseous dients added Incorrect type of
sugar
[5% Indian Pale Ale Beer] 6 used (e.g. brown
sugar /
Alcohol content is not as Muscovado)
per product description
[5% Indian Pale Ale Beer] 4
Beer is too sweet
[Brewer]
Omits a stage
[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)
[Brewer]
Impatientience /
care-
lessness or
inexperience
[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)
[Instructions]
Ambiguous
methodolo-
gy
[5% Indian Pale Ale Beer] 6 Sugar [Brewer]
Beer is flat omitted Impatientience /
care-
[5% Indian Pale Ale Beer] 7 lessness or
inexperience
Beer is watery
[Brewer]
Experimentation
with
process (Brewer
has a
'good' idea!)
[Yeast]
Insufficient
resistance to
high alcohol
content
[Instructions]
Ambiguous
methodolo-
gy
[Instructions]
Ambiguous
methodolo-
gy
FMEA
Process
Responsible: Cre
Company:
Responsible: Cre
Company: Mod
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Quantity is specified in the 3 Sterilising solution 4 108
be sterilised
Initial State: 13/03/2013
Water quality is assured by 2 none 10 180
water board
cket = 5 litres +1
Initial State: 13/03/2013
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Ingredients and quantities 2 Sugar packaging 1 14
tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
3 none 10 240
care points
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 210
tions
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
TPM on all devices 3 1 standard bag of 3 63
process)
Initial State: 13/03/2013
advice
Use of good quality brew kit
ingredients
Basic hygiene practice
Mixed with boiling water to
ensure sterility
Initial State: 13/03/2013
advice
Use of good quality brew kit
ingredients
Mixed with boiling water to
ensure sterility
Basic hygiene practice
Initial State: 13/03/2013
advice
Use of good quality brew kit
ingredients
Past experiences with simi-
lar brew kits that are being
drank with gusto!
glass poured
before 6 days into
final fermentation
process
water board
temperature = 22 Centigrade ± 5C
Initial State: 13/03/2013
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi- 3 none 10 240
used
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 36
water board
tion stage
lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Home is in the UK, which is to shower)
unlikely to lead to excessive-
ly high temperatures
Initial State: 13/03/2013
Home is in a temperate cli- 2 Climate supervisor 3 48
lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Warm floor space in office to shower)
has been assigned (loca-
tion where the cat usually
sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit 2 none 10 160
ingredients
Past experiences with simi-
lar brew kits that are being
drank with gusto!
Revision State: 20/03/2013
2 Visual inspection 2 32
Audible sounds of
bubbles exiting the
airlock expected
within 24 hours
Initial State: 13/03/2013
emperature of = 20-25C
Initial State: 13/03/2013
(wife)
Controlled environment
the sediment
Initial State: 13/03/2013
process)
Initial State: 13/03/2013
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 42
before commenc-
Shop owner / supplier ing brewing
advice
Initial State: 13/03/2013
advice
lar brew kits that are being tic water supply (dis-
drank with gusto! covered when
teenage son want
Warm floor space in office to shower)
has been assigned (loca-
tion where the cat usually
sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are 3 48
Created: 13/03/2013
Created: 13/03/2013
Modified: 13/03/2013
R/D
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
3/22/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
3/27/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
3/27/2013
in revision
3/22/2013
in revision
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
3/22/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
3/15/2013
completed
3/27/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
3/27/2013
in revision
Robbins, Gavin, Penkridge, FMEA Facilitator /
Trainer
4/3/2013
in revision