TECHNICAL SPECIFICATIONS Dept.

: Project Date Signature

(THÔNG SỐ KỸ THUẬT ) Created by: Huynh Xuan Phuong 9/9/2017

Customer Name: Checked by: Nguyen Ngoc Chanh

Project Number: Approved by: Truong Quoc Tuan

Project Title: Flanging Machine FN:

Page 1 of 14
 Dept.: Project Date Signature
MACHINE TOOL TEST LIST Created by:
Customer Name: Start Date: Checked by:
Product Name: Finish Date: Approved by:
Product Code: Duration: FN:

No Main Task Detail Task Test Objective Expressing method Main Test Item Detail Test Item Test Description JIS Test Code ISO Test Code

Straightness of machine part Slide face, ..

Linear error motions of a linear axis ISO 230-1:2012, 3.4.4
Straightness JIS B 6190 - 3.4.11
ISO 230-1:2012, 3.4.16
Straightness of motion
Angular error motions of a linear axis

Flatness of machine part Flatness of Working table, … JIS B 6190 - 3.85 ISO 230-1:2012, 12.2.4 and 12.2.5

Parallelism of machine part

Measurement where the plane is on the moving

ISO 230-1:2012, 12.3.2.5.1
component itself

a) Check the accuracies of forms and
motions of essential parts which compose
a machine
Static Accuracy
Test
b) Check the assembly accuracies of the
of units or components, especially,
considered to affect working accuracy.
Parallelism
JIS B 6190 - 12.3.2
Parallelism of motion
Measurement where the plane is on the moving
ISO 230-1:2012, 12.3.2.5.2
component itself
Parallelism error between an axis of linear motion
ISO 230-1:2012, 10.1.3
The maximum variation of distance and a stationary axis
between the measure object and
Parallelism error between two axes of linear motion ISO 230-1:2012, 10.1.2
reference object
(in two planes)
Perpendicularity of machine part

Perpendicularity
Squareness error between an axis of linear
ISO 230-1:2012, 12.4.5
motion and a plane
JIS B 6190 - 12.4
Squareness error between an axis of linear motion
Perpendicularity of motion ISO 230-1:2012, 12.4.6
and a stationary axis
Squareness error between two axes of linear
ISO 230-1:2012, 10.3.2
motion
Accuracy Test ISO 230-1:2012, 12.5.2
External surface
Run-out of driven axis JIS B 6190- 12.5
Internal surface ISO 230-1:2012, 12.5.3
Axial slip of a rotating part ISO 230-1:2012, 3.5.5
Periodic axial slip JIS B 6190 - 3.5
Axial slip of plane perpendicular to rotating axis ISO 230-1:2012, 3.5.5

Alignment of two axes of worked head spindle ISO 230-1:2012, 12.3.4

Coaxially
Coincidence of axes of internal and external
cylinders

JIS B 6201 -3.5 (4-11)

Main motion system
Intended for backlash of mechanism that It is expressed as the dimension JIS B 6201 -3.5 (4-12)
Backlash Test have a significant influence on operation or calculated according to the rotation
work accuracy angle or the mechanism of the system JIS B 6201 -3.5 (4-22)
Feed motion system
Lead accuracy of screw thread JIS B 6201 -3.5 (4-21)

Page 2 of 14
 Dept.: Project Date Signature
MACHINE TOOL TEST LIST Created by:
Customer Name: Start Date: Checked by:
Product Name: Finish Date: Approved by:
Product Code: Duration: FN:

No Main Task Detail Task Test Objective Expressing method Main Test Item Detail Test Item Test Description JIS Test Code ISO Test Code

Dynamic balance quality

Check such dynamic accuracies of
Dynamic Accuracy motions
Test of essential parts composing machine,
considered to affect working accuracy. Eccentricity in the case of two plane balancing
Eccentricity (ε) of balancing plane
Eccentricity in the case of one plane balancing
Straightness
Check the accuracy of work pieces The maximum variation of distance Parallelism
Working Accuracy
already between the measure object and Squarences
Test
machined reference object Thickness accuracy
Size variation
Start, stop and running operation
Main motion JIS B 6201-3.2
Operation of changing speed

Start, stop and running operation

Operation of changing feed speed

Feed motion JIS B 6201-3.2
Operation of changing in-feed speed
Operation of automatic reversing of feed
Operation of automatic stopping device
Manual operation of feed

Working operation
Adjustment motion of
positioning
Operation of engaging and disengaging the
JIS B 6201-3.2 (1-51)
devices for mechanical feed and rapid traverse
Operation of automatic positioning device JIS B 6201-3.2 (1-52)
Operation of position adjustment and clamping JIS B 6201-3.2 (1-52, 1-54)
Holding and releasing of cutting tool JIS B 6201-3.2 (1-71)

Mounting and Dismounting Loading and unloading of work piece JIS B 6201-3.2 (1-72)

Support for work piece

Indicator for stroke, speed, working pressure

Indicator JIS B 6201-3.2 (1-95)
Indicator for adjusting stroke, speed, working
Functional tests are intended to examine, by pressure
operating each moving part of a machine, The result shall be expressed as "good" Insulating state each once before and after
Functional Test Electrical equipment JIS B 6201-3.2 (1-91)
the smoothness of its operation or "bad" in function. running test
and the reliable of its function.
Oiling pressure and pressure witches of oil pump
Lubricating device JIS B 6201-3.2 (1-93)
Oil supplying state
Oil tightness
Regulating valve and Pressure gauge
Pressure switch
Oil tightness
Oil leakage of routing
Heat exchanger
Hydraulic system JIS B 6201-3.2 (1-94)
Hydraulic Pump
ry equipment

Page 3 of 14
Hydraulic motor
 operating each moving part of a machine, The result shall be expressed as "good"
Functional Test
the smoothness of its operation or "bad" in function.
and the reliable of its function.

Dept.: Project Date Signature

MACHINE TOOL TEST LIST Created by:
Customer Name: Start Date: Checked by:
Product Name: Finish Date: Approved by:
Product Code: Duration: FN:

No Main Task Detail Task Test Objective Expressing method Main Test Item Hydraulic system
Detail Test Item Test Description JIS B 6201-3.2
JIS Test(1-94)
Code ISO Test Code

Auxiliary equipment
Hydraulic motor

Regulating valve and Pressure gauge

Pneumatic system Pressure switch JIS B 6201-3.2 (1-94)
Oil tightness
Oil hydraulic overload protecting safety valve
Machine protecting device Other overload protecting devices JIS B 6201-3.2

Direct Safety devices: workers of gate guard,

sweep guard, two- hand lever, two-hand button,
photo-electric type sensing safety device,…
Safety devices JIS B 6201-3.2 (1-92)
Performance Indirect safety devices: anti-repeat device,
Test emergency stop button, warning light, buzzer, button
of completion of preparation, etc.
Attachment equipment

Working stroke of main part or unit

Mechanical Check maximum dimension of work piece
Permissible deviation shall be 0-10%
specification could be load on machine as intend design

Maximum Throat distance

Running condition
Main spindle Speed JIS B 6201-3.3 (2-11)

Work piece carrier speed

𝐵𝑎𝑙𝑎𝑛𝑐𝑒 𝑞𝑢𝑎𝑙𝑖𝑡𝑦= (𝜀.𝜔)/1000
Where:
a) Feed
In thespeed
case of two plane balancing: JIS B 6201-3.3 (2-21)
𝜀_𝐿=((𝑚.𝑟).𝐿)/(𝑀/2) ;𝜀_𝑅=((𝑚.𝑟).𝑅)/(𝑀/2)
b) In the case of one plane balancing:
The result shall be expressed in terms of 𝜀=((𝑚.𝑟))/𝑀
Machine shall be run running condition (Speed, number and Temperature of bearing JIS B 6201-3.3 (2-31)
No-load Running
under the predetermined no-load condition length of stroke and their variation, ...),
Test
and shall be tested for running conditions temperature change, require electric Temperature
power and other (noise, vibration..) Temperature of hydraulic fluid JIS B 6201-3.3 (2-32)
Temperature of spindle head, gear box,… JIS B 6201-3.3 (2-33)
Room temperature JIS B 6201-3.3 (2-34)
Volt
Required electric power Ampere JIS B 6201-3.3 (2-41)
In put power
Vibration JIS B 6201-3.3 (2-51)
Noise JIS B 6201-3.3 (2-61)
condition

Main spindle Speed

Running

JIS B 6201-3.3
Feed speed

Work piece dimensions

Machine
capacity

Machine shall be run
under the loading condition and then shall
Load Running Test
be tested for its running conditions and
required electric power
JIS B 6201-3.3
The result shall be expressed in terms of Material of work piece
running condition (Speed, number and Volt
length of stroke and their variation, ...),
Page 4 of 14
temperature change, require electric
power and other (noise, vibration..) Required electric power JIS B 6201-3.4 (3-11)
 Dept.: Project Date Signature
MACHINE TOOL TEST LIST Created by:
Customer Name: Start Date: Checked by:
Product Name: Finish Date: Approved by:
Product Code: Duration: FN:

No Main Task Detail Task The resultExpressing

shall be expressed
methodin terms of
Machine shallTest Objective
be run Main Test Item Detail Test Item Test Description JIS Test Code ISO Test Code
running condition (Speed, number and
under the loading condition and then shall
Load Running Test length of stroke and their variation, ...),
be tested for its running conditions and Ampere
temperature change, require electric
required electric power
power and other (noise, vibration..) Required electric power Input power JIS B 6201-3.4 (3-11)
No load input Power
Cutting/ bending Power

Working cutting/bending force or working pressure of main

JIS B 6201-3.4 (3-12)
component

Vibration JIS B 6201-3.4 (3-21)

Noise JIS B 6201-3.4 (3-31)
Rigidity of spindle against of bending force JIS B 6201-4.2 (5.11-12)
The deformation of JIS B 6201-4.2 (5.31-34)
The result shall be expressed as the Rigidity of tool holding against of bending force
a machine shall be tested, by applying the
total displacement cause by elastic
Rigidity Test load to the machine part the deformation of
deformation and clearance of Total Rigidity of tool holding and Working table JIS B 6201-4.2 (5.41)
which is consider to affect significantly the
mechanism
working accuracy. Total Rigidity of spindle and Working table JIS B 6201-4.2 (5.21-24)

Page 5 of 14
 Dept: Project Date Signature
GEOMETRICAL TEST
Created by: Huynh Xuan Phuong 9/9/2017
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:

# Description
01 Bottom Frame
02 Side Wall
03 Top Frame
04 Bottom Ram
05 Top Frame
06 Bottom Carrier
07 Top Carrier
08 Bottom dish support Table
09 Bottom dish support Roller

Accept
No Diagram Inspection Item Measuring Instrument Instruction for Testing Permissible Deviation Actual Error Comments Tester Checker
Yes No
Adjustment of machine: Precision level, Measurements shall be taken at least at five of positions equally spaced For gauge length of
a. In longitudinal direction measuring bridge, along the bottom frame 100mm:
b. In transverse direction Test block a. 0.1
b. 0.1
G0

Checking of angular deviations of the X-axis a.Precision level When X-axis motion causes an angular movement of bottom carrier table. a. 0.5
motion of bottom carrier: b. laser measuring device In this case, when using precision levels for measurement, the reference b. 0.5
a. In vertical plane XZ level shall be located on the non-moving component (bottom dish support
b. In horizontal plane XY table) of the machine.

Measurements shall be taken at least at five positions equally spaced

along the travel in both directions of
movement at every position. The difference between the maximum and
the minimum readings shall not
exceed the tolerance.

G1

Checking of angular deviations of the Z-axis Precision level
motion of bottom carrier:
a) in XZ plane (contain top ram spindle)
b) in YZ plane (perpendicular to top ram
spindle)
When Z-axis motion causes an angular movement of vertical cylinder of
bottom carrier table. In this case, when using precision levels for a. 0.1
measurement, the reference level shall be located on the non-moving b. 0.5
component (bottom carrier table) of the machine.
Measurements shall be taken at least at five positions equally spaced
along the travel in both directions of
movement at every position. The difference between the maximum and
the minimum readings shall not
exceed the tolerance.

G2

Page 6 of 14
 Dept: Project Date Signature
GEOMETRICAL TEST
Created by: Huynh Xuan Phuong 9/9/2017
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:

# Description
01 Bottom Frame
02 Side Wall
03 Top Frame
04 Bottom Ram
05 Top Frame
06 Bottom Carrier
07 Top Carrier
08 Bottom dish support Table
09 Bottom dish support Roller

Accept
No Diagram Inspection Item Measuring Instrument Instruction for Testing Permissible Deviation Actual Error Comments Tester Checker
Yes No
Checking of Alignment of axes of center of Travel arm and Pricision Move bottom carrier and upper carrier forward to Top ram rotation, then I-1) At position (I-1) :
botom carrier and upper carrier dial gauge extend center of bottom carrier with full stroke (position I). a=0.1
a) in XZ plane (contain top ram spindle) Pricion dial gauge secured with travel arm are in the mounting of the b=0.5
b) in YZ plane (perpendicular to top ram bottom carrier center. I-2) At position (I-2)
spindle) Place the gauge pin of the dial gauge at the engaged center of upper a=0.5
carrier in the ZX plane at a1 and take the reading. Rotate the travel arm b=0.5
- Position (I-1) nearest the top ram spindle through 180o to a2, and take the reading. Adjusted upper carrier II-1) At position (II) with
with center of bottom carrier with full forward /backward to achieve the value of dial gauge at position a2 center of bottom carrier
stroke: approximate with value at position a1 within 0.1 tolerance with full stroke:
- Position (I-2) nearest the top ram spindle Rotate the travel arm through 90o to b1, and take the reading. Next step, a=0.1
with center of bottom carrier with rotate the travel arm through 180o to b3, and take the reading. Calculate b=0.5
minimum stroke: the mean value. II-2) At position (II) with
Then retract the center of bottom carrier (II) and at minimum of stroke center of bottom carrier
- Position (II-1) : At midlle position with also extend center of upper carrier with full of stroke. Place the gauge pin with minimum stroke:
G3 center of bottom carrier with full stroke: of the dial gauge at the engaged center of upper carrier in the ZX plane at a=0.5
- Position (II-2): At midlle position with a3 and take the reading. Rotate the travel arm through 180o to a4, and b=0.5
center of bottom carrier with minimum take the reading. Calculate the mean value. Repeat the test in YZ plane at III-1) At position (III) with
stroke: b3 and b4. center of bottom carrier
with full stroke:
- Position (III-1) farthest the top ram Repeat the test at position II, III a=0.1
spindle with center of bottom carrier with b=0.5
full stroke: III-2) At position (IIII)
- Position (III-2) farthest to top ram spindle with center of bottom
with center of bottom carrier with carrier with minimum
minimum stroke: stroke:
a=0.5
b=0.5

Trueness of centering on the top ram spindle Measuring column and Measuring column secured with precision dial gauge to a fixed part of
precision dial gauge machine. Position the gauge pin of precision dial gauge at a right angle to 0.1
the outer surface of centering at work-spindle. Rotate the spindle and
take the readings.

G4

Surface truness of contact surface of top Measuring column and Measuring column secured with precision dial gauge to a fixed part of 0.2
ram spindle precision dial gauge machine. Position the gauge pin of precision dial gauge at maximum
possible diameter on the contact surface of centering at work-spindle.
Rotate the spindle and take the readings.

G5

Page 7 of 14
 Dept: Project Date Signature
GEOMETRICAL TEST
Created by: Huynh Xuan Phuong 9/9/2017
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:

# Description
01 Bottom Frame
02 Side Wall
03 Top Frame
04 Bottom Ram
05 Top Frame
06 Bottom Carrier
07 Top Carrier
08 Bottom dish support Table
09 Bottom dish support Roller

Accept
No Diagram Inspection Item Measuring Instrument Instruction for Testing Permissible Deviation Actual Error Comments Tester Checker
Yes No
Trueness of centering on the bottom ram Measuring column and Measuring column secured with precision dial gauge to a fixed part of 0.1
spindle precision dial gauge machine. Position the gauge pin of precision dial gauge at a right angle to
the outer surface of centering at work-spindle. Rotate the spindle and
take the readings.

G6

Surface truness of contact surface of Measuring column and Measuring column secured with precision dial gauge to a fixed part of 0.2
bottom ram spindle precision dial gauge machine. Position the gauge pin of precision dial gauge at maximum
possible diameter on the contact surface of centering at work-spindle.
Rotate the spindle and take the readings.

G7

Page 8 of 14
 Dept.: Project Date Signature
FUNCTION TEST Created by: Huynh Xuan Phuong 9/9/2017
TROUBLE SHOOTING
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:
Test Test Result
Test Dura- Test Comment
Inspection Items No. Test Method Acceptable condition tion Times (Required if Bad Function) Tester Checker Probable Cause Remedy
(ul) Good Bad
(min)

Start Rotation 1 The actuation should be smoothness and reliability 30 3 ✘

Carried out operation of start and stop 3 times
continuously to test
Top Ram and Bottom
Ram Rotation Stop Rotation 2 The actuation should be smoothness and reliability 30 3 ✘

Adjust operation of rotation speed of Carried out adjusting operation from minimum to
Top Ram
3
maximum of speed to test
Smoothness and reliability of actuation 30 3 ✘

Upward - Downward motion of Front Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be
cylinder 4 continuously to test smoothness and reliability 30 3 ✘

Upward - Downward motion of Rear Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be
cylinder 5 continuously to test smoothness and reliability 30 3 ✘

Forward - Backward motion of Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be
Carried out running Pressure cylinder
6
continuously to test smoothness
30 3 ✘
operation of Bottom
Ram Adjust operation of speed of front Carried out adjusting operation from minimum to
cylinder 7 maximum of speed to test Smoothness and reliability of actuation 30 3 ✘

Adjust operation of speed of rear 8 Carried out adjusting operation from minimum to Smoothness and reliability of actuation 30 3
cylinder maximum of speed to test ✘

Adjust operation of speed of Pressure 9 Carried out adjusting operation from minimum to Smoothness and reliability of actuation 30 3
cylinder maximum of speed to test ✘

1) Using limit switch to stop carrier before it over limit

✘ 1) Jammed in end of stroke Over limit stuck ball screw 2) Add mechanical stop such as: rubber or plastic stop
Forward - Backward motion 10 Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be 30 3
continuously to test smoothness and reliability Reduce the backlash of slide guide (Now it is impossible remedying due
Carried out running 2) Swung during movement Backlash of side guide is too large to parallel of two slide of frame is large,It must require large backlash
operation of Bottom for bottom carrier can move whole of stroke
carrier
Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be ✘
Upward - Downward motion 11 continuously to test smoothness and reliability 30 3

✘ 1) Jammed in end of stroke Over limit stuck ball screw 1) Using limit switch to stop carrier before it over limit
2) Add mechanical stop such as: rubber or plastic stop
Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be
Carried out running Forward - Backward motion 12 continuously to test smoothness and reliability 30 3
operation of Top Reduce the backlash of slide guide (Now it is impossible remedying due
carrier 2) Swung during movement Backlash of side guide is too large to parallel of two slide of frame is large,It must require large backlash
for bottom carrier can move whole of stroke

Upward - Downward motion 13 Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be 30 3
continuously to test smoothness and reliability ✘

✘ 1) Using limit switch to stop bottom dish support before it over limit
1) Jammed in end of stroke Over limit of slide guide 2) Add mechanical stop such as: rubber or plastic stop
3) Extend the length of slide guide (Design new one)

2) Swung during movement 1)Two cylinder don't stroke at the same time 1) Using flow divider valve to synchronize speed of 2 cylinder
and rate.
Carried out running
operation of Bottom Upward - Downward motion 14 Carried out run: +/-100% of Stroke 3 times All “+” and “-“ movement of the axes should be 30 3
continuously to test smoothness and reliability 2) Reduce the backlash of slide guide (Now it is impossible remedying
Dish end support 2) Backlash of side guide is too large due to parallel of two slide of frame is large,It must require large
backlash for bottom support can move whole of stroke.

3) Oil leakage

Working pressure gauge of Top Ram 15 Test the reliability of device Reliability Of Device 10 3 ✘

Working pressure gauge of Front 16 Test the reliability of device Reliability Of Device 10 3
cylinder of Bottom Ram Group ✘

Working pressure gauge of Pressure

cylinder of Bottom Ram Group 17 Test the reliability of device Reliability Of Device 10 3 ✘
Indicator
Working pressure gauge of clamping 18 Test the reliability of device Reliability Of Device 10 3
cylinder ✘

Horizontal Position of bottom carrier 19 Test the reliability of device Reliability Of Device 10 3 ✘

Horizontal Position of top carrier 20 Test the reliability of device Reliability Of Device 10 3 ✘

Pressure relief valve 21 Test the reliability of device Reliability Of Device 10 3 ✘

Hydraulic system Hydraulic Exchanger 22 Test the reliability of device Reliability Of Device 10 3 Oil Temperature is too high (>50oC) but Air- Thermo switch isn't working Replace to new one
✘ Oil Heat exchanger is not working
Test the oil leakage of system before and after
Jointing and Routing 23 running test Reliability Of System 10 3 ✘

Page 9 of 14
 Dept.: Project Date Signature
FUNCTION TEST Created by: Huynh Xuan Phuong 9/9/2017
TROUBLE SHOOTING
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:
Test Test Result
Test Dura- Test Comment
Inspection Items No. Test Method Acceptable condition tion Times (Required if Bad Function) Tester Checker Probable Cause Remedy
(ul) Good Bad
(min)

Bottom carrier first limit-switch 24 Test the reliability of function Reliability Of Function 10 3 ✘

Bottom carrier last limit-switch 25 Test the reliability of function Reliability Of Function 10 3 ✘

Top carrier first limit-switch 26 Test the reliability of function Reliability Of Function 10 3 ✘

Machine protecting
device Top carrier last limit-switch 27 Test the reliability of function Reliability Of Function 10 3 ✘

Top carrier top limit-switch 28 Test the reliability of function Reliability Of Function 10 3 ✘

Top carrier bottom limit-switch

(Pressure switch)
29 Test the reliability of function Reliability Of Function 10 3 ✘

Bottom Ram top limit switch 30 Test the reliability of function Reliability Of Function 10 3 ✘

Emergency stop 31 Test the reliability of function Reliability Of Function 10 3 ✘

Reset empty 32 Test the reliability of function Reliability Of Function 10 3 ✘

Safety device
Top Ram rotation pressure switch 33 Test the reliability of function Reliability Of Function 10 3 ✘

Bottom ram pressure switch 34 Test the reliability of function Reliability Of Function 10 3 ✘

Electric system Insulation of device 35 Test the insulating state of each once before and Reliability Of System 10 3
after Carried out run ing test ✘

Page 10 of 14
 Dept.: Project Date Signature
NO-LOAD RUNNING TEST Created by: Huynh Xuan Phuong 9/9/2017
TROUBLE SHOOTING
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan

Project Title: Flanging Machine FN:

Test Item Running condition Test Test Record value
No.
Speed Working Temperature (oC) Required Electric Power Other required
Direction of Tester Checker Probable Cause Remedy
Motion/Rotation (mm/s) Pressure Bearing Support Hydraulic Volt Ampere Power Vibration Note
/(rpm) (bar) Oil Room (V) (A) (Kw) (Hz) Noise (dB)
Front Rear
(1) (2) (3) (4) (5) (6-1) (6-2) (7) (8) (9-1) (9-2) (9-3) (10) (11) (12) (13) (14) (15) (16)

Top Ram Spindle Clockwise

Bottom Ram Spindle Anti Clockwise

Upward

Front cylinder of
bottom ram group Vibration occur when cylinder go down at By Shock Load due to stop heavy loads at 1) Using limit switch to stop cylinder before piston strike to cap end
bottom cap end cylinder increasingly faster rates 2) Using Cushion for cylinder (design new one).
Downward

Upward

Rear cylinder of
bottom ram group Vibration occur when cylinder go down at By Shock Load due to stop heavy loads at 1) Using limit switch to stop cylinder before piston strike to cap end
bottom cap end cylinder increasingly faster rates 2) Using Cushion for cylinder (design new one).
Downward

Forward
Pressure cylinder of
bottom ram group
Backward

1) Vibration occur when stop movement in By Shock Load due to stop heavy loads at
any position of stroke. increasingly faster rates 1) Reduce speed of carrier
Forward 2) Reduce the backlash lead screw (It is impossible remedying) -->>
2) Lead screw is too noise Backlash of Lead screw is too large Replace by new one

Backward
Bottom carrier

Upward

Vibration occur when cylinder go down at By Shock Load due to stop heavy loads at 1) Using limit switch to stop cylinder before piston strike to cap end
bottom cap end cylinder increasingly faster rates 2) Using Cushion for cylinder (design new one).
Downward

1) Vibration occur when stop movement in By Shock Load due to stop heavy loads at
1) Reduce speed of carrier
any position of stroke. increasingly faster rates
Forward 2) Reduce the backlash lead screw (It is impossible remedying) -->>
2) Lead screw is too noise Backlash of Lead screw is too large Replace by new one

Backward
Top carrier

Upward

Downward

Upward
Bottom dish support
Downward

Test Item No. Measuring Instrument Measuring / setup Method

Running conditions Rotation speed (rpm) Speedometer and stop watch Measuring spindle throughout each step of speed
Transverse speed (mm/s) Speedometer and stop watch Measuring item
Screw in/out throughouthex
Countersunk each step of speed
adjustment screw on pressure relief of bottom ram group manifold to achieve request working
Working Pressure (bar) Pressure gauge
Thermosta pressure
Rotate the spindle at speeds of lowest to highest through-out each step and then measure the temperature of bearing while
Temperature of bearing tThermosta running at the highest
Temperature (oC) Temperature of hydraulic oil tThermosta Measure the temperature of hydraulic oil
Requir
Room temperature ed t Measure
Measure the
the room temperature
required around
electric power flanging
(watt, machine
volt and ampere) under given running conditions. At the end of running, measure the
electric Voltmeter; ammeter and power-factor meter total power required at full running.
power
Vibration (Hz) Vibration indicator, accelerometer Sensory test, or JIS B 6003 shall be correspondingly applied.
(W)
Noise (dB) Sound level meter Sensory test, or JIS B 6003 shall be correspondingly applied.

Page 11 of 14
 Dept: Project Date Signature
LOAD RUNNING TEST REPORT Created by: Huynh Xuan Phuong 11/6/2017
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:
Blank Running conditions Test Record Value
Sharping Flanging
Roller Roller Working Pressure (bar) Temperature (oC) Required electric power (Kw) Other required Dish End Product
Speed
Diameter Crown Thick- Test of Top Feed
Type of ness of Material No. Rate Bottom Ram Top Bearing Support Tester Checker
Diame- Run out Thick- Knuc-kle Straight outner Condi- Note
Dished End of Blank Radius Blank Diam Radiu Diam Radiu Ram (mm/rp Ram
Hydra- Ampere
No-load Load Vibara-
Noise ter of of ness of tion of Is Dish
(mm) (mm) eter s eter s spindle Pressur Spindle Bottom Ram Top Ram Room Volt (V) Power Power tion
(mm) m) Front Hydrauli ulic oil (A) Input (db) Product( diamete Product( radius flange side surface failure ?
(mm) (mm) (mm) (mm) (rpm) e
Cylinder Cylinder c motor Power (W0) (W-W0) (Hz)
mm) r (mm) mm) (mm) (mm) angle finish
Front Rear Front Rear (W)
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17-1) (17-2) (18-1) (18-2) (19) (20) (21-1) (21-2) (22-3) (22-4) (22-5) (23) (24) (25) (26) (27) (28) (29) (30) (31) (32) (33) (34) (35)
A 1480 N/A 10 CT3 1 370 100 400 100 40 0.1 5 5 30 30 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
C 1520 2300 10 CT3 2 370 100 400 100 40 0.3 10 10 50 50 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
3
4
5
6
7
8
9
10

Test Item No. Measuring Instrument Measuring / setup Method

Speed of Top Ram spindle (rpm) 1 Speedometer; Striboscope Measuring spindle throughout each step of speed

Feed Rate of Bottom Ram (mm/rpm) 2 Speedometer; Call meter and Stopwatch Measuring feed rate throughout each step of speed
Running
conditions Working Pressure of Front Cylinder of
Bottom Ram (bar) 3-1 Pressure gauge Screw in/out Countersunk hex adjustment screw on pressure relief of bottom ram group manifold to achieve request working pressure
Working Pressure of Pressure Cylinder of
Bottom Ram (bar) 3-2 Pressure gauge Using Potentiometer on panel (Right position) to achieve request working pressure

Temperature of bearing 4-1 Thermosat Rotate the spindle at speeds of lowest to hightest through-out each step and then measure the temperature of bearing while running at the highest
Temperatu
re Temperature of hydraulic oil 4-2 Thermosat Measure the temperature of hydraulic oil

Room temperature 4-3 Thermosat Measure the room temperature around flaning machine

Required electric power 5 Voltmeter; ammeter and power-factor meter Measure the required electric power (watt, volt and ammpere) under given running conditions. At the end of running, measure the total power required at full running.

Vibration 6 Vibration indicator, accelerometer Sensory test, or JIS B 6003 shaal be correspondingly applied.

Noise 7 Sound level meter Sensory test, or JIS B 6003 shaal be correspondingly applied.

Test method: The test is carried out from the lowest rotation speed to maximum rotation speed of top ram spindle. For each step, continous running for 30 to 60 minutes and measure each item as fllowing table:

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 Dept: Project Date Signature
LOAD RUNNING TEST Created by: Huynh Xuan Phuong 9/9/2017
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:
Dish End Product Running conditions Test Record Value
Working Pressure (bar) Temperature (oC) Required electric power (Kw) Other required
Diameter Thick- Knuckle Condi- Test Speed of Feed Rate
Type of ness of tion of No. Top Ram (mm/rpm Bottom Ram Top Ram Bearing Support No-load Load Vibara- Tester Checker
of Blank radius Material Spindle Hydra- Ampere Input Noise Note
Dished End (mm) Blank (mm) surface spindle ) Front Pressure Bottom Ram Top Ram Room Volt (V) Power Power tion
(mm) finish (rpm) ulic oil (A) Power (W0) (W-W0) (Hz) (db)
Cylinder Cylinde Front Rear Front Rear (W)
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13-1) (13-2) (14-1) (14-2) (15) (16) (17-1) (172) (17-3) (17-4) (17-6) (18) (19) (20) (21) (22)
1 0.5 10 5
2 0.5 20 10
3 0.5 30 20
10
4 0.5 50 30
5 0.5 70 30
6 0.5 100 30
7 0.5 10 5
8 0.5 20 10
9 0.5 30 20
20
10 0.5 50 30
11 0.5 70 30
12 0.5 100 30
13 0.5 10 5
14 0.5 20 10
15 0.5 30 20
30
16 0.5 50 30
17 0.5 70 30
18 0.5 100 30
19 0.5 10 5
20 0.5 20 10
21 0.5 30 20
40
22 0.5 50 30
23 0.5 70 30
24 0.5 100 30
25 0.5 10 5
26 0.5 20 10
27 0.5 30 20
50
28 0.5 50 30
29 0.5 70 30
30 0.5 100 30
31 0.5 10 5
32 0.5 20 10
33 0.5 30 20
60
34 0.5 50 30
35 0.5 70 30
36 0.5 100 30

Test Item No. Measuring Instrument Measuring / setup Method

Speed of Top Ram spindle (rpm) 1 Speedometer; Striboscope Measuring spindle throughout each step of speed
Running FeedofRate
Working Pressure of Cylinder
Front Bottom Ram
of Bottom Ram 2
(mm/rpm) Speedometer; Call meter and Stopwatch Measuring feed rate throughout each step of speed
conditions (bar) 3-1
Working Pressure of Pressure Cylinder of Bottom Pressure gauge Screw in/out Countersunk hex adjustment screw on pressure relief of bottom ram group manifold to achieve request working pressure
Ram (bar) 3-2 Pressure gauge Using Potentiometer on panel (Right position) to achieve request working pressure
Temperature of bearing 4-1 Thermosat Rotate the spindle at speeds of lowest to hightest through-out each step and then measure the temperature of bearing while running at the highest
Temperatu
re Temperature of hydraulic oil 4-2 Thermosat Measure the temperature of hydraulic oil
Room temperature 4-3 Thermosat Measure the
Measure the required
room temperature around
electric power flaning
(watt, volt machine
and ammpere) under given running conditions. At the end of running, measure the total power required
Required electric power 5 Voltmeter; ammeter and power-factor meter at full running.
Vibration 6 Vibration indicator, accelerometer Sensory test, or JIS B 6003 shaal be correspondingly applied.
Noise 7 Sound level meter Sensory test, or JIS B 6003 shaal be correspondingly applied.

Test method: The test is carried out from the lowest rotation speed to maximum rotation speed of top ram spindle. For each step, continous running for 30 to 60 minutes and measure each item as fllowing table:

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 Dept.: Project Date Signature
RIGIDITY TEST
Created by: Huynh Xuan Phuong 9/9/2017
Customer Name: Checked by: Nguyen Ngoc Chanh
Project Number: Approved by: Truong Quoc Tuan
Project Title: Flanging Machine FN:

# Description
01 Bottom Frame
02 Side Wall
03 Top Frame
04 Bottom Ram
05 Top Frame
06 Bottom Carrier
07 Top Carrier
08 Bottom dish support Table
09 Bottom dish support Roller

Accept
No Diagram Inspection Item Measuring Instrument Instruction for Testing Permissible Deviation Actual Error Comments Tester Checker
Yes No
Angular deflection of Top Ram spindle 1) Hydraulic load cell 1) Before carry out the test, make sure the machine are secured on
against of bending force in direction 2) Precision dial gauge foundation. a) ≤ 1
perpendicular to its axis in two planes: 3) Special support for dial 2) Lock the rotation movement of spindle and apply load Pz1 (500 KN) or
a) in Vertical plane gauge. Py1 =0.5 Pz1 in direction of the arrow mark of figure on the point 20 mm off b) ≤ 1
b) in Horizontal plane step shaft end, and measure the displacement in opposite direction
3)Load the flanging to its full capacity and release three times before taking
the displacement value.

Total Rigidity of Top carrier and Bottom

carrier
Rigidity of bottom carrier center against of
bending force
Rigidity of top carrier center against of
bending force

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